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IV Series
1 Minute
SETUP
A U T O F O C U S
VISION SENSOR
I- SERIES
I n t e l l i g e n t s en sor
IVSeries
Example of Conventional Easy, stable detection with a
Presence Detection single vision sensor unit
Can be used with A single unit can be Sensor can also detect
difficult to detect used for multiple parts regardless of part
workpieces. presence inspections. position variations
The vision sensor enables Up to 16 tools can be utilised With the position adjustment
detection in environments for each captured image. function, detection is performed
such as sloping surfaces simply by placing the detection
where light does not reflect Light does not object within the imaging area.
well, which were previously reflect on a
sloping surface
unstable with a
photoelectric sensor. Detection is not possible when
the position is misaligned.
2
Vision Sensor
F O R P R E S E N C E D E T E C T I O N
STABLE DETECTION
OUTSTANDING IMAGING CAPABILITY
Clear images are realised with the high-intensity illumination and high-performance lenses,
equipped as standard.
AFFORDABLY PRICED
REDUCE INTRODUCTION COSTS
Choose from 8 different sensor heads to suit your needs and reduce costs.
I- SERIES
I n t e l l i g e n t s en sor
3
Simply easy
1 SETUP Minute
A U TO F O C U S & B R I G H T N E S S
■ Automatic focus
Focusing, which used to be a manual
process, is now done automatically in the Automatic focus
IV Series. One-touch quick focusing is mechanism
AU TO M AT I C B RI G H T N ES S A DJ US TM EN T
Original brightness Optimal brightness
I BA - I N T EL L I G EN T B R I G H T N ES S A D J U S T -
With the newly developed algorithm installed in the IBA Dark Bright
processor, the brightness is automatically adjusted to
the optimum level in an instant. Additionally, our unique
methods enable high-speed automatic adjustment
without any adverse effects from the background. By dividing the screen into multiple Instead of gradually moving towards the optimum brightness,
pixel blocks, presence/absence of adjustments can be made faster by making one large
the workpiece is recognised where adjustment close to the optimum brightness and then
the brightness has changed. performing fine adjustments.
4
S I M P L E O N E -TO U C H S E T U P
■ Easy navigation
Simply follow the setup flow from “single
touch imaging” to output setup. The intuitive
touch screen operation allows startup to be
completed in about one minute, without the
need for referring to manuals.
Tool setup
Output setup
TO O L AU TO T U N E
Multiple master and defective object
images can be taken with Pass/Fail
judgment attached to enable automatic
adjustment of thresholds and parameters
to optimum values. Images can be shot
immediately, read from the image history
or read from USB memory.
Pass/Fail allocation screen Selection screen of image registration source
5
Stable Detection
■ Shape Detection
The match percentage of the object
is calculated based on the registered
master shape information. Brightness
differences or differences in individual
surface conditions, which were
previously difficult to handle with
normalised correlation methods
(pattern matching) can be identified.
PASS FAIL
Model type detection by internal diameter difference of
metal part
■ Area
Using the registered master area
(number of pixels) as reference, the
difference in area from the inspection
object is calculated. When the sensor
is a colour type, judgment can be
made based on the desired area of
the specified colour. In the case of
the monochrome type, brightness is
judged by the area binarised in black
and white.
PASS FAIL
Detection by cable colour difference
POSITION ADJUSTMENT
6
Technology for stable detection
■ HP-Quad* lens
The Quad lens enables
The newly developed lens contains 4 layers of glass that achieve low to capture entire field
of view image under
aberration with high light-gathering power, enabling bright, clear images uniform conditions.
with low distortion for stable detection.
*High Precision-Quad
1 2 3 4
■ HS - H D R* FU N C TI O N
Detection is stabilised by widening the light-receiving sensitivity range
when dispersion occurs in the reflection. High speeds are realised by
adjusting within a single image capturing.
*High Speed HDR
HS-HDR function OFF HS-HDR function ON
■ PO L ARISED FI LTER
Glare from glossy work is reduced because only one direction of the
light wave components is transmitted. The compact size enables easy
installation.
■ D OM E LI GHT [ U S I N G I V - D10 ]
7
Enhanced Utilities
Software for IV Series, IV-H1 The IV Series can be set up with an intelligent monitor (IV-M30) or a PC. As PCs can display
a larger list, setup procedures are even easier to understand, and can be setup smoothly by
IV-Navigator users on the first try.
Large, easy
to see image
This function allows you to check and modify the program configurations Rerun all tests button OK/NG count
and perform operation simulations based on the image history, without
connecting the sensor.
