WAGO I/O System 750: Manual

Manual
WAGO I/O System 750
750-1491
2AI Resistor Bridge (Strain Gauge)
2-Channel Analog Input for Resistor Bridges
(Strain Gauge)
Version 1.0.0
2 WAGO I/O System 750
750-1491 2AI Resistor Bridge (Strain Gauge)
© 2020 WAGO Kontakttechnik GmbH & Co. KG

All rights reserved.
WAGO Kontakttechnik GmbH & Co. KG
Hansastraße 27
D-32423 Minden
Phone: +49 (0) 571/8 87 – 0

Fax: +49 (0) 571/8 87 – 1 69
E-Mail: info@wago.com
Web: www.wago.com
Technical Support
Phone: +49 (0) 571/8 87 – 4 45 55

Fax: +49 (0) 571/8 87 – 84 45 55
E-Mail: support@wago.com
Every conceivable measure has been taken to ensure the accuracy and
completeness of this documentation. However, as errors can never be fully
excluded, we always appreciate any information or suggestions for improving the
documentation.
E-Mail: documentation@wago.com
We wish to point out that the software and hardware terms as well as the
trademarks of companies used and/or mentioned in the present manual are
generally protected by trademark or patent.
WAGO is a registered trademark of WAGO Verwaltungsgesellschaft mbH.
Manual
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WAGO I/O System 750 Table of Contents 3
Table of Contents
1 Notes about this Documentation .............................................................6
1.1 Validity of this Documentation.................................................................6
1.2 Copyright ................................................................................................7
1.3 Symbols .................................................................................................8
1.4 Number Notation ..................................................................................10
1.5 Font Conventions .................................................................................10
2 Important Notes ......................................................................................11
2.1 Legal Bases..........................................................................................11
2.1.1 Subject to Changes .......................................................................... 11
2.1.2 Personnel Qualifications .................................................................. 11
2.1.3 Use of the 750 Series in Compliance with Underlying Provisions ..... 11
2.1.4 Technical Condition of Specified Devices......................................... 12
2.1.4.1 Disposal ......................................................................................12
2.1.4.1.1 Electrical and Electronic Equipment ........................................ 12
2.1.4.1.2 Packaging ...............................................................................13
2.2 Safety Advice (Precautions) ................................................................. 14
3 Device Description ..................................................................................18
3.1 View .....................................................................................................21
3.2 Connectors ...........................................................................................22
3.2.1 Data Contacts/Local Bus.................................................................. 22
3.2.2 Power Jumper Contacts/Field Supply .............................................. 23
3.2.3 Push-in CAGE CLAMP® Connectors ................................................ 25
3.3 Display Elements ..................................................................................26
3.4 Schematic Diagram ..............................................................................27
3.5 Technical Data .....................................................................................28
3.5.1 Connection Type ..............................................................................29
3.5.2 Climatic Environmental Conditions ................................................... 29
3.6 Approvals .............................................................................................30
3.7 Standards and Guidelines .................................................................... 31
4 Process Image.........................................................................................32
4.1 Overview ..............................................................................................32
4.2 Control and Status Byte ........................................................................ 34
4.2.1 Process Data ...................................................................................36
4.2.2 Overview of Signal Voltages ............................................................ 36
4.2.3 Conversion of the Process Values ................................................... 37
4.2.4 Resistor Bridge (Strain Gauge) ........................................................ 38
4.2.5 SG Bridge Voltage Ud (±15 mV) ....................................................... 39
4.2.8 SG Bridge Voltage Ud (±120 mV) ..................................................... 40
4.2.11 SG Reference Voltage Uref (+5 V internal) ........................................ 42
4.2.12 SG Reference Voltage Uref (±5 V external) ....................................... 42
4.2.13 SG Reference Voltage Uref (±10 V external) ..................................... 43
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4 Table of Contents WAGO I/O System 750
4.2.14 SG Reference Voltage Uref (±15 V external) ..................................... 43
5 Mounting..................................................................................................44
5.1 Mounting Sequence.............................................................................. 45
5.2 Inserting and Removing Devices .......................................................... 46
5.2.1 Inserting the I/O Module ................................................................... 46
5.2.2 Removing the I/O Module ................................................................ 47
6 Connect Devices .....................................................................................48
6.1 Connecting a Conductor to the Push-in CAGE CLAMP® ...................... 48
6.2 Connection Examples ........................................................................... 50
6.2.1 6-Wire Operation.............................................................................. 50
6.2.2 4-Wire Operation (Internal Supply) ................................................... 51
6.2.3 4-Wire Operation (External Supply).................................................. 51
6.2.4 Calibration........................................................................................52
6.2.4.1 Connection Examples with External Power Supply ...................... 52
6.2.4.2 Connection Examples with Internal Power Supply ....................... 53
7 Commissioning .......................................................................................54
7.1 Preparation ...........................................................................................54
7.1.1 Filter Mode .......................................................................................54
7.2 Tooling .................................................................................................55
7.3 Configuration and Parameterization with WAGO-I/O-CHECK .............. 56
7.3.1 Parameterization Dialog ................................................................... 58
7.3.1.1 Title Bar .......................................................................................58
7.3.1.2 Information Bar ............................................................................ 59
7.3.1.3 Buttons ........................................................................................59
7.3.1.4 Menu ...........................................................................................60
7.3.2 Settings via the Menu....................................................................... 60
7.3.2.1 Common......................................................................................61
7.3.2.2 Input Settings ..............................................................................62
7.3.2.3 Scaling ........................................................................................65
7.3.2.4 Calibration ...................................................................................68
7.4 Configuration and Parameterization with e!COCKPIT ........................... 73
7.5 Configuration and Parameterization via GSD File ................................. 73
7.5.1 750-1491 (2AI Resistor Bridge (Strain Gauge)) Configuration .......... 73
7.5.1.1 PROFIBUS DP Fieldbus Couplers 750-333(/0xx-000) ................. 73
7.5.1.2 PROFINET IO Fieldbus Couplers 750-375(/025-000),
750-377(/025-000) ....................................................................... 74
7.5.2 750-1491 (2AI Resistor Bridge (Strain Gauge)) Parameterization .... 74
750-377(/025-000) ....................................................................... 75
7.5.2.3 All PROFIBUS DP and PROFINET IO Fieldbus Couplers ........... 76
750-377(/025-000) ....................................................................... 77
8 Scaling Measured Values ....................................................................... 78
9 Calibrating Measured Values ................................................................. 79
9.1 Calibration when Operating with an External Power Supply ................. 79
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WAGO I/O System 750 Table of Contents 5
9.2 Calibration when Operating with an Internal Power Supply................... 82
10 Diagnostics..............................................................................................84
10.1 Behavior of the I/O Module in the Event of Error ................................... 84
10.2 Diagnostics via LED Indicators ............................................................. 87
11 Use in Hazardous Environments ........................................................... 89
11.1 Marking Configuration Examples .......................................................... 90
11.1.1 Marking for Europe According to ATEX and IECEx .......................... 90
11.1.2 Marking for the United States of America (NEC) and Canada
(CEC) ...............................................................................................94
11.2 Installation Regulations......................................................................... 97
11.2.1 Special Notes including Explosion Protection ................................... 97
11.2.2 Special Notes Regarding UL Hazardous Location............................ 99
12 Service ................................................................................................... 100
12.1 Factory Setting (Default Values) ......................................................... 100
12.2 Firmware Update/Downgrade ............................................................. 100
12.3 Recalibration ...................................................................................... 102
12.4 WAGO UII (Unique Item Identifier) ..................................................... 103
13 Strain Gauge Application Example ...................................................... 103
List of Figures ................................................................................................ 104
List of Tables .................................................................................................. 106
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6 Notes about this Documentation WAGO I/O System 750
1 Notes about this Documentation
Always retain this documentation!

This documentation is part of the product. Therefore, retain the documentation
during the entire service life of the product. Pass on the documentation to any
subsequent user. In addition, ensure that any supplement to this documentation
is included, if necessary.
1.1 Validity of this Documentation

This documentation is only applicable to the I/O module 750-1491
(2AI Resistor Bridge (Strain Gauge)).
The I/O module 750-1491 shall only be installed and operated according to the
instructions in this manual and in the manual for the used fieldbus coupler or
controller.
Consider power layout of the WAGO I/O System 750!

In addition to these operating instructions, you will also need the manual for the
used fieldbus coupler or controller, which can be downloaded at www.wago.com.
There, you can obtain important information including information on electrical
isolation, system power and supply specifications.
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WAGO I/O System 750 Notes about this Documentation 7
1.2 Copyright
This Manual, including all figures and illustrations, is copyright-protected. Any
further use of this Manual by third parties that violate pertinent copyright
provisions is prohibited. Reproduction, translation, electronic and phototechnical
filing/archiving (e.g., photocopying) as well as any amendments require the
written consent of WAGO Kontakttechnik GmbH & Co. KG, Minden, Germany.
Non-observance will involve the right to assert damage claims.
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1.3 Symbols
Personal Injury!
Indicates a high-risk, imminently hazardous situation which, if not avoided, will
result in death or serious injury.
Personal Injury Caused by Electric Current!

Indicates a high-risk, imminently hazardous situation which, if not avoided, will
result in death or serious injury.
Personal Injury!
Indicates a moderate-risk, potentially hazardous situation which, if not avoided,
could result in death or serious injury.
Personal Injury!
Indicates a low-risk, potentially hazardous situation which, if not avoided, may
result in minor or moderate injury.
Damage to Property!
Indicates a potentially hazardous situation which, if not avoided, may result in
damage to property.
Damage to Property Caused by Electrostatic Discharge (ESD)!

