4 Polypropylene Random (PP-R) CoG aU UL i ee, dro-Sanitary Applicationsne ee ee ee nea CO UNealet ea en ec eo eet ke ees att Nene eee cence ee eee ee Re a ee Ce i ats ee ae evra eM uk te Cer amen aca ae Laci) Cee eee ae en ae ieee ecu! eee Tee face ee ener ae ee eee ee fabricated uPVC ancl GAP manhole aystems, Its state of the art engnoerng, cesign anc tool room feciites are full Cee ee ea ee ete et eee eel eek ieee ene a Re cee een eee ee ee ger ence eee Cee eee eee ee ce ean ce oe eee ieee Re Re a oe eeu eet a seen gee) ee ee ed eee ene a) Cer (sone gw Cael a teh EU) PRODUCT RANGE INCLUDES: Maneater ane toa) Tee eee nec a hun su eRe Ree hee ke Cnet coo g Cen ee ee a ey Cae eC oy Cer ete eeu em ee Rea eR en aaa Us eee a ee te Ci eR eee rel ol ce ice eer oe ad Cee ee eee tent Beste MOU aaa Dg olga ae gee SC dec cue seh) Meee ea oe i ett eee ee era eect cua Ee ese eae eo eee Mera ee eae kel ene tT meet eel a] Peet IRRIGATION SYSTENS (LLDPE) Consists of high precieon inline crip pipes and landscape and lon edging. This range algo includes ealn resistant valves, Ce ea oe coe ean REINFORCED THERMOPLASTIC PIPES (RTP) Tee ae ease eee RE en eo eeac e] Cee eee aa eld ow Ll LL Ya}CONTENTS Fields of Application 2 Features of Cosmoplast Polypropylene System 2 Mechanical & Thermal Properties of PPR 4 Pressure and Temperature 5 Regression Curve of PPR 6 Pipes Specifications PN20 Plain PPR Pipes 7 PN16 Plain PPR Pipes 7 PN25 PPR / AL / PPR Stabi Pipes 8 PN25 PPR / AL / PE UV Resistant Pipes 8 PN20 PPR / FG / PPR Faser Pipes — 9 Longitudinal Expansion 10 Pipe Supports ——— 13 Pressure Loss —— 14 Pressure Loss Table for Pipes PN20 & PN25 at 20°C —————_- 15 Composite Polypropylene Pipes 16 Effective Clamping Distances 18 Expansion of PPR Composite Pipes 18 Fusion Welding Process 19 Welding Composite PPR / AL / PPR Stabi and PPR / Al / PE / UV Resistant pipes 20 Electrofusion Welding Process ——_—_. 21 Handling, Storage and Transportation ————K“ 22 Transport & Handing 23 Product Range a 24 PPR Pipes —___ 25 PPR Fittings ——$ 26 Piping System for Hydro-Sanitary ApplicationsCosmopr ast PoLyPROPYLENE Pres & FITTINGS Wilh the expertise of monulaciuring thermoplastic pipeline systems in the Gull region for more than two decades Cosmaplast has now developed @ complete range of Polypropylene (PP-F) pipes and fitings for cold and hot water disirbution systems These pipes ond filings are suitable for potable water cistibution sysiems in addition to a wide range of hycro- sanitary applications. ‘The exceptional heat stabilty of the polypropylene Random copolymer and its extraction resistance coupled with ease of installation make the PP-R system rom Cesmoplas! e reliable piping system for ho! and cold waler oppiications with @ sonvco lio in excors of 50 years. Cesmoplast polypropylene system Is made from P-R granules supolied by the world’s renowned resin manufactures. These granvles are pre-coloured and have excellent heal resistance, physical and chemical properties to suit pplicaions such as potable wator dstibution and heating systems. Fields of Application: ‘Tho Polypropylene system from Cesmoplast can be uted for: + Hot ond cold potable water piping networks in residentiol end commercial buildings. i.e. hospitals, hotels, offices, school buildings ete. * Chilled water networks in air conditioning systems, as an effective light weigh! and corrosion free substitute for sieel pipes: * Transport of wide range of chomicals in the industry. * ligation systems for gorders. + Piping networks for rainwater uillzation systems. + Piping networks for swimming poo! faciliies, Compressed air installations, Cosmoplast Plumbing SystemsFEATURES OF COSMOPLAST POLYPROPYLENE SYSTEM * Extended durability duc to the high resistance to aggressive clements. + A Service life in excess of 50 years + Smooth and porestyfree intemal surface of both pipes ond ftings thus resulting in @ very low pressure loss and ‘absence of incrustation (reduction of section due io the limestone and scaling }. * Non-toxic and physiologically harmless material * _ Resistonce te becterial atock thus enebling sofe potable water distribution. + Resistance to wide