MI 017-458 July 4983, 130 SERIES CONTROLLERS SERVICING, AUTOMATIC CONTROL SECTION (ror control section servicing astails not covered in this instruction, see Instruction HI 017-459.) A prerequisite for servicing the controller Most servicing procedures use the readings is that the measurement and set point 9f the pointers on the front of the bellows assemblies be in calibration instrument to determine signal pressures Page 3 contains a quick calibration check. If greater accuracy is required, test gauges For calibration procedures, refer to the or 2 manometer connected to the appropriate controller operating instructions Lines can be used. Some sorvicing procedures can be performed Page 2 provides general servicing with the controller in the panel. However, information. Page 6 provides details on the Frequently the work is more easily performed Fiold intailation of the derivative in the shop. assenbly, When servicing the controller in the shop, Refer to Figure 1 for view of typical it is convenient to uso a calibrating controller (130M-N5) with left side panel Hixture or a shelf assembly. See Page 2 for renoved. Suggested arrangement of equipment AUTOMATIC CONTROL SECTION FOR SERVICING THIS SECTION, SEE INSTRUCTION 17-408 FRONT OF connections oentvanive ‘TRansuirren AND AT REAR OF SSEMGLY RECEIVER BELLOWS eee conTmLLen ASSEMBLIES TRANSFER AUTOMATIC POINTER on owrmoL UNIT MOVEMENT ASSEWBLY MANUAL CONTROL UNIT Figure 1 ‘© 1085 by The Foxdoro Company © paged Trderarmr 017-458 Page 2 GENERAL SERVICING INFORMATION Pneumatic Connection Identifications ‘The illustration below (Figure 2) relates the user connections at the rear of fhe shelf end the corresponding tubing connections at the rear of the Instrument iilustreted is rear of Model 192 Shelf. With Model 101 (short) shelf, Connections at reat have sane identifications, but locations are Gitterent; for locations, see label above connections CONNECTING ‘TUBING AND ent on REMOTE SET POINT (excePT MODEL 10m) MEASUREMENT - AIR SUPPLY ourru Z eMarE Ser POINT TEXCEPT MODEL 130s) ——~»| MEASUREMENT Servicing Equiprent often it is more convenient to service instruments in the shop rather than in Ghe panel. calibrating fixture (Part CO138SN, obtainable from Foxboro ) or a spare shelf assembly is recormended. Connect’a 140 kPa (20 psi) air supply to #8" connection on fixture or to rear of shelf. (See Figure 3.) 1 FIXTURE OR SHELE 1S NOT AVAILABLE, MAKE CONNECTIONS FO REAR OF CONTROLLER USING wits auTOseLECTOR CONTAOLLER, TE IN 40 4Pa 20% Sx" CONNECTION (TH sin 00 POLYFLO TUBING, SEE REMOTESET IR ‘TRANSFER SWITOH IN SECTION ABOVE FOR CROSS sureLy wir AUTO. REFERENCING OF CONNECTIONS REGULATOR (WOT REQUIRED WITH MODEL 120M) RT REAR OF SHELF AND AT REAR (OF CONTROLLER, 140 70 1804 20 702208) AIRSUPPLY SES FURINGOR Wain PIPE) ‘Test GAUGE, ‘CAPACITY TANK, CcLoseD L.00® Pirin ‘APPROXIMATELY OUTPUT AND MEASURE: 16 (100in") MENT ARE CONNECTED) Figure 3QUICK CALIBRATION CHECK Most servicing procedures require that the measurement and set point bellows be in, Galibration. The procedures below provide a fast and easy method to detect calibration ‘This check can be performed while the controller is in operation but see CAUTION below. A\ caution While this check is being performed, if controller is in operation, opening at Test. Connection must be Rept sealed. If not, set point signal will fali to zero and csuse process upset» 1. Holding finger over opening of test Connection to seal opening, move Connection to TEST position. Refer to Figure 4. [TEST CONNECTION Torr IN TEST Position PostTion MEASUREMENT Figure 4 In TEST position, measurement indicator roads got point proscure (on 130F, local or remote set point, whichever is controlling) 2. Note readings of set point index (local or renote, whichever is controlling) and measuromont pointer If they are in line, both bellows assemblies are probably in calibration. (They both may be in error by the same amount; however this ig unlikely.) Mr 017-458 Page 3 Tf they are not in Line, one or both bellows accemblios require calibration. See controller operating instructions for calibration procedures. (With 130F Controller, to check calibration of other get point bellows, move local-renote switch to other position and similarly note readings of set point index ghd meagurement