Leica M822 Optics Carrier: Service Manual 10 665 813

Leica M822 Optics carrier
Service Manual 10 665 813
Release October 2011, Version: V1.4
Project Manager - R&D Urban Wenk
Manager Service - ASS Klaus Bieniek
Service Engineer - R&D Sergio Magri
Leica Microsystems (Schweiz) AG Medical Division CH-9435 Heerbrugg

SML 10665813-V1.4 2-118 M822 Optics Carrier
SML 10665813,
M822 Optics Carrier,
with new Red Reflex.
• Revision V1.4
• Author S.Magri - 3243
• Last change 21.10.2011

M822 Optics Carrier 3-118 SML 10665813-V1.4
Table of Contents
A. SML Release & History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
B. Legal questions & safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
C. Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
1.Technical Description
1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
2 System overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
11 Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
12 Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
15 Optics carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
16 Optical path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
17 Electrical Description M822 / M822 H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
18 Data sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
2.Locations & Wirings

1 Overview electrical interfaces. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
2 Locations boards on OC M822 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
3 Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
4 Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
5 Block diagram optics carrier M822 (LED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
6 Block diagram optics carrier M822 H (halogen) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
7 Wiring M822 F20 (LED) 10743533 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
8 Wiring M822 F40 (LED) 10743456 - also for C40 and CT40 . . . . . . . . . . . . . . . . . . . . . . .44
9 Wiring M822 H F20 (halogen) 10743534. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
10 Wiring M822 H F40 (halogen) 10743457- also for C40 and CT40 . . . . . . . . . . . . . . . . . .46

3.Service programs
1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
2 Software history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
3 Hardware history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
4.Fault finding
1 Power supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
2 Power module F20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
3 Power module F40 (C40 / CT40) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
4 Zoom Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
5 Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
6 Fan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
7 Temperature probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
8 Optic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
9 Diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
10 Error list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
5.Replacement
1 Optics carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
2 Illumination M822 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
3 Zoom carrier complete M822 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
4 Zoom range connector board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
5 Zoom motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
6 Electronic-Box complete. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
7 Zoom controller board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
8 Lamp controller board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
9 Back door. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
10 LED module complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91

6.Maintenance
1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93
2 Dust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93
3 Recommendation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93
7.Inspection
1 Electronic Safety test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95
2 Electronic Safety Test protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96
3 General inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97
4 Appendix 1: Check for deviations in binocular tube . . . . . . . . . . . . . . . . . . . . . . . . . . .102
10 Certificate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103
8.Spare parts
1 R-Parts for OC M822. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105
2 Parts for the system M822 F20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106
3 Zoom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106
4 Handles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108
5 Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110
6 Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111
7 Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112
8 Adaptations kits to OC M822. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113
9.Special tools
1 Special tool for software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115
2 Special tools for inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115


A. SML Release & History
October 2011 Released service manual SML version 1.4

M822
approved by Project Manager R&D Urban Wenk / signature:
S.Magri - 3243 - 21.10.11 Leica-Microsystems

Leica-Microsystems S.Magri - 3243 -21.10.11

B. Legal questions & safety
B-1 Copyright
Without prior permission in writing by Leica Microsystems (Schweiz) AG, Heerbrugg, this
Service Manual shall not be reproduced as a whole or in part, by mechanical, photographic,
electronic, or other means (including into or transmission in machine-readable form);
stored in any retrieval system; used for any purpose other than that/those for which it is
intended; nor made accessible or communicated in any form to any third party not expressly
authorized by Leica Microsystems (Schweiz) AG, Heerbrugg to have access there to.
B-2 Liability
This Service Manual is strictly for use by qualified service engineers with the requisite
technical skills and who are familiar with the products of Leica Microsystems (Schweiz) AG,
Heerbrugg.
SHOULD THIS MANUAL BE USED BY UNQUALIFIED SERVICE TECHNICIANS, LEICA

MICROSYSTEMS (SCHWEIZ) AG, HEERBRUGG, REJECTS ALL LIABILITY FOR DIRECT AND
INDIRECT DAMAGE (IN PARTICULAR LOSS OF PROFIT AND CLAIMS ON THE PART OF
THIRD PARTIES) RESULTING FROM THE IMPROPER USE AND/OR INTERPRETATION OF
THE MANUAL.
B-3 Safety
Service technicians have the following obligations:
· To understand and follow the safety information and instructions on the product, in the
user manual and in this Service Manual.
· To be familiar with the newest local regulations relating to safety, prevention of

accidents and employment security.
· To inform Leica Microsystems (Schweiz) AG, Heerbrugg, immediately in writing if the

equipment becomes unsafe.

C. Warnings
C-1 List of symbols and their meaning
Indicates an imminently hazardous situation which,

DANGER if not avoided, will result in death or serious injury.
Hazardous situation caused by careless

WARNING or incorrect use may result in fatal injury or even death.
Indicates an operating risk or improper operation.

CAUTION May cause minor personal injury
but significant material, financial or environmental
damage.
Information Important paragraphs which must be adhered to in practice as

they enable the product or Service Manualation to be used
in a technically-correct and efficient manner.

1. Technical Description
1 General
The M822 is the new Leica optics carrier designed for ophthalmology microscopes,
with a new LED main light and a halogen RR-illumination.
• The version M822 H was designed for China, with only halogen lamps inside.
• M822 is the successor of M820.
This Service Manual describes the responsibilities, structures, organization, methods and
tools relating to a failure of the Product mentioned above.
The “M822” SML is embedded in the currently existing

Leica service organization for medical microscope products.
All service and support to the customers of this product will be provided by our existing
Local Service Agencies.
S.Magri - 3243 - 21.10.11 Leica-Microsystems 1. Technical Description

2 System overview
2.1 M822 F20 (M822 H F20)
1 OC M822 this SML 10665 813

8 6
5
2 Binocular tubes & accessories
3
3 Focus - SML 10665 711 4
4 Tilt - SML 10665 711
7 2
5 X/Y Coupling -SML 10665 711
1
6 Parallelogram - SML 10665 792
9
7 Horizontal arm - SML 10665 792
8 Control Unit - SML 10665 718 10
9 Base & Column - SML 10665 738
10 Footswitch - SML 10665 778
10.1 M822 F40 (M822 H F40)
1 OC M822 this SML 10665 813

6
2 Binocular tubes & accessories 8 5
3 Focus - SML 10665 711 3

4
4 Tilt - SML 10665 711
2
5 X/Y Coupling -SML 10665 711
7 1
6 Parallelogram - SML 10665 706
7 Horizontal arm - SML 10665 706 9
10
8 Control Unit - SML 10665 718
9 Base & Column - SML 10665 698
10 Footswitch - SML 10665 778
1. Technical Description Leica-Microsystems S.Magri - 3243 -21.10.11

10.1 M822 C40 (M822 H C40)
11
11 Ceiling Mount C40 - SML 10665 633
• 1-10 the same SML as for M822 F40
10.2 M822 CT40 (M822 H CT40)
12
12 Ceiling Mount C40 SML -10665 689
• 1-10 the same SML as for M822 F40.

11 Version
11.1 Version Standard (LED)
• 10 448 590 Optics carrier M822
components NEW: 10743385 Illumination M822

NEW: 10743384 Zoom M822
short name M822

remark with LED main-illumination and halogen RR-illumination.
similar to M820 and M844.
next higher assembly 10 448 587 M822 OC/Focus/Tilt, with NEW part number
11.2 Version H (halogen for China)

• 10 448 589 Optics carrier M822 H
components NEW: 10743352 Illumination M822 H

NEW: 10718731 Zoom M822 H
short name M822 H

remark only halogen illumination.
similar to M820 and M844.
next higher assembly 10 448 588 M822 H OC/ Focus/ Tilt, with NEW part number.
11.3 New Adapters

• for slit illuminator: 10743411 (1x Adapter slider) & 102335882 (2x screws) and 10743416 (1x
Adapter plate) & 10217606 (3x screws) & 10266667 (2x screws).
• for BIOM: 10743415 (1x Adapter plate) & 10668943 (2x screws).
11.4 Upgrade OC M820 F40 to OC M822 F40 (only F40)

• No upgrade kits available.
11.5 New part number for Stand F20

• 10 488 596 F20 with 300W power supply.
Spare part F20 NEW: 10743446 Power-Supply 300W.
R-Part F20 NEW: 10743447R Powermodul 300W complete.

12 Accessories
Objectives 10638689 WD175

10638698 WD200
10445938 WD225
Binocular tube 10446574 Inclined binocular tube

10448088 0-180° tube
10448098 Ultra Low Tube
10446797 30-150° Tube
Protective 10446467 Protective Glass.

