MI 7-455 November 1972 — MODELS 130P AND 130F PNEUMATIC CONTROLLERS — Installation and Operation ‘ Tliustrated ts Mode1 130° Controller with optional Serioc 130 Controiiers ave pnomatic, sholr-nomted inctruments with separate manual control units. “These components fit in individual adjacent Locations in a shelf, and either or both ean be removed without interfering with any of the other Instrument: If either the contyollar or its manual unit 1s removed from the shel? the process can be controlled by the remaining component, Both have jack: plug pneumatic connections with built-in check vaivea, so that they can be Fenoved fron the shelf without discomecting any piping. Mode] 130P Controller set point is adjusted by an external pneumatic eignai (renote act). Model 130" Controller set point is adjusted either Hanaliy the! instrument (looua set) or by an External pneumatic signet frenote set). For panel, shelf’, and controller installation detaile, see Instruction Mr 17-410 (stanaara dheif) or ME if-12 (short shelf). For principle of operation, ‘schenatie diagram, and other details, see Technical Information Sheet Tr 29-2014.wt 17-455 Page 2 standard specificstions Output Signal: 3-15 psi (20-100 kPa Measurement Signal: 3-15 pel {20-100 kPa Set Point Signal: 3-15 psl (20-100 xPa\ Air Gupply Pressure: 20-22 psi (140-150 kPa Air Consumption Manuel Operation: 0.3 atd f8/sin (0.5 eta a'/a Automatic Operation: std fr %/nin (1.5 sta m8/n Amblont Tomporature Limits: Oto 150 "P (+20 te +65 °C. Model 130[]-(J2: Propertzonal 1300-0)3: Proportional plue Derivative 1309-4: Proportional plue Reeet 130(J-5: Proportional plus Reset plus Derivative Control Mods Limits: Proportional, 5-500% Reset and Detivative ectlons, 001-50 minutes ~ TNSTAZATION — Piping To Rear of shelf ALL connections at shelf are 1/4 uPY. et correct Location of controller, as ident: Tndiviauar Ate Shutof? for Each Shelf Position Instrument Identiti cation (as specifies in sales order) Shelt Bet Point Readout or External Reset (optiions1) a" fae Ramote Set Point” Measurenant output’ optional Connections Connection "A" in tilustration above 4s used for set point readout connection (Mode 130" only) or for an externa’ re- Bet connection (Models 130F and 1307), when specified In sales order. Tie in signal Lines to comections fled on Tear of shelt. NOTE: Illustrated ts rear of Nodel 102 Shelr. With Model 101 (short) holt, connections at rear have sane identifications, tut locations are different; for locations, soc label above connections. Ate Supply : Reguate toa tixea | 1/*" Pipe preature between 26 aad | 370% eine 22 pat (10 and 150 kPa) Wiring to Rear of shelt It controller bas optional reconter, alarm lights, or slarm actuator, wiring’ 1s required to rear of shelf, Se instruction MI 17-475 Tor recorder details and Instruc~ Clon MI I7-l7o for alarm etalia.a om, omom, ur 17-455, Page 3 — OPERATION — Components mt of Tpstrumen’s Marked as, ope order. “With ope: Lights, nanepl Lighted when Addi tons, components on Model 130¥ Controller TOOAL Set Point Index \0AT, Set Point Knob Knob can be locked in place Measurement Polnter with al setserew on Measurement Soneer Set Point-Meseurement Dial. Srebtch Allows choice of Local or remote set point. See detelis on Page A. Dial is graduated as apeci- fied in exiles order. Mexory Pointers Pointers are adjuststle so that 2 desirod output or a desired output range is indicated. To awLtch between automatic and manual control, Seo aetails on Page 4. inal Operator Direction Label Avrow indicates direction to mua}. Output _Ad.jus' Gomponents at Instrument Control Panel To expose control panel, withdrew instrument part way. Reversing Suit Output increases with ether increas! ing ( Derivative Adjustment, 0,01-50 minutes Eroporbional Band Adjustment: 10% Reset Adjustment, 0.01-50 minutes To Effectively Eliminate Reset and/or Derivative Actions Torn reset sdjostment $0 MAK position, Reset time = approx. 