Mi 17-459 Instruction January 1983 — SERVICING — Series 130 and 138 Controllers ‘hie instruction covers servicing the components thet are identical in both Series 130 and 138 Controllers tion, sea Inetvuetion MI 17-45 (series 138 Controllers 130 and 138 Controllers. Most 0 Fastrument. Por the corres austrstions The locations of the components aiffer iilustrations in this instruction show the ponding locations of the couponents in the two controllers, see the below and on Page 7. Table of Contents © Control Units... unit Logic seitchee, Heley OL Valve swe Derivative Unit,’ Reset Tank -: Baten Asgenbly, Pield Installation «++ SERIES 138 CONTROLLER SERIES 130 CONTROLLER (oder 1381-5 s21metrated) (Yoder 130it-N5 tiuetratea) DERIVATIVE AUTOMATIC ASSEMBLY CONTROL UNIT DERIVATIVE ASSEMBLY RELAY TRANSFER — auTowaric RESET UNIT CONTROL UNIT TANK TRANSFER RESET unit, TANK 1989 by Tha Foxeere Campany page TateMr 17-459) , Fage 2 ‘To Disassombie Automatic Control unis 1, Disconnect tubing’ and renove tne 3 screws holding unit to mounting plate.” Fase unit off plate by lifting upware. CAUELON: Do not ellew bellows of 2, ‘Remove the 4 bellows (or 3 bellows and spring). unit to hit aljacent parts,” De Rot ose snail’ round Eaoket on To venove bellows, compress bellons eventy bottom of unit, uitit pivot is ciéar of plate, ‘hen care fully slide dotton shotider of bellows out of casting. MOTE: Diagonally opposite bellows ave matched pairs. All bellows mst be reinstalled in thetr original locationd. 3. Using sxai2 nesdle-noce pliers, renove the 2 fae eae retaining ringe and the + Renove sevew ané ings. | off dial and clamp as unit. a i switch and sector gear. Disassembly procedure continued on next page.Mr 17-459 Page 3 Digessemble Automatic Control Unit (continued) 6. Position untt on surtace and push gown on plate with enovgh foree (about 11 kg or 25 Ib) to take pres Sure off retaining ring at center of plat While pressure is off ring, remove 7. Lift up unit and spring ring witn small pliera, aesembly will fs11 froo. 8. Reuove 2 screws holding ‘late assembly to base. IP washer“Te not vigible, look an underside of base, 9. Holding down bage, 1utt off Plate assenbly (upper plate, proportional ber, and lower Plate). Do not take apart Blate assembly until roading 10. Note that proportions ver contains Step 10, 2 pairs of roilers. When separating plate assembly, to’ avola losing roll- ers, invert assembly and carefully ease lower plate of? shert of upper piste, Hollers can now be geen. oo Lower Plate 4 Washer i Froportional Bar with Rolleze |__— rer rate When removing (or installing) plate sssembiy, tha 2 spring~ Joaded pins can be moved elightly to provide addition~ al Clearance, Piste Acsenbly (show Invertea)ME YT=459 Page To Reassenbl: 2. Assemble upper plate, proportional bar, and lower plate. RoLlere = cian with cutout Facce lover plate. Tn Step 2, alten- nent pin én dase Fits in slot on lower pate ¥ Fs. scram plate asseably 0" baee 4, Using small needle~ noge pliers, install the 2 springs. unit. 6, Pregs down on upper plate to compress spring, 50 shat groove in post 18 exposed. Thsert retaining ring in groove. Ring and dastatiation tool are avaliable con nerotally a8 Weldes Truare WLISTE-BND (ring) ana CR-0380 (too) HOWE: Woon ingerting retaining ring, do not allow spring assembly to rotate fn chango alignnent. Insert spring assembly into Rotate epring assembly so that porte on underside ootthoned 8 show. + Tngted: Asseubly procedu Automatic Control Unit 2. Postion plate assembly on base aN ae = extend shrowgh holee BSS im upper plate. Pins must not extend below bottom of base. . Underside of upper plate fits against Hop of base auignment pin fits in plot of lover plate. washer underside sector gear ond reversing switen on unit. Poeition evereing swlteh so that red marks are In éizection ehom. seinued on next page.