10446468 Glass Holder.
Stereo attachment 10448282 Stereo Attachment.
Stereo adapter 10446992
Beam splitter 10446482 (50/50) & 10446565 (70/30).
Left Right Rotatable 10448354

Beamsplitter
Slit illuminator 10448355 Slit illuminator, with adaptation kit 10448601, according IML 10665816.
RUV800 10448555 RUV800 WD175mm;

10448556 RUV800 WD200mm.
RUV adaptation according IML 10665816: 2x distance pieces 10743251 (suite case).
No configuration allowed with slit illuminator.
SDI/ BIOM Realse soon: SDI/BIOM version 4c, with CAN connection and adaptation kit 10448602,
according IML 10665817.
Configuration possible with slit Illuminator.
Video adapter 10448215 VZA

10448291 RVA f=55
10448293 RVA f=70
10448292 RVA f=107
10448363 MVA f=55
10448362 MVA f=70
10448290 MVA f=107
DIC800 10448572
Camera Sony & Hitachi & Panasonic.
AVI Video Adapter & Inverter.
Monitor Medical displays.

13 Product Description
M822 with Coaxial Ottoflex on F40 / F20 stands and C40 / CT40 ceiling mounts.
File of view • with WD200, ultra low tube, 8.3x ocular and min. zoom => 60.6mm.
focus /tilt • existing interface:

• 0.48...2.53 (existing zoom M820);
• system magnification (WD175, 10x eyepiece) 3.5x - 21x.
Zoom • same asM820.
Zoom overdrive • manual, as security function.
Depth Enhancer • above the zoom, at Z4, two steps (in/out), electronic manipulation.
Illumination: • direct halogen light source for the RR (light intensity).

• one LED illumination for the main (light intensity).
• two halogen needed for China: M822 H.
• one PCB with two halogen and one LED driver.
new PCBs • Lamp controller board, with electronic for fans and temperature sensor.
• Zoom controller board (on the side).
Lamp holder / • two different lamp holder/changer for Standard and China, because of wiring.
changer
Keeping old • Zoom up/ down.

functions • Depth enhancer.
• Connectors (4, on the connector bar).
• Slit illuminator interface: RR Light OFF, when slit illuminator ON.
Delete existing • Filter detector.

function:
Heat management • two fans for the two light sources and speed controlled.
requirements • F20 stand family: but with 300W power supply.

• F40 / C40 / CT40.
Handles • as existing solution in M820:

• Manual for stand systems without EB.
• Electronic for stand systems with EB.
OC-SW • New software needed.

14 Technical Data
14.1 Drawings and pictures (also for M822 H)
M822 F20
M822 F40

M822 C40
M822 CT40

15 Optics carrier
dovetail zoom overdrive

interface
handles
zoom complete illumination complete
objective
back door lamp changer

lock
interface system:
mechanical
electrical
2 fans
inside
back door electronic box

15.1 Mechanical interface
Focus and tilt, with the old version (the same as for predecessor M820):
Mechanical interface to system:
4 Allen screws on
the top OC.
Focus sliding
guidance interface

15.2 Zoom
centre rotary switch
Cross-
section:
handles
2x microswitch
zoom rang board
overdrive
enhancer
View:
without
zoom housing
motor
enhancer
lens
zoom
zoom
jumper on
motor
guide to for OC M822
lens zoom
worm gear
View:
bottom gear

15.3 Illumination M822 & M822H
lamp housing
optic
illumination
mechanical separation:
lamp housing & optic illumination
heat sink lamp housing
heat sink
back door
Illustration M822
w/o cables
2 fans
Main LED 2 Halogen bulbs OttoFlex
heat sink lamp housing
heat sink
back door
Illustration M822 H
w/o cables
2 fans
Main halogen bulb 2 Halogen bulbs OttoFlex

16 Optical path
This Coaxial OttoFlex light (halogen) is for a 100% Red Reflex illumination.
Coaxial means that the RR-illumination axis and the observation axis
are superposed.
Illumination M822
observation
Note • the variability of the illumination field diameter is no possible.

• no filter slots (and filters) are needed.
Illumination M822 H The same path as in M822, but with a main halogen illumination inside.
Measurements
- Main light LED Main light halogen Coaxial light halogen
WD 175mm 40-70’000 lux 40-70’000 lux 17-22’000 lux
CCTi 3400 K 3400 K 3400 K
CRIii 90 100 100
Lifetime bulb ~60’000 h ~50 h ~50 h
recommended 2 min. / 100% light 2 min. / 100% light 4 min. / 100% light
exposure time 4 min. / 50% light 4 min. / 50% light 8 min. / 50% light
i. Correlated Color Temperature
ii. Color Rendering Index (ability of a light source to reproduce the colors of a illuminated object)


17 Electrical Description M822 / M822 H

Refer to “Block Diagram Optics Carrier M822 / M822 H”
Control of optics, The optics carrier contains PCB’s for the control of optical functions (zoom, optical depth)
illumination, and illumination (main illumination, Ottoflex illumination).
external devices
It is connected to the CAN bus and receives CAN commands from the M820/ M822/ M844
control unit. External electrical devices (slit illuminator, SDI/BIOM, DIC800...) are connected
and controlled via the optics carrier.
Power supply The optics carrier is powered via the stand power supply by 24VDC. It is delivered with the
CAN bus cable through the XY/focus/tilt unit.
The lamp controller board forwards the 24V via a fuse (3A) to the zoom controller.
DC/DC converters on the lamp controller board deliver12V and 5V for electronic supply.
Also the zoom controller board gets the same voltages, and has an own DC/DC converter
for 3.3V.
Zoom controller The zoom controller board contains a 32-bit micro controller.
board: 32-bit micro The controller manages the CAN communication and controls illumination and cooling,
controller motors and external devices.
Beside the micro controller the board contains following devices:
• Microscope recognition: A jumper determines the microscope type: M822 or M822 H,

while start-up the controller reads the setting. The controller then will either enable the
LED driver or the main lamp regulator circuit (located on the lamp controller board).
• Motor drivers for zoom and depth enhancer.
• Drivers for the fans and the sensor control.
• OCF (optics carrier function) are realized by relays, for control of external devices. 3
relays can be programmed (toggle) and assigned to foot- or handswitch buttons.
Different relay contacts are available on the OCF connector.
• Switch interface for reading handgrips and rear button (slit illuminator activation).
Zoom range The zoom range connector board contains only one component, the sensor for the zoom
connector board drum. All other signals are just looped through.
It connects to the handgrips (left and right) and to the motors.
The board is taken unchanged from the M820/M844, therefore an additional jumper must
connect to P3 (formerly used for filter sensor).
Lamp controller The lamp controller board drives the LED for main illumination and the halogen bulb for
Ottoflex illumination / slit illuminator.
Alternatively, if M822 H is selected, it drives the halogen bulb for main illumination.

Main illumination A high power, single LED is used for the main illumination.
M822
It has a variable drive current up to 5A.
The LED driver on the lamp controller board receives a PWM signal from the zoom
controller and delivers a DC current accordingly (from 1%...100%).
Main Illumination A Halogen bulb is used for main illumination.

M822 H
The main lamp regulator circuit on the lamp controller board receives a PWM signal from
the zoom controller board and delivers a DC voltage accordingly, up to 12V.
Ottoflex 2 Halogen bulbs on a lamp changer are used for Ottoflex illumination.
illumination The lamp regulator circuit on the lamp controller board receives a PWM signal from the
zoom controller board and delivers a DC voltage accordingly, up to 12V.
A lamp-test circuit is implemented for detection of an eventual defective bulb (does not
work below 1% brightness).
Slit illuminator If a slit illuminator is used, the slit illuminator bulb (same type as the Ottoflex bulb) gets
supplied by the Ottoflex circuit.
Cooling control Each lamp or LED (main and Ottoflex illumination) is cooled by one fan.
The fan speed depends on the selected brightness.
The fans are monitored and in case of failure the appropriate brightness gets limited.
Fans function • LED main light on => fan1 on.

• Halogen light on => fan2 on.
Fans velocity • 100% velocity by >65°C temperature,

• else velocity => depending on light intensity.
Fans blocked • Warning on Control Unit display (“Check”, yellow).

• Fan 1 & 2: LED main limited to 30% and halogen to 15% light intensity.
• Fan 1: LED main limited to 45% and halogen to 100% light intensity.
Temperature probe A sensor registers the temperature near the heat sink of the lamp housing.
If the temperature exceeds 65° Celsius, the fans run at full speed.
Thermal probe defect:

• Warning on Control Unit display (“Check”, yellow).
• Fan 1 & 2: 100% velocity.

Board temperature Another temperature sensor, located on the lamp controller board (near the lamp drivers),
sensor can be monitored via the Service Menu.
This sensor has no impact to brightness or fan speed, it’s just for temperature information.
Zoom servo circuit The zoom drum is driven by a DC motor.

