—_—_—_—_—___—___—__.. ANNEX B CALIBRATION PROCEDURES WITH TEXT DISPLAY CALIBRATION MENU Calibrations are available only if the good password level has been inserted. From Main Page, to use “+” to enter calibration mode Scroll pages until the desired page is selected ELECTRICAL CONTROL AND ADJUSTMENT WWMM RRR OM PrainPase, Enter password and press" to acces programming mode LONFIGURATION h2 config, ftachine configuration he following parameters are avaliable language Units (metic or imperia Password | f+ Password? CONFIGURATION ba Toole \achments or Accessories Press Page” to activate o” deactivate the avalible accessoris/attachments br cx Wx fiz teasd Min }¥ain Boom length and angle calibration inthe “completely closed position Ser [3 Tasd Max }¥2in Boom length calisration in the “completely open” position exc Wooo lave Calibrations save frasury sOutiggerla tigger in caliration frasury fe outngger out tigger Out calvation fraaury - "ee ret rotation calibration (Rota) Fe tevetin jurret levelling Leveling 3 frasury "save ave setings Jospension se Doon bospersoncalbration down osrension ve sosp Uo fusnersionscalration Ua brew [save settings Save 9 exo 0 Empty [ani Empty calibration exc ocx Laden on Ieting ofthe known weight used for machine calibration po ocx Wx Laden hoad calibration ex Wooo 3 Empty Dynamic lbynamic zero load calibration (calibration of load zero" while moving) bor bac Wx 24 Laden Dynamic bpyramic Load calibration (aibration of the load using the known value while moving) po bac Woo 5 Save Tol py the load ofthe forks tal other attachments bacon it Weight Initaf the weighing ofthe selected attscment fosiex20r3) 4950 ELECTRICAL CONTROL AND ADJUSTMENT zx oacx Woocx barb save Calirations Mi jscalsation o alibation ofall LMI parameters 10 Parameters je Parameter List" for details hiacrane jssalsation oF calibration of al Wahine (Logic and motions) parameters fioParameters je Parameter List" for details eTHONS bration of empty moment chart Br Ematy Moment aibration of empty PIONS hotnitatse system nitalization TIONS PrN oe ack Box management TIONS PPTONS oo ack Box niaze TIONS Err cing Jime ane Date setting MACHINE CONFIGURATION Prachine Configuration fine folowing options are available conricunamion Langage 2 cong Une orimpes ONFGURATON ft thelanguags ofthe menages msgs. © Tnguoger eu oncuramon pe atafworkng ngunit 0 f= imperil ONAGURATON fet fist evel poser ne tis ctve nb tapessod eater or alto secondleeisatie ONAGURATON et seconde passers 2 ee seve oni Ha pssnordreterorequlto thieves active ATTACHMENT OPENING (ACTIVATE AN ATTACHMENT) ONFCURATON aan pasword hen set the ol Page by meas f° an NTR ope achat of eT . Fret atactnent says Fos ats yon os resis buon tied oer atanon Aincnen OF f=aseomen on ous : Oa EER arable neino aihown are te digo be moi hacinosr @ rs NODC ome the car above the ft gat ight a shown osroano1Se TRANSDUCERS CALIBRATION ELECTRICAL CONTROL AND ADJUSTMENT The machine calibration is performed directly from cabin display. The calibration procedures is accessible only setting the password with correct level. That's not indicate in the description, general and repetitive operations that are describe in an other part of the manual The procedure to verify all the components are illustrate in the "Operator Panel” chapter. OUTRIGGER CALIBRATION Each outrigger have a CAN-BUS length transducer that must be calibrated in its close and open positions. The picture show the pages from “calibration menu list” with the required commands STABILITY bs outrigger libration with outrigger fully closed STABILITY bs outrigger out libration with outrigger full omen To acquire the fully closed position: + Close completely the outriggers + Display the page 55 + Push ENTER button to memorize the outriggers close position To acquire the fully ‘open position: + Open completely the outriggers + Display the page 56 + Push ENTER button to acquire