MI 17-466 July 1972 MODELS 130PD AND 130FD PNEUMATIC CONTROL STATIONS WITH SERIES 138 FIELD-MOUNTED CONTROLLER Tilustrated is Model 130FD Control Btation with optional recorder. Manual ohtrol Uae es 130 Control Stations are pneumatic, shelf-mounted assemblies consisting of a control station and an optional manual ‘OL anit. The controller {8 loeated near the control valve. The control station and mn- ual unit £it in individual adcacent loeatione in a shelf, and e! both cat be removed without interfering with any of the other Instrunents. Te eit the control station or manual unit ie removed from the shelf, Process can be sontrolied by the Yemaining component. Both have jack plig paeunatie ‘connections with buils~in check valved, so taat they can be Fenoved from the shelf connecting any piping. Model 130PD Control station et potnt L9 adjusted by an external pneumatto signal (remote eet}. Model 130FD Control Station set point te adJus atajay Af the ietlrunent (lees) sel)'Or by an exterakl gnemelie stan) (remote ee For . and instrument, inoballation details, sae Instruction Mr 17-410 (st: fnelf) or HI'17-412 (short shelf). For prineiple of oper~ ation, schonatie arrangeménte, and other details, see Technical I Sheet TI 29-2028. Por controller details, see InstME 27-66 Page 2 Standard Specifications ‘Gransmitter Signs: Neaauremest Stgna: ‘Seb Point Signal: Air Supply Pressure Max. ALE Conaunption Model 130°: Model 130FD: Fiela Controller AnbLent: Temperature Limits: Controiler Specifications: Piping to Rear of shelt (Gor Node! 130FD Gontrol Station, see Page goer es on 0 eStats e $15 pei of 20-100 wa 3228 pst or 20-100 kPa 3045 pat or 20-100 kPa 20-22 pel (140-150 kPa) No alr used An autonatie Og ste fes/uin (0.5 atd mn) = in manual Org wea getfein {0.5 ata ma/m) ~ tn autongtte S.8 sta re8/min (210 sta min) = in manual 013 sta fe8/ain (0.5 std mifn| 0'to 159 °F (-20'to +65 °C) Bee Instruction MI 17-550 INSTALLATION — Model _130FD Control Station NOTES: 1, Al1 connections are tapped for 1/h WEE. unsure 1 gage — ; ee i ewore set Foun Hl ee eee ea. saree 1 | SRST oer 2. ALL Lanes, excapt air. supply Lines to be 1/4" tubing. Air supply Lines to be 3/8" ‘tubing or 1/4" pipe. 3. Air supply to de regulsted oa fixed pressure fron 20-22 pei (140-150 kPa). 4, Tlustrated is rear of Model Loe shelf. With Model 101 (short) she1?, connectLoas at rear have same identifi- fations, put locations are Sifterent. For locations fee label st rear of shelf. 4, AL eignai pressures are 3-15 pel or 20-100 kPa. 5. If control station is not equipped with optional manu- Al control unit, associated piping between contreller a Bnd shelf {shown dotted in {lluseration} is omitted. \NS 6. Por piping of an autor Elebeb onerot, evecen, fee Inatruetion MI 17-550.a, Bisotric Wiring to Rear of shele Mr 17-466 Page 3 If control station has optional recorder or optien~ al slarss, wiring 1s required to reer of sholr. See Instruction MI 17-475 for recorder details and Tnetruc~ tion ME 17-70 for alarm details. Piping to Rear of Shelf ~ Model 130FD Control station ones ses or 1 CONFER e XN Geese Le < ' eer aaa | r i I u NOWE: Notes on Page 2 also apply to this Tlustestionwr 17-466 Page 4 OPERATION — Components on Front of Panel Additionsl Components on Model 33080 Control Station TOOAL Set Point Index LOCAL Set Point Knov Knob can be locked with optional setacrew on side L-Remobe Suh Allows choice of local or remote set point. Soe detalle ox Pase 5, Output Pointer renter Seiten To switeh between automa and manual control. see Gatails on Paze 5. Manual Output Adjustmont wheel ntnol Adjustments Refer to In Ingtrument Tdentistcation order. with optional alarm Lights, naneplate is back jigated wnen alarms goes on. Remote Set Pot Mensurenents Pointer Point-Measurement, Dist Dial is graduates ified in sales order spe Menory Pointers Pointers are adjustable 80 that a decired output or sired ouput range 1s indicated. 