200 min. Tum derivative adjust- mont £0 0,01 minutes. reteh Do not use setting in black area. cover for access to ali adjuctments shown.or 17-455 Page — operation — Gransfer syle! The transfer switch provides for switching between automatic and annual Gontrol without upsetting the process. The awitch can be moved freely be~ Swen AUTO and MAN without special precautions (except controllers without reset cireuit; see 3rd paragraph below). In MA, when output adjustment eel ie rotated, output will ean, Direction that wheel 1s turned, cause output pointer to move in sane GLrection (left to Gecrease output, ete.» Bet Point Intex Arrow located above whe: @Lrection to turn wheel to Model 1307, Locat control valve, as spacifiad in Bales vodel 130P, Renote order: Motel 130P} Renote When transfer awiten is moved to AUDIO, measurement will approach set point at reset rate. without reset, aligh set point indox 7 with measurencnt pointer before Mode) 130R_Qnhy ferring, to prevent process upset. } Renote-Loval Switcn ‘Toeal Set Point Knob Measurement Pointer eee In AUIO, process is automatically Output Pointer a When transfer ewiten is moved to Manual Output Wheel MAN, output will remain at Last value put sdjustnent wheel is rotated (ode 130F only) Local-remote switch permits controller set point to be adjusted either at panel (1ocai) or by a set point transmitter located elsewhere (remote). Wen changing between local and remote, transfer switch is nomaaly in AUTO, To Change Between LOCAL and REMOTE With Transter Switon in AUTO 1. Adjust set point of location taking over contro? (Local or renote) to match reading ‘of set point ecatrol~ . Move local-renote awitch to desired position. Operation With Transfer gwiteh in WAN (For controllers Operation With Transfer Switeh in AUTO controlled at reading of set point it~ of Gutput before owitehing, until out-mr 27-455 Page 5 — openarron — bing Inte Operation 1. Check that all instruments in 3, Turn DERIVATIVE adjustment (if present) control loop are properly in= to 0.01 or to safe Low vaius, atalled and operating. ‘arn FROPORTIONAL HAND to maxcLmum oF 2. Adgust, reversing awitch for destred sare high values Goubrer aceion© sith increasing input, output will either increase Turn RESET adjustment (if present) to (INC) or decrease (DEC), MAK or to esfe high value, Reaote Set Point wow A Intex ah? z} Mosourenent 05 oor p Pointer re 4 Transfer Sith Bone 4 Macued output heel Additional Components © in Mosel 190" orig Z Tocal Set Point Index e coat oes] Set Point Knob Renote-Local Switch 2, Move tocat-renote «5. Open stutogt valves Sulton to LOCAL eRi'elose byzans @lotet 130P enty). valve. 6. Start up on masse) contre ae fellowes a. Nove transfer switen to Malt >. Buea seb point nos 20 thet set a. Aajuet outpue eth memia ovtpet int ingex in af destned set adel co that measurement potntor control) point. {rhea ab close az ponsibhe to Bev point ander, c+ Tum on insyrmont air supply at rear Of shea, (Preseure aust be ata fixed Avoid making frequent of excenatve Ghite'botwoon 20°05 pet cr 4-150 kee.) -—-Changal ‘es this may detay Dataneing Blow out filter out of process. 7. Arter measurement has stabilized, measurement pointer «111 be dn line with set point index, Move transfer switen to AUTO, Proves 18 now on automatic control 8, Adjust PROPORTIONAL BAND, RESET, and DERIVATIVE controls (G8 present) for dest process operation (see Page © 9. Zo return to mana) control, nove transfer switch to NAN. Output will remain’at last value until anual contre wheel ta Lurned. Elimination of Outside Disturmances If, on manual control, the measurement shows cycling, pulsations, or erratic per~ formange, while the final operator is unchanged, this trouble obviously 19 not due to tho contfoller. Yor best control performance, Such outside ataturbances must be eliminated or reduced to a minimus before placing the instrunent on automatic control.Mr 17-455 Page 6 — opERATZON — Control Adjustments Contror Adjustments Latch to ratse plastic cover ——g7? Por access to aajustmente, WOT: Before making these ad~ Justments, Instrunant must be Sperating in manual control. Brovortlonal Controtier (Mode? 1300)-De. 1, With transfer ewitch in MAN, set PROPORTIONAL BAND at maxima 7 at ssfe high velue, 2. Move transfer switch to AUTO, and make change in set point. Observe process and output reesohces, 3. Ef eyeling doos not occur, adjust PROBORTIOWAL BAND to hal?’ of pre- vious value, 4, Ropeat Steps 2 and 3 unti2 cycling ip observed. “Then increase ?R0~ PORTIONAL BAND to twice Its value. Exmportional Plus Reset, Controller Boner (weds S300-G) 1, Tarn RESET to MAX or to safe igh valuc. 