the outriggers open position ENCODER CALIBRA Task of Rotax is measure the angular rotation of the turret. It don’t require any calibration but only a zeroing of positions. TION fraauny 7 Rotax To acquire the zero + Display page 57 + Align the turret a position: nd put in the pin + Push ENTER to acquire the zero position fosiex20r3) 5152 ELECTRICAL CONTROL AND ADJUSTMENT a CHASSIS LEVELLING SENSOR CALIBRATION Task of levelling sensors ( ASA-CBO) is measure the inclination of the chassis in both directions longitudinal and transversal. itis supplied already calibrated and the machine installation require only its zeroing, sTABILTY bateveling To acquire the zero position + Display page 58 + Move chassis in horizontal in both transversal and longitudinal directions. + Push ENTER to acquire the zero position ANGLE AND LENGHT CALIBRATION On boom there is a cable-reel with double CAN-BUScard to read boom angle and length Angle necessitate only a zeroing. The Length require instead calibration in fully close and fully open position, RANSDUCER ons wi [RANSOUCE 300m length and angle calibrations with machine close RANSDUCER FRANSDUCER J20m length calibration with machine open To set the machine close position: + Close the boom and move it completely down: + Display page 12 + Push ENTER to acquire the close position calibration To set the machine open position + Open the boom and move it completely Up at the and of cylinder stroke, «Display page 13 + Push ENTER to acquire the open position calibration so-eanaosen osroano1=, ELECTRICAL CONTROL AND ADJUSTMENT = 53 LMI CALIBRATION PROCEDURE This chapter describes the LMI calibration procedure of a machine that could be needed, after proper verification, when a better accuracy is requested or when a pre-programmed accessory load table must be activated. The calibration is performed directly from the machine display. In order the calibration steps are the following: + Client configuration setting (language and Measure system) + Attachments activation + Transducer calibrations + Initialisation of Load Calibration + Weight Corrections “no load applied” + Weight corrections “under load.” MECHANICAL ALIGNMENT OF ANGLE AND EXTENSION SENSORS We suppose the mechanical alignment already done during movement calibration. Otherwise the machine can’t move. You can check angle and length transducers in the following pages: Main Boom Cable Reel: Left Hand Transducer Pis:acia fraccePrincpale: ACT 1A jain Boom Cable Reel Left Hand Transducer CTIA Raana angle ransducer ce Eee Lets L Length wanscucer I Eror code from ACTIA Main Boom Cable Reel: Right Hand Transducer Piscacia Bracco Prinepate ACT 18 jain Boom Cable Ree: Left Hand Transducer (TB Aaa angle vansducer ie Eee sere, L:Length wanseucer fe Eror code from ACTIB fosiex20r3) seseavaosen— 54 ELECTRICAL CONTROL AND ADJUSTMENT Following a list of angle and length values in some control point. oom Angles TIA ne 0m Close fs00 [iso joom Open 0" joom Length TIA me jaom Close 120m Open iy Angle TBA joom Close joom Open 80 jo Lenath TBA joam Clove 300m Open EXTENSION AND ANGLE CALIBRATION This operation consists in the automatic self calibration extension and angle sensors in boom in IN/ OUT and UP/DOWN conditions. SENSORS SELF CALIBRATION AT CLOSED MACHINE CONDITIONS aston the machine with boom and jb totaly retracted means of" and keys look forthe page indicated here rts ENTER and INDEX to confirm the calibration at "Machine clazee” condition heck thatthe elsplayedl angle and extension values are correct erares, proceed asf ealloration of sensors at “Open machine” conaition 00s 68 Wo hz trase. Min SENSORS SELF CALIBRATION AT OPEN MACHINE CONDITIONS fend totally boom and ib making sure that the two olinders of raking and extension ae atthe end ofthek stroke hs conditions angle and extension readings might correspond tothe memorised anes. By means of" andl” keys look forthe