range of chemicals, therefore no corrosion in sevice lines © High impact strength * Heat preservation and energy -saving cbilities. The heat conductivity of PP-R pipes are much lesser than metals ‘and hence offer sianificantly lower levels of heot loss for transporting fluids. * High ocoustic insulation agains! fluid noise. The fluid flow and hydraulic shocks within the building crosie reise which can be avoided by use of the noise absorption ability of PP-R materials. + Light weight cosy fo handle material compared to the metallic piping systems ( 1/9 of the steel specific gravity). + Conveniont and reliable installation methods. The PP-R pipes can even be installed in suspended form under ceiling without problems of deflection. * Easy interconnection ever a complex network. * No perforation coused by electrical currents, - * Cost effective pipeline network. + Safe environment os PPR is 0 recyclable material The PPR system from Cosmoplast - A safe, tough, easy ond cos affective solution for het and cold water applications. Piping System for Hydro-Sanitary ApplicationsSTANDARDS: Cosmoplast PP-R systom is producied according to the following Gorman Standards DN 1988 Dinka water Suoey Sons DN 8077 Polypropylene Fp: Cimeneine DN 2078 Pyrapriene Fp: Toning Vathode ON 15562 Polypropylene Futags: Quahy Contos ard Comectons, on 18528 Tharmesac Pes: Pipe Comnectons OINAIGe Sourd Inula n Bulking Costuciens DINBO76 ‘tel Theoden Testing Maths DN2999 ‘ur fr Figs wth Torsoded Mote nvte vs 2206 Aegutions forthe Welding of Thomodofc Notsral yS207 ‘Wang of Themopltc Mater by meon of Hoang Took MECHANICAL & THERMAL PROPERTIES OF PPR one nr Dens of 423 len? 150 1182 0909 aiow he MER 28072,16 o/10nn 180 1198 020 ohne AR 23072 16 ert Orin WSO 118 038 isla Sin (GOne/min) Nfs komma 25 id Exoraion (G0ne/min) % 160 627/142 13 “erste E Modules (vcard ivFa Lts0 sarnz eo Indenroe Hordes (13230) Nan? 1802039/1 w ‘Shore Hares D ce vale [on sasos 6 etched Bor Tot arc Kat DN S258 %6 aes eC Kee 1 DINEaISa @ ted Impact +29 Kin? IsO180C nd ae oc ie iso1a0/ 160 30 Kin rors % ‘bod Imapoct 423°C Kim ISOLBO/1A 30 ee Kine isOIsGIA Bi ees sore Ki [_soisaia 18 Vics Soling STN *c 160304 132 Temperorure YST/B/SO_ << I 180 306 oF “Thermal Denton HOTA “Cc BO 75/1=2 3 Sebi HoT % [sorsnea 70 Longin coolio! ef ompenen nmin 59762 018 “Thermal condcivly of 3 Wak | DIN sai 024 ‘Spactfic heat at 20°C K/Kak diab colorimeter 2.0 Cosmoplast Plumbing SystemsPRESSURE AND TEMPERATURE ‘The following table shows the expected lfe span of Cosmoplast Polypropylene pipes and fittings at various selected pressures and temperatures as per DIN 8077 /8078 Standard. Zs yo Ee mera [sna 7 o on aa 2 a ci a 50 Mad 30.3 | 382 ; a a mp : oa a a 7 = 7 —— 5 oe a a a a ; ra on a a r its oF a = aa a 40 135 i a ee a ta 5 9 n ‘ " zs u = 7 ; a j z » a a E a y ; wn on os i a = Piping System for Hydro-Sanitary ApplicationsREGRESSION CURVE OF PPR: so)» ” 2 BI 3 ip +4 a i z > tt gf . DIAGRAM (1) a a 2 |z S 20th 2 & § Zoot ash ao} ot S 20} os vol sob | Lt 1 100 10! 10 103 104 105 108 yeas years Soyeas DURATION TIME (HOURS) QUALITY CONTROL: Cosmoplast PP-R systems are produced through a well lod I i down process contitng of systematic inspecons on incoming le senitery anc heating stm in domes commercial ara industial buildings 20x28 20 24 25x35 2 FF 3ax4a 2 at 40x55 10 55) 50x69 50 69. cree a os 75x 103 75 103 90x 125 90 123 Vox 19.1 110 19.1 125x171 ra 7 T6021 160 218 WennLONGITUDINAL EXPANSION: The following schemes demonsirale some imporiani coses: Pr PF= Fixed Point; PS= Sliding Point ‘A. Exposed Installations: Longitudinal expansion dapends en the famperature variction the pipes ore expesed fo. If the working temperature of the system undergoes variations up to 10 -15°C the pipe elongotion should be evaluated ard considered. Cold water pipes have low linear exparsion and hence can be neglected. But in case of hot water ‘and heating inscllations, the longitudinal expansion must be considered ond the installations must be planned ‘ond performed accordingly. Thormal expansion of Folyprepylone pipes can be evaluated using tho following formula: AL = axLlx At Linear