Indicates a potentially hazardous situation which, if not avoided, may result in
damage to property.
Important Note!
Indicates a potential malfunction which, if not avoided, however, will not result in
damage to property.
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WAGO I/O System 750 Notes about this Documentation 9
Additional Information:
Refers to additional information which is not an integral part of this
documentation (e.g., the Internet).
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1.4 Number Notation

Table 1: Number Notation
Number Code Example Note
Decimal 100 Normal notation
Hexadecimal 0x64 C notation
Binary '100' In quotation marks, nibble separated
'0110.0100' with dots (.)
1.5 Font Conventions

Table 2: Font Conventions
Font Type Indicates
italic Names of paths and data files are marked in italic-type.
e.g.: C:\Program Files\WAGO Software
Menu Menu items are marked in bold letters.
e.g.: Save
> A greater-than sign between two names means the selection of a
menu item from a menu.
e.g.: File > New
Input Designation of input or optional fields are marked in bold letters,
e.g.: Start of measurement range
“Value” Input or selective values are marked in inverted commas.
e.g.: Enter the value “4 mA” under Start of measurement range.
[Button] Pushbuttons in dialog boxes are marked with bold letters in square
brackets.
e.g.: [Input]
[Key] Keys are marked with bold letters in square brackets.
e.g.: [F5]
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WAGO I/O System 750 Important Notes 11
2 Important Notes
This section includes an overall summary of the most important safety
requirements and notes that are mentioned in each individual section. To protect
your health and prevent damage to devices as well, it is imperative to read and
carefully follow the safety guidelines.
2.1 Legal Bases
2.1.1 Subject to Changes

WAGO Kontakttechnik GmbH & Co. KG reserves the right to provide for any
alterations or modifications. WAGO Kontakttechnik GmbH & Co. KG owns all
rights arising from the granting of patents or from the legal protection of utility
patents. Third-party products are always mentioned without any reference to
patent rights. Thus, the existence of such rights cannot be excluded.
2.1.2 Personnel Qualifications

All sequences implemented on WAGO I/O System 750 devices may only be
carried out by electrical specialists with sufficient knowledge in automation. The
specialists must be familiar with the current norms and guidelines for the devices
and automated environments.
All changes to the coupler or controller should always be carried out by qualified
personnel with sufficient skills in PLC programming.
2.1.3 Use of the 750 Series in Compliance with Underlying

Provisions
Fieldbus couplers, controllers and I/O modules found in the modular WAGO I/O
System 750 receive digital and analog signals from sensors and transmit them to
actuators or higher-level control systems. Using controllers, the signals can also
be (pre-) processed.
The devices have been developed for use in an environment that fulfills the
requirements of protection type IP20 and are designed for use in dry interior
spaces. Protection against finger injury and solid impurities up to 12.5 mm
diameter is assured; protection against water damage is not ensured. Unless
otherwise specified, operation of the devices in wet and dusty environments is
prohibited.
Use without additional protective measures in environments within which dust,
corrosive fumes, gases or ionized radiation can occur is considered improper
use.
Operating the WAGO I/O System 750 devices in home applications without
further measures is only permitted if they meet the emission limits (emissions of
interference) according to EN 61000-6-3. You will find the relevant information in
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12 Important Notes WAGO I/O System 750
the section “Device Description” > “Standards and Guidelines” in the manual for
the used device.
Appropriate housing (per 2014/34/EU) is required when operating the WAGO I/O
System 750 in hazardous environments. Please observe the installation
regulations! Please note that a prototype test certificate must be obtained that
confirms the correct installation of the system in a housing or switch cabinet.
The implementation of safety functions such as EMERGENCY STOP or safety

door monitoring must only be performed by the F I/O modules within the modular
WAGO I/O System 750. Only these safe F I/O modules ensure functional safety
in accordance with the latest international standards. WAGO's interference-free
output modules can be controlled by the safety function.
2.1.4 Technical Condition of Specified Devices

The devices to be supplied ex works are equipped with hardware and software
configurations, which meet the individual application requirements. These
modules contain no parts that can be serviced or repaired by the user. The
following actions will result in the exclusion of liability on the part of WAGO
Kontakttechnik GmbH & Co. KG:
• Repairs,
• Changes to the hardware or software that are not described in the
operating instructions,
• Improper use of the components.
Further details are given in the contractual agreements. Please send your
request for modified and new hardware or software configurations directly to
WAGO Kontakttechnik GmbH & Co. KG.
2.1.4.1 Disposal
2.1.4.1.1 Electrical and Electronic Equipment
Electrical and electronic equipment may not be disposed of

with household waste. This also applies to products without
this symbol.
Electrical and electronic equipment contain materials and substances that can be
harmful to the environment and health. Electrical and electronic equipment must
be disposed of properly after use.
WEEE 2012/19/EU applies throughout Europe. Directives and laws may vary
nationally.
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Environmentally friendly disposal benefits health and protects
the environment from harmful substances in electrical and
electronic equipment.
• Observe national and local regulations for the disposal of electrical and
• Clear any data stored on the electrical and electronic equipment.
• Remove any added battery or memory card in the electrical and

• Have the electrical and electronic equipment sent to your local

collection point.
Improper disposal of electrical and electronic equipment can be harmful to the

environment and human health.
2.1.4.1.2 Packaging
Packaging contains materials that can be reused.

PPWD 94/62/EU and 2004/12/EU packaging guidelines apply throughout
Europe. Directives and laws may vary nationally.
Environmentally friendly disposal of the packaging protects the environment and

allows sustainable and efficient use of resources.
• Observe national and local regulations for the disposal of packaging.
• Dispose of packaging of all types that allows a high level of recovery,

reuse and recycling.
Improper disposal of packaging can be harmful to the environment and wastes

valuable resources.
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2.2 Safety Advice (Precautions)

For installing and operating purposes of the relevant device to your system the
following safety precautions shall be observed:
Do not work on devices while energized!

All power sources to the device shall be switched off prior to performing any
installation, repair or maintenance work.
Install device in only one suitable enclosure!

The device is an open system. Install the device in a suitable enclosure. This
enclosure must:
• Guarantee that the max. permissible degree of pollution is not exceeded.

• Offer adequate protection against contact.
• Prevent fire from spreading outside of the enclosure.
• Offer adequate protection against UV irradiation.
• Guarantee mechanical stability
• Restrict access to authorized personnel and may only be opened with tools
Ensure disconnect and overcurrent protection!

The device is intended for installation in automation technology systems.
Disconnect protection is not integrated. Connected systems must be protected by
a fuse.
Provide suitable disconnect and overcurrent protection on the system side!
Ensure a standard connection!

To minimize any hazardous situations resulting in personal injury or to avoid
failures in your system, the data and power supply lines shall be installed
according to standards, with careful attention given to ensuring the correct
terminal assignment. Always adhere to the EMC directives applicable to your
application.
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Power from SELV/PELV power supply only!

All field signals and field supplies connected to this I/O module (750-1491) must
be powered from SELV/PELV power supply(s)!
System supply only with appropriate fuse protection!

Without overcurrent protection, the electronics can be damaged.
For 24V system supply input voltage an external fuse, rated max. 2 A, slow
acting, min. 30 VDC shall be used.
Field supply only with appropriate fuse protection!

Without overcurrent protection, the electronics can be damaged.
For 24V field supply input voltage an external fuse, rated max. 10 A, slow acting,
min. 30 VDC shall be used.
Do not exceed maximum values via power contacts!

The maximum current that can flow through the power jumper contacts is 10 A.
The power jumper contacts can be damaged and the permissible operating
temperature can be exceeded by higher current values.
When configuring the system, do not exceed the permissible maximum current
value. If there is a higher power requirement, you must use an additional supply
module to provide the field voltage.
Do not exceed the maximum total current for I/O modules (5 VDC) via data
contacts!
The maximum permissible total current for internal system supply of the I/O
modules may not be exceeded. The permissible total current is specified in the
technical data of the head station and power supply. The data contacts for
internal system supply can be damaged and the permissible operating
temperature can be exceeded by higher values.
When configuring the system, do not exceed the permissible total current. If there
is a higher power requirement, you must use an additional supply to provide the
system voltage (5 VDC)!
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Ensure proper contact with the DIN-rail!

Proper electrical contact between the DIN-rail and device is necessary to
maintain the EMC characteristics and function of the device.
Replace defective or damaged devices!

Replace defective or damaged device/module (e.g., in the event of deformed
contacts).
Protect the components against materials having seeping and insulating

properties!
The components are not resistant to materials having seeping and insulating
properties such as: aerosols, silicones and triglycerides (found in some hand
creams). If you cannot exclude that such materials will appear in the component
environment, then install the components in an enclosure being resistant to the
above-mentioned materials. Clean tools and materials are imperative for
handling devices/modules.
Clean only with permitted materials!

Clean housing and soiled contacts with propanol.
Do not use any contact spray!

Do not use any contact spray. The spray may impair contact area functionality in
connection with contamination.
Do not reverse the polarity of connection lines!

Avoid reverse polarity of data and power supply lines, as this may damage the
devices involved.
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Avoid electrostatic discharge!

The devices are equipped with electronic components that may be destroyed by
electrostatic discharge when touched. Please observe the safety precautions
against electrostatic discharge per DIN EN 61340-5-1/-3. When handling the
devices, please ensure that environmental factors (personnel, work space and
packaging) are properly grounded.
Correct grounding required!