An enclosed encoder feeds back the actual motor position to the micro controller, which
commands the motor driver accordingly.
The range of the motor / zoom drum is just limited by mechanical stops. A sensor detects
the center position of the zoom drum. The motor driver is short-circuit proof.
Start-up When the system is switched on, the zoom motor moves to the middle position, indicated by
initialization the sensor. The zoom position counter is now initialized and it moves to the start position
(defined in User Settings).
Fast-Startup (off/on within 20 seconds): if this option is selected (in control unit M822/M844),
the initialization is not performed.
The micro controller stores the last counter position and just takes it over.
Service function: The “Motor Adjust” procedure (Control Unit) defines the valid range of the zoom:
motor adjust the motor drives through the entire range, from one mechanical stop to the other.
The encoder values are stored and the valid zoom range is defined.
This procedure is done in production and has to be repeated in following cases:

• Replacement of zoom motor
• Replacement of zoom controller
• Dismantling of zoom motor / zoom drum / zoom range connector board
Motor test In this procedure the zoom motor drives till it reaches the sensor.
Depth enhancer The diaphragm mechanism for depth enhancing is moved by a DC motor. The motor driver
circuit powers the motor for 1 second.
The mechanism locks at it’s end position. For reversing of the function the motor gets
powered with reversed polarity, again for 1 second, so the mechanism locks in the other
end position.


18 Data sheet




2. Locations & Wirings
1 Overview electrical interfaces
Connection OCM822 via CAN-cable /power to focus tilt (blue arrow):
• Connector (withe arrow) of CAN-cable / power to lamp controller board: P1/J1.
• Wire lug (red arrow) to lamp controller board: ground.
Connections on the electronic-box, back side:
•Slit illuminator button: off/on.
•12 Volt output socket
•CAN Bus socket
•OCF socket.
S.Magri - 3243 - 24.10.11 Leica-Microsystems 2. Locations & Wirings

2 Locations boards on OC M822
Zoom range conector board
Zoom controller board
Lamp controller board
1x board in M822 on the top of zoom housing by opening the top cover:
Optics Carrier: • zoom range connector board
zoom
2x boards in M822 in the electronic-box on the side by opening the plastic cover:
Optics Carrier: • zoom controller board
illumination • lamp controller board
2. Locations & Wirings Leica-Microsystems S.Magri - 3243 -24.10.11

3 Boards
3.1 Lamp controller board 10743387

3.2 Zoom Controller board 10743388
J1 (P8)
Jumper J1
M822 Jumper setting P8: pin 2-3 (even no jumper setting is possible).
M822 H Jumper setting P8: pin 1-2.

3.3 Zoom range connector board 10712875
P1 = Zoom controller board
P2 = Zoom motor
P3 = Jumper on for M822 / M822 H
P4 = Rotary switch left
P5 = Rotary switch right
P6 = Enhancer motor
OC = Zoom range middle detector

4 Cables
4.1 LED cable

10743445
4.2 Temperature probes wired

10743418
Length about 270mm.

4.3 Fan cable

10743417
4.4 Fan 1,2 wired

10743392 (no spare part)

4.5 Cables connected to electronic box

5 Block diagram optics carrier M822 (LED)
S.Magri - 3243 -21.10.11 Leica-Microsystems

6 Block diagram optics carrier M822 H (halogen)

7 Wiring M822 F20 (LED) 10743533

8 Wiring M822 F40 (LED) 10743456 - also for C40 and CT40

9 Wiring M822 H F20 (halogen) 10743534

10 Wiring M822 H F40 (halogen) 10743457- also for C40 and CT40

3. Service programs
1 General
Please find the Service Programs concerning the Leica M822 optics carrier in
the service manual 10665718 “M844/M820 Control Unit” chapter 3.
2 Software history
Release october • MDC (Microscope Device Controller) V3.5

2011 • UIC (User Interface Controller) V3.0
• M844 service tool V2.3
• Compact Stand Brake Controller V0.6
• X/Y Controller V3.3
• Focus Tilt Controller V3.2
• M822 Zoom Lamp Controller V0.4
• SDI/BIOM V3.1
• DIC800 V3.0
3 Hardware history
Release october • MDC (Microscope Device Controller) V1.1

2011 • Compact Stand Brake Controller V1.1
• X/Y Controller V0.3
• Focus Tilt Controller V0.3
• M822 Zoom Lamp Controller V1.1
• SDI/BIOM V2.0
S.Magri - 3243 - 21.10.11 Leica-Microsystems 3. Service programs

3. Service programs Leica-Microsystems S.Magri - 3243 -21.10.11

4. Fault finding
General
The M822 with control unit is equipped with define diagnostic functions, which allows to
find a defect or error in a short time.
The diagnostic consist of:

• Hardware diagnostic (LED’s),
• Error message on the display control unit,
• Diagnostic mode.
Before starting fault finding, check power supply as described in 1.
1 Power supply
Power switch
Dark, switched off “0”
Green, switched on “I”
Basic checks • 2 mains fuse ok?
• Filter ok?
• Power switch ok?
S.Magri - 3243 - 21.10.11 Leica-Microsystems 4. Fault finding

2 Power module F20
yes
Kind of failure Probable cause Remedy Part -picture
no
F20 Proper condition of cables in no Check & tighten According SML F20
No DC power, the power module? all cables in
no function at power module.
all, no LED’s
active, no
processor yes
board,
power switch is The power supply has an no Replace power 10743446
illuminated. output voltage of 24 VDC? supply 300W.
yes
The power supply complete yes Replace the 10743447R

is defect? power module
complete 300W
(R-part).
no
Problem is obviously the => Replace the According SML F20

cable of horizontal arm – power cable.
check connections.
4. Fault finding Leica-Microsystems S.Magri - 3243 -21.10.11

3 Power module F40 (C40 / CT40)
yes
no
F40: Proper condition of cables in no Check & tighten According SML F40
No DC power, the power module? all cables in
no function at power module.
all, no LED’s
active, no
processor yes
board,
power switch is The power supply has an no Replace power According SML F40
illuminated. output voltage of 24 VDC? supply.
yes
Problem is obviously the => Replace the According SML F40

cable of horizontal arm – power cable.
check connections.

4 Zoom Motor
yes
no
No zoom motor Zoom cable wrong? yes Replace cable. 10713077

movements. Check cable and connector.
no
Zoom controller board yes Replace zoom 10743388

defect? controller board.
(connector P1 on PIN 15 &16

should have power)
no
Zoom motor defect. => Replace zoom 10712919

motor.

yes
no
Zoom motor Zoom cable wrong? yes Replace the flat 10713077
always in end cable.
position or out (check cable and
of range. connectors)
no
Zoom range connector board no Set jumper on P3. According this SML:
with jumper on P3? chapter location 2.3.3
yes
Reflections of motor plate yes Blacken the According this SML:

disturb the light sensor? surface of the chapter replacement 5.5.8
plate.
(because of scratches on the
black surface)
no
Zoom range board defect. => Replace zoom 10712875

range board.

5 Light
yes
no
No LED main Cable wrong? yes Replace LED main 10743445

light. cable.
(check cable and connector)
no
Lamp controller board yes Replace zoom 10743388

defect? controller board:
for M822:
(connector P12 should have Jumper J1 setting
3.5 Volt) on P8: pin 2-3.
no
LED main light defect. => Replace LED 10743391

module.
yes
no
No halogen Bulb with wrong connection yes Fit bulbs properly

light (RR) from to the socket? on the sockets.
both bulbs.
yes
Lamp controller board yes Replace lamp 10743388

defect? controller board
(connector P4 should have

4 -12 Volt)
no
Lamp exchanger defect. => Replace 10743388R

Illumination
(R-part).

6 Fan
yes
no
No fan activity Cable wrong? yes Replace cable. 10743417
(check cable and

connectors)
no


6 -12 Volt)
no
Fan defect. => Replace back 10743378

door complete
(test fans with (with 2x fans)
external power)
Fans locations:
• Fan1: next door hinge.
• Fan2: next door lock.
Fans function:
• LED main light on => fan1 on.
• Halogen light on => fan2 on.
Fans velocity:
• 100% velocity by >65°C temperature,
• else velocity => depending on light intensity.
Fans blocked:
• Fan 1 & 2: LED main limited to 30% and halogen to 15% light intensity.

7 Temperature probe
yes
no
Fan 1 & fan 2 Cable connection not well? yes Connect well.
100% active.
no


610k Ohm)
no
Thermal sensor defect. => Replace 10743418

temperature
probes.
Thermal sensor defect:

• Fan 1 & 2: 100% velocity.

8 Optic
yes
no
Red Reflex not Halogen bulb wrong? yes Replace bulb and 10384643
100% red. set bulb properly
on socket.
no
Lamp exchanger defect? yes Replace 1043385R

Illumination
(R-part).
no
Optic defect. => Replace Optics 10448590R

carrier
(R-part).
yes
no
OttoFlex spot is Lamp exchanger defect? yes Replace 10743385R

out of centre. Illumination.
(Ottoflex spot is not in centre (R-part)
of the field of view)
no

carrier M822
(R-Part).

yes
no
Main light is out LED module not well yes Dismount and according this SML:
of centre. mounted? remount LED chapter replacement 5.10.
module well.
no

carrier M822
(main spot is not in centre of (R-Part).
the filed of view)
Finish
yes
no
Zoom is not Zoom optic defect? yes Replace zoom 10718730

parfocal. M822 complete
(lens not in focus when
magnification is changing)
no

carrier M822
(R-part).

yes
no
Enhancer does Diaphragm is blocked by yes Press motor

not work. motor? overdrive button
(interface to
binocular tube,
near dovetail).
no
Diaphragm is blocked by yes Clean

dirt? environment of
enhancer motor
and diaphragm.
no
Enhancer motor defect. => Replace zoom 10718730

M822 complete.