expansion in mm. Cootfciont of linear exparsion = 0.18mm/mk Intel pipe longth in m. ‘Tha diffrence between the temperature ot which the system is inscllad and tho operating temperature. ‘Compensation of Longitudinal Expansion: For exposed installations, the length variation due lo longitudinal expansion should be compensated by a ‘calculated and planned chonge of direction. The froe pipe length “L:” isthe langth of pipe that should be kep! free wihhout clomping s© as fo compansate for the expansion. Its coleulated with the follawing formule: ls=KxVdxAL Cosmoplast Plumbing SystemsWheee: Ls = Free pipe lenath in mm |AL = Linear expansion in mm d= Exemal diameter of pipe in mm. K = 20 Constant for the PP-R material Exomple: Ifa pipe of 25mm diameter with 4m length, undergoes a potential temperature variation of 50° C. The thermal expansion calculations result the following The variation in length: AL = axlxAt = 0.18%4%50= 36mm The free pipe longth Ls KxVdxal = 20xV25x36 = 600mm The longitudinal expansion of plain PPR pipes can be taken directly from the below table | on ow | om | os | o7 | of | 100 | 120 | 1a | 02 096. O72 108 1a 18 16 252 298 oe ose | toe | vee | 20 | 27 | 228 | om | aa oa om | iw | 1% | 20 | 96 | am | som | 57 es 08 19 27 te 45 5a a 72 00 ie [aie | au | am | sa) om | 7a ~*~ von _o 125 +| 252 | ame | soe | 60 | 740 | om | 100 08 ae ape | 4a? ‘370 72 bod 10.08 nse | 09 102 gm | 486 oe “81 072 Vas 120 10 Li ae | 54 72 ° 108 6 aa me) 18 72 | 08 | 1a we | 22 | me 20 sa] tae) 2 | aie | ma | wo | ae 40 72 | wa | ne | m9 | = | «2 | sa | ‘70 [ 50 T_¢ 19 7 6 5 Se oO 2 «0 wor | ze | wa | aa | aa | os | 750 | 0a 70 we | 32 | we | sa | @ | se | mee |e - 80 wa |e | a2 | 90 | 7 roa | woe | vis2 a) 12 | ma) eo | ow | 72 | 19a | 176 [188 @ 28 se 7 * vor | 1 | Piping System for Hydro-Sanitary ApplicationsThe longitvdinal expansion and free pipe length can be iaken from the below 12 are? PIPE LENGTH (m) 30140150 160170180 DI mm DIAGRAM (2) © 20mm © 25mm 832mm @40mm PN son @50mm 75mm Cosmoplast Plumbing SystemsB. Concealed Installation Concealed installations generally do not require any special consideration for linear expansion as there is ‘enough room to accommodate the expansion of the pipe as per the guidelines of installation according to DIN 1988. Where there is no room fo accommodate such expansion, the material absorbs all the siress arising from residual exparsion PIPE SUPPORTS: When pipe clamping techniques are considered, two types of clamping joints must be identfied; fixed ooin's ond siding poini, Fixed clamps hold the pipes in o rigid manner, while a sliding point ollows the pipe fo move in the axial direction of the pipe. Fixed points divide the pipe network into individual sections. Given this, the possible longitudinal exparsion and the corresponding ‘ree length from the fixed ripe points must be calculated. Sliding points should be located so thot the axial movernent of lorgitudinel expansion is not influonced by the fixed conneciion points. Given this, the siding Points should not be installed on wither sida of the fiings in order fo avoid acting as fixed poinis Itis important, that the clomp or fastening moterial does not damage the surface ofthe pipe. The ideal fastening moterial ‘for PPR pipes ore rubber lined clamos which ensure that no mechanical damage of the pine surface can occur. The following table shows the effective spans beeen clomps for horizontal lines ot selecied temperature differences Erne tee et 2 90 “ ‘6 @ © 55 50 25 no 20 75 70 70 “s 30 2 120 %5 % 6 0 75 70 © vs v0 | 10 * 50 a 30 2 170 130 10. Tio 110 10 % @ 170 10 40 120 0 10 700 75 210 160 160 140 730 1 10 0 zo) | 160 150 10 wo | 125 7 2080 1 170 v7 10 9 System for Hydro-Sanitary ApplicationsPRESSURE LOss: The characteristics of PPR material enoble fo obtain al the exlrusion phase very smooth walls (roughness — 0.0070) which reduces the friction losses end improves the performonce of the whole system. These factors ollow Using higher water speed in the circuits without having negative effects in the system of the case in other piping systems, ‘The maximum allowed speed for cold water is 5 rr7s, while for hot water (higher than 70°C), itis advisable not 10 exceed 3 m/s. The pressure losses in PPR can be taken directly from following diagrams: Pressure Loss Diagrams: Petsreless Pom (10,000 Pas 0.1 bar = Tm. ca} Cosmoplast Plumbing SystemsPressure Loss Table for Pipes: PN 20 & PN 25 at 20°C Pe me | mans nse Jews | oa on ac 903 [aor “000 « 0,08 0,04 09 oa core [et a . ON C07 003 aa aml eeelee a . 