2. Adgust PROPORCTONAL BAND as doscribed in’ Proportional Controtier, above. 3. Adjuet RESET using same procedure as’ Proportional Band. ‘Traneter syiten Eroportional Plus Derivative Controller (Model T300-C13) 1, Turn DERIVATIVE to 0.01 of to sate low value. 2. Adjust FROPORPIONAL BAND ag deseribed in Proportional Controller, ab left. 3. Adjust DERIVATIVE using sane procedure ag Proportional band, except dowsing each setting instead of halving it. Proportional Plus Reset Plue Derivative Controller (Model 1700-05 1, Turn RESED to MAX or to aafe high value. 2. wurn DERIVATIVE to 9,01 or to sate dow value, 3, Adjust FROPORFIONAL BAND as desoribed An Proportional Controller, at left. 4, Adjuct DERIVATIVE using same procedure a8 Proportional Hand, except douving each setting Instead of halving it. 5. Adjust RESET to final setting of Derivative in step 4, above.Mr 17-455 Page 7 Proliminary Calibration Steps ~ Model 130F (Wor Hotel 130F, Ges Page ‘The controller can be calibrated either to tho English (3 to 15 psi) or to the ST (20 to 100 kPa) signal pressure range, These two ranges aré not exactly aguivalent; therefore entire system must be calibrated in cae unite, Daring calibration, process can be controlled manually. When test connection 4a in TEST ‘Beat Connection position, neasurenent pointer parent In OFF In TESP 4 reads aot point pressure, and Receiver Assemblies Fosition Position | this pressure 1s delivered to Measurement Set Point, et ee oe 0-20 pel or 0-100 kPa Manoneter or Test Gauge (see Step 2 below) Set Point Index Mossurement. Pointer 1. Wlthdray controller part way out and open secess door on right side panel. If left side panol ana optional recorder (12 present) are ronoved, adjustments will be more accessible. To remove panel, loosen screw at rear, and slide out panel. To renove recorder, Tenove thé 2 sorews on pointer movenons bracket ahd the @ screws on front and She on middie of top plete, and disconnect link. By Lifting upon top plate, récorder ean be oased out. (for Further detalis, see Instruction MI 17-873, Pagel), 2, Attach manometer or test gauge to controller test connection (see upper iliustratton). Use 3/32" TD rubber (for Fexibiiity) tubing at tost connaction. 3. Move test connection to TEST position. 4. Check that controtier air supply at rear of shelf is turned on. TP calibration is ta be perfomea in shop, see Poge 9 for details. Yor calibration checks, see Page 9. - Disconnect renote sot point signal line at 'B", and connect air supply with regulator For a 3-15 pel or 20- 100 KPa signal. Yor calibration procedures, see Page 10. 6. Perform calibration checks fon Page 9.ua 177455 Page 8 Preliminary calibration Steps - Mode] 1307 (For Model 1307, see Page 7-) The controller can be calibrated either to the Bnglien (3 to 15 psi) or to the ST {20 to 150 KPa) signal pressure range, These two ranges are not exactly equivalents therefore entire oyaten must be calibrated in sane units. During calibration, process oan be controlled manually. When test connection 4s in TES? position, messurenent Moumt 1307 Beat Comection | pointer reada’ set pomt Receiver Assemblies Tranenittor Assy ore Test > )breeeure (Loca ox! rauote, sooltion Position |whishever 1s controling), aaa ae and this pressure is deliv- ered to test connection. Measurenant, Rouote Bet Point, Local. Get Point, 0-20 pst or 0-100 KPa Yanometer or Tost Gauge (eee Stop 2 below) Measurenent Pointer LOCAL-RRNOWS Shen, tah et Point toby 1. Withdraw controller part wey cut and open access door on right side panel. If left side panel is renoved, adjustment will be more accesible, To renove panel, loosen captive screw at rear, and slide out panei, 2. Avtach manomoter or test gauze to control- ler teat connection (see illustrstion ebove). Use 3/32" ED rubber {for flexibility) tubing ab tast connection. 3. Move test connection to TEST position. 4, Move Local~renote awitch to REMOTE. Te ealibretion ia to be performed In shop, S86 ‘or detad 5. Check that controller in shop, see Page 9 for details, ieee egal For calibration checks, see Page 9. shei? 1e turned on. Por calibration procedures, see Pages 10 and 11. 