9 Diagnostic
Zoom controller
board
• A: LED yellow light => 5 Volt
• B: LED yellow light => 3.3 Volt
• C: LED yellow light => 24 Volt
• D: LED green blinking (1Hz) => software running

10 Error list
Error Visibility:
Device Displayed in the error list
# all / service
1 UIC MDC not present (Command Interface) X
2 UIC MDC not present (Config Interface) X
3 UIC Error at file system X
4 UIC UIC started without Reset X
108 MDC Software watchdog occurred X
114 MDC Cannot process unknown CAN message X
116 MDC Cannot detect display state of Control device X
119 MDC EEPROM error X
120 MDC M844/M820: Check Main Lamp 1 X
121 MDC M844/M820: Check Main Lamp 2 X
122 MDC M844/M820: Check Ottoflex X
123 MDC Check Slit illuminator X
124 MDC Zoom Motor not initialized X
125 MDC Focus Motor not initialized X
126 MDC Tilt Motor not initialized X
127 MDC X Motor not initialized X
128 MDC Y Motor not initialized X
129 MDC X/Y Controller not initialized X
152 MDC Zoom-Lamp Controller not present X
153 MDC Focus-/Tilt Controller not present X
154 MDC XY Controller not present X
155 MDC BIOM4C not present X
156 MDC DICO not present X
157 MDC Compact Stand Brake Controller not present X
160 MDC M822: Check Main Lamp X
161 MDC M822: Check OttoFlex Lamp 1 X
162 MDC M822: Check OttoFlex Lamp 2 X
201 Zoom/Lamp Controller error at calibration of Zoom drive X
202 Zoom/Lamp Controller error at position initialization of Zoom drive X
203 Zoom/Lamp Controller unexpected motor stop at Zoom drive X

Error Visibility:
# all / service
207 Zoom/Lamp Controller CAN bus error (warning level reached) X
208 Zoom/Lamp Controller EEPROM checksum error X
209 Zoom/Lamp Controller watchdog reset occurred X
210 Zoom/Lamp Controller software trap occurred X
211 Zoom/Lamp Controller CAN bus error (bus-off mode reached) X
212 Zoom/Lamp Controller CAN bus error (receive message lost) X
214 Zoom/Lamp Controller depth enhancer error X
215 Zoom/Lamp Controller M844/M820: no Main Lamp selected (slide switch may be in X
intermediate position)
216 Zoom/Lamp Controller main lamp draws too much power X
217 Zoom/Lamp Controller main lamp draws too much power X
218 Zoom/Lamp Controller M822: Fan 1 blocked X
219 Zoom/Lamp Controller M822: Fan 2 blocked X
220 Zoom/Lamp Controller M822: Overheat in Optics carrier X
221 Zoom/Lamp Controller M822: no Ottoflex Lamp selected (slide switch may be in X
intermediate position)
301 Focus/Tilt Controller error at calibration of Focus drive X
302 Focus/Tilt Controller error at position initialization of Focus drive X
303 Focus/Tilt Controller unexpected motor stop at Focus drive X
304 Focus/Tilt Controller error at calibration of Tilt drive X
305 Focus/Tilt Controller error at position initialization of Tilt drive X
306 Focus/Tilt Controller unexpected motor stop at Tilt drive X
307 Focus/Tilt Controller CAN bus error (warning level reached) X
308 Focus/Tilt Controller EEPROM checksum error X
309 Focus/Tilt Controller watchdog reset occurred X
310 Focus/Tilt Controller software trap occurred X
311 Focus/Tilt Controller CAN bus error (receive message lost) X
312 Focus/Tilt Controller CAN bus error (receive message lost) X
401 X/Y Controller error at calibration of x drive X
402 X/Y Controller error at position initialization of x drive X
403 X/Y Controller unexpected motor stop at x drive X
404 X/Y Controller error at calibration of y drive X
405 X/Y Controller error at position initialization of y drive X

Error Visibility:
# all / service
406 X/Y Controller unexpected motor stop at y drive X
407 X/Y Controller CAN bus error (warning level reached) X
408 X/Y Controller EEPROM checksum error X
409 X/Y Controller watchdog reset occurred X
411 X/Y Controller CAN bus error (bus-off mode reached) X
412 X/Y Controller CAN bus error (receive message lost) X
501 SDI SDI Positioning error X
502 SDI status polling time-out X
503 SDI BIOM Safety shutdown X
602 DIC801 Display Control Warning X
603 DIC801 Status Request Warning X


5. Replacement
Caution
Possible damage to electronic devices due to

1 Optics carrier electrostatic charge.
Protect dismantled devices from charging I Assembling bottom-up
electrostatically.
1.1 System
Switch off the system, disconnect mains voltage, tighten all
brakes and lock swing arm.
Check all microscope’s functions.
Remove the binocular tube and all equipment from
microscope
Remount all equipment to OC and start the system.
I-1 Set up
1.2 Electronic-box cover
Unscrewing 2 Phillips screws (M3x6 DIN965) from the side

and 2 Phillips screws (M3x10 DIN7985) from the bottom- blue
marked.
Fasten the cover with 4 screws.
S.Magri - 3243 -21.10.11 Leica-Microsystems 5. Replacement - Optics carrier

Remove the electronic-box cover.
Remount electronic-box cover.
I-2 Electronic-box cover
1.3 Disconnection from system

Disconnect plug P1/J1 (focus cable) of the lamp controller
board- yellow marked.
Remove ground wire of the board by unscrew a Pan Head Re-connect plug p1/J1.
(M3x6)- yellow marked.
Fasten the ground wire.
I-3 Reconnection to system
1.4 Dismount
Dismount the small cover (10712880) from the focus guide by

unscrew 2 Phillips screws (M2.5x5 DIN965). Remount the small cover and fasten the 2 screws.
5. Replacement - Optics carrier Leica-Microsystems S.Magri - 3243 -21.10.11

Keeping hold of the optics carrier. Fasten 4x Allen screws (M4x25 DIN912) to focus sliding
guidance and the top plate of OC M822.
.
Keeping hold of the optics carrier.
Unscrew 4x Allen screws (M4x25 DIN912) to focus guide.
I-4 Remount
1.5 Sliding out OC

Take the optics carrier M822 carefully from the service
table and bring it to the focus holder.
Take off M820 optic carrier by shifting it out of focus sliding
guidance and put it carefully on a service table Connect the OC M822 guide to the F40 focus sliding guid-
ance.
I-5 Sliding in OC
Send the old OC M822 to Leica-Microsystems repair centre.
Put the new OC carefully on a service table and remove

the electronic-box cover according step 1.1.1 of this
SML:.
 I-6 New OC M822
S.Magri - 3243 -21.10.11 Leica-Microsystems 5. Replacement - Optics carrier

5. Replacement - Optics carrier Leica-Microsystems S.Magri - 3243 -21.10.11

2 Illumination M822 Caution II Assembling bottom-up

electrostatic charge.
Protect dismantled devices from charging
electrostatically.
2.1 Optics carrier
II-1 Remount
Remove the OC M822 from the system and also the electron-
ic-box cover according replacement chapter 5.1 of this SML.
Put it carefully on a service table.

Remount also the OC M822 to the system according re-
placement chapter 5.1 of this SML.
Remount the electronic-box cover.
II-2 Optics carrier
2.2 Disconnecting
Unscrew 4 Allen screws (M3x20 ISO 4726, A2-70) from the

bottom of the OC. Fasten 4 Allen screws and secure these
with Loctite 222 (10180304).
S.Magri - 3243 -21.10.11 Leica-Microsystems 5.Replacement - Illumination M822

Disconnect the zoom cable (10713077) from the PCB.
Lift he zoom from the illumination body
Reconnect the zoom cable to the PCB.
Fit the zoom to the illumination body
II-3 Reconnecting
2.3 Illumination M822
Put the Zoom M822 and the Illumination (10743385) separately

on a service table.
Send the old Illumination (as R-part) to Leica-Microsystems

repair centre.
Put the new Illumination (10743385) carefully on a service

table
II-4 Take a new Illumination M822.
5.Replacement- Illumination M822 Leica-Microsystems S.Magri - 3243 -21.10.11

3 Zoom carrier complete M822 Caution III Assembling bottom-up

electrostatically.
3.1 Optics carrier Check all microscope’s functions.
Remove the OC M822 from the system and also the electron-
ic-box cover according replacement chapter 5.1 of this SML.
Put it carefully on a service table. III-1 Remount OC M822
3.2 Illumination
III-2 Remount Illumination

Remove the Illumination M822 from the system r according
replacement chapter 5.2 of this SML.
3.3 Unscrew Fasten 4 Allen screws and secure these

with Loctite 241 (10361115).
Unscrew 2 Allen screws (M3x12 ISO 4726) from the bottom of
the zoomM822 housing (blue marked).
• 2 long screws: red circle
• 2 short screws: blue circle.
Unscrew 2 Allen screws (M3x20 ISO 4726) from the bottom of
the zoom M822 housing (red marked).
III-3 Fasten to housing
S.Magri - 3243 -21.10.11 Leica-Microsystems 5.Replacement - Zoom carrier complete M822

3.4 Disconnect
Push the zoom cable out of the housing slot on the side.
Lift the zoom from the illumination body

carefully: 2 cables are still connected to the
zoom board.
Reconnect the Handles cable left & right to the board (red
Disconnect the Handles cable right from the board (red marked).
marked).
Disconnect the Handles cable left from the board (red

marked).
Push the zoom cable to zoom housing slot.
Put the zoom into the illumination body.
III-4 Reconnecting
3.5 Zoom carrier M822
Dispose the old zoom carrier complete M822 according local

waste disposal.
Put the new zoom carrier complete (10718730) carefully

on a service table
III-5 Take a new zoom carrier complete.
5.Replacement- Zoom carrier complete M822 Leica-Microsystems S.Magri - 3243 -21.10.11

4 Zoom range connector board Caution IV Assembling bottom-up

electrostatically.

