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Group 3 Swing Device: 1. Structure
Group 3 Swing Device: 1. Structure
1. STRUCTURE
Swing device consists swing motor, swing reduction gear.
Swing motor include mechanical parking valve, relief valve, make up valve and time delay valve.
R/G grease port Reduction gear Swing motor Drain valve assy
PA PB
A, B
Level gauge
C
SH Relief valve
PG Time delay valve Fill port(IP)
IP SH DB
SH
32092SM01
PG
DB Port Port name Port size
A, B Main port SAE 5000psi 3/4"
DB Drain port PF 1/2-19
C Make up port PF 1-24
PA, PB Gauge port PF 1/4-12
C
PA PB PG Brake release stand by port PF 1/4-12
SH Brake release pilot port PF 1/4-12
IP Grease inlet port PT 1/4
A B
2-46
1) SWING MOTOR
121 120 117 116 142 141 119 118 140 113 236 227 123 124 125 126 235
143
137
113
139
145 A
138
144 A
114
122 133
X
136 X
102 115
130 134
129
135
103
101
104 105 106 111 108 131 109 110 107 112 132 146 127
128
236 237
2-47
2) REDUCTION GEAR
233 234
220 218 228 221 232 230 204 222 206 205 207 210 226 209 225
223
A
231
229
202
216
219 214 201 224 203 211 215 213 217 208 212
32092RG01
2-48
2. FUNCTION
1) ROTARY PART
When high pressurized oil enters a cylinder through port (a), which is the inlet of valve plate (112),
hydraulic pressure acting on the piston causes axial force F. The pressure force F works via the
piston (120) upon the retainer (105) which acts upon the shoe plate (103) via an hydrostatic
bearing. Force F1 perpendicular to shoe plate (103) and force F2 perpendicular to cylinder center.
Being transferred to the cylinder block (108) through piston, force F2 causes rotational moment at
surroundings of cylinder.
Since cylinder block has 9 equidistantly arrayed pistons, rotational torque is transmitted to cylinder
shaft in order by several pistons connected to the inlet port of high pressurized oil. When the
direction of oil flow is reversed, rotational direction of cylinder is also reversed. Output torque is
given by the equation.
pÝq F
T= , q=ZÂAÂPCDÂtanɾ, F1 = , F2=F tanɾ , S=PCDÝtanɾ
2ӕ COSɾ
Low High
pressure oil pressure oil
F1 F2
112
2-49
2) MAKE UP VALVE
In the system using this type of motor, there is no counter balance functioning valve and there
happens the case of revolution exceeding hydraulic supply of motor. To prevent the cavitation
caused by insufficient oil flow there is a make up valve to fill up the oil insufficiency.
A make up valve is provided immediately before the port leading to the hydraulic oil tank to secure
feed pressure required when the hydraulic motor makes a pumping action. The boost pressure
acts on the hydraulic motor's feed port via the make up valve.
Pressurized oil into the port B, the motor rotate counterclockwise.
If the plunger of MCV moves neutral position, the oil in the motor is drain via left relief valve, the
drain oil run into motor via right make up valve, which prevent the cavitation of motor.
A B
29072SM09
2-50
3) RELIEF VALVE
3
1 Body
5
2 O-ring
4 3 Plug
15
4 O-ring
5 Back up ring
11
6 Plunger
14 7 Piston
7 8 Spring
13
9 Seat spring
9 10 Seat
12
2 11 Sleeve
12 Adjust plug
1 13 O-ring
14 Back up ring
8 15 Nut
10
29072SM03
T
1
29072SM05
2-51
Η Ports (P, R) at tank pressure.
A1 m 6 7
8 A2
29072SM04
Θ When hydraulic oil pressure (PÝA1) reaches the preset force (FSP) of spring (8), the plunger (6)
moves to the right as shown.
P1ÝA1 = Fsp + P1ÝA2
Fsp
P1=
A1 - A2
P=P1
29072SM06
2-52
Ι When the pressure of chamber g reaches the preset force (Fsp) of spring (8), the piston (7)
moves right and stop the piston (7) hits the end of body.
m 6 7 f g
P=P1
29072SM07
Κ When piston (7) hits the end of body, it stops moving to the right any further. As the result, the
pressure in chamber (g) equals (Ps).
PsÝA1 = Fsp + PsÝA3
Fsp
Ps =
A1 - A3
m 6 7 g
P=P1
29072SM08
2-53
4) BRAKE SYSTEM
(1) Control valve swing brake system
This is the brake system to stop the swing motion of the excavator during operation.
In this system, the hydraulic circuit is throttled by the swing control valve, and the resistance
created by this throttling works as a brake force to slow down the swing motion.
A B A B A B
Η Brake assembly
Circumferential rotation of separate plate
(110) is constrained by the groove
located at casing (101). When housing
is pressed down by brake spring (118)
through friction plate (109), separate
plate (110) and brake piston (119),
friction force occurs there.
Cylinder block (108) is constrained by
this friction force and brake acts, while
brake releases when hydraulic force
exceeds spring force.
32092SM04
2-54
Θ Operating principle
a. When the swing control lever (1) is set to the swing position, the each spool is shifted to left or
right and the pilot oil flow is blocked. Then the pilot oil go to SH of the time delay valve (3).
This pressure moves spool (5) to the leftward against the force of the spring(8), so pilot pump
charged oil (P3) goes to the chamber G through port PG.
This pressure is applied to move the piston (119) to the upward against the force of the spring
(118). Thus, it releases the brake force.
3
SH
5
PG
118
G
119
8
32092SM05
2-55
b. When the swing control lever (1) is set the neutral position, the spool (5) returns to right.
Then, the piston (119) is moved lower by spring (118) force and the return oil from the chamber
G flows back to tank port.
At this time, the brake works.
3
SH
PG
118
G
8
119
32092SM06
2-56