6. Disconnect remote sot point elgnal Line at B", and connect sir supply with regwator for a 3-15 psi or 20- 100 kPa signa. 7. Perform ealibration checks on Page 9.MO 17-855 Fage 9 Caltbratton Checks a To Check Remote Set Point Receiver ‘Adjust air supply to comnection "D" to 3, 9, and 15 psi (or 20, 60, and 100 kPa) on manometer. Note reading Of remote get point index at sach setting. Index readings should be 0, 50, and 100% of scale respectively. I? index rodaings are not within desired accuracy, calibrate set point recelver = assembly ap described on Pago 10. To Check Veasurenent Receiver os ‘Adjust air eusply to connection "a" to 3, 9, and € 15‘psi (or 20, 60, and 100 kPa) on manometer. Note realing of modsurément pointer at each sot ing, Pointer readings should be 0, 50, and 100% of scale respectively. If pointer readings are not within decited dcourasy, calibeate measurement receiver acembly as doserined on Page 10. G. Bo Check Local Seb Point Transmitter (Model. 330 only) Move local-renote switch to TOCAL. Adjust set point Imob go thet Local sot point Andex is at 0, 50, and 100% of scale, ‘ote manometer reading at each sebting, Mononeter readings should be 3, 9, and 15 pst (or 20, 60, and 100 kPa) reapectively. if manonoter readings are not within desired accuracy, calibrate local ast point transmitter assembly as desorbed on Page 11. NOTE: Bellows assemblies ana their ro- ated pointers are ideatizied on Page 7 (Wode1"230P) and Page 8 (Model 130F Shop Caltbration epee aes cacao ¢ oslivaiae eal eas trees ee ae If shelf or fixture ts nob avati- ete a) able, connections mst be mde to roar 2, outpu of controller. Use 1/4" ob Poiyfie stele with Comocting Cutput tubing for these connections. Tubing and Plug neue acy Tilustration et right shows connge- pecans tions at reer of shelf and correspond Measurent ing connections at rear of controller, ae Extemal Reset or Set Point Readout (optional) output Remote Set Point Ate Supply MeasurementMr ar-t95 Page 10 Gaibyation ~ Messunenent snd Renote Set Point RECEIVES Assemblies Squaring Up of Linkage for Complete Calibration If parts have been replaced, or for sone other reason a complete recali- bration 16 necessary, square up’ tha Linkage before tne actual calibration, 1. Wita applicable calibration equipment set up as shown on Page 7 or,Page 8, ad- dast pressure to connection "BY so that Eaneneter reading 1¢.9 pal or 60 KPa. 2, Kotate span adjustuent screw so that about 4 turns of epring are visible between upright support and spring spacer. 3. Rotate aero adjustment screw 0 that moving plete snd up- Tight suppor; are parellel (about 1 a/i or 3e mm apart). 4, Loosen related pointer clamp screw and slip ADJUSTMENT upRiGHT SUPPORT [SPAN ADSUSTMENT ZERO ADJUSTMENT POINTER CLANP POWTER pointer on Lt shaft so that angle bevegen === li pointer and Ite drive lever 1e about 60", Hetlanten clamp serew, 5. Aajuse Length of Link to nove pointer to midscale. oes smu iirc © PBINTER: DRIVE LeveR calibration Procedure Woon viewing zero and span adjustments as shown in illustration, turn adjustments clockwise to INCREASE pointer readings. If controtler 1s equipped with optional recorder, it 1g recomended that recorder Link be disconnected before calibration (see Tnetruciion MT 17-li75 for recorder details) 2, With applicable calibrating equipment set up as shown on Page 7 or Page 8, adjust calibrating signal by adjusting’ pressure £0 connection 5" en. that manometer read~ ing Is 3 pst or 20 kPa. 2, Use sero adjustment to set applicable re ceiver pointer (meacurenent or remote sot point) ab Of of scale. 3. Adjust caltbrating signal so that mance eter reading is 15 pei or 100 Kea, 4, Pointer should be at 100% of seale. xf ib is not, uge span adjustment to move pointer about halfway towara 100g of scale. 