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ATILLA
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PLAN
CONTRACTNO: | MAPA CEZAYIR OT)
DOCUMENT NO; | ATI-MAPAPRCI
DATE oz 308
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Rev
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QUALITY MANAGEMENT PLAN
0 05.12.2018
Issued for review
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REASON FOR ISSUEL
y 4 QUALITY MANAGEMENT
CONTRACT NO:
MAPA CEZAYIR O1
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DOCUMENT NO:
ATL-MAPA-PRCD-O1T
ATILLA PLAN DATE 05122018
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CONTENTS
1. SCOPE
2. MANAGEMENT RESPONSIBILITY
2.1 QUALITY POLICY
2.2 ORGANIZATION
2.3 RESOURCES
3. QUALITY SYSTEM
3.1 QUALITY PROCEDURES
3.2. INSPECTION & TEST PLANS
4, DOCUMENT AND DATA CONTROL
5. PURCHASING
6. CONTROL OF CUSTOMER SUPPLIED PRODUCTS
7. PRODUCT IDENTIFICATION AND TRACEABILITY
8. PROCESS CONTROL,
9. MEASURING AND TEST EQUIPMENT CALIBRATION
10. INSPECTION AND TEST STATUS
11. CORRECTIVE AND PREVENTIVE ACTIONS
12. CONTROL OF QUALITY RECORDSCONTRACT NO: | MAPA CEZAYIR OF
QUALITY MANAGEMENT. [CMERTNO | ATE-MAPAPRCDOT
PLAN DATE 05122018
Rev 6
1. SCOPE
‘This Quality Plan (QP) defines the responsibilities of ATILLA MEKANIK, as a manufacturer, for
Quality Assurance in the fabrication, supply, inspection and testing of the structural parts of the
“Khemis Hannacha Otoyolu PS08-PS09 Képriisi defined in the scope of supply.
2. MANAGEMENT RESPONSIBILITY
2.4 Quality Policy
We, as ATILLA MEKANIK, are committed to becoming our customers most valued supplier by
1g products and services that meet our customer’s requirements. To accomplish this; we
recognize that quality is the responsibility of each individual and every employee is expected to
pursue continuous improvement in the quality and productivity of products and services provided.
We based our policy on the following principles:
+ toaim excellence,
+ to work productively in order to add value,
+ to act according to the “continuous improvement” principle,
+ to be responsible for quality with all our management and employees,
+ to increase our talents and understanding of quality by training
+ to encourage harmony, effectiveness and creativeness by teamwork
Our quality objectives are eliminating customer complaints, minimizing re-work, cost reductions by
improving produetivity and to reflect this to our customers,
‘To implement this Quality policy, ATILLA MEKANIK will:
+ allocate necessary resources of competent and qualified personnel to the project;
+ define responsibilities and delegate authority to all key personnel, in order to achieve
deliverables at a required level of quality, within agreed cost and schedule.
+ assign trained, experienced personnel to the checking, verification and auditing functions,
and take all necessary corrective actions to comply with the agreement requirements.
2.2 Organization
Organization Chart of ATILLA MEKANIK prepared for the Proje
is attached to this Quality Plan,BO kde eee
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2.3 Resources
ATILLA MEKANIK’s Factory Management have assigned required sources and qualified
personnel for the works which were planned and put into effect in order to ensure requirements of
the contract.
3. QUALITY SYSTEM
ATILLA MEKANIK maintains a documented Quality Management
that all product and services conform to the specific requirements.
jem as a means to ensure
The system complies with the objective and directives of the ATILLA MEKANIK Quality Policy
and the requirements of ISO 9001:2008.
3.1 Quality Procedures
Required Quality Procedures to be applied in “Khemis Hannacha Otoyolu PS08-PS09 Képriisil” is
to be issued prior to the commencement of related work. Quality Procedures shall be issued and
distributed in accordance with Document and Data Control Procedure.
3.2 Inspection & Test plans
Activities affecting quality are planned, monitored and inspected in accordance with Project
approved Procedures and Inspection and Test Plans (ITPs) to verify conformance to specifications,
formal instructions, procedures and drawings.
Responsibility for final inspection shall be done by personnel other than those who perform the
fabrication activity.
The extent of Inspection and Testing carried out shall be determined by the applicable specification
or procedure.
Inspection and /or testing is planned and performed for the following activities:
+ Material delivery
+ Cutting and Welding
+ Assembly and fit-up
+ Painting and coating works
+ NDT control works
+ Packing and handling
+ Quality documentation
In order to meet the requirements of defined quality system, project and contract specifications the
following activities shall be developed by ATILLA MEKANIK;,CONTRACT NO: | MAPA CEZAVIR OT
QUALITY MANAGEMENT. [POOMENTSO | AIERAPRPRCDST
ATILLA PLAN DATE ae
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+ The identification and acquisition of any controls, processes, equipment, resources and skills
to achieve the required quality.