4.1 System
Switch off the system, disconnect mains voltage, tighten all Use the service program “Motor Adjust”
brakes and lock swing arm. to readjust - via control unit.
Remove the binocular tube and all equipment from
microscope
IV-1 Remount
4.2 Top coverT
Unscrew 5 Phillips screws (M2.5x5 DIN 965)
Fasten 5 Phillips screws.
S.Magri - 3243 -21.10.11 Leica-Microsystems 5.Replacement - Zoom range connector board

IV-2 Top cover
4.3 Unscrew
Unscrew only this Allen Screw (M3x6

DIN912)
Fasten the Allen screw.
Check cable layout.
IV-3 Screw
4.4 Disconnecting
Lift the zoom range connector board a bit away from the mo-
tor plate and disconnect 2 handles plugs & one enhancer mo-
tor plug:
• Blue: handle right

• Red: handle right.
• Yellow: enhancer.
Connect 2 handles cables and the enhancer motor cable.
5.Replacement- Zoom range connector board Leica-Microsystems S.Magri - 3243 -21.10.11

Disconnect also the zoom motor plug (white) and the

zoom flat cable plug (black arrow).
Connect the zoom cable and zoom motor cable.
IV-4 Reconnecting.
Pay attention:
Do not put the 3 cable t in to the zoom
housing.
Observe the position of the cables and

especially the zoom cable layout: from
the motor plate over the board and then
connecting on the rear of the board.
IV-5 Cable layout
Dispose the old zoom range connector board according local

waste disposal. Make sure: jumper P3 is setting.
(According this SML: chapter location
2.3.3).
Take the new zoom range connector board (10712875).
IV-6 New zoom PCB


S.Magri - 3243 -21.10.11 Leica-Microsystems 5.Replacement - Zoom range connector board

5.Replacement- Zoom range connector board Leica-Microsystems S.Magri - 3243 -21.10.11

5 Zoom motor Caution V Assembling bottom-up

electrostatically.
5.1 Optics carrier

Remove the OC M822 from the system according
Use the service program “Motor Adjust”

to readjust - via control unit.
5.2 Zoom
Remove the zoom from the OC & zoom complete according
replacement chapter 5.2 of this SML. V-1 Remount Optics carrier
V-2 Remount Zoom

5.3 Zoom PCB
Remove the zoom PCB from the zoom according
S.Magri - 3243 -21.10.11 Leica-Microsystems 5.Replacement - Zoom motor

V-3 Remount Zoom PCB
Pic only for

assembling
Secure 3 spring thrust pieces with shellac (10197866).
Check the smooth movement of the slide

bearings by hand-turing the brass gear
from the bottom.
5.4 Unscrew
V-4 Check slide bearing
Unscrew 3 spring thrust pieces (10509476) with a small
screwdriver-slotted.
Fasten the spring thrust pieces well and then slackening

it by a quarter-turn.
Unscrew 4 Allen screws (M3x4) DIN912).
V-5 Tighten with feeling
Pic only for

removing
5.Replacement- Zoom motor Leica-Microsystems S.Magri - 3243 -21.10.11

5.5 Remove motor plate
Lift carefully and vertically the motor& plate & plastic gear
from the bras gear housing. Pic only for
removing
5.6 Save plastic disks

Pay attention: don’t lose the disks!
The 3 small plastic disks should be stand on the surface of the

gear. Pic only for
removing
Recommendation visibility of “Ø2.x1mm”:

save the 3 disks on a dark surface.
Pic only for

removing

Pic only for

assembling
This l spring thrust piece (M3x7mm) has a sphere & spring

on the top, which will press to the plastic disk.
V-6 Spring thrust piece: special screw.
Pic only for

assembling
Make sure that all plastic disks are fitted well to the sur-
face of the brass gear housing/bearing.
Insert all 3 plastic disks in the thread holes and check if

the.
Pic only for Use a small screwdriver-slotted to insert the plastic disk
assembling (10638940) into the thread hole.
V-7 Use plastic disks as slide bearing.

Secure 4 screws with shellac (10197866).

Pic only for
assembling
Fasten 4 Allen screws.
V-8 Fasten motor plate
Pic only for Positioning the stop pin into groove of the came profile.
assembling
Move the zoom to the lowest position by hand-turing the
brass gear from the bottom.
V-9 Observe insert position
Pic only for

assembling Put carefully motor & plate & plastic gear into the brass
gear housing.
V-10 Remount motor plate

Pic only for Clean the surface of the brass gear hous-
assembling ing: bearing surface.
V-11 Clean surface
5.7 Remove motor

Unscrew 2 Allen screw (M2x10 DIN912- blue arrow) and
carefully press the pinion of the motor out of the retainer.
Clean the motor plate: especially the 3 threat Secure the 2 screws with shellac (10197866).
ed holes.
Take the new zoom motor (10712919)
and fasten it with 2 Allen screws.
Dispose the old zoom motor according local waste disposal. V-12 New motor
5.8 Inspect scratches

Check for scratches on the black surfaces of the motor plate.
The blue arrows show scratches, which could disturb the

motor encoder (glare by reflection). Clean the scratched surface and blacken it with NEXTEL
(anti-glare)
V-13 Blacken


6 Electronic-Box complete VI Assembling bottom-up

Caution

electrostatically.
6.1 System Check all microscope’s functions.

Use the service program “Motor Adjust”
Remove the electronic-box cover and disconnect from sys- to readjust - via control unit.
tem according replacement chapter 5.1.2 & 5.1.3 of this SML.
6.2 Disconnection cables

• from the zoom controller board: VI-1 Remount cover
Disconnect the temperature cable P4 - black circle.
Disconnect the fan cable P5 - red circle. VI-2 Reconnect to system
Disconnect the zoom range cable P4 - blue circle.
Reconnect the temperature cable P4 (black circle) and

the fan cable P5 (red circle) to the zoom controller board.
• from the lamp controller board:
Disconnect the main lamp cable P4 - yellow circle. Reconnect the zoom range cable P4 (blue circle), the
main lamp cable P4 (yellow circle) and the LED main lamp
Disconnect the LED main lamp cable P12 - green circle. cable P12 (green circle) to the lamp controller board.
VI-3 Reconnection.
S.Magri - 3243 -21.10.11 Leica-Microsystems 5.Replacement - Electronic-Box complete

6.3 Unscrews
Loosen 2 Allen screws (M3x6 ISO4762) - blue arrows
Fasten it with 3 Allen screws- blue arrows
6.4 Remove box

VI-4 Screw
Remove the electronic-box complete from the OC.
Make sure on zoom controller board:

Dispose the old zoom motor according local waste disposal. M822: Jumper J1 setting on P8: pin 2-3;
M822 H: Jumper J1 setting on P8: pin 1-2.
Take the new electronic-box complete (10743370).
VI-5 New electronic-box
5.Replacement- Electronic-Box complete Leica-Microsystems S.Magri - 3243 -21.10.11

7 Zoom controller board VII Assembling bottom-up

Caution

electrostatically.

brakes and lock swing arm. .Use the service program “servo-adjust”
to readjust - via control unit.
Remove the electronic-box cover and disconnect the system
cables according replacement chapter 5.1.2 & 5.1.3 of this
SML.
VII-1 Remount cover
7.2 Disconnecting
VII-2 Reconnect to system
Disconnect the temperature cable P4 - black circle.
Disconnect the fan cable P5 - red circle.

Reconnect the temperature cable P4 - black circle.
Disconnect the zoom range cable P4 - blue circle.
Reconnect the fan cable P5 - red circle.
Disconnect the Switch Ottoflex cable P2 - yellow circle.
Reconnect the zoom range cable P4 - blue circle.
Reconnect the Switch Ottoflex cable P2 - yellow circle.
VII-3 Reconnecting
S.Magri - 3243 -21.10.11 Leica-Microsystems 5.Replacement - Zoom controller board

7.3 Unscrew
Loosen one Phillips screw (M2.5x5 DIN7985).
Fasten one Phillips screw.
VII-4 Fasten
7.4 Remove board
The board is still connect on the rear to the

zoom controller board by 3 Fisher connectors
(J8 / J9 / J10).
Insert carefully the zoom controller board in to the

Pull carefully the zoom controller board out from the lamp 3 Fisher connectors of the lamp controller board.
controller board.
Dispose the old board according local waste disposal. Make sure:
M822: Jumper J1 setting on P8: pin 2-3;
M822 H: Jumper J1 setting on P8: pin 1-2.
Take the new zoom controller board (10743388).