058 0,37, 0,23 O14 006 0,04 0.03, Z we & 697 2,30 OF) 0,24 0,08 003 0,01 0,00 low rao (L/S), R- Pressure lesses(mbar/m),v Flow spord (avs) "rescue ozs table torfinngs can be povided as per customer request Piping System for Hydro-Sanitary ApplicationsCOSMOPLAST COMPOSITE POLYPROPYLENE PIPES: The technology of Composite FPR pipes has been developed due fo the increasing need for PPR pipes that can be used in applications where the normal plain PPR pipes can not be implemented. This composite techrology could offer easy solutions to the expansion of PPR pipes and tothe UV exposure in case of extemal installations (A) Cosmoplast PPR / AL / PPR Stabi Pipes ‘The Polypropylene piping industry has been witnessing major innovations in recent times and in order to cater to the need for these innovalive producis, Cosmoplast has extended its polypropylene product range with the addition of a new Polypropylene (PP-R) / Aluminium (Al) composite pipe. This new pipe syslem comprises of an aluminum loyer, inlegraled wilhin the pelypopylone pipe structure. This innovotive produc is thus made of a unique combination of materials wth each ‘adding their own benefits fo the fincl product ‘Cosmoplast PP-R/ Aluminium/ PP-R composite pipes for hot ond cold water distibution systems ove suitable for hich pressure potable woter disrbution systems in addition to a wide range of other hydro-sanitory applications and will provide on operational service life in excess of over 50 years, ‘The exceptional reduction in thermal expansion of the PP-R/Al / PPR composite pipes makes this product on ‘extremely rlible and stable product for use in hot and cold water applications ‘Cosmoplast PPR/AL/PPR Stabi pipes are manufactured according tothe stondards DIN8O77 and DIN8O78 , PN25, Fipe Series 5 2.0, SDR 5.0. Fields OF Applications: ‘Cosmoplast composite PPR/AL/PPR pipes are used for: = Hot and cold potable water networks in residential, industial and commercicl buildings. i.e. hospitals, hotels, schools, offices, factories ete. * Chilled water networks in Air Conditioning systems providing on effective light weight ond corrosion free substitute for steel pipes. + Tronsportation of wide ronge of chemicals within indusiriol processes. + Piping networks for swimming pools facilites + Compressed cir installotions. (B) Cosmoplast PPR / AL / PE Pipes, UV Resistant for External Installations FPR pipes ore offen used fr exeinal exposed insallatons, in which case the pipewerk hos to be istlted to avoid dlroct exposure f UV Ligh! which may derrage tho pipes. CCoemoplas! PPR/AL/PE UV Resistant composi pipos are the sasy solution for e¢emal installations due to the innovative combination between PER Aluminiym and Polyethylene. This technclegy is very siilar fo the Stabi FPR/AL/PPR technology, however the edema leyor is made of polathylene instead of FPR. This extemal FE layer provides ha necessary proecicn to tha PPR pipe due io Cosmoplast Plumbing SystemsCosmoplast PPR/AL/PE UY Resistant pipes provide the same outsianding performance os FPR/AL/PPR Stoki pipes in terms of reducing the thermal expansion, thanks to the aluminium layer inlegrated in the structure of t . Therefore PPR/AL/PE. UV Resistant Pipes can be vsed for the same applications os ihe PPR/AL/PPR Stcbi pipes in addon to the ‘exposed external insclaions is superior charactorisies thet enables ito resist rect exposure to sunight (UM) ‘Cosmoplast PPR/ AL/PE UV Resistant Pipes are manufactured according to the standards DIN8O77 and DIN8078 , PN25, Pipe Series $ 2.0, SDR 5.0. (C) Cosmoplast PPR / FG / PPR Faser Pipes ‘Cesmoplast PPR/FG/PPR Faser pipes cre composi pipe consist of an integrated middle layer of special formulated fibreglass [FG] impeded between on intanal and external PPR