Incorrectly grounded power supply units can distort the measurement signal.
Make sure that the mounting rail and power supply unit(s) are properly
grounded.
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18 Device Description WAGO I/O System 750
3 Device Description
The analog input module 750-1491 (2AI Resistor Bridge (Strain Gauge)) directly
connects to two resistor bridges.
Connection assignment is described in Section “Connections”; connection

examples are given in Section “Connecting Devices” > ... > “Connection
Examples.”
The bridge voltage Ud and supply voltage Uref of the respective bridge are
digitized with a 16-bit resolution. The two input channels for the respective
resistor bridge are available as two 16-bit values for additional processing.
The bridge detuning can be determined from the quotients of the two
measurement values Ud and Uref.
Use resistor bridges only!

The analog input module 750-1491 (2AI Resistor Bridge (Strain Gauge)) is
designed for connecting two resistor bridges.
Use as a 4-channel module for simple voltage measurement with different
measurement ranges is not intended.
Such use could lead to higher measurement errors.
One green status LED per input indicates the operating status and error-free
local bus communication. One red error LED per input indicates a measurement
underrange/overrange, an overflow/underflow or an internal error. The meaning
of the LEDs is described in Section “Display Elements.”
Field and system levels are electrically isolated. Both channels (resistor bridges)
are electrically isolated from one another.
Any I/O module configuration is possible in the design of the fieldbus node, if the
power jumper contacts are taken into account. An arrangement in blocks within
the potential group is not necessary.
The I/O module 750-1491 (2AI Resistor Bridge (Strain Gauge)) can be used with
the fieldbus couplers/controllers of the WAGO 750 I/O System listed in the
“Compatibility List” table starting with the version indicated.
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WAGO I/O System 750 Device Description 19
Table 3: Compatibility List 750-1491
Fieldbus Coupler/ Firmware
Bus System Item No.
Controller/PFC Version
750-375 09
PROFINET Fieldbus Coupler
750-377 09
PROFIBUS Fieldbus Coupler 750-333 23
750-341 09
750-342 19
Fieldbus Coupler 750-352 14
750-362 07
750-363 07
750-823 07
750-841 21
750-842 19
750-843 03
750-852 14
750-862 07
750-871 09
ETHERNET
750-872 05
Controller
750-873 05
750-880 14
750-881 14
750-882 14
750-885 14
750-890 07
750-891 07
750-893 07
Application Controller BA 750-884 14
PFC100 750-810x 16
PFC200 750-82xx 16
Fieldbus Coupler 750-306 4M
DeviceNet ECO Fieldbus Coupler 750-346 11
Controller 750-806 11
750-337 22
Fieldbus Coupler
750-338 22
750-347 12
CANopen ECO Fieldbus Coupler
750-348 12
750-837 18
Controller
750-838 18
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Table 3: Compatibility List 750-1491
Fieldbus Coupler/ Firmware
Bus System Item No.
Controller/PFC Version
750-315/300-000 01
Fieldbus Coupler
750-316/300-000 01
Modbus®
750-815/300-000 01
Controller
750-816/300-000 01
EtherCat Fieldbus Coupler 750-354 05
750-330 09
Fieldbus Coupler
750-332 02
BACnet 750-829 09
Controller 750-832 02
750-831 13
750-849 05
KNX Controller
750-889 14
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3.1 View
Figure 1: View
Table 4: Legend for Figure “View”

Pos. Description Details See Section
1 Marking possibility with Mini- ---
WSB
2 Status LEDs “Device Description” > “Display Elements”
3 Data contacts “Device Description” > “Connectors”
4 Push-in CAGE CLAMP® “Device Description” > “Connectors”
connectors
5 Power jumper contacts “Device Description” > “Connectors”
6 Release tab “Mounting” > “Inserting and Removing
Devices”
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3.2 Connectors
3.2.1 Data Contacts/Local Bus

Communication between the fieldbus coupler/controller and the I/O modules as
well as the system supply of the I/O modules is carried out via the local bus. The
contacting for the local bus consists of 6 data contacts, which are available as
self-cleaning gold spring contacts.
Figure 2: Data Contacts
Do not place the I/O modules on the gold spring contacts!

Do not place the I/O modules on the gold spring contacts in order to avoid soiling
or scratching!
Pay attention to potential equalization from the environment!

electrostatic discharge. When handling the devices, please ensure that
environmental factors (personnel, work space and packaging) are properly
equalized. Do not touch any conducting parts, e.g., data contacts.
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3.2.2 Power Jumper Contacts/Field Supply
Risk of injury due to sharp-edged blade contacts!

The blade contacts are sharp-edged. Handle the I/O module carefully to prevent
injury. Do not touch the blade contacts.
The I/O module 750-1491 has 2 self-cleaning power jumper contacts that supply
and transmit power for the field side. The contacts on the left side of the I/O
module are designed as blade contacts and those on the right side as spring
contacts.
Figure 3: Power Jumper Contacts
Table 5: Legend for Figure “Power Jumper Contacts”

Contact Type Function
1 Spring contact Potential transmission (Uv) for field supply
2 Spring contact Potential transmission (0 V) for field supply
3 Blade contact Potential feed-in (0 V) for field supply
4 Blade contact Potential feed-in (Uv) for field supply
Do not exceed maximum values via power contacts!

The maximum current that can flow through the power jumper contacts is 10 A.
The power jumper contacts can be damaged and the permissible operating
temperature can be exceeded by higher current values.
When configuring the system, do not exceed the permissible maximum current
value. If there is a higher power requirement, you must use an additional supply
module to provide the field voltage.
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Use supply modules for ground (earth)!

The I/O module has no power jumper contacts for receiving and transmitting the
earth potential. Use a supply module when an earth potential is needed for the
subsequent I/O modules.
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3.2.3 Push-in CAGE CLAMP® Connectors
Figure 4: Push-in CAGE CLAMP® Connectors
Table 6: Legend for Figure “Push-in CAGE CLAMP® Connectors”

Channel Designation Connector Function
Differential measurement input; bridge
+Ud1 1
voltage (+), channel 1
−Ud1 2
voltage (−), channel 1
−Uv1 3 Internal supply voltage (−), channel 1
Reference measurement input; supply
1 +Uref1 9
−Uref1 10
+Uv1 11 Internal supply voltage (+), channel 1
4
Shield 1 Shield connection, channel 1
12
+Ud2 5
−Ud2 6
−Uv2 7 Internal supply voltage (−), channel 2
2 +Uref2 13
−Uref2 14
+Uv2 15 Internal supply voltage (+), channel 2
8
Shield 2 Shield connection, channel 2
16
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Use shielded signal lines!

Only use shielded signal lines for analog signals and I/O modules which are
equipped with shield clamps. Only then can you ensure that the accuracy and
interference immunity specified for the respective I/O module can be achieved
even in the presence of interference acting on the signal cable.
Shield Connection System for Electromagnetic Compatibility!

The WAGO Shield Connection System offers a full range of accessories for
maintaining electromagnetic compatibility (EMC)! Related information is available
at www.wago.com.
3.3 Display Elements
Figure 5: Display Elements
Table 7: Legend for Figure “Display Elements”

Channel Designation LED Description
Function Ud1 1 Status, bridge voltage Ud1
Error Ud1 2 Error, bridge voltage Ud1
1
Function Uref1 9 Status, reference voltage Uref1
Error Uref1 10 Error, reference voltage Uref1
Function Ud2 3 Status, bridge voltage Ud2
Error Ud2 4 Error, bridge voltage Ud2
2
Function Uref2 11 Status, reference voltage Uref2
Error Uref2 12 Error, reference voltage Uref2
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3.4 Schematic Diagram
Figure 6: Schematic Diagram
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3.5 Technical Data

Table 8: Technical Data
Width 12 mm
Height 69 mm
Depth 100 mm
Weight 50 g
Number of analog inputs 2 × 2, differential
Supply voltage (system) 5 VDC, via data contacts
Power consumption – system supply
(5 V) 70 mA (typ.) without sensor supply;
200 mA (max.) at full sensor supply
capacity
Voltage via power jumper contacts 24 VDC
Current via power jumper contactsmax 10 A
Signal type Resistor bridge (strain gauge)
Sensor connection 4 wires with internal or external supply
or 6 wires with internal supply
Signal voltage Ud ±15 mV; ±30 mV; ±60 mV; ±120 mV;
±240 mV; ±360 mV
Signal voltage Uref internal: +5 V;
external: ±5 V; ±10 V; ±15 V
Internal sensor supply UV Outputs UV1, UV2:
+5 VDC, 50 mA (max.) each
Common mode rejection >87 dB
Internal resistance Ud >1.4 MΩ
Internal resistance Uref 20 kΩ
Interference frequency suppression 10 Hz/50 Hz/60 Hz/200 Hz/400 Hz;
configurable
Resolution 16 bits
Conversion time 10 ms (min.)
(depending on filter and filter mode)
Measurement error (at 25 °C) Ud: ±30 µV;
Uref: ±0.05 % of the upper-range value
Measurement error over temperature ±0.2 % of the upper-range value;
with user calibration up to ±0.05 %
Isolation 1.2 kVDC system/channel and
channel/channel
Data width 4 × 16-bit data;
4 × 8-bit control/status (optional,
configurable)
1-channel mode 2 × 16-bit data;
2 × 8-bit control/status (optional,
configurable)
Manual
Version 1.0.0
3.5.1 Connection Type

Table 9: Technical Data ‒ Field Wiring
Wire connection Push-in CAGE CLAMP®
Cross section, solid wire 0.08 mm² … 1.5 mm² / AWG 28 … 16
Cross section, fine-stranded wire 0.25 mm² … 1.5 mm² / AWG 22 … 16
Stripped lengths 8 mm … 9 mm / 0.33 in
Table 10: Technical Data – Power Jumper Contacts

Power jumper contacts Blade/spring contact, self-cleaning
Table 11: Technical Data – Data Contacts

Data contacts Slide contact, hard gold plated, self-
cleaning
3.5.2 Climatic Environmental Conditions

Table 12: Technical Data – Climatic Environmental Conditions
Surrounding air temperature, operation 0 °C … 55 °C
Surrounding air temperature, storage −25 °C … +85 °C
Operating altitude 0 … 2000 m;
(> 2000 m upon request)
Relative humidity Max. 5 % … 95 % without condensation
Pollution degree 2
Protection type IP20
Resistance to harmful substances Acc. to IEC 60068-2-42 and
IEC 60068-2-43
Maximum pollutant concentration at SO2 ≤ 25 ppm
relative humidity < 75 % H2S ≤ 10 ppm
Special conditions Ensure that additional measures for
components are taken, which are used
in an environment involving:
– dust, caustic vapors or gases
– ionizing radiation
Manual
Version 1.0.0
3.6 Approvals
More information about approvals.