VII-5 New board
5.Replacement- Zoom controller board Leica-Microsystems S.Magri - 3243 -21.10.11

8 Lamp controller board VIII Assembling bottom-up

Caution

8.1 System electrostatic charge.
Switch off the system, disconnect mains voltage, tighten all electrostatically. Check all microscope’s functions.
Remove the electronic-box cover and disconnect the system VIII-1 Remount cover
cables according replacement chapter 5.1.2 & 5.1.3 of this
SML.
Remove the zoom controller board according replacement VIII-2 Reconnect to system
chapter 5.7 of this SML
VIII-3 Remount zoom controller board

8.2 Disconnecting
Disconnect the slit illuminator output cable P6
- black circle.
Reconnect the slit illuminator output cable P6
Disconnect the main lamp cable P4 -blue circle. - black circle.
Disconnect the LED main lamp cable P12 - green circle. Reconnect the main lamp cable P4 -blue circle.
Disconnect the extern opt. carrier cable P7 - yellow circle. Reconnect the LED main lamp cable P12 - green circle.
Disconnect the CAN bus cable P2 - white circle. Reconnect the extern opt. carrier cable P7 - yellow circle.
Disconnect the +24V cable P11 - red circle. Reconnect the CAN bus cable P2 - white circle.
Reconnect the +24V cable P11 - red circle.
VIII-4 Reconnecting
S.Magri - 3243 -21.10.11 Leica-Microsystems 5.Replacement - Lamp controller board

8.3 Unscrew
Loosen 2 Phillips screws (M3x6 DIN7985) on the top.
Fasten 2 2 Phillips screws (M3x6 DIN7985) on the top.
Pay attention:
different screws length M3x6 and M3x8.
Loosen 3 Phillips screws (M3x8 DIN7985) on the bottom.
Fasten 3 Phillips screws (M3x6 DIN7985) on the bottom.
VIII-5 Screws
8.4 Remove board
Remove the lamp controller board from the OC.
Dispose the old board according local waste disposal.
Take the new lamp controller board (10743388)
VIII-6 New board
5.Replacement- Lamp controller board Leica-Microsystems S.Magri - 3243 -21.10.11

9 Back door Caution IX Assembling bottom-up

electrostatically.
9.1 System
IX-1 Lock back door
Unlock the back door from the rear.

Make sure that the cable and
connector are laying well: no squeezing
by open & close the door.
IX-2 Cabling
9.2 Disconnection
Disconnect the fan connector.
Reconnect the fan connector.
IX-3 Reconnection.
S.Magri - 3243 -21.10.11 Leica-Microsystems 5.Replacement - Back door

9.3 Ground wire
Remove the ground wire by loosen one Allen screw

(M3x5 DIN912) - blue marked.
Fix the ground wire by fasten one screw.
IX-4 Ground wire
9.4 Hang out

With two fingers compress the spring 3 (located between
With two fingers compress the spring 3 (located between two two screws on the housing hinge- blue marked) uniformly
screws on the housing hinge- blue marked) uniformly from from both ends and with the other hand move the door
both ends and with the other hand move the door out of the into the guidance.
guidance.
Pay attention:
when recompressing the spring 3 could
get out of the guide.
IX-5 Hang up
Dispose the old back door according local waste disposal.
Take the new back door complete (10743378)
IX-6 New door


5.Replacement- Back door Leica-Microsystems S.Magri - 3243 -21.10.11

10 LED module complete Caution X Assembling bottom-up

electrostatically.
brakes and lock swing arm. X-1 Remount the back door
Remove the back door according replacement chapter 5.9 of
this SML. Make sure that the cable and
connector are laying well: inside the
2 cooling fins just in the middle.
X-2 Cabling
10.2 Disconnection
Disconnect the LED cable connector.
Reconnect the LED cable connector.
X-3 Reconnection.
10.3 Unscrew
Loosen 4 Allen screws (M2.5x20 ISO4762).

Fasten 4 Allen screws.
X-4 Screw
S.Magri - 3243 -21.10.11 Leica-Microsystems 5.Replacement - LED module complete

10.4 Remove LED module
Pull the LED and cooling block out of the two alignment pins
by hand.
Put the LED module in line with the two pins in the
OC M822 housing.
Note:
two alignment pins (blue marked) are on
the condenser holder face.
X-5 Remount LED module
Dispose the old LED module according local waste disposal.
Take the new LED module (10743391).
X-6 New LED


5.Replacement- LED module complete Leica-Microsystems S.Magri - 3243 -21.10.11

6. Maintenance
1 General
Instrument an their accessories are generally exposed to dust and dirt.
Each time, before you use them, you should therefore carry out an external inspection of
accessible mechanical and optical parts such as eyepieces, optics carrier, objectives,
binocular tubes an accessories and then clean them if necessary.
2 Dust
Dust an dirt have a negative effect on the results of your work.
When the instruments are not in use, you should use the dust covers and dust plugs
provided.
3 Recommendation
In addition to the provisions of these general guidelines, we recommend that you inspect
the OC M822 every two years.
S.Magri - 3243 - 21.10.11 Leica-Microsystems 6. Maintenance

6. Maintenance Leica-Microsystems S.Magri - 3243 -21.10.11

7. Inspection
The inspection has to be completed with the particular inspection lists of the appropriate
service manuals for the optional accessories.
The following inspection is concerning the OC M822.
1 Electronic Safety test
General Leica Microsystems takes no liability for compliance of these inspections with your local
regulations. We highly recommend to contact your national authorities for further
information on medical equipment safety and national regulations. Refer to EN60601-1 /
UL60601-1 and/or DIN VDE 0751 and 0702 concerning measurements and normal conditions
/ single fault conditions (NC/SFC).
The safety test is • First time after installation, then in accordance with the preventive maintenance.
recommended to • After a repair or replacement of main components. Main components are: DC-power
be performed: supply, transformer, illumination power supplies, control units with power supplies.
• Pay attention to your local regulations, you might need to do the safety test more
frequently!
Principle of earth
grounding safety
test:
Details for M822
relevant area
relevant area
F40 F20
Select blank / conductive points (no painted) in relevant area.
S.Magri - 3243 - 21.10.11 Leica-Microsystems 7. Inspection

2 Electronic Safety Test protocol

Tolerances below are according to EN60601-1 / UL60601-1 and/or DIN VDE 0751 and 0702.
2.1 Protection Earth Inspection

• Equipment: Safety Tester, e.g. Securest S3 or equivalent.
• Disconnect the stand system from the main power and connect to safety tester using
suitable adapters.
Measure on a few points as described in Fig. 1 & 2. in the previous page.
Check ground
connectors for
perfect # values specified actual OKAY No OK
conductivity.
1 Resistance must be below 20 Ω
2.2 Earth Leakage Current Inspection

Disconnect the stand system from the main power and connect to safety tester using
suitable adapters.
Unplug / switch off major components to isolate the one that precedence the excessive leak
current. Exchange the faulty component
NC normal
condition.
# values specified actual OKAY No OK
1 <0.5mAa (220-240VAC)
2 <0.3mAb (1007120VAC)
a. LEICA production tolerance <0.3mA

b. LEICA production tolerance <0.1mA
SFC single fault

condition.
1 <1mA (220-240VAC)
2 <1mA (1007120VAC)
inspected by date signature
7. Inspection Leica-Microsystems S.Magri - 3243 -21.10.11

3 General inspection
WARRNING:
• Never look directly to the light source.
3.1 General
#1 Description Required results OK No
1 Check warning labels and signs. Labels present and readable according
user manual.
2 Check CAN-/ power cable & ground wire to Seem undamaged and connected well.
the system.
3 Check 2 fuses in the systems. 2x fuses T6.3 A are in.
4 Switch the system on. • Main switch shines green.

• Optics carrier and control unit perform
the start-up sequence.
• No error messages on the control unit
(UIC).
5 Check the connection to the foot & hand All functions can be activated with the foot
switch. & hand switch.
6 Control unit: display the list of errors in the • Note error messages.
service menu. • Erase error messages.
7 Control unit: use cursor keys to change Values can be changed as required.
focus speed, zoom speed and zoom
magnification.
3.2 Optic
1 Inspect optics cleanliness. No fingerprint, no dust.
2 Inspect the optical image quality. The optical image shows no irregularity.
3 Inspect for reflexes. No disturbing stray light in the filed of view.
4 Check the sharpness of the image Top sharpness in whole zoom range.
throughout the zoom range.
5 Mount cross-hairs eyepieces on the tube. Convergence <0.3mm

Check for deviations in binocular tube Divergence <0.05mm
according appendix1. Height deviations <0.1mm (+ and -)

3.3 Illumination
1 Check 2 halogen bulbs for Ottoflex. • Bulbs are not defected.

(for measurements: reference indicator • Light >17-22klux; WD175.
WD175mm)
2 Check main LED light for M822. • Light seems OK.