layers. ‘The presence of fibreglass layer increases the strength of the pipe in such «a way that the pipe can be produced as SDR 7-A butwit pressure rating of PN20 instead of PN16, which means bigger ID and higher flow compared io SDR 6 FN20 pipes. The expansion ofthese pipes is lso reduced 10 o almost ihe same expansion of PPR Siabi pipes. Cosmoplast PPR/FG/PPR Faser pipes are manufoctured according to the stendards DIN8O77 ard DINBO78 , PN20, ‘SDR 7.4. COMPOSITE-TECHNOLOGY: ‘With the PPR/AL/PPR,/Stobi and PPR/AL/PE UV resisicnt pipes the, linecr therm expansion is reduced by ot least 75% ‘when compored lo slandard PPR pipes and hence has the following cheraclerisis. * The coeficient of linear expansion is almast identical to that of metal pipes. + In comparison with other plastic pipe systems the supporting clamp intervals can be increoted leoding fo © raducion inthe number of mounting clips being used. * Optimum cost-perfermance ratio in compariton to metel pipes. * Lower weight than equivalent metal pipes. * High impact strength. ing System for Hydro-Sanitary ApplicationsEFFECTIVE CLAMPING DISTANCES: Effeciive clomping distance for Composite PPR/AL/PPR Stabi Pipe, PPR/FG/PPR Faser Pipe ond PPR/AL/PE UV resiskanl pipes. Eero) eee A Se 20 13 as us 105 ves as 095 25 14s 125 12s 15 1g u 1s 2 2 15 as Z 135 3 135 ra 25 7 7 16 iB 138 as 0 24 9 135 is 175 7 1.65 6 265 2s 21 205 A is 18 5 2a 22 2.15 24 21 2 1.95 9 3 33 23 aa 2a 2 vo | eas | 25. 2a za 2 | 2 | EXPANSION OF PPR COMPOSITE PIPES: The expansion of companite PPR/AL/PPR Stabi Pipe, PPR/FCG/PPR Foser Pipe and PPR/AL/# less than the normal PPR pipes. as noted in the below table. Cake EUV resistant pipes are 75% oy 0.03 0.08 009, ong 015 018 021 024 02 06 012 aig 24 030) 0.36 2 08) 08 00? 018 027 096 046 os4 063 072 4 ona 024 036 os 040) on one 0,96 5 a5 0,30 45, 060) 075 090 1,05 120 06 078 0.34 054 072 0.80) 18 1.28 14a o7 021 02 os) Oat | 1,05 1,26 1a7 148 08 024 oe oe | 096 120 wat 140 192 09 oar | 054 91 1198 1,88 1a. 18? 216 10. 030) 0.60 on | 0120 1,80. 180) 2.10) 240 20 040 1.20 1.80 2.40 3,00 3.40) 420 4,80 30 0.90 ao 270 3.60 450 540 630 720 40 v20 | 240 340 450 4,00 7.20 840 9,80 50 150 3,00 450) 6,00) 750 3.60 1950 | 1200 60 180 | 3.40 5.40 7.20 v00 | tose | 1280 | 1440 70 230 420 630 aao | 1050 | 1260 | 1470 | 1680 80 2,40 4,80 7.20 340 | 1200 | 1440 | 1660 19,20 30 270 540 310 joeo | 1380 | 1420 | 1890 | 2140 10,0 300 | 6,00 3,00 2,00, 1500 18,00 21,00 24,00 Cosmoplast Plumbing SystemsFUSION WELDING PROCESS Cosmoplest PPR pipes and fitings are jointed using hecting process called fusion welding. The process is very simple cn resul in inseparable weter tight joins. I is caried out using a cloctic fusion walding machiros thet simuteneously haat he internal surface of the fiting and the extemal surtace of the which ore then joined together to form inseparable water tight joins ‘The following sections demonstrate the basic procedure for fusion welding process for pain and composte FF pipes. Welding Plain and PPR / FG / PPR Faser pipes: The folewing eps dessrto the dops ofthe welding proces: 1. Fropore the welding machine by fing itwiththe welding dios of the diamalers to be welded. Connect the plug to the 220 V power supply socket and wait until the machine reaches the working temperature [260°C }. 2. Cut the pipe ot right angles fo the pipe axis using suitable pine cuter 3. Remove any burrs or cutting chips by deburring the ‘cutting oreo, 4 Mark he welding depth on the plpe using a suitable 5. Without turning insert the end of the pipe into the heating sleeve up fo the marked welding depth and at the some ‘ime side without turning the fitting into the ‘other side of the heating foo! up to the stop. . Leave the pipe ond fiting on the heating tool unil the heating tme is elapsed. 