This enables easy computation of the optimal thresholds while looking at
the detection result statistics and histogram, even when you are away from
the actual worksite.
Run operations using the sensor.
(The image history is recorded.)
Simulator
The IV Series can be setup and monitored via Ethernet. Naturally, remote
setup procedures are just as easy as normal operations.
(Can be performed on a PC or an IV-M30 intelligent monitor.)
PC
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Useful functions that suit the operating environment
■ Logic Function
Output conditions can be specified with results from multiple tools, involving AND, OR, and inversion. The output can be
changed according to the usage situation. For example, you might use the OK output to check for products, while the NG output
could be used when eliminating defective products.
The sensors themselves offer a versatile set-up, which allows for easy installation in existing systems with or without PLCs.
Close range sensor model Standard sensor model Long range sensor model
50
12 50
9 25
18
300
Monochrome AF type Colour AF type Monochrome AF type 45
IV-150MA 150 IV-500CA IV-2000MA 33
36
Monochrome MF type 27 Colour MF type Monochrome MF type
IV-150M IV-500C IV-2000M
(unit: mm)
Monochrome AF type 500
IV-500MA 210
157
Monochrome MF type
IV-500M (unit: mm)
2000
AF…Automatic focus model * View and optical axis has individual differences. 300
225
MF…Manual focus model *The field of vision is halved when the digital zoom function (monochrome type only) is used. (unit: mm)
9
A P P L I C AT I O N S ELECTRIC INDUSTRY
Area Area
10
TRANSPORT INDUSTRY A P P L I C AT I O N S
Shape Thread
HS-HDR HS-HDR
detection detection
NG NG
11
A P P L I C AT I O N S FOOD/PHARMACEUTICAL INDUSTRY
Shape Position
Area
detection adjustment
Position
Area Area
adjustment
12
S YS T E M CO N FI G U R AT I O N
Software for IV
IV-H1
NFPA79 compliant Ethernet cable
(M12 4pin-RJ-45)
OP-87457 (2 m)
PC OP-87458 (5 m)
Dome Polarised visible Infrared polarised Ethernet cable
attachment light filter filter attachment (M12 4pin-RJ-45) OP-87459 (10 m)
IV-D10 attachment OP-87437 OP-87454 (2 m)
OP-87436 OP-87455 (5 m)
OP-87456 (10 m)
Mounting adapter
OP-87460 24 V Power I/O cable
[Supplied with a sensor]
(M12 12pin - strand wire)
OP-87440 (2 m)
OP-87441 (5 m)
OP-87442 (10 m)
OP-87685
Appearance of
Adjustable
bracket mounted OP-87685
[Support pole not included]
Sensor head
Monitor cable NFPA79 compliant Monitor cable
Front cover OP-87461 [Supplied with the sensor] (M12 4pin-M12 4pin) (M12 4pin-M12 4pin)
OP-87446 (2 m) OP-87450 (2 m)
OP-87447 (5 m) OP-87451 (5 m)
OP-87448 (10 m) OP-87452 (10 m)
OP-87449 (20 m) OP-87453 (20 m)
W I R I N G/C I R C U I T D I A G R A M
24 VDC
DC24V 24 VDC
DC24V
Brown Brown
Overcurrent protection
Main circuit
Main circuit
* *
Load
0V
0V 00VV
Blue Blue
*Pink (IN1 : External trigger) / Yellow (IN2) / Light Blue (IN3) / Purple (IN4) / *Black (OUT1) / White (OUT2) / Grey (OUT3) / Orange (OUT4)
Green (IN5) / Red (IN6) Use by assigning the optional functions to OUT1 to OUT4
Use by assigning the optional functions to IN2 to 6
13
❙ SPECIFICATIONS
SENSOR
Model IV-500CA IV-500C IV-500MA IV-500M IV-150MA IV-150M IV-2000MA IV-2000M
Standard distance Short range Long range
Installed distance
(50 to 500 mm) (50 to 150 mm) (300 to 2000 mm)
Installed distance 50 mm: 25 (H) x 18 (V) mm to Installed distance 50 mm: 12 (H) x 9 (V) mm to Installed distance 300 mm: 45 (H) x 33 (V) mm to
View
Installed distance 500 mm: 210 (H) x 157 (V) mm Installed distance 150 mm: 36 (H) x 27 (V) mm Installed distance 2000 mm: 300 (H) x 225 (V) mm
1/3 inch colour CMOS 1/3 inch monochrome CMOS
Image sensor
Pixel 752 (H) x 480 (V)
Focus adjustment Auto*1 Manual Auto*1 Manual Auto*1 Manual Auto*1 Manual