(for measurements: reference indicator • Light >40 -70klux; WD175.
WD175mm)
3 Check main halogen light for M822 H. • Light seems OK.

(for measurements: reference indicator • Light >40 -70klux; WD175.
WD175mm)
4 Check lamp changer function. Light on: the slider is completely on left or
right side.
5 Observe field of illumination: set diaphragm Homogenize illumination in the complete

of optics carrier to maximum. field.
6 Check spotlight extension of main light The visual field of the eyepieces should be
and visual filed through eyepieces. included completely in the circle of the
spotlight: no shadows at the orders.
7 Measure spotlight centering of OttoFlex 1 The spotlight of the OttoFlex 1 should be

in the visual filed through eyepiece with well centered in the visual filed:
cross-hair/scale: 10711801 (10x21). • magnification 5x.
• horizontal tolerance +/- 1mm seen on
eyepiece.
• vertical tolerance +/- 1mmseen on
eyepiece.
8 Measure spotlight centering of OttoFlex 2 The spotlight of the OttoFlex 1 should be

in the visual filed through cross-hair/scale well centered in the visual filed:
eyepiece: 10711801 (10x21). • magnification 5x.
• horizontal tolerance +/- 1mm on
eyepiece.
• vertical tolerance +/- 1mm on eyepiece.
3.4 Red Reflex
1 Check Red Reflex with artificial eye. OttoFlex is on and image is 100% red, even
with pupil diameter >3mm.

3.5 Lamp control
1 Select main light. Main light is displayed on the control unit

screen.
2 Select OttoFlex light 1, via lamp changer on OttoFlex light 01 is displayed on the control
OC. unit screen.
3 Select OttoFlex light 2, via lamp changer on OttoFlex light 02 is displayed on the control
OC. unit screen.
4 Select slit illuminator: press button on the • Slit illuminator is displayed on the
electronic box of OC. control unit screen.
• Yellow “Check” warning on the screen
if slit illuminator is not connected.
5 Select OttoFlex 1 and remove bulb 1. • Yellow “Check” warning on the screen.
• press check: the error OttoFlex 1 is on
Warning: screen.
housing and bulb are hot.
• Rebuild bulb 1 in and quit error
messages.
6 Select OttoFlex 2 and remove bulb 2. • Yellow “Check” warning on the screen.
• press check: the error OttoFlex 2 is on
Warning: screen.
• Rebuild bulb 2 in and quit error
messages.
7 Remove main halogen bulb, only in M822 H. • Yellow “Check” warning on the screen
• press check: the error main light is on
Warning: screen.
• Rebuild main halogen bulb in and quit
error messages.
8 Press the button for main light intensity Intensity increases to the maximum of
control LED to maximum, while OttoFlex 100% LED main.
=0% light.
9 Press the button for OttoFlex light intensity Intensity increases to the maximum of
control to maximum for halogen lamp 1, 100% OttoFlex.
while LED main = 0% light.
10 Press the button for OttoFlex light intensity Intensity increases to the maximum of
control to maximum for halogen lamp 2, 100% OttoFlex.
while LED main = 0% light.
11 Set LED main to 50% and OttoFlex to 50%. The same values are accepted.

3.6 Focus / zoom / enhancer
1 Press focus button up at left/right handle, Working distance increase.

at foot & hand switch.
2 Press focus button down at left/right Working distance decrease.

handle, at foot & hand switch.
3 Observe movement of focus. Uniform focus movement at both min& max

speed: 30... 8 sec.
4 Press zoom button up at left/right handle, at Magnification increase.

foot & hand switch.
5 Press zoom button down at left/right Magnification decrease.

handle, at foot & hand switch.
6 Observe movement of focus. Uniform zoom movement at both min& max

speed: 12... 5 sec.
7 Turn emergency drive of zoom. Display of magnification on control unit

indicates changes from turning knob.
8 Activate the depth enhancer. Motor was activated: a “click sound” is

audible and the field of view is smaller.
3.7 Cooling
1 Inspect back door: open & close. Hinge and lock system are in good
conditions.
2 Clean dust on heat sink. Door and housing heat sink are free of
dust.
3 Check fan 1. Fan 1 works well:

• no warning on control unit.
• velocity depending on light intensity.
• 100% velocity when temperature >65°C
4 Check fan 2. Fan 2 works well:

• velocity depending on light intensity.
• 100% velocity when temperature >65°C
5 Check temperature sensor. Sensor works well:

• maximum1 fan is activated.
6 Inspect cable and connectors on back Cables and connectors are in good
door / inside the housing. conditions.

3.8 System
1 Inspect focus & tilt M844/M820. Inspection done according the appropriate
service manual.
2 Inspect control unit M844/M820. Inspection done according the appropriate

service manual.
5 Inspect accessories for M822. Inspection done according the appropriate

service manual.
3 Inspect swingarm F20 complete. Inspection done according the appropriate

service manual.
4 Inspect swingarm F40 / C40 / CT40 Inspection done according the appropriate
complete. service manual.
6 Inspect base & column F20. Inspection done according the appropriate
service manual.
7 Inspect base & column F40. Inspection done according the appropriate
service manual.
8 Inspect ceiling mount C40 / CT40. Inspection done according the appropriate
service manual.
3.9 Result
In case of “No”-results of the inspection please contact the Hotline of Leica Medical
Division in Heerbrugg (Switzerland) and ask for replacements or spare parts, according to
customer’s agreement.
MD HOTLINE phone +41 71 726 3111
fax +41 71 727 3249
E-mail SOM-Hotmail@leica-microsystems.com

4 Appendix 1: Check for deviations in binocular tube
Needed tools • 2x eyepieces with cross-hair 10711801 (10x21).

• 1x cross-hair object 10715824.
1. Replace both standard

eyepieces by the special
“cross-hairs & scale-type”
eyepieces.
2. The diopter scale has to be
adjusted to 0.
3. Setup a medium pupil distance
(PD).
4. Microscope has to be in max.
magnification and min.
working distance.
5. Place the cross-hairs object
straight under the microscope
objective, on the table.
6. Use your dominant eye for all
procedure.
7. Bring manually the RIGHT cross-hairs eyepiece in agreement with the cross-hairs
object.
8. For convergence & divergence measurement use the eyepiece scale in horizontal lay
and for height measurement in vertical lay.
9. The deviation is shown on the LEFT eyepiece: +/-height, convergence and divergence.
The 4 deviation tolerances are illustrated in the following pictures:

10 Certificate
Test Certificate
M822
Purpose of test -----------------------------------------

Leica Microsystems (Schweiz) AG
----------------------------------------- Medical Division
Max Schmidheiny-Strasse 201
----------------------------------------- 9435 Heerbrugg / Switzerland
Date -----------------------
Select type
 M822 F20 M822 CT40
M822 F40 OC M822
M822 C40 OC M822 H
System Config.:
serial number system user settings buttons
serial number optics user settings

carrier footswitch
serial number stand/

ceiling / wall/ table
Inspection steps
-----------------------------------------------------------------------------------------------------------
Remarks -----------------------------------------------------------------------------------------------------------
-----------------------------------------------------------------------------------------------------------
-----------------------------------------------------------------------------------------------------------
-----------------------------------------------------------------------------------------------------------
Inspected by Date Signature


8. Spare parts
1 R-Parts for OC M822

• This parts of the Leica OC M822 are available as replacement/ exchange parts:
Part # Name Remarks Pictures
10448590R Optics carrier complete

M822
10743385R Illumination complete

M822
10448589R Optics carrier complete

M822 H
10743352R Illumination complete

M822 H
S.Magri - 3243 - 21.10.11 Leica-Microsystems 8. Spare parts

2 Parts for the system M822 F20
F20
available as
10743447 Power Module replacement/
300W exchange parts
complete2
<F20
10743446 Power Supply available as

300W spare part
3 Zoom
S-Part # Name Remarks Pictures
Including zoom- and

10718730 Zoom carrier depth-enhancer-
complete M822 motor, zoom range
connector board
10712919 Zoom motor Motor with flat cable

and connector
8. Spare parts Leica-Microsystems S.Magri - 3243 -21.10.11

Disk, Ø2.x1mm,
10638940 for plastic
Zoom motor
Spring thrust
10509476 piece, M3x7mm,
for stainless
Zoom motor
10712875 Zoom range Jumper on P3.

connector board
Cable between zoom

range detector board
10713077 Ribbon cable and zoom controller;
length = 160mm;
specially conditioned
with cable ties.
Cover for dove-tail

10424316 Protective cover interface of optics
carrier
Rubber cap black,

Ø 82mm,for
10638886 Cap protection
(interface to
objective)

10712775 Grub screw M5x0.5 for fixing

accessory
10638876 Threaded bolt M5x0.5, including

knob
White;
10712880 Cover for interface/ closure
to focus drive
4 Handles
10180591 Clip-on Handle
Complete mechanic,
10743350 Rotary switch with wired switch
M822 and a new longer
connector cable for
M822.