page incicated here Press ENTER and INDEX to confirm the clloration at "Machine open condition, 00S 68 W.0 f3 Tras Max CALIBRATION PROCEDURE INITIALISATION Following the load table activation of the accessory to be used, perform first of all a check of the correspondence of the load weight reading on the display to some lifted loads with known weight. Ifreadings exceed the 10% tolerance, its suggested to refine the calibration starting from this "Initialisation’: oos eB Wo means of + and —heys scrallon the menu here indicated INIT WEIGHT ress ENTER to enter the accessory configuration 00S 6B Wo pos eae ress INDEX to confirm hntalization = deleting of preceding calration so-eanaosen osroano1= ELECTRICAL CONTROL AND ADJUSTMENT WEIGHT CALIBRATION WITH NO LOAD (Empty mode) It is now recommended to check the load weight measurement and displaying with no load applied, and, if out of allowed tolerance, perform a “refined calibration”. Fourches fowenes fsa the accessory with outrggers on ground and turret centred Selects relevant load table from the main page nfm by pressing the ENTERBtton libration With Closed Middle / Open Boor 00568 ¥0 " 7 te the procedure it sence Pisplay the commane! "20 Empty Stati” and activate the procedute with ENTER For Each boom Lensth postion Prowsomso hesition the boom completely loviered and look fr correct angle calration postion inicated by "Ac on display. (00203 RIS.1 Press ENTER to perform thecallraton he indieations shown are be Wecurrent load Lew.o 2 xx W Angle SL68: 0 + {Boom length z-correction empty. [+S comrection under loa. prowsomso jiove the boom to next conection point (ie Ac 15,30 a0. degrees) 151203 RIS.3 For exch point push ENTER key ta perform callaration WEIGHT CALIBRATION WITH LOAD APPLIED The weight under load can now be calibrated. At least 2 sample weights are needed, one near the maximum value (e.g. 4 ton) and one which can be lifted with the boom almost completely extended (eg. 1 ton). eting the Known toed cos 68W38 : 7, 0683 Display the command”2 Laden Ae” and set he value ofthe known load s Ladente.00 fo set the value as normal, press ENTER display the asters then with INDEX postioniton the libration With Closed / Middle Open Boor cos 68W38 " ; NT froosss bispley the command”22 Laden Stati’ and activate the procedure with ENTER For Each boom Length postion Proowaomso hositon the boom completly lowered and look fr coret angle calibration position indcated by “Ae” on esp. C00 6815. Press ENTER to perform the ealisration he indications shown ae JW: curren ad krw.o 2 00 a: Anat, SL6Bs XX Boom lest } z:comecton empty. f_S:conection under fad Proowaomso Jove the boom to nex conection point (ie Ac 15, 30 ece degree e1SLGBRIS3 Far each point push ENTER key to perform caisson, fosiex20r3)56 ELECTRICAL CONTROL AND ADJUSTMENT a DYNAMIC CORRECTIONS WITH NO LOAD APPLIED The load will be corrected during the lifting and lowering movement to compensate for the increase or the reduction of the weight in dynamic conditions respectively. OL68 WOO eee splay this page and press ENTER awa or caecion pec the ge page ae enable the coe with NTER ren wag sre wat icf pment progr . oun aon movement. ors wc aw eve fae ang pa) at tobe mated permet ody he vale up o dawn ntl good campraie seach then conn wth ENTER rs NFER gute an SEO oceed hth conetn down" and kay Slt gue pagent ENTER caret ren rae Up upinvenentn roses Down down movements pores xx + ened feed te an) werng Ok Sox cert coecion f= digit to be modited xperientally modify the value up or down untila good compromise is reached then conf with ENTER ER to acquire the datum DYNAMIC CORRECTIONS WITH LOAD APPLIED With boom closed lift a known weight load and follow the following procedure which is equal to the previous one (No load applied). ‘oLéa woo splay this page and press 24 Laden Dynamic rocede as Emly dynamic procedure to perform corections so-eanaosen osroano1