+ Preparing plans, procedures and any other documents which are required to perform the
Works and to ensure that the required quality is attained in accordance with good
engineering, professional and management practices, and in compliance with this
specification and any other contractual quality requirements
+ The updating of inspection and test plans, procedures.
Required Inspection & Test Plans (ITP) for the project is to be issued prior to the commencement of
related work.
4, DOCUMENT AND DATA CONTROL
Quality related documents and data that are specified by contract shall be controlled in a manner
and form that will protect them from damage or loss for the specified period of the contract or as
required by law,
Each internal and external correspondence will have a unique identification number and date.
Quality documentation shall be controlled throughout the preparation, review, approval and issue of
control documents to assure that the affected departments are notified of document status for the
duration of the project. Changes to the approved verification documents shall be controlled in the
same manner.
Quality Control documents, including test and inspection records, welding procedures and records
of welding qualifications, ete., shall be entered on the quality document control files by the QA/QC
staff as the documents are received.
5. PURCHASING
Generally speaking all important purchasing will be done by the Procurement Department.
Concerning the important materials and equipment, the purchasing department will consult the
Quality Manager or the related engineers in the workshop.
Traceability and identification as well as the documentation of the quality of major products will be
maintained throughout the whole job.CONTRACT NO: | MAPA CEZAYIR OT
L QUALITY MANAGEMENT [>=™=T7FO [ ara
ATILLA PLAN DATE, 05122018
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6. CONTROL OF CUSTOMER SUPPLIED PRODUCTS
It shall be ensured that customer supplied products and components as a supplement to the product
or component being supplied by ATILLA MEKANIK conforms to the specified requirements and
that the necessary documentation control and status of customer supplied products is made
available.
7. PRODUCT IDENTIFICATION AND TRACEABILITY
Where appropriate, procedures will be prepared to identify productions. These procedures will
cover all controls of ingredients and stages of fabrication,
If traceability is a specified requirement, procedures will be prepared for unique identification of
individual production or installation,
8 PROCESS CONTROL
Documented procedures shall be prepared for the processes which directly affect quality of
‘manufacturing and erection. These processes includes, but not limited to, welding, nondestructive
testing, heat treatment, painting
9. MEASURING AND TEST EQUIPMENT CALIBRATION
Measuring and test equipment will be calibrated and maintained first to Turkish standards and if a
‘Turkish standard does not exist; an international equivalent can be used.
Calibration will be done by the locally available governmental agencies such as TSE (Turkish
Standardization Institute), UME (National Metrology Institute) or private companies. Stickers will
be affixed on the calibrated instruments with data and expire date of calibration.
Al measuring and test equipment shall be controlled. Steel tapes and other simple devices need
only be checked to assure that they are complete, undamaged, and that markings are legible.
10, INSPECTION AND TEST STATUS
The identification of inspection and test status shall be maintained, as defined in documented
procedures, throughout erection and installation to ensure that only product that has passed the
required inspection and tests used or installed.T CONTRACT NO:
MAPA CEZAVIR OT
DOCUMENT NO:
‘ATL-MAPA-PRCD-OTT
O5122018
QUALITY MANAGEMEN’
ATILLA PLAN ae
‘Acila Mekanit | Rev
Renee:
0
11, CORRECTIVE AND PREVENTIVE ACTIONS
Repetitive or major non conformances will be investigated to determine the cause and the actions
necessary to prevent recurrence.
If nonconformance to the Contract Documents is of a critical nature the Quality Manager will
inform the ATILLA MEKANIK Factory Manager about the Corrective and preventive action
12, CONTROL OF QUALITY RECORDS
Quality records shall be maintained to demonstrate conformance to specified requirements and the
effective operation of the quality system.
‘The Quality Manager is responsible for indexing and filing all Quality Records in a permanent file
and assuring that they are protected from loss, deterioration and damage. Where mentioned
contractually, all Quality Records shall be made available for review by the client or representative
for an agreed period.CONTRACT NO:
MAPA CEZAVIR OT
DOCUMENT NO:
ATLMAPAPRCDOIT |
QUALITY MANAGEMEN’
ATILLA PLAN DATE 05.12.2018
‘Ailla Mekanik = _|
Tash nies o 5
ANNEX
. ORGANISATION CHART
.. QUALITY CERTIFICATES
. PROCEDURES
|. INSPECTION TEST PLAN AND QUALITY CONTROL FORMS
. MATERIAL CERTIFICATE,
. WELDING CONSUMABLE CERTIFICATES.
7. WELDER CERTIFICATES AND LISTCONTRACT NO: | MAPA CEZAYIR OT
QUALITY MANAGEMENT [POOMENTRO: | arenarcrRCEaTT |
PLAN DATE waa |
Rev i
8. WELDING PROCEDURE QUALIFICATIONS LIST
9. WELDING PROCEDURE SPECIFICATIONS AND LIST
10. NON-DESTRUCTIVE TESTING PROCEDURES
11, NON-DESTRUCTIVE TESTING AND INPECTION PERSONEL CERTIFICATE.
12, CALIBRATION CERTIFICATES