pointer. If controller is in operation, before making this check, put process on manual control.) With closed-loop piping (Refer to Figure 3 on Page 2), if transfer switch of Manual Control Unit is in AUTO, output pointer on Manual Control Unit should read the sane as measurement pointer (and set point index) | Refer to Figure 5 MEASUREMENT PownTER 7 outrur POINTER Figure 5 If measurement bellows assenbly is in calibration, this ig a convenient way to check calibration of Manual Control Unit. 10 REMOVE CONTROLLER 1. Withdraw controller approximately 355 mn (14 in) from shelf. Refer to Figure 6. RELEASE BUTTON ae Figure § 2, While holding down release button fon top, slide controller out of shelf.Mr 017-458 Page 4 ‘TO REMOVE RIGHT SIDE PANEL Normally there should be no need to remove the right side panel. However, the replacement of Certain parts (pneumatic Circuit board, etc.) doss require the Fenoval af this panel. 1, Remove five serews from plate on top of controller, Refer to eigure 7 zs — ScREWSK6) sive R ¥ panet— ~ [> ee to? baci cumtive Scnew Figure 7 2. Loosen captive screw at reac of panel 3, While holding up top plate, lift out side panel. Do NOT try to slide out panel 4, When veinstalling panel, note th it Fits inte grooves in’both top. and bottom plates. TO RENOVE MANUAL CONTROL UNIT 2. Withdraw controler about 200 am (a in ) from panel. Refer to Fig- ure 8 Figure 8 2, While pushing in (A) on Manual Unit (to release catch) lift up (B), and then slide out (C) unit. AUTOMATIC CONTROL UNIT ALIGNMENT Preferably this procedure should be performed in the shop. Tf the controll fas derivative action a cover plate, Part COLs3RE, and a gasket, Part CO199RW, aro tequired. Both are obtainable from’ Foxboro. TE the controller does not have derivative action, perform Steps 3 through 13 only. 1. Remove 4 serews holding derivative unit to mounting plete. Refer to Figure 9, Lift out unit by holding casting at center and pulling straight upward scReNS 14) genivative UNIT ‘DERIVATIVE _] serves Figure 9 2, Screw down cover plate: (with gasket). Refer to Figure 10 Figure 10 3. Check that bellows assemblies are in calibration (see Page 3), Check that controller air supply is turned on. Check that Test Connection is in OFF position (see Figure 4 on Page 3). Move transfer switch to AJTO position 4. Connect output and measurement Lines for closed-leop piping (see Figure 3)5. Loosen captive screw on right rear sige of controller. Refer to Figure 11. Figure 11 6. Glide out side panel to expose Control Unit. Refer to Figure 12. Reversing swircn Jun DEG Postrion) SIDE PANEL Locat-rewore SWITCH (MODEL "SOF ONLY! Figure 12 7. Move reversing switch to DEC position 8. Adjust Reset to 0.01 minutes 9. Turn local-renote switch ta LOCAL (130F Controller only) 10 ne 12. as. “4 1s 16 MI 017-458 Page 5 Adjust _set point so that index is at 50% of scale. ‘Turn Proportional Band to minimum value (at stop). Refer to Figure 13. ZERO Lowen ‘screw PROPORTIONAL Figure 13 Tf meagurement pointer is not in ling with set point index, adjust upper Zero Screw to align pointers ‘Turn Proportional Band to 2008, or to normal operating value, if larger If measurement pointer is not in Lino with set point index, adjust lower Zero Sevew to align pointers. Repeat Steps 11 and 12 until both alignnents are satisfactory without further adjustment. Agjust both reset and derivative times te 0.01 minutes. Refer to Figure 12 Reinstall Derivative Unit Align Derivative Unit as follows With Proportional Band at 100% and set point at 50%, measurement pointer should be at 50% If it is not, adjust Derivative Unie Zero Screw (Figure 9) to position measurement pointer to 50%Mr 017-458 Page 6 FIELD INSTALLATION OF DERIVATIVE CONTROL, ASSENBLY Parts listed in the table below, obtainable from Foxboro, are required. Figure 1¢ shows Jocation of parts in controller frat] quaw. | PART xo. Derivative Unit 1 1 [cose 3 Install Derivative Unit. Refer Figure 16 CAUTION Install gasket so that all cutouts coincide with connoctions on underside of Derivative Unit. DERIVATIVE UNIT Mounting Screws 2 2 | coxsexe sith Washers, 8-32 x 3/8 Pan Head Derivative Tank a 1 | cose Wounting Sores 4 2 | co1seKP with Washers, 8-32 x 5/8 Pan Hoad ‘O-Rings (on undersiae| 5 2 | corsect of tank) 0.801 TD x 0.941 op aspirator Unit 6 1 | coasse aseinavon Figure 16 Install Aepirator Unit with parts positioned as shown (renove Sardboard holding accembly together) Position O-rings on underside of Dorivative Tank and install tank Refer to Figure 17, Denvarive Figure 14 fore roneving cover plate (where Derivative Unit is to be installed), check alignnent of Rutonatic Control Unit Performing Steps 3 through 13 on Bages # and 5. 