Detailed references to the approvals are listed in the document “Overview on
WAGO I/O System 750 approvals”, which you can find via the internet under:
www.wago.com  DOWNLOADS  Documentation  System Description.
Conformity Marking
Korea Certification MSIP-REM-W43-AIM750
The following approvals are pending for 750-1491 I/O modules:
UL E175199 for use in Ordinary Location
UL E198726 for Use in Hazardous Locations

Cl I, Div 2, Group A, B, C, D, T4
The following Ex approvals are pending for 750-1491 I/O modules:
TÜV 14 ATEX 148929 X
IECEx TUN 14.0035 X
Manual
Version 1.0.0
3.7 Standards and Guidelines

750-1491 I/O modules meet the following standards and guidelines:
EMV Directive 2014/30/EU

EMV CE Immunity to interference EN 61000-6-2
EMV CE Emission of interference EN 61000-6-3
Manual
Version 1.0.0
32 Process Image WAGO I/O System 750
4 Process Image
The I/O module (750-1491) provides one control/status byte (8 bits) and one data
word (16 bits) per input.
The I/O module records the input voltage ranges with a 16-bit process value
resolution.
The digitalized measured value is transmitted to the head station´s process

image in a data word (16 bits) as input byte “0” (low) and input byte “1” (high).
With the setting “Process Image: Standard,” the head station hides the control/
status bytes of all inputs.
With the setting “Process Image: Extended,” the control/status bytes are shown
in the fieldbus process image.
With the setting "1-channel mode" the number of resistor bridges can be reduced
from 2 to 1. In this setting, only 2 instead of 4 inputs are available.
The required settings can be made through parameterization with the

WAGO-I/O-CHECK commissioning tool. Alternatively, the I/O module can
also be parameterized via PROFIBUS and PROFINET device description (GSD
file). The parameterization description can be found in the appendix in Section
“Configuration and Parameterization via GSD File with PROFIBUS DP and
PROFINET IO.”
4.1 Overview
Control/status byte with setting “Process Image: Standard”:

Representation depends on the head station!
The I/O module provides the head station with a complete process image,
including control/status bytes. The WAGO-I/O-CHECK commissioning tool
accesses the complete commissioning process image. The head station uses a
different process image for provision of cyclic process data via the fieldbus.
Presentation of control/status bytes may be suppressed in this other process
image, depending on the head station used (see table “Process Image
(‘Standard’)” or table “Process Image (‘Standard’) in 1-Channel Mode”)
Manual
Version 1.0.0
WAGO I/O System 750 Process Image 33
Table 13: Process Image (“Standard”)
Process Image
Input1)
Byte 0 Process value I1_D0
1) Ix_D0 = Process value low byte from input x
Ix_D1 = Process value high byte from input x
Table 14: Process Image (“Extended”)

Process Image
Input 1)
Output2)
Byte 0 Status byte I1_S0 Byte 0 Control byte I1_C0
Byte 1 Process value I1_D0 Byte 1 Reserved
1) Ix_Sx = Status byte x from input x
Ix_D0 = Process value low byte from input x
2) Ix_Cx = Control byte x from input x
Manual
Version 1.0.0
Table 15: Process Image (“Standard”) in 1-Channel Mode
Process Image
Input1)
1) Ix_D0 = Process value low byte from input x
Table 16: Process Image (“Extended”) in 1-Channel Mode

Process Image
Input 1)
Output2)
1) Ix_Sx = Status byte x from input x
Ix_D0 = Process value low byte from input x
2) Ix_Cx = Control byte x from input x
4.2 Control and Status Byte

Control and status bytes are implemented identically for all inputs. Therefore, the
following description in this section applies to all control and status bytes of the I/O
module.
Table 17: Control Byte

Control Byte
Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
RegCom = 0 - - - - - - -
RegCom = 1 0/1 Register number
Register communication
RegCom 0: Switch register communication off
1: Switch register communication on
0/1 Reserved
- Not used
Manual
Version 1.0.0
Table 18: Status Byte
Status Byte
Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
User User
General Over- Under-
RegCom Overflow Underflow Over- Under-
Error range range
range range
Underrange Measurement underrange
0: The field-side input voltage is above the measurement range lower limit.
1: The field-side input voltage is below the measurement range lower limit.
Overrange Measurement overrange
0: The field-side input voltage is above the measurement range upper limit.
1: The field-side input voltage is below the measurement range upper limit.
User User limiting value underrange
Underrange 0: The field-side input voltage is above the measurement range lower limit
configured by the user.
1: The field-side input voltage is below the measurement range lower limit
User User limiting value overrange
Overrange 0: The field-side input voltage is above the measurement range upper limit
1: The field-side input voltage is below the measurement range upper limit
Underflow Underflow
0: No underflow
1: Underflow of the measuring range
Overflow Overflow
0: No overflow
1: Overflow of the measuring range
General Error General error / Internal error
0: No error present, or bit 0 (measurement underrange), bit 1 (measurement
overrange), bit 4 (underflow) or bit 5 (overflow) is not set.
1: General error present; bit 0 (measurement underrange), bit 1
(measurement overrange), bit 4 (underflow) or bit 5 (overflow) is set.
Internal error present (ADC error) bit 0 (measurement underrange), bit 1

(measurement overrange), bit 4 (underflow) or bit 5 (overflow) is not set.
RegCom Register communication
0: Register communication is inactive (normal mode)
1: Register communication is enabled
Manual
Version 1.0.0
4.2.1 Process Data
4.2.2 Overview of Signal Voltages

The following table provides an overview of all supported signal voltages.
The following sections contain detailed information about the individual signal
voltages. The information provided in the respective tables on the resolution of
the measured values and the raw value ranges yielded from this are based on
manufacturing scaling.
Table 19: Overview of Signal Voltages

Representation
Measurement Two's Complement /
Signal Voltage
Range Amount Sign
Resolution Raw Value Range
Input deactivated
Strain Gauge (Inputs 1 and 3)
Bridge voltage Ud (±15 mV) −15 …+15 mV 0,0006 mV
−25000…25000
Bridge voltagUd (±240 mV) −240 …+240 mV 0,0096 mV
Strain Gauge (Inputs 2 and 4)
Reference voltage Uref (5 V) +2.5 …+5 V 0.20 mV
Reference voltage Uref (±5 V) −5 …+5 V 0.20 mV
−25000…25000
Manual
Version 1.0.0
4.2.3 Conversion of the Process Values
Figure 7: Calculation Process – Process Value to Measured Value
This yields the following formulas for converting the local bus process value to
the measured value:
e.g., for the Strain Gauge bridge voltage measurement range Ud (±15 mV):
𝑥𝑥
𝑈𝑈(𝑥𝑥) = ∗ 15 𝑚𝑚𝑚𝑚
25000
e.g., for the Strain Gauge reference voltage measurement range Uref (±5 V):
𝑥𝑥
𝑈𝑈(𝑥𝑥) = ∗ 5000 𝑚𝑚𝑚𝑚
25000
when x = (INT16) process value and U is a float/double!
Manual
Version 1.0.0
4.2.4 Resistor Bridge (Strain Gauge)

For Strain Gauge (SG) measurements, the I/O module outputs the measured
values as a process value standardized to 25000.
Example: The defined measuring range of −15 mV ... +15 mV corresponds to a
possible process value of −25000 ... +25000.
The voltage values are represented at a resolution that depends on the

measuring range:
• 1 digit per 0.0006 mV (SG – Ud ±15 mV)

• 1 digit per 0.20 mV (SG – Uref +5 V internal)
• 1 digit per 0.20 mV (SG S – Uref ±5 V external)
• 1 digit per 0.40 mV (SG – Uref ±10 V external)
• 1 digit per 0.60 mV (SG – Uref ±15 V external)
in one word (16 bits).
Voltage values below 0 mV are represented in two's complement binary.
The voltage underranges and overranges relate to manufacturer range violations.
Representation in the tables: Corresponding monitoring must be switched

on!
The “Underflow”, “Overflow”, “Underrange” and “Overrange” areas require that
the corresponding monitoring is switched on (see Section “Diagnostics” >
“Behavior in the Event of an Error”).
Manual
Version 1.0.0
4.2.5 SG Bridge Voltage Ud (±15 mV)

Table 20: SG Bridge Voltage Settings Ud (±15 mV)
Numeric Value 1) Status
Error
Voltage [mV] Byte Range
Binary Hex. Dec. LED
Hex.
≤ −17.5006 '1000.0000.0000.0000' 0x8000 −32768 0x50 On Underflow
−17.5 '1000.1110.0001.0001' 0x8E11 −29167
0x41 On Underrange
−15.,0006 '1001.1110.0101.0111' 0x9E57 −25001
−15.0 '1001.1110.0101.1000' 0x9E58 −25000
−7.5 '1100.1111.0010.1100' 0xCF2C −12500 Nominal
0x00 Off
7.5 '0011.0000.1101.0100' 0x30D4 12500 range
15.0 '0110.0001.1010.1000' 0x61A8 25000
15.0006 '0110.0001.1010.1001' 0x61A9 25001
0x42 On Overrange
17.5 '0111.0001.1110.1110' 0x71EE 29167
≥ 17.5006 '0111.1111.1111.1111' 0x7FFF 32767 0x60 On Overflow
1)
Process values below 0 are represented in binary form as the two’s complement.