7. Ai the end of the heaiing time, remove the fiting from the heating tool and push them immediately info each other up to the mark indicating the welding depth. At this sioge the depth mark will be covered by the welding bead. During this process, do not rolate the pipe and fifing relative fo each other 8. Allow the join! to cool fully before using. Piping System for Hydro-Sanitary Applications‘Welding Composite PPR / Al / PPR Stabi and PPR / Al / PE UV Resistant pipes: ‘The welding process of composite pipes is identical to that for plain PPR pipes. However, the external and intermediate layers eis dt deepecantey Fhe lalon peo The folowing stops describe the slop ofthe welding process: Prepare the welding machine by fiting it withthe welding dies of the diameters to be welded. Connect the plug to the 220 V power supply socket and wait untl the mochine reaches the working temperature (260°C |. 2. Cut the pipe at right ongles to the pipe axis using suitable pipe cutter 3. Remove any burrs or cutting chips by deburring the ‘cutting area, 4. Use the pipe shaving toc to poo off th outer layer (PPR in ‘cate of Stab pipes 6 PE in caso of UV rosisant pipos) ond the intormadiais ciuminum layac. This con be done by fly pushing the end of tke composite pipe Inside the shaving foal untl it reaches the stops inside the shaver. I is not 4 maxk ho wolding dopih at tho sop insida tho shaving tcl sels the corect wading dopth 5. Without turing insert the end of the pipe into the healing sleeve up to the marked welding depth and ot the same time side without turning the fiting into the other side of the heating tool up to the stop. 6. Leave the pipe and fiting on the heating tool until the heating fime is elopsed. 7. At the end of the heating time, remove the pipe ond fing from tho heeting tool and push them immeciatoly into each other up to the mark indicating the welding depih. AY tis stoge the depth mark will be covered by the walding boad. During this procese, do not rotate the pipe and fiting relative fo each other 8. Allow the joint ro cool fully before using. ay Level Heating time Processing Time eee co) al oad J 20 5 4 2 Pa 7 4 2 | 2 a é 4 40 2 é 4 30 18 6 4 18 24 a é j 7: 20 8 3 0 0 8 3 j no 20 10 8 125 © 10 2 j Cosmoplast Plumbing SystemsElectro-fusion Welding Process The alcrouen welding procs ua aneroocy apo or when woking hos be doe neal paces rn postions rot extessable by he pjhston welding moc Electofusion process is cored cut using special welding machine ond PPR Elecro-Fusion sockets. The Elbctofusion sockets {re provided with 2 socket ends hat can be welded ina single operation, The Eloctrofusion sockets include buit in rsietanco coin their bod, tho welding machine onde curent through tho roitonce coil hat cause the PPR material io melt and therelore the hwo sds of the socket and the pipes are fused ogahher af the same ime. The elooon sola re dap on hor inal face up to which he pipe sou bo ner inl tho socket, Tse stops cen be removed wit sharp bled in case he elachoFusion sockels ore 16 be used as ding couplers The electro ‘union sockets have two pins onthe extemal surface, to which the welding machine is connected while perforing the welding process. The ino incicler wil appecr during the welding process fo incieato that the welding fomperalre hot been reached. Ate poling he election roc, intemal aufoc lf oc cd ene fae ofthe pipe wl be hae fegohor Quality slacofusion joi are guaronteed only IF he socket and pipe surfaces are free from moiswre, dit and grease, The elactrofution process is dore os dotailed below: 1. Cut the pipe at right angles to the pi suitable pipe cuter coxis using 2. Clean the parts of the pipe to be welded and the fiting in order to avoid ary dust or sand that might domege the quality of he joi 3. Remove the welding electrofusion sockets from their protective packing and immedioiely fit the pipes ends in the welding socket; the correct dopth of connection is when the pipe touches the stops 4. Hold the pipes in their position during the welding process. 5. Connect the welding machine fo the welding socket cond start the welding machine. The springing out of the two indicator pins indicates that the heating time has ended. 