€ € Mr 27-459 Page 5 To Reassenble Automstle Control Unit (contined) 8. With dta1 aligned as shown, position slot in clamp over gear on dial? Install assembly on unth so thab gear on dial meches with gear on sector, pie Bite SES ae 9. Screw parts together, 20. If parte on top of unit have been oS a, When proportional bar is In’ position show, "Zoo! mark on dial wita be dn line with bar. ce Va y D. When reversing awiteh 4g at either Limlt of ibs travel, a red mark’ wL2 bo in’tine with dial. AL. Insert retaining rings under heads of pins, Rings and installation tool are available comeretally ea Waldes Truare 5139-15-# (ring) and 12, Reinstall the t per~ FR-O15 (tool). lows (or 3 bellows and a°apring) in thelr original locations. Whan instelling bellowe, compress bellows evenly and slide shoulder into base of casting. Pivot on top of bellows must da centered in V-shaped holo in lower plate. 13. Position sma21 round gasket, with Arter bellows are in position, rotate them write side wp, onto eligaent pine to insure that they are seated correctiy. on mounting plate. 1H, Lubricate inside bottom of bellows and meting Oerings on mounting plate with a tnLn film of silicone greasa or chiller lubricant. Position control unit on mounting plate and just start the 3 mounting screws in their holes. ‘nen precaing down on top of unit, tighten screws gradually and uniformly. Take sure that Tlanges of bellows are seated against plate. 15 Reconnect tubing to nozzle. Align unit; see Instruction MI 17-458 (Series 130) or Tastruc~ ‘tion ME 17-550 (Series 138).ut 17-459 Page 6 Transfer Unit Zeroing if when transferring from manual to autonatte control, there is a process upsct greater than 1 of scale, the following procedure my be used to minimize the upset. 1, SERTS 130; Pipe “c" ana "'o" comections at SEPeiT oF shel? together. In eadition, with Hegor 1308 Contvetier, aluconnect tine at "p" and connect a 140 kPa (20 psi) air supply with regulator, ial: SRIES 138: Pipe MEAS ana VALVE connect Lons Seyi cottrolier together. “in agditions with Model 130RD Control station, disconnect. Line at SBT conneetion snd connect & 20 pst sir supply with regulator. 2. Move revereing aviteh to DEC position, 3. Adjust proportional band to 100%. 4, Aajust reset to $0 minutes, Air Supply 5. Adjust derivative (1 ewulppad) to 0.0L minutes. Mode 130P Only 6. Aajust set point knob so that index ia at 50K. With Model. 139P Controller, sdjust pressure at MpY.” With Mode! 130PD Cont#ol Btation, adjust pressure at SEP.) 7. Switch traneter lever to MAN, and adjust output wheel co that output te at 736. Wait 10 seconde. 8 Switeh transfer lever to AUTO, and observe extent and direction of change of measurenent pointer. 9. Repost Steps 7 and 8 with output at 258. 10. Tf upset in Stop 8 ts unseale, turn nozzle counterclockwise ae viewed from front of {notrument. Tf upset 16 downecale, turn nozzle eicckwlse. NOTE: Do not rotate nozzle more than one turn in elther Srection as this may per- manently damage unit. LL, Repeat Stepe 7 through 10 nti upset is minimized at 758 and 258. 12. Transfer unit must be replaced if, after the procedure above has bean completed, upset exceeds 18. 33. Reconnect original piping at rear of shel?Mr 1p-59) Page? (€ Lscation of Components, «€ SERTES 138 CONTROLLERS SERIES 130 CONTROLLERS Derivative Aesenbly Automstie Control unit Derivative Automatic Assembly, Relay Transfer Unit Reset Tank To Clean Wozzle of Automatic Control Unit 1. Renove the 2 serews holding reset ‘Yank to mounting plate and lift out untt, Discomect tubing from top Control Unit 2. Using 2 thin 5/16" open-end wrenches, of contro! hold nozzle séationary and unscrew eer ou mate tubing connector. Slip out nozzle from between plaves, Clean nozzle with 0,018 in ata wire (American Gauge iio. 25), solvent. Wipe adjacent area of lower plate, With Model 12040 (cascade) Controiier, ase 0.028 in dia wire (American Gauge No. 21), compressed air, or suitable 4 When reinstating parte, make sure that tubing connector faces toward rear of controller,ur 17-459 Eage 8 CONTROLLERS WITH BATCH OPTTOW Protrasions Bust be on under side, iota? hogie guiten Disassembl, CONTROLLERS WITHOUT BATCH OPTION Protrusions GEE | [Rater bo on under sie, Upper Ingie ewiteh ie aseembled as shown (with Model 130MC, see Instruction 17-520), Tower logic switch 1s assenbled as show ab right. Both upper and lower logic switches are asembled in cao manner. To Service Relay STE ae Mee EEL ee ee ; ] p (5 2. To remove relay, vemave the SS} [C Pilea event erty : patti hase ee A gasket 1s supplied with ESB see eee ai © see anette aee me a l ZA) struction MI 11-493. 