Error
Hex.
≤ −35.0012 '1000.0000.0000.0000' 0x8000 −32768 0x50 On Underflow
−35.0 '1000.1110.0001.0001' 0x8E11 −29167
0x41 On Underrange
−30.0012 '1001.1110.0101.0111' 0x9E57 −25001
−30.0 '1001.1110.0101.1000' 0x9E58 −25000
−15.0 '1100.1111.0010.1100' 0xCF2C −12500 Nominal
0x00 Off
15.0 '0011.0000.1101.0100' 0x30D4 12500 range
30.0 '0110.0001.1010.1000' 0x61A8 25000
30.0012 '0110.0001.1010.1001' 0x61A9 25001
0x42 On Overrange
35.0 '0111.0001.1110.1110' 0x71EE 29167
1)
Manual
Version 1.0.0

Error
Hex.
≤ −70.0024 '1000.0000.0000.0000' 0x8000 −32768 0x50 On Underflow
−70.0 '1000.1110.0001.0001' 0x8E11 −29167
0x41 On Underrange
−60.0024 '1001.1110.0101.0111' 0x9E57 −25001
−60.0 '1001.1110.0101.1000' 0x9E58 −25000
−30.0 '1100.1111.0010.1100' 0xCF2C −12500 Nominal
0x00 Off
30.0 '0011.0000.1101.0100' 0x30D4 12500 range
60.0 '0110.0001.1010.1000' 0x61A8 25000
60.0024 '0110.0001.1010.1001' 0x61A9 25001
0x42 On Overrange
70.0 '0111.0001.1110.1110' 0x71EE 29167
1)

Error
Hex.
≤ −140.0048 '1000.0000.0000.0000' 0x8000 −32768 0x50 On Underflow
−140.0 '1000.1110.0001.0001' 0x8E11 −29167
0x41 On Underrange
−120.0048 '1001.1110.0101.0111' 0x9E57 −25001
−120.0 '1001.1110.0101.1000' 0x9E58 −25000
−60.0 '1100.1111.0010.1100' 0xCF2C −12500 Nominal
0x00 Off
60.0 '0011.0000.1101.0100' 0x30D4 12500 range
120.0 '0110.0001.1010.1000' 0x61A8 25000
120.0048 '0110.0001.1010.1001' 0x61A9 25001
0x42 On Overrange
140.0 '0111.0001.1110.1110' 0x71EE 29167
1)
Manual
Version 1.0.0

Error
Hex.
≤ −280.0096 '1000.0000.0000.0000' 0x8000 −32768 0x50 On Underflow
−280 '1000.1110.0001.0001' 0x8E11 −29167
0x41 On Underrange
−240.0096 '1001.1110.0101.0111' 0x9E57 −25001
−240 '1001.1110.0101.1000' 0x9E58 −25000
−120 '1100.1111.0010.1100' 0xCF2C −12500 Nominal
0x00 Off
120 '0011.0000.1101.0100' 0x30D4 12500 range
240 '0110.0001.1010.1000' 0x61A8 25000
240.0096 '0110.0001.1010.1001' 0x61A9 25001
0x42 On Overrange
280 '0111.0001.1110.1110' 0x71EE 29167
1)

Error
Hex.
≤ −420.0144 '1000.0000.0000.0000' 0x8000 −32768 0x50 On Underflow
−420 '1000.1110.0001.0001' 0x8E11 −29167
0x41 On Underrange
−360.0144 '1001.1110.0101.0111' 0x9E57 −25001
−360 '1001.1110.0101.1000' 0x9E58 −25000
−180 '1100.1111.0010.1100' 0xCF2C −12500 Nominal
0x00 Off
180 '0011.0000.1101.0100' 0x30D4 12500 range
360 '0110.0001.1010.1000' 0x61A8 25000
360.0144 '0110.0001.1010.1001' 0x61A9 25001
0x42 On Overrange
420 '0111.0001.1110.1110' 0x71EE 29167
1)
Manual
Version 1.0.0
4.2.11 SG Reference Voltage Uref (+5 V internal)

Table 26: SG Reference Voltage Settings Uref (+5 V, internal)
Error
Hex.
≤ −2.2 '1000.0000.0000.0000' 0x8000 −32768 0x50 On Underflow
−2 '1111.1111.1111.0110' 0xFFF6 −10
0x41 On Underrange
2499.8 '1001.1110.0101.0111' 0x30D3 12499
2500 '0011.0000.1101.0100' 0x30D4 12500 Nominal
0x00 Off
5000 '0110.0001.1010.1000' 0x61A8 25000 range
5000.2 '0110.0001.1010.1001' 0x61A9 25001
0x42 On Overrange
5500 '0111.0001.1110.1110' 0x6B6C 27500
1)
4.2.12 SG Reference Voltage Uref (±5 V external)

Table 27: SG Reference Voltage Settings Uref (±5 V, external)
Error
Hex.
≤ −5500.2 '1000.0000.0000.0000' 0x8000 −32768 0x50 On Underflow
−5500 '1001.0100.1001.0100' 0x9494 −27500
0x41 On Underrange
−5000.2 '1001.1110.0101.0111' 0x9E57 −25001
−5000 '1001.1110.0101.1000' 0x9E58 −25000
−2500 '1100.1111.0010.1100' 0xCF2C −12500 Nominal
0x00 Off
2500 '0011.0000.1101.0100' 0x30D4 12500 range
5000 '0110.0001.1010.1000' 0x61A8 25000
5000.2 '0110.0001.1010.1001' 0x61A9 25001
0x42 On Overrange
5500 '0110.1011.0110.1100' 0x6B6C 27500
1)
Manual
Version 1.0.0

Error
Hex.
≤ −11000.4 '1000.0000.0000.0000' 0x8000 −32768 0x50 On Underflow
−11000 '1001.0100.1001.0100` 0x9494 −27500
0x41 On Underrange
−10000.4 '1001.1110.0101.0111' 0x9E57 −25001
−10000 '1001.1110.0101.1000' 0x9E58 −25000
−5000 '1100.1111.0010.1100' 0xCF2C −12500 Nominal
0x00 Off
5000 '0011.0000.1101.0100' 0x30D4 12500 range
10000 '0110.0001.1010.1000' 0x61A8 25000
10000.4 '0110.0001.1010.1001' 0x61A9 25001
0x42 On Overrange
11000 '0110.1011.0110.1100' 0x6B6C 27500
1)

Error
Hex.
≤ −16500.6 '1000.0000.0000.0000' 0x8000 −32768 0x50 On Underflow
−16500 '1001.0100.1001.0100' 0x9494 −27500
0x41 On Underrange
−15000.6 '1001.1110.0101.0111' 0x9E57 −25001
−15000 '1001.1110.0101.1000' 0x9E58 −25000
−7500 '1100.1111.0010.1100' 0xCF2C −12500 Nominal
0x00 Off
7500 '0011.0000.1101.0100' 0x30D4 12500 range
15000 '0110.0001.1010.1000' 0x61A8 25000
15000.6 '0110.0001.1010.1001' 0x61A9 25001
0x42 On Overrange
16500 0110.1011.0110.1100' 0x71EE 29167
1)
Manual
Version 1.0.0
44 Mounting WAGO I/O System 750
5 Mounting
Do not work when devices are energized!

High voltage can cause electric shock or burns.
Switch off all power to the device prior to performing any installation, repair or
maintenance work.
Risk of injury due to sharp-edged blade contacts!

The blade contacts are sharp-edged. Handle the I/O module carefully to prevent
injury. Do not touch the blade contacts.
Do not contaminate contacts!

Contamination may negatively impact the functionality of data and power jumper
contacts. Do not touch the contacts. Avoid contaminating the contacts.
Do not place the I/O modules on the gold spring contacts!

Do not place the I/O modules on the gold spring contacts in order to avoid soiling
or scratching!
Pay attention to potential equalization from the environment!

electrostatic discharge. When handling the devices, please ensure that
environmental factors (personnel, work space and packaging) are properly
equalized. Do not touch any conducting parts, e.g., data contacts.
Follow the installation instructions!