1 Label Ping] Operator Direc! Arrow indicates direction to ‘urn wheel to close final oper- ator.” (Krrow San bo positioned fo face either direction. ) tion MI 17-950. omMr 17-866 Bage 5 Transfer Switch (opt: ‘The transfer switch prov tween AUTO and MAN without special precautl reset and balanceless transfer option; eee Seb Point Indexes Model 130FD, Local Model 130%D, Remote Model 130PD, Remote Measurement Pointer Model. 230" on: Remote-rocal Switch Zocal Set Point Knob 2 for switching between autonat: control without upsetting the process. The switeh can be moved free! and manus? y be= without fons (except controile 3rd parebrapa below). Operation With Transfer Swi! MAN, In MAN, when output adjustment wheel is rotated, output will change. Direction that wiecl 19 turned, @Lll use output pointer to move if Game Skregeion’(Aebt to" dgeronse outmut, Arrow located above wheel indicates Girection to turn wheel to close control valve, as apecltied In Wnon tranafer switch Le moved to AIO, measurement will approsen set point st reeot rate. (For controllers without reset, allgn set point index With moasuroncnt pointer before trans- ferring, ta prevent process upset.) ansfer Sut In SUDO, controlled at reading of set po process ie sutomat dex When transfer switch is moved to MAN, output Will rensin at lest value “(dodel 130° Only), Local-remote owiten permite controler of Output before switening, unt te put adjustment whe: rotated. set point to be adjusted either at panel (1oca1) or by a set point tranemitter Located elsewnere (remote) ‘To Change Between LOCAL With Tranafer Switch 1. Adjust set p over control [local or nateh readin Ling process of set 2, Move 1ocal-remote switch to deat position. and REMOTE ‘AUTO note) pointewr 17-466 Page 6 Putting Into Operation L. Check that all instruments in control Loop ave properly Installed and operating. get Point Index Moged 13070 Model 130PD 2. Make following controller adjustnents: a, Adjust reversing switch for desired control action: with inereacing, input, output wi11 either increase (tic) or decrease (DE). Moasurenent Pointer b. Sot proportional band (1f present) at wiximim or safe aigh value. Model. 13080 ont: ‘get Point Knob Turn reset adjustment (if present) Local-Remote Seiten at maxinua or sare high value. vurn derivative adjustment (16 present) et minimun or safe low ‘Transfer Switch Value. Manual Output Wheel 3. Open shutorl valves, control ahd close bypass valve, ‘valve 4, Start up on manual control as follows: a. Move transfer switch to MAN. G. umn on controller and control station atr supplies, Pressure must be at a fixed value b. Tum Jocal-remote awiteh to LOCAL between 20-22 sh (10-150 kPa). Blow out (Model 1302D only). filters. c. Tara set point knob eo that eet fe. Adjust output with manual output wheel so point index le at deeired control that meagurewent pointer is held es close Point. (With vodel 120PD, set ag possible to set point index. Point knob ie on inatrumont Originating fet point signal. ) Avoid making frequent or exeesaive changes as this may delay balancing out of process. 5. After meaeurenent has stabilized, measurement polnter will be tn Line with eet point index. Move tranefer sylten to AUTO, Process ig now on Sutomtle control. 6. Aajust PROPORTIONAL BAND, RESET, snd DERIVATIVE controle (if present) for best process operation (seo controller inetructions)- 7. To return to manual control, move transfer switch to MAK. Output will remain at cet polob reading 0.7 until manual control wheel is turned. Elinination of Outetde Disturbances IE, on manual control, the measurement shows cycling, pulsations, or erratic per- formange, while the finel operator 1e unchanged, this tréuble obviougly 18 not due to the controller. For beat control performance, guch outside disturbances mst be renoved oP reduced +o 4 minimun before placing the instrument on autanatie control.