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a Designation: C404 - 11 Standard Specification for Aggregates for Masonry Grout’ “This stand i ised under the fed designation C404; te umber immediatly folowing the designation inises the year of vigil adoption in the ese of eis, the yea of ast revision. A amber in parentheses inst the year of nt reagproval. A perc epsilon) nde an edral cnge since the las revision ox reappoval ‘This standard has ben approved for use by agencles ofthe Deparment of Defense Scope 1.1 This specification covers aggregate for use in grout for masonry. 1.2 The values stated in SI units are (0 be regarded as the gandard, The Values given in parentheses are for information only 1.3 The following precautionary caveat pertains only to the test methods portion, Section 8 of the standard. This standard toes not purport to address all ofthe safety concerns, if any, “associated with its use. Itis the responsibility ofthe user ofthis Standard to establish appropriate safety and health practices ind determine the applicability of regulatory limitations prior to use 2, Referenced Documents 2.1 ASTM Standards: C33 Specification for Concrete Aggregates (C40 Tast Method for Organic Impurities in Fine Aggregates for Concrete C87 Test Method for Effect of Organic Impurities in Fine Aggregate on Strength of Mortar (C88 Test Method for Soundness of Aggregates by Use of Sodium Sulfate or Magnesium Sulfate (CHIT Test Method for Materials Finer than 75-um (No. 200) Sieve in Mineral Aggregates by Washing C123 Test Method for Lightweight Particles in Aggregate C127 Test Method for Density, Relative Density (Specific Gravity), and Absorption of Coarse Aggregate C128 Test Method for Density, Relative Density (Specific Gravity), and Absorption of Fine Aggregate C136 Test Method for Sieve Analysis of Fine and Coarse Aggregates "Tis pian is ue the Juition of ASTM Commitee C12 on ‘ad Grate ft Masonry an te det epost of Sabon ike C12. om Speieatons or Agpregte for Moca. iq tate apne aly 1, 201, Pull 2011 Osi approved i185. Lat previ don ppoied in 207 as CAT, BOL 101SDNED8- oats ‘eferenced ASTM standards, visit the ASTM website, wwwastm.org. or {SESIAST Cer Sere teem or For dm Boot of AST tinal rte art's Dose Sey Pe O8 ASTM website, — (C142 Test Method for Clay Lumps and Friable Particles in ‘Aggregates C144 Specification for Aggregate for Masonry Mortar 476 Specification for Grout for Masonry 175 Practice for Sampling Aggregates 3. General Characteristics : 3.1 Aggregates shall consist of natural sand or manufae- tured sand, used alone or in combination with coarse aggregate 1s described in this specification. Manufactured sand is the product obtained by crushing stone, gravel, or air-cooled iron blast-furnace slag. Coarse aggregate shall consist of crushed stone, gravel, or air-cooled iron blast-furnace slag processed t0 assure suitable gradation, [Nore Care should be taken ro ensute a suitable particle shape, since excessive quantities of fat and elongated particles have historically caused problems with workability 4. Grading 4.1 Grading shall conform to the requirements in Table | or shall comply with the requirements of 4.2. [Nore 2—Size No. lis that specified for concrete sand in Specification (C3: Size No. 2 is that specified for masonry mortar in Specification (C14; and Sizes 8 and 89 are standacd sizes as given in Specification C33, 4.2. Aggregates of gradations other than those covered by Table 1 are permitted if all of the requirements of 4.2.1, 4.2.2, and 4.2.3 are met. 4.2.1 One hundred percent of the fine aggregate shall pass the 9,5-mm(4-in.) sieve and no more than 5 % natural sand or 10 % for manufactured sand shall pass the 75~ mm (No. 200) sieve. 4.2.2. One hundred percent of the coarse aggregate shall pass the 12.5-mm (V4-in, sieve and no more than 5 % shall pass the 1600-1m (No. 30) sieve. 4.2.3 The compressive strength of grout shall be specified. ‘and meet the requirements of Specification C476, 5, Deleterious Substances 5.1 The amounts of deleterious substances in either fine or coarse aggregate shall not exceed the following: ‘ro © AST Lima 10 Ba Har Om, FO Bx 700, We arson, Pk 1K2E2089 Unie Sans Ai caoa- 11 TABLE 1 Grading Requirements “arurts Fer an Each Laboratory Save Daaignaon, wag sl oa Fre haeie a a ‘Sieve Designation = eT La Sie ot ce No 08 | Eze GERD 5 : 5 i 5 term pein) ‘eo 0 10 toro 00 Gomi pi) Sto s00 ‘oo iw ‘oa Soemmiies) 06 100 Be 109 8 100 Sisto ienmgot) Sowa fom 100 jo 10 oboe oomita) «S80 bore bor Sooimite's) Sioa, oie Sea {son no. 2) OO re obs ess 20) dies Cite ! greater than 10% when sodium sulfate used or 15 6 when | Pemasive ‘Magnesium sulfate i used this core ras Delon Susans mo 72 Aggregate filing to meet the requirements of 7.1 may . conc puna so be accepted, provided that grout of comparable properties spe Cortes oats toi ones ins made from similar aggregate from the same source has been avg pst ty 20 exposed to weathering, similar to that to be encountered, fora 1 period of move than S years without appreciable disintegration. | reg “headrest dove et pl bastarace sa opel |} 8. Test Methods for Sampling and Testing fir 6. Organic Impurities 8.1 Sample and test the aggregate in accordance with the | 6.1 The fine aggregate shall be free from injurious amounts following standards, except as otherwise provided in this of organic impurities, Except as herein provided, aggregates specification: . Subjected t0 the test for organic impurities and producing » 8.1.1 Sampling-Practie D75, : Color darker than the standard shal be rejected 8.12 Grading-—Test Method C136. 8.1.3 Amount of Material Finer Than 75-ym (No. 200) Tne aggregate failing in the test may be used, provided eal rari pate was Bee ieve—Test Method C117. that the discoloration is due principally tothe presence of small 8.14 Organic Impurities—Test Method C40. juanttes of coal, lignite, or simi quantities ~ ar dlsrete particles, 8.1.5 Effect of Organic Impurities on Strength—Test 63 A fine aggregate failing in the test may be used, Method C87, provided that, when tested for the effeet of organic impurities" 8.1.6 Friable Partcles—Test Method C142. ‘on strength of mortar, the relative strength at 7 days calculated 8.1.7 Lightweight Constituents—Test Method C123. briv in accordance with Section 11 of Test Method C87 is not less $118 Soundness-Test Method C88. than 95 %. 8.1.9 Density—Determine the density of the fine aggregate 7. Soundness in accordance with Test Method C128 and the density of the 4 g coarse aggregate in accordance with Test Method C127. 7.1 Except as herein provided, either fine or coarse aggre- 4 gates subjected to $ eycles of the soundness test shall show a % Keywords ve loss, weighted in accordance with the grading of a sample 9.1 aggregate; coarse aggregate; fine aggregate; grout; complying with the limitations prescribed in Section 4, not masonry sand; soundness a ASI eaten ks poston erect th ay of ary ater hasan concn wth ny Hm mentees req ‘nina sand ens os car sees aoe bat ebreraton oh ay of ar aso peek ot ae ak Singer on rose stay oreo ‘estrus at ry tr te repent tech corm and usb reviewed vey re eas ard : seurorse oe proved ero, You Contant vido sen oasis’ rer asst sarcarss Men Scab aeses 9 AST nara! 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