2. Remove cover plate and gasket. Refer to Figure 15. Seve parts for future alignments of Automatic Control Un: ‘cover PLATE M; Figure 15 Figure 17 Align Derivative Unit by performing Steps 14 and 16 on Page 5 For details of Derivative Adjustment, refer to controller operating instruction.ALIGNMENT OF CONTROL UN20S MODEL 130NC (CASCADE CONTROLLER) 2 on, u. Primary Control Un a Place Test Connection in forward as (RUN) position. Refer to Figure 4, 2. Place Cascade-Secondary ewizch (Figure 18) to CAS position. 14 SECONDARY 10 as. 16. iScavE SECONDARY swircH SECONDARY i INTEGRAL IReseT) Ser POINT a Noe ThaNsren Sarre ‘SECONDARY POINTER SWITCH Figure 18 Place Seo-Ind switch in SET position 2 Position both Resets at 0.01. a Renove cap from Primary Control Unit aepirator. ‘ Connoct Primary Control unit aspirator output (Figure 16) to Primary Measurement Gonnection Secondary Measurenent Connect ion "A" and Test Gaugi Position Primary Set Point to 508 of scale, 6. Tuen Primary Control Unit Proportional Band dial to zero. 7 Réjust upper Zero screw to align Bet and Measurement Pointers: 8 ‘Turn Primary Proportional and ro 200. NE 017-458, Page 7 Adjust lower Zero Screv to align Set and Measurenent Pointers Repeat Steps @ through 11 until set and Moasurenent Pointers are aligned at 0 and 200 Proportional Band settings. ‘Turn Proportional dial to 100, Sot and Measurenent Pointers must be aligned within 1/28. Turn Primary Set to 100% of scale, Set and Measurement Pointers should be aligned within Lt of scale. Torn Primary Set Point to 08 of scale, Set and Measurement Zointers should be aligned within 18 of scale ‘Turn Primary Set Point to $03 of scale. Wher systen is balanced, turn Primary Reset to Max. Wait 5 minutes. “Any drop, in Primary. Measurement Pointer indicates 4 leak in the Primary Reset system ‘urn Primary Reset to 0.01. Roplaco cap on Primary Control Unit aspirator. Secondary Control Unit Place Cascade-Secondary switch in Secondary position. Place Sec~Ind switch in Secondary Measurement position. Place Test Connection in Forward (RUN) position. Connect Secondary Control output Connection "D" to Primary. Neasurenent Connection "C", Secondary Measurenent Connection "A" and Test Gauge. Position both Resets at 0.01. Position Primary Control Unit to 100 Proportional Band. Position Primary Set Point at 508 of scale. Turn Secondary Proportional Band fo 100Mr 017-458 Page 8 9. Adjust upper nozzle (Figure 19) on Secondary Control Unit to align Set and Measurement Pointers. EAR OF Reversing Contaouisa ‘swiret ureen nozzle Lowen Nozzte Figure 19 10, Turn Secondary Proportional Band to Max. LL, Adjust lower nozzle to align Set and Measurenent Pointers 12, Repeat Steps @ through 11 until pointers are aligned at Min. and Max. Proportional Band settings 13. Turn Secondary Porportional Band to 100. Primary Set Pointer, Deimary Measurement Pointer, and Secondary Neacuremont Pointer must be aligned within 1/2% mp 100 ua as 16 uv ae as ‘Turn Primary Set Point to 1008 of goals. Primary Set Pointer, Primary Measurement Pointer, and Secondary Measurenant Poinsér must be aligned to within 18 of scale. Repeat with Primary Set Point at 0% of scale urn Primary Set to $08 of scale. when systen is balanced, turn Secondary Reset to Max. Wait S minutes. If Secondary Measurement drops, it indicates leak in Secondary Rosot systen. Connect Manual Unit With Set and Measuronont Pointers at 308 of scale, both Proportional Band dials at 100 and both Resots at Mex., shift Manual Unit to manual.’ Adjust Manual Unit to Yncreage oueput pressure to 80 kPa (12 psi) (758 of scale ) and wait 10 seconds. Shift to Auto. Output Should not change more than 18. If change is more than 18, adjust eangter Unit nozzle to correct. Repeat Step 18 except reduce output fo'40 kPa (6 Bei) (25% of scale) ‘hig procedure can be used on ail M/130MC Controllers, with or without Primary Reset Option, 0783 Printed in USA €