Only install this device in dry, indoor rooms.
Do not install the device on or in the vicinity of easily flammable materials!
Manual
Version 1.0.0
WAGO I/O System 750 Mounting 45
5.1 Mounting Sequence

Fieldbus couplers, controllers and I/O modules of the WAGO I/O System 750 are
snapped directly on a carrier rail in accordance with the European standard EN
60175 (DIN 35).
The reliable positioning and connection is made using a tongue and groove
system. Due to the automatic locking, the individual devices are securely seated
on the rail after installation.
Starting with the fieldbus coupler or controller, the I/O modules are mounted
adjacent to each other according to the project design. Errors in the design of the
node in terms of the potential groups (connection via the power contacts) are
recognized, as the I/O modules with power contacts (blade contacts) cannot be
linked to I/O modules with fewer power contacts.
Insert I/O modules only from the proper direction!

All I/O modules feature grooves for power jumper contacts on the right side. For
some I/O modules, the grooves are closed on the top. Therefore, I/O modules
featuring a power jumper contact on the left side cannot be snapped from the
top. This mechanical coding helps to avoid configuration errors, which may
destroy the I/O modules. Therefore, insert I/O modules only from the right and
from the top.
Don't forget the bus end module!

Always plug a bus end module (750-600) onto the end of the fieldbus node! You
must always use a bus end module at all fieldbus nodes with WAGO I/O System
750 fieldbus couplers or controllers to guarantee proper data transfer.
Manual
Version 1.0.0
46 Mounting WAGO I/O System 750
5.2 Inserting and Removing Devices
5.2.1 Inserting the I/O Module

1. Position the I/O module in such a way that the groove and spring are
connected to the preceding and following components.
Figure 8: Inserting I/O Module (Example)
2. Press the I/O module into the assembly until the I/O module snaps into the
carrier rail.
Figure 9: Snap the I/O Module into Place (Example)
3. Check that the I/O module is seated securely on the carrier rail and in the
assembly. The I/O module must not be inserted crooked or askew.
Manual
Version 1.0.0
WAGO I/O System 750 Mounting 47
Once the I/O module has snapped into place, the electrical connections for the
data contacts and power contacts (if any) to the head station or to the preceding
and, if applicable, following I/O module are established.
5.2.2 Removing the I/O Module

1. Remove the I/O module from the assembly by pulling the release tab.
Figure 10: Removing the I/O Module (Example)
Electrical connections for data or power jumper contacts are disconnected when
removing the I/O module.
Manual
Version 1.0.0
48 Connect Devices WAGO I/O System 750
6 Connect Devices
Correct grounding required!

Incorrectly grounded power supply units can distort the measurement signal.
Make sure that the mounting rail and power supply unit(s) are properly
grounded.
6.1 Connecting a Conductor to the Push-in CAGE

CLAMP®
The Push-in CAGE CLAMP® connection is appropriate for solid, stranded and
finely stranded conductors.
Only connect one conductor to each Push-in CAGE CLAMP® connection!

Only one conductor may be connected to each Push-in CAGE CLAMP®
connection.
Do not connect more than one conductor at one single connection!
If more than one conductor must be routed to one connection, these must be
connected in an up-circuit wiring assembly, for example using WAGO feed-
through terminals.
Terminate both solid and stranded or ferruled conductors by simply pushing them
in - no tool required. For all other types of conductors, Push-in CAGE CLAMP®
must be opened for connection with an operating tool with a 2.5 mm blade (order
no. 210-719).
1. To open the Push-in CAGE CLAMP® insert the actuating tool into the
opening above the connection.
2. Insert the conductor into the corresponding connection opening.
3. To close the Push-in CAGE CLAMP® simply remove the tool - the
conductor is then clamped firmly in place.
Manual
Version 1.0.0
WAGO I/O System 750 Connect Devices 49
Figure 11: Connecting a Conductor to a Push-in CAGE CLAMP®
Manual
Version 1.0.0
6.2 Connection Examples
Use shielded signal lines!

Only use shielded signal lines for analog signals and I/O modules which are
equipped with shield clamps. Only then can you ensure that the accuracy and
interference immunity specified for the respective I/O module can be achieved
even in the presence of interference acting on the signal cable.
Disable unneeded inputs!

The I/O module (2AI Resistor Bridge (Strain Gauge)) has very sensitive
measurement inputs.
Disable unused inputs to avoid unwanted error messages.
Section “Configuration and Parameterization with WAGO-IO-CHECK” describes
how one input, or the diagnostics of individual inputs, of the I/O module can be
switched on/off.
6.2.1 6-Wire Operation
Figure 12: Connection Example – 6-Wire Operation (4 wires including bridge supply)
Manual
Version 1.0.0
6.2.2 4-Wire Operation (Internal Supply)
Use WAGO Through Terminal Blocks!

As in this example, if two conductors are to routed to CAGE CLAMP® connection,
they must be connected in an up-circuit wiring assembly.
Figure 13: Connection Example – 4-Wire Operation with Internal Supply
6.2.3 4-Wire Operation (External Supply)
Figure 14: Connection Example – 4-Wire Operation with External Supply
Manual
Version 1.0.0
6.2.4 Calibration
6.2.4.1 Connection Examples with External Power Supply
Figure 15: Wiring Examples for Calibration of the Bridge Voltage Ud (External Power Supply)
Figure 16: Wiring Examples for Calibration of the Reference Voltage Uref (External Power Supply)
Manual
Version 1.0.0
6.2.4.2 Connection Examples with Internal Power Supply
Figure 17: Wiring Examples for Calibration of the Bridge Voltage Ud (Internal Power Supply)
Figure18: Wiring Examples for Calibration of the Reference Voltage Uref (Internal Power Supply)
Manual
Version 1.0.0
54 Commissioning WAGO I/O System 750
7 Commissioning
The following actions can be performed:
• Read out module information

• Configure inputs
• Calibrate inputs
• Scale inputs (see also Section “Scaling Measured Values”)
• Read out diagnostic information
• Output process data
• Perform firmware update (see also Section “Service” > “Firmware
Update/Downgrade”)
• Perform firmware downgrade (see also Section “Service” > “Firmware
Update/Downgrade”
7.1 Preparation
7.1.1 Filter Mode

You can choose between 2 filter modes:
• precise
In this filter mode, the interference frequency is suppressed by a broadband
notch filter, including frequencies in the sidebands. Therefore, there is good
interference suppression even at higher frequencies (> 40 dB, low pass).
However, a 3× conversion time compared to the “fast” filter mode has to be
accepted
• fast (default setting)

The interference suppression in this filter mode is precisely optimized for
the set filter frequency; the attenuation decreases in the sidebands. Higher
frequencies are not attenuated as much as in the “precise” filter mode. In
return, the conversion time is significantly shorter.
Reduce aliasing effects!

The suppression of high interference frequencies and noise decreases the higher
you select the value for the filter frequency. This can lead to so-called aliasing
effects in the “200 Hz” and “400 Hz” ranges. Ensure that the sensitive sensor
signals are adequately protected (e.g., by shielding)!
Manual
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WAGO I/O System 750 Commissioning 55
7.2 Tooling
The following matrix specifies which tool can be used to make settings on the I/O
module:
Table 30: Settings Using Tools

Settings e!COCKPIT WAGO-I/O-CHECK PB-GSD PN-GSD
Channels
× × × ×
enabled/disabled
Bridge voltage × × × ×
Reference voltage × × × ×
Process image × × × ×
1-channel mode × × × ×
Number format × × × ×
Interference frequency
× × × ×
suppression
Filter mode × × × ×
Smoothing × × × ×
Input diagnostics /
× × × ×
channel diagnostics
Diagnosis: overflow × × - ×
Diagnosis: underflow × × - ×
Diagnosis: measurement
× × - ×
underrange
Diagnosis: measurement
× × - ×
overrange
Diagnosis/process alarm:
× × - ×
lower user limit value
Diagnosis/process alarm:
× × - ×
upper user limit value
User limit values × × - ×
Scaling × × - ×
Calibration × × - -
Manual
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7.3 Configuration and Parameterization with

WAGO-I/O-CHECK
The I/O Module 750-1491 is supported by the WAGO-I/O-CHECK commissioning
tool staring with version 03.24.04(01).
WAGO-I/O-CHECK can be used to conveniently and completely configure and

parameterize the I/O module. You have the following options:
• Graphical representation of the fieldbus node

• Display of the measured values
• Settings for the application
• Configuration of the I/O module operating modes
• Parameterization of module, channel and scaling settings
• Calibration of channels and adjustment of analog inputs
• Monitoring
WAGO-I/O-CHECK
You can obtain the WAGO-I/O-CHECK software on a CD under Item No.
759-302. This CD contains all the application program files and an explanation.
You can find a description on the website at www.wago.com
Save all your settings before you begin parameterization!