€ € Mx 17-65 Page 7 Setup for Cal tbratton ~ Model 130°0 (For Model 150%, see Page 8.) The transuitter ond receiver assemblies can be calibrated ether to the English (3 to 15 pst) or to the Sf (20 to 100 kPa) signs) pressure range. Tha two vanges Gee not exactly equivalent; ‘therefore the envive oyeten mist be calibrated in she same unite. During calibration, process can be controlled manually. 1, Disconnect lines to eee gopnections "B* and "ch at roar of shelr. 2. Connect air eupply with regulator and 0-20 pat (O=140 kPa) test gauze or nanoneter to connec= Elone "B" and "o", NOUS: If celibration Le performed in shop, a0 section below Tor details. 3. Check calibration (see Page 9). Setup for Shop Calibration Although the control station can be calibrated without removing it from the panel, 1b may be wore convenient to perform the calibration with the in= strunent in the shop. A gpare shelf assenbly or a calibrating fixture (Part COL38SN, obtainable fron "sie Foxboro Company) 18 veccnnended. \Connact 20 pet (NO kee) air supply to rear of ahelf or to "8" connection on’ fixture. pitt Ae Shot ana Connecting Tubing = MODEL 230PD Renote Set Point Measurements ‘Air Supply Output If shelf or calibrating fixture fa Remote Sot Point not available, connections mst be pia Inde to rear of instrument (use If" peaytio tubing) Ate Supply Tilustration shows connections at ‘Transfer Signal Fear of shelf and corresponding con- nections at rear of instrument.Mn 17-466 Page 8 Setup for Celabration ~ Meds. 130% (For Model 1307D, see Page 7.) The trangnitter and receiver assemblies can be calibrated either to the Mglish (3 to 15 pal) or to the G1 (20 to 100 kPa) aignel pressure range. Tho two rangea are not exactly equivalents therefore the entire aysten must be calibrated tn the sane unite, During caltbration, process can be controlled manually. MODEL 1307 1. Disconnect lings to, connections "A", "B", and." at rear of Shee. 2. Phpeconnections "A", “B", ani. "C" together. Theluae 0220 pot {Om140 kPa) teat gauge or manoneter in Tine, NOTE: If calibration 4s performed tn shop, Bee section below for aetatie. 2. Make sure that air supply at roar of shelf is tumed on, 4, Check calibeation (see Page 9)- Setup for Shop Calibration Although the control station can be caltbrates without removing 1 from ‘the panel, It may be more convenient to perform the calibration with the in- strunent in the shop. A spare shelf Agsenbly or a calibrating fixture (Part CO13%5N, obtainable from The Poxbore Company) is recommended, Connect 2/20 pei (140 kPa) air supply So rear of shelf or to "S" connection on Tixture sheit ane Romote Set Point Connecting Tubing pon MODEL 130% sect hG S Set Point to Controller Moasarenent Aur Supply Remote Set Point outout eb Point to Controller “Ef shelf or calibrating fixture ts Sere eeeeenea not available, connections aust be Measurenent made to tear O¢ instruent (use Air supply IM" Poayelo tubing). Granster Signed Thlustretion shows conmections at rear of shelf and corresponding con- nections at rear of instrument. omom Mr 17-466 Page 9 Calibration checks Model 230ED Rocotver Agsonblios Measurement Seb Point Set Point Index Measurenent’ Polnter 1, Adjust calibrating air supply at year of shelf so that toat gauge readings are 3, 9, and 15 psi (or 20, 60, and 100 kPa). Wote readings of pointer assooi~ ated with Dellows easembly being checked 2, Pointer readings should be 0, 50, ‘and 100% of scale respectively. If readings are not within desired Bocuracy, calibrate bellows assen~ Bly a8 déscritved on Page 10, 3, Repeat Stops 1 and 2 for other bellows secondly. Model 1300 Receiver Ascenblies ‘Transmitter Aes'y Noacurenont, Tooal Seb Paint Renote Set Point Locel-Romote Syeltoh Local, Set Point Knob 1. Move Joval-renote switch to Locan, Aajust set, point knob go tat test gauge readings are 3, 9, and 15 psi orto, 80, and 160 Kea), Wote readings of pointer associated with bellowe assombly being checked. 