Front part of rotary

10406342 Hub switch: special
assembly required
(Z432187) (drill hole, ream
conical)
10426593 Microswitch
10428328 Drive knob cover Sterilizable
Set with different

10565683 Rotary knob, chucks and nuts; fits
complete to drive knob of
diaphragm.
10347144 Collet chuck For drive knob of

diaphragm

5 Cooling
10743380 Heatsink
complete
10743378 Back door complete
length 340mm
10743417 Fan cable Fan cable, wit 2

connectors to PCB
length 270mm
10743418 Temperature wired

probes

6 Light
M822 & M822 H.
Bulb, 12V/50W/, for main-

10384643 halogen, and Ottoflex
centered illumination
Not for M822 H
10743391 LED module wired
length 300mm
10743445 LED cable LED to PCB,

not for M822 H
10711214 Warning label
10713514 Warning label

7 Boards
for M822 H: change jumper. setting
Frame, connectors,
10743370 Electronic box lamp controller
wired board, zoom
controller board
for M822: for M822 H: change jumper. setting

Jumper J1 setting on
P8: pin 2-3.
10743388 Zoom controller
board
for M822 H:
Jumper J1 setting on
P8: pin 1-2.
10743387 Lamp controller

board
10743367 Cover for plastic,

electronic-box silver
10714747 Switch with LED S1: switch for slit

illuminator / options

10364214 Socket J1: for 0-12V / 50W

connection
10743261 Socket J3: OCF socket with

harness
8 Adaptations kits to OC M822
Adaptation Leica
10448601 M822 & Leica Slit Instruction manual
Illuminator IML 10665816
10448602 Adaptation Leica Instruction manual

M822 & BIOM IML 10665817
RUV800 distance piece set (2 x special screws)
Adaptation Leica
10743251 M822 & Leica Instruction manual
RUV800 IML 10665818


9. Special tools
1 Special tool for software
10713820 USB stick, with SW.

SW update
2 Special tools for inspection
10715624 Cross-hair ø21x2.3mm

for object field
Eyepiece,
10711801 with scale and 10x21
cross-hair
S.Magri - 3243 - 21.10.11 Leica-Microsystems 9. Special tools

9. Special tools Leica-Microsystems S.Magri - 3243 -21.10.11


118
“With the user, for the user”

Leica Microsystems
Leica Microsystems operates globally in four divisions, The statement by Ernst Leitz in 1907, “with the user, for the user,” describes the fruitful collaboration
where we rank with the market leaders. with end users and driving force of innovation at Leica Microsystems. We have developed five
brand values to live up to this tradition: Pioneering, High-end Quality, Team Spirit, Dedication to
Science, and Continuous Improvement. For us, living up to these values means: Living up to Life.
Life Science Division
The Leica Microsystems Life Science Division supports the
imaging needs of the scientific community with advanced
innovation and technical expertise for the visualization, Active worldwide
measurement, and analysis of microstructures. Our strong
focus on understanding scientific applications puts Leica Australia: North Ryde Tel. +61 2 8870 3500 Fax +61 2 9878 1055
Microsystems’ customers at the leading edge of science.
Austria: Vienna Tel. +43 1 486 80 50 0 Fax +43 1 486 80 50 30
Belgium: Groot Bijgaarden Tel. +32 2 790 98 50 Fax +32 2 790 98 68
Industry Division Canada: Richmond Hill/Ontario Tel. +1 905 762 2000 Fax +1 905 762 8937
The Leica Microsystems Industry Division’s focus is to
support customers’ pursuit of the highest quality end result. Denmark: Ballerup Tel. +45 4454 0101 Fax +45 4454 0111
Leica Microsystems provide the best and most innovative France: Nanterre Cedex Tel. +33 811 000 664 Fax +33 1 56 05 23 23
imaging systems to see, measure, and analyze the micro- Germany: Wetzlar Tel. +49 64 41 29 40 00 Fax +49 64 41 29 41 55
structures in routine and research industrial applications,
Italy: Milan Tel. +39 02 574 861 Fax +39 02 574 03392
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Korea: Seoul Tel. +82 2 514 65 43 Fax +82 2 514 65 48
Biosystems Division Netherlands: Rijswijk Tel. +31 70 4132 100 Fax +31 70 4132 109
The Leica Microsystems Biosystems Division brings his- People’s Rep. of China: Hong Kong Tel. +852 2564 6699 Fax +852 2564 4163
topathology labs and researchers the highest-quality, Shanghai Tel. +86 21 6387 6606 Fax +86 21 6387 6698
most comprehensive product range. From patient to pa-
Portugal: Lisbon Tel. +351 21 388 9112 Fax +351 21 385 4668
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histology step and high-productivity workflow solutions Singapore Tel. +65 6779 7823 Fax +65 6773 0628
for the entire lab. With complete histology systems fea- Spain: Barcelona Tel. +34 93 494 95 30 Fax +34 93 494 95 32
turing innovative automation and Novocastra™ reagents,
Sweden: Kista Tel. +46 8 625 45 45 Fax +46 8 625 45 10
Leica Microsystems creates better patient care through
rapid turnaround, diagnostic confidence, and close cus- Switzerland: Heerbrugg Tel. +41 71 726 34 34 Fax +41 71 726 34 44
tomer collaboration. United Kingdom: Milton Keynes Tel. +44 800 298 2344 Fax +44 1908 246312
USA: Buffalo Grove/lllinois Tel. +1 847 405 0123 Fax +1 847 405 0164
Medical Division
The Leica Microsystems Medical Division’s focus is to
partner with and support surgeons and their care of pa-
and representatives in more than 100 countries
tients with the highest-quality, most innovative surgical
microscope technology today and into the future.
www.leica-microsystems.com
Leica-Microsystems S.Magri - 3243 - 21.10.11

Leica M822 Optics Carrier: Service Manual 10 665 813

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Leica M822 Optics Carrier: Service Manual 10 665 813

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Leica M822 Optics carrier

Service Manual 10 665 813

Release October 2011, Version: V1.4

Project Manager - R&D Urban Wenk

Manager Service - ASS Klaus Bieniek

Service Engineer - R&D Sergio Magri

Leica Microsystems (Schweiz) AG Medical Division CH-9435 Heerbrugg

M822 Optics Carrier,

with new Red Reflex.

• Author S.Magri - 3243

• Last change 21.10.2011

Leica Microsystems (Schweiz) AG Medical Division CH-9435 Heerbrugg

A. SML Release & History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

B. Legal questions & safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

2.Locations & Wirings

Leica Microsystems (Schweiz) AG Medical Division CH-9435 Heerbrugg

Leica Microsystems (Schweiz) AG Medical Division CH-9435 Heerbrugg

Leica Microsystems (Schweiz) AG Medical Division CH-9435 Heerbrugg

Leica Microsystems (Schweiz) AG Medical Division CH-9435 Heerbrugg

A. SML Release & History

October 2011 Released service manual SML version 1.4

S.Magri - 3243 - 21.10.11 Leica-Microsystems

Leica-Microsystems S.Magri - 3243 -21.10.11

B. Legal questions & safety

SHOULD THIS MANUAL BE USED BY UNQUALIFIED SERVICE TECHNICIANS, LEICA

Service technicians have the following obligations:

· To be familiar with the newest local regulations relating to safety, prevention of

· To inform Leica Microsystems (Schweiz) AG, Heerbrugg, immediately in writing if the

S.Magri - 3243 - 21.10.11 Leica-Microsystems

C-1 List of symbols and their meaning

Indicates an imminently hazardous situation which,

Hazardous situation caused by careless

Indicates an operating risk or improper operation.

Information Important paragraphs which must be adhered to in practice as

Leica-Microsystems S.Magri - 3243 -21.10.11

• M822 is the successor of M820.

The “M822” SML is embedded in the currently existing

S.Magri - 3243 - 21.10.11 Leica-Microsystems 1. Technical Description

2.1 M822 F20 (M822 H F20)

1 OC M822 this SML 10665 813

8 Control Unit - SML 10665 718 10

9 Base & Column - SML 10665 738

10 Footswitch - SML 10665 778

10.1 M822 F40 (M822 H F40)

1 OC M822 this SML 10665 813

3 Focus - SML 10665 711 3

7 Horizontal arm - SML 10665 706 9

9 Base & Column - SML 10665 698

10 Footswitch - SML 10665 778

1. Technical Description Leica-Microsystems S.Magri - 3243 -21.10.11

10.1 M822 C40 (M822 H C40)

11 Ceiling Mount C40 - SML 10665 633

• 1-10 the same SML as for M822 F40

10.2 M822 CT40 (M822 H CT40)

12 Ceiling Mount C40 SML -10665 689

• 1-10 the same SML as for M822 F40.

S.Magri - 3243 - 21.10.11 Leica-Microsystems 1. Technical Description

components NEW: 10743385 Illumination M822

short name M822

similar to M820 and M844.

11.2 Version H (halogen for China)

components NEW: 10743352 Illumination M822 H

short name M822 H