5. Repeat Steps 1 trough 4 ynti2 pointer reads correctly when 3 and 15 psi (or 20 and 100 KPa) are applied to elenent. Adjust caltprating signal go that manom- eter reading ie 9 psi or 60 kPa. If Pointer does not read 50f of scale, adjust length of Link ag follows: Adjust’ Lente to move pointer 10 tines amount of error in direction of error. Por example, if potnter Te at G98 of scale, adjust iink bo thet pointer moves to 30 of scale Loosen related pointer clamp screw and Slip pointer on its shaft to midscale Retighten clamp serew. |. Repeat Steps 1 through 7 ntti pointer reads correctly when 3, 9, and 15 pal. (or 20, 60, and 100 kPa) are appitea to element.am, Mr 17-455 Page 1. Calibration - Locel Seb Point TRANSNETTER Assombl; Gee geege eee (Mode pS only iraaeaeeaeraras ra Squaring Up of Linkage for Complete Calibration Ir parts have been replaced, or for some other reason a complete recalibra- tion is necessary, square up Linkage before actual calibration. Tf set point index does not have fuli-seate travel, note amount of error and tum set point knob to move index to 50% of scale. Lodgen set point knob clamp. screw and slip Index on its shaft by amount of error 42%, in direction to got full-scale travel, Mghton clamp screw, Repeat during éalfbration if necessary. SET POINT KNOB . With calibrating equipment set up as BUaTE ' CLAMP scReW woe ‘CLAMP scREW Shown on Page 8s rotate, span east —T ment screw so that stout 4 turns of spring are visible between upright - Support and spring spacer. = Move Lecal-remote switch to LOCAL. ‘Turn set point knob go that manomater reading 18 9 pal or 60 KPa. serine 3. Rotate coro adjustment screw eo that SPACER moving Plate and upright support are perailer (about 1/h" ox 32 mz apart). ZERO) Hold output at 9 psi or 60 kPa by ad- aowusTMENT dusting set point’ knob. 4. Tum set point knob so that set point index 1 st midseslo. 5. Loosen index clamp serew and slip index on its Shaft so that angle between Index and index drive Jever 18 about £0", Retifghten clamp screw, ec eee 6. Tum set point knob so that index ie at midseate. 7. Adjust length of Link eo that output is 9 pet. or 60 kPa. DRIVE Lever. Calibration Procedure When viewing zero and span adjustments as shown in 12lus- tration, tum adjustmenta clock«ise to DROREASE output . With calibrating equipment set up as show Adjust length so that output pressure on Page 8, turn get point kno so thet set changes by 10 times azount of error, in point indéx is at Of of scale. Girestion of error. Por example, 1? ot~ pUL reads 8.8 psi, adjust 1ink so that . Hove Lesal-remote switch to LOCAL. Rotate output reads 6,8 pei. zero adjustment serey so that mancnater reading is 3 psi or 20 KPa. 7. Loosen set point knob clanp screw and move index drive lever [see loner diagear) 80 ‘that output is approx. 9 psi or 60 kPa. Retighten screw. Turn set point knob so that eet point index is at 100% of scale. | Output should ve 15 pst or 100 ePa. If 16 ia not, uae epan adjustment to move output 8. Loosen dndex clamp serow and slip set potn about halfway towara correct value. index on its shaft to midscale. Retighten Repest Steps 1 through # until outputs tor 3 Of and 100% of acale are correct. 9. Repeat Stepe 1 through 8 until readings ar: correct for 0, 50, and 100% of scale. Turn set point knob so that set point index ig at mideeale. If outgue is not 9 pel or 10. Check calibration of receiver assenblies 60 kPa, adjust Length of Link ae followa: (see Page 9)Me a7-455 Fage 12 Agjustment of Stops Illustrated ts receiver asseubly; transmitter assembly (on Model 130F only) 1s simler. Migh-Limit Stop Adjustment 1. Receiver Assembl: BeiEIy 1S Galo 100 nea to reeelver element. ‘Tvgnemitter Agsenbl ‘Stuur set point meh so that seb potnt! index ts at 2008 Low-nintt stop Aaguntnent (Gtanittor essonbiy omy) 1. Tur et point kod so that set polat Index is at Of of ccale. 2, Rotate loy-Limit stop until it Just touches moving plate, then uack ti 2, Rotate nigh~Limtt stop untd1 ofr 1/i turn, it just touches moving plates Qua then beck off 1/4 tum. 7 High-Limit stop TowsLints stop (on trans nitter assobly oaly) Damping Adjustment (Receiver Agsomblica Only) To adjust, remove all damping by taming screw fully counter- clockwise. Then slowly sum. sorew clockwise until pulsation of pointer are barely visible. Use minimum anount of damping, To Renove Gontrotier To Renove Manual Controt Untt Release 1. wstharew controller shout, 8" (20 ea) Vee from shel! (see illustration at Lore). Witharaw controller approx. Lh" (35 om) from eholf, “Watle hola- 2, While pushing in en manual. unit thg dow release button on top, {to release catch), 1i7t up, and slide controller out of shelf. then slide out uni, 3/76