3. Pointer readings ahowld be 0, 50, and 1008 of scale respectively. “Ir Poatings are not within desived accu- racy, calibrate as deserthea on Page 10 {recoiver aasembly) or Page 12 (transnitter assembly). 4, Repest Stepe 2 and 3 for other bel- lows ascembites, Caltbrabion Adjustmente ‘To expose caltbration adjustments, withdraw inetruent part woy and open access door in right side paiel. ZE left cide panel and optional recorder (if present) are renoved, adjustments will be more accesatble. To remove panel, loosen screw at rear, and slide ont panel. To remove recorder, retove tho 2 serews on pointer movement bracket, loosen the 2 screws in front and one in middle of top plate, and aia- gomect link. “By lifting up on top plate, recorder eon be caged out (for further details, see Instruction MI i7-75, Page 4).Mr 17-466 Page 10 ae 5. wath applicanie calibrating equipnent set up ea shown on Page 7 ar fage., aijust pressure to, comestions Fol"so that manoneter reading is 9 pel pr 60 KPa. 2. Rotate span adjustment screw s0 calibration, Mensurenent apd Reuote Set Point RECRTVER Accemblies Squaring Up of Linkage for Complete Calibration If parts have been replaced, or for some other reason a complete recalt- bration le necessary, square up’ the Linkage before the actual calibration, ia" and that about 4 turns of spring are visible between upright support and spring spacer. 3. Rotate zero adjuetment scrow 50 thal moving plate and up~ right support are parallel (about 11/4" (32 mm) apart). 4, toosen relates pointer clamp serew and stip polater on ita Shaft so that angle betwgen pointer and its drive lever 15 about 60%, Retighten clamp screw, 5. Aajust Length of Link to. move pointer to mlaseate, uenieht suPeoR? fea SPAN ADJUSTMENT ZERO AQWUSTWENT POWTER CLAMP POINTER, DRIVE LEVER Calibration Procedure When viewing zero and aren adjustmente as shown in illustration, turn adjuatuents clockwise bo INCREASE pointer readings. If controller 1 equipped with optional recorder, it 1s recommended that recorder With applicable calibrating equtoment set bp as shown on Page 7 or Page 8, aajust cali brating eignal by, agJusting pressure at con pestione "sana "G" go thet manometer reading, is 3 pst or 20 kPa, - Use zero adjustment to act recetver pointer at Of of seale, - Adjust caltbrating stgnai (see step 1) a0 Ghat manoneter reading 19 15 pe1 of 100 Ea. - Receiver pointer should te at 100% of acale. If tits hot, use span aljustment, to nove: pointer about halsway towaea 1008 of seale. Repeat Steps 1 through M until pointer reads correctly when 3 snd-15 pet (or 20 and 100, kPa} are applied to lament. 8 Link be disconnected before calibrating (see Instruction MI 17-475 for recorder datails). + Adjust calibrating signa) so thal manoa- eter reading 18.9 pel or 60 KPa, Te re= Soiver pointer dose not reas 50 of ansie, Adjust length of link es follows: Adjuat Xength to move pointer 10 tines amount. of error in direction of error.” For example, iP pointer te a ‘Beale, adjace Link 30 thut pointer moves to 39% of seale, + Toogen related pointer clamp screw and Slip pointer on ite shart Go midscale. Retighten clamp screw. Repeat Steps 1 through 7 until receiver pointer reads correctly when 3,5, and 15 pst (er 20, 60, snd 100 kPa) ate applied fo elementMa 17-66 Page it Calieration = Local Set Point TRANSMITTER Assembl; eeeneen < ES todel THE) omy) Squaring Up of Linkage for Complete Calttration Ip parts have been replaced, or for some other reason a conplete recalibra~ tion is necessary, square up Linkage before actual calibration, If set point index does not hye full-scale travel, note snount of error and turn set point kod to move index to 50% of scale. Todgen set point knob clamp. Screw and slip Index on its shaft by amount of error +28, tn direction to ast full-scale trevel. ‘Tighten clamp aerew, Repeat during ¢alferation if necessary, ~ ueRcHt SET POINT KNOB Couns SUPPORT CLAMP SCREW + With calibrating equipment set up as pare shown on Pege 8, rotate span adjust- ‘noe. ment screw so thet about # tums of CLAMP SCREW spring are visitie between uprignt = support and spring spacer. 