MI 11-468 July 1970 — SERVICING OF POINTERS AND MANUAL CONTROL UNIT — Series 130 Controllers and Control Stations (Por servicing of automatic control sections of pneumatic ‘controllers, see Instruction MI 17-458 and MI 17-459.) Jo Remove Pointers 4. Withdvew instrument part way ( from panel. Raise top cover. SS \, 2. Renove knov(s) by sliding ‘3 3 “nob Formerd off shaft. 3, Remove 2 smsll screws. CAURION: Do not lose AMULET 4, Remove scale, lens, and housing. 5. Loogen the 2 serews, holding pointer am to pointer move~ ent. Renove pointer out through front of instrument. Projection on Lens faces up Access Opening at Right Side of Enptrucent Moasuzonent Set Polat Pointer Index (ith Model 130, local set 6. After potnter 19 reinstalled, position point index is én opposite lens ih recess in front of tastrunent. é Side. Remove left side Then hook bottom of housing onto bottom 5 panel for access to screws front of instrmont, and owing top of ( on pointer aovenent. } housing over tap of instrunent. Reinstall the 2 serews on top and knob(s) on bottom, Insert scate behind Lens. ‘7. Rajust tension on pointer (see Page 2).Mr 17-468 Page 2 To Aust Pointer Tension Unless potnter tension (pressure agsinst vertical surface at front of instrument) 4s correct, pointer may Jag in response to changes In signs (too much tension) or tend to vibrate (too iivtLe tension). NOT: When instrument hes two pointers Ageess Opening et Right Tension on Tight side, pointers must not Bide of Instrument Adjustments, touch when they pass each other. ‘Tension sdjustmont ‘fe correct when Quter ourface of net point Thdex just touches side plate. mor surface of noscure- Measurement Bet Point, lent pointer Just touches Pointer Index edge of plate behind atai, Outer sumface of Local set point Index (Model 1307 only} Just touenes tide plate. With Model 1307, local eet point 30: int index tension adjustment 1g) on opposite side. Konove loft sia yanel for access to adjustment. )Mr 27-468 = SERVICING MANUAL CONTROL UNIT — Schematic Arrangement, TRansreR Seva spo ae OW REAR OF SHEL. 0 auromanic ‘SontROL UNIT venr—_| TRANSFER SWITCH (in aN petign) —————| The cutput, whether from the automa- tie or manual Control unit, is indicated cn the dial of the manual anit. When the transfer switch is in AUTO, the flapper positicn and relay diaphrage presgure continually track the output of the automatic contre) uit. Thus when ‘the Granafer switch 1s moved to MAN, the output gonsrated by the manual unit’ will match the last output in AUTO, Relay Air Supply ‘Transfer Signal output to Valve Page 3 equine RELAY tee OUTPUT oat, 1 we Manual, ADJUSTMENT THUNEWHEEL NOEZLE. There 1s a linkage (not shown) con= necting the transfer awiteh and the manual adjustment thumbwheel. When the tronsfer switch is tn MAN, thie linkage moves the Unumbyiieel to céntact the flapper ami. Since tuming the thunb- wheel causes the clearance between the Flapper and nozzle to change, the output (in Man) can be varied by adjusting the thunbwneel. output Dial ‘vransfer Switchur 172468 Pago Preliminary Cal tbretion Steps CAUTION: When reinstalling manual control unit 1n panel, make sure that transfer ewltch te in AUTO position to prevent process bump. It is recomended that a calibration fixture (Part cOLIBS, obtainable from The Foxboro Company) be used. If this fixture is not used, connections must be made ct rear of manual control unit. 1. Move transfer switch to AUTO. Remove manual control unit from pang. to renoye unit, rurat witnaraw controler SBout"B"° Bo eh) then “white pashing. ti GT—e| SRIE' (to {Ereund eaten} Tite"up and waite cat 0-20 pst {0-1h0 xPa) test gauge or manometer ia ual control unit, as shown. i: UNE? WETE CALIBRATING FETUS UNI WELMOUT CALIERATING FLETURE Use 1/4" oD Polyfie tub= ing to make connections. 2 aaa ‘Install unit Air ‘Plug center In Fixture. Supply comiection, Comections are 1/4 NPE Calibration check L. Set up calibrating equipment pero as ahown in section above. Move tusnefor switen to MAN. Adjust outrut with Shimbuheel. 30 hat Pending on ange are Sand 15 pot (or 20 and lod" ka). "tote reaaings on pointer at both pressures Soabinge enowid se 6 and 100% 3. Adjust thumbuhee2 so that pointer is ab midsesie. AL Adjust nero screw so that cubpat on geuge Le 9 pet If either reading is In error by more or 60 KPa. than #2, calibration ts required. See calibration procedure on Page 5.1, Set up calibration equipment as shown on Page |. Move transfer switch to HAN, 2, Remove plastic cover (and attached transfer ewiten in MAN position) by removing the 1 screws holding down. cover. Hote that front and rear Seren are not tne same. MI 17-468 Eage 5 Calibrablon Procedure Controi unit sith Gover renoved Zero Adjustment Span Adjustwent, Output Adjustment ‘Thumowneal, (When replacing cover, make Sure that switch Le 1A MAN position so thet cover WiLL Hit on unit.) 3. Adjust thumbwheel co that output on gauge is 3 psi or 20 kPa. A, Loosen 2 span adjustment Locking screwe, and move plate 50 that pointer is at Og. Rettghten sefens. 5. Adjust thumbwheel so tha output on gauge ts 15 pel or 109 kPa. Pointer should read 100%. If roading 15 more than 42% off, adjust span so that errors at OB and 100% are equal. 6, Repeat calibration check on Page 4, If necessary, repeat calibration procedure until readings oF pointer are satisfactory, Note that with Cover off, zero adjustment 1s thumbwheel ao left side of unit, Adjustment of Stops 1. Set up calibretion equipment ae show on Fage Move transfer switch to MAN. 2, Remove plastic cover (see Step 2 avove). 3. Adjust output thumbwheel so that polnter 1s adjacent to triangle at iert of "oF graduation on seals, 4. SLightay loosen the 2 lowelinit adjustmont 5. Carefully position am Lockscrews. assonbly so that output on gauge just fazis to zero, Tighten serewa, High and Low 6. Adjust output thumvwnesl so thet pointer ig adjacent to triangle at right of "100" graduation on seals. Output Adjustment, ‘Thumowbeet 7, Loosen locknut and carerully adjust serew so that output Just goes to full Supply pressure, Tighten Losknut.ur 17-468 Page 6 To Service Relay To Clean Restrictor 1, Remove relay (see section abeve)}, 2, Carefully Lift out restrictor using nesdle-nose pliers, To remove relay, venove the 2 large serews and corefully pry relay off of minual con= Erol unit, A gasket is supplied with each replacement relay, For sarvicing detalla see instruc fon ME 11-193. |e ‘S Clean by inserting @ 0.005" dla. wire (or Foxtore ¢lean= ing wire, Part 2527) through orifice. 10/73