21 ae en__tete 2. Darefully lift out 3, Clean by inserting a 0.00. reetrieter using dis. wire (or Foxboro cle: needle-nose pliers ing wire, Bart lg527) thr orifice, 5 ‘an Blow filter out st sough least once a day.ME 17-459 Ree 8 « Spo} valve Servietn Ihe procedure below 19 used for repleetng the oat , suai" O-ring. Any olher serviaing sogutten the sep ace € feat of the Spook valve sesenbiy, Fast Ros COL S6iSe 1, Homove relay (cee Page 8). 2. Bo remove spool valve, remove the ——e 3 screwo end 1ift up cover and top aaekee: 3. Remove cap (1/') tum counterclockwise) from spool valve and shake out shaft into palm of hand, Do act lose large O-ring, GAUFLON: To avold damaging internal Darts, Go not drop shaft of apply any Pressure to seals. “Do not 1ubricate shart 4, Garetully plok up shart using needle- nose pliers, positioned as shown. 5. Replace O-ring. € 6. When replacing shaft, hola with pliers se shown above, and poot- tion shart inte body. 7. Apply smail amount of pressure with eraser end of a penel] to shaft and Insert large O-ring into proper groove. 8. white removing pencil, slide cap over € opening in body, and tighten aap.wr 17-b59 Page 10 Derivative Untt Servicing 1. Remove the 4 screws holding derivative unit to base and lift owt unit. 2. Remove 2 wuts holding, bellows in place. Renove Remove Renove Remove pe & 3. Remove retaining clip using i ee mn pal of pliers. s. A, Remove bracket assembly. [7 5. Remove bellows assemblies. 6. Replace parts as necessary. 7. Reverse procedure to reassemble. Reset and Derivative Jank Servicia: DISASSEMBLY tank assenbly from controller. snap ring and dial. screvs and top plate. 11 internal parte (thie may Ss Fequire a sharp tap to jar parts ioose)- Replace parte as necessary. soraten, Reetrictor ASSEMBLY ere 1. Tngtall gnoket, making sure that holes Line up. 2. Gnstall scratch restrictor on shatt assembly (goratenad side is to mate with geaket installed in Step 1). 3, Install shaft asseably, gland, and Otring, Make sure ena’of shaft seats in gasket. 4, Tastall top plate. 5. Install dial and retaining ring.Mt 17-859 Page 11 Field Instatiation of Bateh Agsembly Por Model 1300 (cascade) Controller, see Instruction MI 17-520, For operation of batch eontrotier, see Instruction MT 17-490, obtainable from Foxboro, SEES Su aur ‘NOTE: Connections shown covet ISIS TEESE a8 Se Et aeteee ta siete | Be pee linet Haran ton Lemectlon TES || + } nan, Trip point snd preioas are ect nt approx. values 1tsted oan bo changed by turing Serew (elackwite te tnsesese) . Install dateh ewiten. + Remove existing aspirator assembly Jo Noszte (except Model 130) | te Bellows oO) Name Part: Aspirator Assembiy* coiassa Baseh Switeh (high) son 3ca Baton Seiten (Lox) co143pL Iounting Serews (2) con33an logic Switen and Gasket 03130NR Iconnection Block coi 34ra asker cor shen Tubing (1 m, 3 Pe) ROLBSAR controlier nas alasm actuator, new spirator is not required; but {eer Part COLI7RT 15. “fee is also sequized with Model 138 wath derivactve Model 130F without alarm actuator doe: not require aspirator, but does require connection block, Part 8O135e. tn place of exiating connection biook. Remove extating upper logic switen assembly, and Install new connection Block and logic witch, See deta? for positioning of these parte, and install new assembly, if required (see note under parts ret), Cut tubing to required lengths and install as shown. Tubing Must not be kinked or Interter with any moving parts xoste swrace INSTALLATION DETATLS Trip point anould not rayulve adjustment; preigad Projections on logte Suiten ana cenneation Block must be pooi- canker Teip Fein Pretoad igh Bacon oe Baten tioned and fnetalled 105 wPa (15.2 pas) as shown 19.4 kee (2.8 poi) 20 kPa (paid 100 kes (15 st) SERIES 136. conranuLeRs (Mivesratea te derivative) inode] with NOTE: High and low bath switenes took the same; however, they aro not identical, and the correct input connection (B for nigh batch and A for low bateh) must be used. } Part number is stamped on back of switen.ME 7459 Page 12 mB 100 0383 Printadin US