To be on the safe side, you should always save all of your current settings in a
parameter file before you begin parameterization. This allows you to always use
the original values should the parameterization be incorrect.
Behavior after overwriting with WAGO-I/O-CHECK

If WAGO-I/O-CHECK is used to overwrite a parameterization made with the GSD
file, the I/O module operates with the WAGO-I/O-CHECK settings until the
PROFIBUS/PROFINET Fieldbus Couplers are restarted.
After restart, the I/O module is re-parameterized via PROFIBUS/PROFINET
using the GSD settings.
To configure the I/O module with WAGO-I/O-CHECK, proceed as follows:

1. Open WAGO-I/O-CHECK.
2. Left-click on the menu item [Identify].

The node configuration is determined and displayed.
Manual
Version 1.0.0
Figure 19: WAGO-I/O-CHECK User Interface (Example)
After the node structure has been identified in WAGO-I/O-CHECK, it appears in

the overview area.
To open specific parameterization dialogs for the 750-1491 I/O Module, proceed
as follows:
1. Select the I/O module. The representation of the I/O module is marked.
2. Right-click to open the context menu and select the Settings menu item.
The parameterization dialog appears. This forms the basis for the following
explanation.
Manual
Version 1.0.0
7.3.1 Parameterization Dialog

The parameterization dialog is divided into the following areas:
Figure 20: I/O Module Parameterization Dialog
1 Title bar with the position and indication of the selected I/O module
2 Information bar including item number, name, version number and version
date of the I/O module
3 Buttons
4 Menu
5 Application area with the parameters
6 Status bar
The individual areas are explained in more detail in the following sections.
7.3.1.1 Title Bar
The title bar in the parameterization dialog contains the program icon, the window
title and the button for closing the application window.
The window title provides information about the position of the selected I/O
module within the fieldbus node used and the item number of the selected
I/O module.
Manual
Version 1.0.0
7.3.1.2 Information Bar
• Item number: 750-1491

• Item description: 2AI Resistor Bridge (Strain Gauge)
• Version: 01.01.xx(xx)
7.3.1.3 Buttons
Table 31: Buttons

Button Function Explanation
Closes the parameterization dialog.

[Exit]
The connection to the I/O module is interrupted.
[Open] Opens the dialog for loading a saved parameter file.
Opens the dialog for saving parameterization

[Save]
information in a parameter file.
Reads the current parameterization from the I/O

[Read]
module.
[Write] Writes the modified parameters to the I/O module.
Resets all I/O module settings to factory settings

Note: The values for the user calibration are also reset
to their default values. Therefore, if you had set your
own values previously, they must be modified again
and written to the I/O module after this reset.
Tip: Make a note of any value settings before resetting
[Factory the I/O module.
Settings]
Briefly deviating measured values when resetting!

When resetting to the factory settings, the I/O module
indicates deviating/distorted measured values for a few
seconds. Wait 30 seconds before continuing to operate
the I/O module!
[Help] Opens an I/O module help dialog.
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7.3.1.4 Menu
Via the menu items, select the application area view.
When a menu item is selected, the associated parameters are displayed in the
application area:
Table 32: Navigation via the Menu

Menu Item Description
[Common] General settings for all inputs of the module
[Input Ud1] Settings for Ud1 input
[Input Uref1] Settings for Uref1 input
[Input Ud2] Settings for Ud2 input
[Input Uref2] Settings for Uref2 input
[Scaling] Scaling settings for all inputs
[Calibration] Calibration settings for all inputs
7.3.2 Settings via the Menu
Figure 21: “Common” Menu Item
Manual
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7.3.2.1 Common
Via the [Common] menu item, the following I/O parameters can be set:
Table 33: “Common” Menu Item

Parameter Settings / Description
Interference The input filter is used to suppress interfering mains
frequency frequency signal components. The frequency depends on the
suppression application location and can be set with module-level
granularity.
10 Hz The mains frequency is 10 Hz
The mains frequency is 50 Hz
50 Hz *)
(e.g., Europe)
60 Hz
(e.g., North America)
200 Hz The mains frequency is 200 Hz.
400 Hz
(e.g., marine and aerospace)
Filter mode You can choose between 2 filter modes:
In this filter mode, the interference
frequency is suppressed by a broadband
notch filter, including frequencies in the
sidebands.
precise Therefore, there is good interference
suppression even at higher frequencies
(> 40 dB, low pass). However, a 3×
conversion time compared to the “fast” filter
mode has to be accepted.
The interference suppression in this filter
mode is precisely optimized for the set filter
frequency; the attenuation decreases in the
fast*)
sidebands. Higher frequencies are not
attenuated as much as in the “precise” filter
mode. In return, the conversion time is
significantly shorter.
Manual
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Table 33: “Common” Menu Item
Parameter Settings / Description
Process image In the standard process image, the
control/status byte is hidden by the head
Standard*)
station and is therefore not visible in the
fieldbus process image.
With the "Extended" setting, the
control/status byte is faded in on the
fieldbus process image. This means that
the diagnostic bits in the status byte can
Extended also be evaluated by a higher-level
controller.
Note: Changing the setting requires a
restart of the node because the process
image changes.
1-channel mode Connection of 1 resistor bridge possible.
In this setting the process data length is
adjusted. There are 2 instead of 4 inputs
available.
The process data length then corresponds
On
to that of the I/O module 750-491, for
example.
Note: Changing the setting requires a restart
of the node because the process image
changes.
Connection of 2 resistor bridges possible.
Off*)
There are 4 inputs available.
*) Factory setting
The settings are transmitted to the I/O module using the [Write] button.
7.3.2.2 Input Settings
Via the menu items [Input Udx] and [Input Urefx] you can access the specific
parameters of the respective input.
If you change a value, a pencil symbol appears to the left of the respective
parameter and the previously grayed-out menu item [Write] is activated.
Select the [Write] button to save the settings made and transfer them to the I/O
module
Manual
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Figure 22: Menu Item “Input Udx” (Example “Ud1”)
Figure 23: Menu Item “Input Urefx” (Example “Uref1”)
Manual
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Table 34: “Menu Items “Input X”
Parameter Setting Option / Description
Bridge voltage 1) This parameter can be used to set the measuring range of
the bridge voltage or deactivate the input.
Input
deactivated
±15 mV *) Measuring range selection of the bridge
±30 mV voltage for the input. The input can also
±60 mV be deactivated in this parameter. Then a
±120 mV 0x7FFF is delivered as process value
±240 mV
±360 mV
Reference voltage 2)
This parameter can be used to set the measuring range of
the reference voltage or deactivate the input.
Input
deactivated Measuring range selection of the
5 V (internal) *) reference voltage for the input. The input
can also be deactivated in this parameter.
±5 V (external)
Then a 0x7FFF is delivered as process
±10 V (external) value
±15 V (external)
Smoothing This parameter can be used to configure the analog value
smoothing.
deactivated*) Smoothing is switched off.
weak Weak analog value smoothing
medium Medium analog value smoothing
strong Strong analog value smoothing
Number format This parameter can be used to configure the representation
of the process value on the fieldbus.
Twos
Two’s complement representation
Complement *)
Sign magnitude Amount/sign representation
Input diagnosis This parameter can be used to switch diagnostics on/off.
Off Input diagnosis is switched off.
On *)
Input diagnosis is switched on.
Diagnosis: Overflow This parameter can be used to switch diagnostics on/off for
an overflow.
Off Overflow diagnosis is switched off.
On *)
Overflow diagnosis is switched on.
Diagnosis: This parameter can be used to switch diagnostics on/off for
Underflow an underflow.
Off Underflow diagnosis is switched off.
On *)
Underflow diagnosis is switched on.
Manual
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Table 34: “Menu Items “Input X”
Measuring range a measuring range overflow.
overflow Measuring range overflow diagnosis is
Off
switched off.
Measuring range overflow diagnosis is
On*)
switched on.
Measuring range a measuring range underflow.
underflow Measuring range underflow diagnosis is
Off
switched off.
Measuring range underflow diagnosis is
On*)
switched on.
Diagnosis: Upper This parameter can be used to switch diagnostics on/off for
user limit value an upper user limit value exceed.
exceeded Diagnosis: upper user limit value exceed
Off
diagnosis is switched off.
Diagnosis: upper user limit value exceed
On*)
diagnosis is switched on.
Diagnosis: Lower This parameter can be used to switch diagnostics on/off for
user limit value a lower user limit value undershot.
undershot Lower user limit value undershot
Off
diagnosis is switched off.
Lower user limit value undershot
On*)
diagnosis is switched on.
Upper user limit [Input field]
The upper user limit value can be entered
−32768 …
in the input field.
32767*)
Lower user limit [Input field]
The lower user limit value can be entered
−32768*) …
in the input field.
32767
*) Factory setting
1) setting only for “Input Udx” menu item
2) setting only for “Input U x” menu item
ref
7.3.2.3 Scaling
Under the “Scaling” menu item, you can enable and modify the user scaling for
each input. You select the corresponding input via the tabs in the application
area.
Factory scaling is always activated according to the measuring range selected.

Enabling user scaling allows gain and offset values to be adjusted
The scaling process is performed on a input basis; therefore, before the save
operation, be sure to select the corresponding input.
Manual
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Checking/unchecking the box has an immediate effect!