6. Disconnect the welding machine from the welding socket 7. When welding is completed, itis recommended not io, ‘opply cny mechanical stress (by deflections, torsions, fractions} fo the joint for at least 20 minutes. [Note Elacro Fusion process is applicable for gipe to pine comection only Piping System for Hydro-Sanitary ApplicationsHANDLING, STORAGE AND TRANSPORTATION ing the reslience of he low drecions ard prec pesca fi PPR Handling + Take all tosorak when Fondling FPR, porticulaly in vary cokl conltions when the inpac malaria is edvesd + Do not how or diop pipes, or drag them elong hard sukaces, © Donat scratch pipes ageanst hard surfaces or drag them alorg the ground lng, ute proecive zing: ard padded eippore. Matol chaine ond hooks should not moke direst contac withthe dered in covered areos emeyy tom dae ime, pipes should be stacked on a lat base o ct expan to sunlight for long : 2 in heir nylon packing ard fitings in heir eriginel packaging inl requied fer vse + Kool, stacks should contan on pe size only. Where this Is ro! pos bose of sack cany ilems on top ofthe pibes © Pipes should be arg pps for welding = While with proper shact on fan UV, Cosmoplast Plumbing SystemsTransport + Whietransoor, pies should be aronged sey on tucks voiding crossing, bending ond ove stacking '* The pipes should also be fully supported over their ‘otal langth, “+ Proporprtecon shoud ko provided if chains or cords oe vse to i dovm the load in axdorto avoid camaging he Pipes SUGGESTIONS FOR THE CORRECT HANDLING OF PP-R SYSTEM: + Hondle Pipes with care, and ovoid hard impacts at the ond ofthe pipes. Use suitable sharp cutting tools fo cut the pipe with no burs. ‘+ De not twist he pipe or the Fifing altar joining together Alignment up to 5 degreas relative tothe axs of the pipe can be done immediately after joining. ‘+ Protect the pipes from sunlight and rain during storage and on site. + Do notuse a flame to bend the pipes; heating with hot ar up to 140°C can be used when needed. ‘+ Use Teflon sealing tapes where necessary. «Avoid heavy ond sharp loads on the pipes + Follow tho instructions for joining procass. ‘+ Follow the right techniques for exoansion compensation. ‘+ Always protect he pipes fiom direct exposure fo surlight by proper insulation or painting «When connecting two threaded fitings, use reasonebie cuantiy of feflon sealing tope and avoid using excess quently Piping System for Hydro-Sanitary Applications‘Cosmoplast PPR pipes to DIN 8077/DIN 8078 and finings to DIN 16962 PN 25 oe Cosmoplast Plumbing SystemsPRODUCT RANGE PPR PIPES eto) COB 716/20, 20 ze P16 /25 35 a Pr 6/32 2 44 Piss a 35 PP 16/50. 50 $9. Piss a Bs P16 /75, 75 103 P10 /90 Ey wa Wr 16/ 110 no 15.1 PIB / 125 1 ral 16/160, 160) 219 bY 20/20 20 2 20725 25 a 720/32 2 54 P20 740 Zz) oF PP 20/50 50 $3 P20 /63 a 105, 20/75 75 125 920760 0 150) 720/110 no 123 20/125, 135 8 20/160 160 236 Leu UAL ras P5 25/20 20 24 F525 /25 25 42 P25 /32 2 34 P2570 0 67 7525/50 50 2a F525 783 a 105) P3525 /75 75 125 7525/90 0 150 1325/110 he 183 Piping System for Hydro-Sanitary Applicationsauld PN 25 PPR FITTINGS eae Ta 5025/25, | 8a PSU 25/25 25 I AZ [pov 5/32 2 54 P5025 Jad @ a7 EU 25 / 50 50 ca (psu 25/63. 6 105 a Dei Damar | Wel Tk |_rrzo20 | 20 | 28 F70.5 35 35 [pF20-32 2 4 F040 30 55 120-50 20 69 120-63 a 86 175-04 75 103 nc PF 0.152 10 15. Wiasa7 vas i} reo 219 te a me ea rye 20 800 25 sea 2 273 ra 10) 20 © a 7 78 2 %0 24 To % is ’ | Cosmoplast Plumbing SystemsNe Piping System for Hydro-Sanitary Applications P-€90-20) 20 450 Poe 25, 25 20 P-90.22 2 150 Poe 40 a ” P9060 50 0 Pot90-68 3 3 £90.75 75 2 PrERO. 50) 30 a P-£90- 110 To 4 PERO -125 125 3 E90. 100 10 2 a 20 2 2 216 o 120 50 o 2 2 12 20 220 2 a 2 1 o a 50 36 a a 75 16 0 10 10 4 735) Z 10 2REDUCER BUSH MxF cae Con 7.252025 | 25x20%25 220 7252020, | 2520x206 285 P-1-252620 | _25%25x20 350 poresz20sz | 92x20532 135; Pet-322532 | 32x25x32 126 Per ao204d | 40x20x40 100) P--400540 | 40x25 x40 20 Por aera | 40xa2e40 20 1.502050 | 50%20x50 oo Pore sonsso | 50x25450 20 903250 | 50x32x50 48 "508050__| 50x40 x50 ra 27083 | 6320462 44 G2s | nA a Per603267 | 63x92x69 2 ee 22 P-1-635063 | 63x50x62 30 Pil 753275 | 75x32x75 20 754075 | 75x 40x75 20 755075 |_75x50x75 % 750975 | 75x63.x75 fa "903790 | _90x32x90 7 =901090 | _9Ox40x90 2 79050007 | 90x50x90 2 08309 | 90x63 x90 2 507890 | 90x75x90 2 P-T-11050110 | _110x502110 e Por ivosstie | Woxedz10 0 P-T-11075110 | 110x75x110 ‘ PaT=11ORONIO | _110x90x110 5 P-T-160110160 | 160%110x 160 2 Ast No, So P-RB-2520 2520 ai0 PRe 3220) 3220 600 PRB 9225 32x25 480 Cosmoplast Plumbing Systems50x40 90 48x20 0 x 20 x2 20 Bx 20 x50 « 75532 ra 75x40 @ 75x50 © 75x68 2 90x27 2 90x40 6 30x50 36 90%03 26 30575 2A T1050 fT V03e 20 W0x75 20 T1090 15 ris. 125110 | 125x110 10 [Deassi@no | 1e0xn10 2 95140105 | a0 125 es 7 #C-20 20 1200 tc. 98 25 612 80-3? 