Exposure time 1/10 to 1/50000 1/10 to 1/25000 1/20 to 1/25000 1/10 to 1/25000
Illumination White LED Red LED Infrared LED
Lights
Lighting method Pulse lighting/DC lighting is switchable
Type Outline search, Colour area*7, Area*8, Position adjustment
Tools
Number*2 Detection tools: 16 tools, Position adjustment tool: 1 tool
Switch settings (programs) 32 programs
Numbers 100 images*4 300 images*5
Image history* 3
Condition NG only/All is selectable
OFF/Statistics/Histograms is switchable
Analysis information*6 Statistics: Processing time (latest value, MAX, MIN, AVE), number of OKs, number of NGs, trigger numbers, trigger errors, judgment results list by tools
Histograms: Histogram, matching degree (latest value, MAX, MIN, AVE), numbers of OKs, numbers of NGs
HDR, HighGain, Colour filters*7, Digital zoom*8, Brightness correction, Tilt correction, White balance*7, Mask outline, Mask area, Test run, ToolAutoTune,
Other functions
Input monitor, Output test, Security settings, Simulator*9
Indicators PWR/ERR, OUT, TRIG, STATUS, LINK/ACT
Non-voltage input/voltage input is switchable
For non-voltage input: ON voltage 2 V or lower, OFF current 0.1 mA or lower, ON current 2 mA (short circuit)
For voltage input: Maximum input rating 26.4 V, ON voltage 15 V or higher, OFF current 0.2 mA or lower, ON current 2 mA (for 24 V)
Input
Inputs 6 inputs (IN1 to IN6)
IN1: External trigger, IN2 to IN6: Enable by assigning the optional functions
Function
Assignable functions: Program switching, Clear error, External master image registration
MONITOR SOFTWARE
Model IV-M30 Model IV-H1
Display 3.5" TFT colour LCD 320 x 240 dot (QVGA) Interface Equip the Ethernet (100BASE-TX) interface
Method Analogue resistive Windows 7 Home Premium/Professional/Ultimate *1
Touch panel
Actuating force 0.8 N or less OS Windows XP Professional/HomeEdition;
Method White LED either of OS above needs to be pre-installed
Backlight
System requirements
Duration Approx. 50000 hours (25˚C) Japanese / English / German / Simplified Chinese / Traditional Chinese /
Languages
Indicators PWR, SENSOR Italian / French / Spanish / Portuguese / Korean
Standard 100BASE-TX/10BASE-T Windows 7: needs to be compliant with system requirements for OS
Ethernet *1 Processor
Connector M12 4pin connector Windows XP: Pentium III or better, Clock speed 1 GHz or faster
Japanese / English / German / Simplified Chinese / Traditional Chinese / Windows 7: needs to be compliant with system requirements for OS
Languages Memory capacity
Italian / French / Spanish / Portuguese / Korean Windows XP: 512 MB or more (1 GB or more is recommended)
Expanded memory USB memory *2 Required capacity
1 GB or more
Power voltage 24 VDC ± 10% (including ripple) for installation
Rating
Current consumption 0.2 A or lower Resolution 1024 x 768 pixel or higher,
Monitor
Ambient temperature 0 to + 50˚C (No freezing) Display colour High Colour (16 bit) or higher
Relative humidity * 3
35 to 80 % RH (No condensation) Operating conditions .NET Framework 2.0 SP2 needs to be installed *2
Environmental 10 to 55 Hz, 0.7 mm double amplitude, 2 hours each for X, Y, and *1 Supported for 32bit and 64bit version.
Vibration *2 If .NET Framework 2.0 is not installed, this will be automatically installed at the time of IV-H1 installation.
resistance Z axes
Drop impact resistance 1.3 m over the concrete (2 times each in the arbitrary direction)
Enclosure rating IP40
Material Polycarbonate
Weight Approx. 180 g
*1 This is dedicated for connection with IV-series sensor.
*2 Use the KEYENCE recommended product.
*3 If the ambient temperature is over 40˚C, use it in the absolute humidity of 40˚C 80% RH or lower.
*Windows is a registered trademark of Microsoft Corporation in the United States and/or other countries.