7 Nove local-renote switch to LOCAL, ‘Tarn set point mob go that manonoter reading 18 9 pst or 60 kPa. ee 3. Rotate zero adjuatment eorex eo that SPACER AADIUS TENT moving plate and upright support are jeraliel, about 1 1/4" (32 mm) apart, ZERO ink Hea loatgulat 9" pat on € ka by ieiSsruéur sbastuent agfusting set point kneb. 4, Turn cet point mob go thet eat point index is at midscale. 5. Loosen index clamp screw and slip index on its ahafe co that angle vetween index and index drive lever 1s about 60°. Retagnten clamp screw. cere ace Awout 60° 7. Adjust Length of Link so that cutput 1s 9 pst or’ 60 kPa. DRWE Leven Calibration Procedure ‘hen viewing cero and span adjustments as shown in t1tus- Eration, tara adjostuents closkwise to DECRRASE output. » With culfbrating equipment eet up ee shown es follows: Adjust Lengtn 90 chet output DniPage By sum eet point xnoo 20 thas see Pressure changed by 10 times enount of poant index ie at Of of seals. Shror; in direction of errgr. For example, Secutpat route Bo pat, adfunr tink 20 . Move loeal~renote atten to LOtkh. Rotate that ouput needa 0.5 ped. |. Tarn sat point knob so that set point index kero adjuctment screw so that nanometer reading 18 3 pet or 20 kPa, 7. lnosen ast point lenob clamp serew and move index drive iaver face. Loven atagrea) 90 thet output is approx. 9 sei or 60 kPa. ie at 100% of scale. Retighten eerew. Qutput should be 15 pal or 100 KPa. If it To hot, uae epan adjustuast fo more output 8. Toosen tadex clamp sere and attp set point about faltvay toward correct. values Thtex on TEE shaft to midscale, ‘Netienten . Repeat Steps 2 through b anti outmata . 120g a" boos oF seme are corrects 9. Rapast Steps 1 through 8 uti readings are correct Zor 0, 50, and 100 percent of scale. . Turn set potnt knob so that set point Index {eat midscale,” “I? oatpit on wanoneter Le 10. Check calibration of receiver assumblios, pot) pel or 60 Mia, adjust Length of Link (see Page 9).ME 17-466 Fage 12 Adjustment of Stope Tilustrated 1s receiver ageonbly; transmitter aseenbly (on Model 33083 only) is similar. Jow-Limit Stop Adjustment, Eigh-Tinit stop Adjustment: (Sransmitter assembly only) 1, Receiver Assemb1} Hegenty TS get oF 100 kPa to reeelver clement. 1, Tum set point knob so that sot point index is at Of of scale. ‘Transmitter Assembly Tura Set point knob so that set point Index te at 100% of ceale. 2. Rotate low-Limit stop vneil 1t just touches ovine plate, then back ort a/u turns 2. Rotate high-Linit stop until <7 Et just touches moving plates then back off 1/4 turn, High-Limit stop Ibw-Limit Stop (on trans~ uitter assembly only} To gervice Reley 1. Remove Left olde panel to expose relay assembly. Loosen elamp screw and rotate clam to left. Carefadiy pry out O-ring connections 3. Remove @ screws holding. velsy assembly to side plate. Wo Clean Reduesin- ube L, Uneorew reduetng-tife grom casting (eee preceding section). 2, Clean by Inserting 2 0.005" dia, wire (oP Porvoro sleaning wire, Bart 42507) through orifice. Before veplacing apply « thin film of Vaseline or similar lubeieant to O-rings. Eg AL, Litt up relay segembly to expose screws on side of aesembly. To remove relay, remove the 2 darge screws and carefully pry pelay Off of mounting base. A gapket Ls supplied with each Feplacement relay. "For servic~ ing details, see Instruction ME 11-493. Damping Adjustment (receiver Aasomblies Only) To adjust, retove a1. damping by burning screw fully comtoreLockwise. ‘then’ slowly tum serew elockwige untit pulsa= tions of pointer are barely visible, Use min- imum arount of damping. uy73