2 319 (pea 0 200 PeAC.50 50 140 (ca a 20 Fi 75 75 2 te-90 70 32 ec 110 no 20 [eens 135 4 PEC. 140 160 7 Piping System for Hydro-Sanitary Applicationsery P-CR-20 20) 300 Pree 25 5 180 P-cR-32 2 100) PoeR AO 0 a | 88.20 20 0 Pee 25 25 0 | P0D-22 2 o aes ay P.SB.20, 20) 300 Pr s8-25 25 10) P-$8-22 32 100 roy Pal Cored P-1B-20 20 250 PoB-25 25 100 P-1B-32 2 2 Cosmopliast Plumbing SystemsDardis FEMALE THREADED SOCKET RY Pl Pl “Trresce ar BSPT mace otricie plats Eee. Piping System for Hydro-Sanitary Applications (Cosmoplast) or Seaton) | y/o PeMS20 Dx 10 Pus. 20%) aon 100 P6294 BS" v0 ewga5% | ain tan Pens294 sexi 100 ens am) aan % rns 22x 5 Poms 401K) a 2 Pomg-s01 sn" mi fvs-62 | ana" 2 PoMS-750%4 Toa" 8 7-nS.903 | 90n3" Pes 108 V0" 4 ere = TY 20 hsm) a 150 rs 2sa¥" v0 Ps 150 PES. ha Biog 10 18-221 wax" 7m Pis.400h | Ma os #8.s0i SOx Th" ™ pam aa rr pere-7sah 753i" 3 13.903 sons" 1 PMG Oa" Z ae Seated PvE. nie 0 ~rewe-204 | zone 0 Pome 5h | 25x 100 PME 254 | 5x0" » Pweg | air »Ces roe ae P-FE20% xi" 720% Eg Fe 25% 25 xi" revta5% 25x riba aaa Tea Be PE a2 2x0" ei ate Ue Pa eT) T-WE-20% Davi 100 FWE= 2516 25x 70 Pe WE-25% Bx 160 PWS. 20% xi 21 P.WG-25% 250 5 eS Si (on PMT 20% 278 200 Fe 25%4 25H 0 FMI 25% 2x 75 FM 22 Bae so] P-MT-379/4 mew 0 (ewer aero) "Threads are BSPT made of ick plated Bras. Cosmoplast Plumbing SystemsPF 20% O00" 1 ras) asa 100 Fr 204 oaN" wo herrasu | asa |e rotr-32h sax) « re ae ‘0 221 mt ra EE iol ee i dllaaal P:P-20 20 so rms |S 10 -ru-32 2 108 [2 9-50 0 4 rue | w PMU-208 | x20 PoMU-2 |x| Penu-221 na? 75 Pemysaone | iad | ems so1m | —_Vx30 2 rwe2 | rx) PFU=20% x20 0 ce *.fU-221 1x32 70 Poru-an | do ~pFU-501% 0 Pee] [a “Twenge are BSP mace otras Erase. Piping System for Hydro-Sanitary Applications90° ELBOW WITH UNION BA reed be en) 7 P-Bu-321 x32 20 Peau -A01 er a Pau S01” 14" x50 0 30-632 68 2 At. No. are eon F-£U-20% 20%" Fev 254 25x PB. 251 25x10" Pea xi Pou 321M 22x 1K" Fev 201, 20x10" rae car) Con) P-CU-25% 20%%" FU 281 25x" P-cu-201 20x" Pogu:25%4 Be P-CU-32h4 32x" rons a) @y /aron VoH-20 20 25, reve 25 2 20 PeVCH. 32 2 5 “Theads are BSPT made fk plated Brass Cosmoplast Plumbing Systems1 ree mee —_ Eo aS F-HAV-20 FoHAV 25 FeHwy-22 Fea 40 - F-HAV-30 FHAV. 63 F-HAV-75 LI | Prac .95 Pac -32 Poca —_ P3850 Prac 63 Pee Ea g ree =) ey P-YC-20 20 “ 25 mo 2 50 ton) eee 20 0 EG 0 2 36 © 2 20) 12 a @ 75 4 TRAV.90 0 a PeenWy 110 110 2 P-8C-20 20 a 25 » 2 2 a 2 50 2 3 é ye F-DAV-20 20 0 __ si, a 32 D a 16 50 10 a é P-Dw-2s F-DiNV-32 F-DAV=40 F-DAV- 50 P-DAV-63 Piping System for Hydro-Sanitary ApplicationsPEM. 1/2.3/4 Fone a7 ro Sel Cie) P-PC-20 20 2,800 Foe 25 25 2,000) PoPC.32 2 1,500 PPC. a0 mg 1,000 P.FC-50 50 660 Pore 8o e BO ree ro} Oyo P-#PC-20 20 1,100 PPC 25 5 11608 P-HPC-32 32 800 oreo « 700 PPC -50 30 400 PPC 8 30 it Se) eye PoC 40 4 1,000 PorC-50 30 80 PoPC.63 68 450 Cosmoplast Plumbing SystemsPa ae ey e P-WM-2063, 20-63mm Induding tools 20-40rm) PWM. 5075, 50:110mm cling PO a Oe HE oy Cer P-WM-2063, 2062mm (ncuding tools 20-40rm) P-WM-5075| $0-110mm Jacluding tools SO7Smim) P-WM110 140m flcudig feo 110-180) F-WM- 125 125-160 (Witou tok) a) W209 = ewias | zi powa2 2 pw | Pwn-s0 so ewe | PWi75 75 rwi9 | (90 FW 110 110 pws) 2sELECTRO-FUSION WELDING SOCKETS [ee f= PoHRK- 9 P-EFM-20110 co Petal P€F5.20, 20 Poets 25 25 PES. 32 2 Pe @ PEF. 50 0 Pes a PEFS.75 75: PL etS.90) 0 P-S-110 10 PC. 2040) 20-40 Cosmoplast Plumbing SystemsLonga} GA eg ere he 20-63 7-75-1620 16-20) PPS.2025 20-25 7-P5-3240 32.40 PPS 5088 0-88 P-15-75 75 PP5.90 90 PS. 110 110 7-0 PRESSURE TEST PUM?)PPh 30 PoP 6B 0) Dao Note: Chemical Resistance Table for Polypyopylene can be provided as per customer request, Cosmoplast Plumbing Systemsbaer eS) uy 4 Cer) www.cosmoplast.com ) Ce enone Ka end Patel per ero ee 5 Cee a