14
❙ DIMENSIONS
Unit: mm
Sensor
IV-500C/IV-150M/IV-500M/IV-2000M/ With dome attachment
IV-500CA/IV-150MA/IV-500MA/IV-2000MA
(102)
R5
0
ø134
52
34.6
0
62
R5
Distance from WD reference surface
* When using dome attachment, please set the workpiece within the range of 0 to 50 mm from the top.
(108) * Dome attachment can be used for standard distance and close range types.
Focusing position
adjustment screw
41 (MF type only)
50 0.4 81.5 10.5 6 3-M3
10.5 (Depth 6 mm) With polarised filter attachment
20.5 32
57.4 50
32.4
ø56
10.5
Mounting
56 adapter
5
58 Distance from WD reference surface
1/4-20UNC
(Depth 6 mm)
2000
20 5000
Power I/O cable 10000
45
OP-87440 (2 m)/
WD reference surface
45.5 25 4-M4 OP-87441 (5 m)/ ø15
(Depth 6 mm) OP-87442 (10 m) 120
5
ø6.7 150 5
180 5
102.3
50 70.56
(Display area) (2.2)
93 (13)
48.4 1.4
31.6 84
19.6 52.12
(Display area)
* When mounted to a support pole 12 mm in diameter.
99
(99) 58
USB port
(52)
R20
26.4
(109) (Excluding the convexed surface)
41
82.5 R50
Using the panel mounting adapter Using the DIN mounting adapter
119 107
4 22.8
110 110 4-ø3.5
35.9
109 91.5 +1
110.5 92 0 100 57.1
100
+1
111 0
33.8
Panel thickness Panel cutting dimensions
(40) 1 - 4 mm
4-M3
(97) Screw depth 4.2
15
VISION SYSTEM LINEUP
appears on-site.
CV-5000
CV-3000
CV-3000
SO6050
IV
Low
FUNC T I O N D E TA I L S
IV CV-3000 SO6050 CV-3000 CV-5000
Maximum No. of cameras 1 2 4 4
Variation 8 4 8 16
310,000 pixels ✓ ✓ ✓ ✓
No. of
Camera 2 megapixels — — ✓ ✓
pixels
5 megapixels — — — ✓
Colour camera support ✓ ✓ ✓ ✓
Line scan camera support — — — —
Single core
Image processing engine Single core Single core Single core
(High-speed type)
Processing speed Standard Standard Standard High-speed
Controller
I/O ✓ ✓ ✓ ✓
Light extension unit support — — — ✓
Touch screen support — — — —
Area ✓ ✓ ✓ ✓
Detection ✓ ✓ ✓ ✓
Basic tool Edge — ✓ ✓ ✓
Flaw and stain — — ✓ ✓
OCR — — ✓ ✓
Statistical analysis ✓ ✓ ✓ ✓
Screen customisation — ✓ ✓ ✓
Inspection Utility
Editing during operation — — — —
mode
PC simulation ✓ ✓ ✓ ✓
Position adjustment ✓ ✓ ✓ ✓
Calculation — ✓ ✓ ✓
Other Preprocessing filter — Powerful Powerful Ultra powerful
function Numeric output — ✓ ✓ ✓
Image calculation — — — —
Image saving ✓ ✓ ✓ ✓
Lens Unselectable Selectable Selectable Selectable
Lighting Unselectable Selectable Selectable Selectable
• Easy-to-use • Simultaneous connection with • 20,000 parts per minute processing • 3 + 1 Processor System
• Stable detection 2 cameras speed • 11× high-speed CCD camera.
• Affordably priced • Concurrent use of monochrome • 2 mega pixel colour and • Sixteen different camera types
and colour cameras is acceptable. monochrome camera
Feature • Possible to use 128 windows at • 8 types of monochrome and colour
detection/inspection cameras
• Simultaneous imaging by four
cameras/mixed connection
C O N T A C T U S
www.keyence.eu SAFETY INFORMATION
+32 1-528-1222 E-mail: info@keyence.eu
Please read the instruction manual carefully in
order to safely operate any KEYENCE product.
KEYENCE CORPORATION
1-3-14, Higashi-Nakajima, Higashi-Yodogawa-ku, Osaka, 533-8555, Japan PHONE: +81-6-6379-2211 KIB1-1033
The information in this publication is based on KEYENCE’s internal research/evaluation at the time of release and is subject to change without notice.
Copyright (c) 2012 KEYENCE CORPORATION. All rights reserved. IV-KIB-C2-GB 1053-1 626105 Printed in Japan
* 6 2 6 1 0 5 *