When the box is checked, the setting is written immediately to the I/O module; it
is not necessary to click the [Write] button.
Click the [Write] button to save any settings you have made and apply them to
the I/O module.
Scaling is saved permanently, i.e. still available after the node is restarted.
Figure 24: “Scaling” Menu Item (Example “Input Ud1”)
Manual
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Figure 25: “Scaling” Menu Item (Example “Input Uref1”)
Table 35: “Scaling” Menu Item

Manufacturer The gain and offset values of the manufacturer scaling are
scaling displayed and cannot be changed.
User scaling When user scaling is switched on, values for offset and gain
can be entered.
The register values can be represented and edited as either
decimals or hexadecimals. If user scaling not enabled, the
offset and gain values cannot be changed.
 User scaling is enabled
 User scaling is disabled
Offset [Input field] The offset value causes a zero offset of the
process value (shift along the Y axis).
The value entered must fall within the range
−32768 ... 32767.
Gain [Input field] The gain value is applied to the process
value as a gain factor.
The value entered must fall within the range
−2.0000 ... 1.9999.
A resolution of 1/16384 has already been
taken into account for the decimal input.
Process value [Output field] The process value can be constant or
deliberately kept changeable; it can be
represented as a fixed-point number with
unit or as a hexadecimal, according to the
measurement range.
Manual
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Table 35: “Scaling” Menu Item
Show values in The hexadecimal representation can be switched on or off.
hexadecimal  Hexadecimal representation is enabled.
 The values are displayed as fixed-point
numbers with unit.
[Area for displaying Underflow Underflow of the measuring range
errors] Overflow Overflow of the measuring range
Measuring The field-side input voltage or field-side
range input resistance is below the measurement
underflow range lower limit.
Measuring The field-side input voltage or field-side
range overflow input resistance is above the measurement
range upper limit.
Internal Error Internal error present (ADC error)
Additional information on the user scaling

Detailed information about user scaling can be found in Section “Scaling
Measured Values!”
7.3.2.4 Calibration
The I/O module can be recalibrated to correct the effects of long-term drift or to
optimize accuracy in a thermally stable state. Each input and measuring range
can be calibrated independently.
The calibration is dependent on the voltage range that was previously set for the
respective input (see Section “Channel Setting”).
Before calibration, please note the following information:

• For calibration, use a low-noise calibrator with a measurement accuracy that is
10 times higher than that of the device to be calibrated.
• Disconnect all cables (if there are any) from the I/O module to the system.
• Use a separate 24 V power supply for the node.
• Use short shielded cables to connect to the calibrator.
• Calibrate each input separately.
• For an optimal calibration process, the measuring bridge (or a comparable
resistor network) should remain connected directly to the I/O module.
The calibration voltages, on the other hand, can be fed in at the bridge.
Manual
Version 1.0.0
Figure 26: “Calibration” Menu Item (Example “Input Ud1”)
Figure 27: “Calibration” Menu Item (Example “Input Uref1”)
Manual
Version 1.0.0
Table 36: “Calibration” Menu Item
Parameter / Button Setting Option / Description
[Start Calibration] Pressing this button starts an automatic assistant with
which the entire measuring section can be adjusted to
the local conditions.
You will be prompted via a dialog to apply a bridge
voltage (input Udx) or a reference voltage (input Urefx).
Process value [Output field] The process value can be constant or
deliberately kept changeable; it can
be represented as a fixed-point
number with unit or as a hexadecimal,
according to the measurement range.
Show values in Hexadecimal representation can be switched on or
hexadecimal off.
 Hexadecimal representation is
enabled.
 The values are displayed as fixed-
point numbers with unit.
[Area for displaying Underflow Underflow of the measuring range
errors] Overflow Overflow of the measuring range
Measuring The field-side input voltage or field-
range side input resistance is below the
underflow measurement range lower limit.
Measuring The field-side input voltage or field-
range overflow side input resistance is above the
measurement range upper limit.
Internal Error Internal error present (ADC error)
Proceed as follows:
1. Select the channel to calibrate by switching to the corresponding tab.
2. Click the [Start Calibration] button.

A dialog opens.
3. Follow the instructions in the dialog.
Manual
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Figure 28: “User Calibration” Dialog – Offset Correction
Figure 29: “User Calibration” Dialog – Gain Correction
Manual
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For offset and gain correction, arbitrary reference values within the measurement
range can be entered as setpoints. Ideally, the reference values should be as
close as possible to the lower (offset correction) or upper (gain correction) full
scale value.
4. Close the dialog. This saves the calibration instructions directly.

Therefore, it is not necessary to click the [Write] button.
After the calibration, the process values will correspond to the reference values
over the entire range.
The measuring circuits can be calibrated in the same way, independently of each
other.
The calibration process is performed on a input basis; therefore, before the

calibration process, be sure to select the corresponding input.
5. Repeat the calibration for each input if necessary.
Note: If the calibration fails, the original calibration values are restored
Additional information on calibration

Detailed information about calibratiob can be found in Section “Calibrating
Measured Values!”
Manual
Version 1.0.0
7.4 Configuration and Parameterization with

e!COCKPIT
The 750-1491 I/O module is supported by the e!COCKPIT commissioning tool
4
starting with version 1.8.0.0 – see manual “2759-0101 e!COCKPIT,” Section

“Operating.”
7.5 Configuration and Parameterization via GSD File

The I/O module can also be parameterized via PROFIBUS and PROFINET
device description (GSD file).
Behavior after Overwriting with WAGO-I/O-CHECK!

If WAGO-I/O-CHECK is used to overwrite a parameterization made with the
GSD file, the I/O module operates with the WAGO-I/O-CHECK settings until the
PROFIBUS/PROFINET Couplers are restarted.
After restart, the I/O module is re-parameterized via PROFIBUS/PROFINET
using the GSD settings.
7.5.1 750-1491 (2AI Resistor Bridge (Strain Gauge))

Configuration
7.5.1.1 PROFIBUS DP Fieldbus Couplers 750-333(/0xx-000)
When the aforementioned PROFIBUS DP fieldbus devices are used, the process
image size is configured by selecting the corresponding GSD entry.
Table 37: PROFIBUS DP Configuration

PA-Length/
GSD Entry
[Byte] Data Type Inst.
Module Sub Module I O
750-1491 2 Resistor bridges/SG 8 n/a INT16
4
750-1491 2 Resist. bridges/SG RA 12 12 {UINT8, INT16}
n/a
750-1491 1 Resistor bridge/SG 4 n/a INT16
2
750-1491 1 Resistor bridge/SG RA 6 6 {UINT8, INT16}
Manual
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7.5.1.2 PROFINET IO Fieldbus Couplers 750-375(/025-000), 750-377(/025-000)
When the aforementioned PROFINET IO fieldbus couplers are used, the process
image size is configured by selecting the corresponding GSD entry.
Table 38: PROFINET IO Configuration

PA Length/ Inst.
GSD Entry Data Type
[Byte] Sub
Module
Module Sub Module I O Module
4AI, INT16[4] I 8 n/a INT16
750-1491 4
4AI, {UINT8, INT16}[4] I/O 12 12 {UINT8, INT16}
2 Resistor bridges
2AI, INT16[2] I 4 n/a INT16
(strain gauge) 2
2AI, {UINT8, INT16}[2] I/O 6 6 {UINT8, INT16}
7.5.2 750-1491 (2AI Resistor Bridge (Strain Gauge))

Parameterization
On the PROFIBUS DP fieldbus devices, the I/O module can be provided with
operating parameters using the PROFIBUS GSD files under the category
“Device-Specific Parameters”.
Figure 30: Example “Device-Specific Parameters” Dialog with PROFIBUS DP
Manual
Version 1.0.0
On the PROFINET IO fieldbus couplers, the I/O module can be provided with
operating parameters using the PROFINET GSD file under the category “Specific
Module/Channel Parameters”.
Figure 31: Example “Specific Module/Channel Parameters” Dialog with PROFINET IO
Manual
Version 1.0.0
7.5.2.3 All PROFIBUS DP and PROFINET IO Fieldbus Couplers
The following association applies to the parameters of the I/O module in

connection with the use of WAGO-I/O-CHECK as well when using PROFIBUS
DP and PROFINET IO fieldbus devices.
Table 39: Device-Specific Parameters” or “Specific Module/Channel Parameters”

GSD File WAGO-I/O-CHECK
Name Value Name Value
10 Hz 10 Hz
Interference frequency 50 Hz *) Interference frequency 50 Hz *)
suppression 60 Hz suppression 60 Hz
[I/O module] 200 Hz [Common] 200 Hz
400 Hz 400 Hz
Filter mode precise Filter mode precise
[I/O module] fast*) [Common] fast*)
Input deactivated Input deactivated
+/-15 mV *) ±15 mV *)
+/-30 mV ±30 mV
Bridge voltage Bridge voltage
+/-60 mV ±60 mV
[Udx (x = 1, 2)] [Input Udx (x = 1, 2)]
+/-120 mV ±120 mV
+/-240 mV ±240 mV
+/-360 mV ±360 mV
Input deactivated Input deactivated
5 V (internal) *) 5 V (internal) *)
Reference voltage Reference voltage
+/-5 V (external) ±5 V (external)
[Urefx (x = 1, 2)] [Input Urefx (x = 1, 2)]
deactivated*) deactivated*)
Smoothing weak Smoothing weak
[Udx, Urefx (x = 1, 2)] medium [Input Udx, Urefx (x = 1, 2)] medium
strong strong
Number format Twos Complement *) Number format Twos Complement *)
[Udx, Urefx (x = 1, 2)] Sign magnitude [Input Udx, Urefx (x = 1, 2)] Sign magnitude
*)
Factory setting
PROFIBUS DP fieldbus couplers allow channel-specific behavior

parameterization for diagnostics.
Table 40: General Module/Channel Parameters

Name Value Selection Box Value
Diagnosis disabled*) Input diagnosis Off
[Udx, Urefx (x = 1, 2)] enabled [Input Udx, Urefx
On*)
(x = 1, 2)]
*) Factory setting
Manual
Version 1.0.0
PROFINET IO fieldbus couplers allow (sub)module-specific and channel-specific

behavior parameterization for diagnostics, as well as additional channel-specific
settings.
Table 41: Specific Module/Channel Parameters

Name Value Selection Box Value
Channel diagnosis 0 (false)*) Input diagnosis Off
[Udx, Urefx (x = 1, 2)] 1 (true) [Input Udx, Urefx (x = 1, 2)] On*)
Diagnosis: 0 (false) Off
Diagnosis: Measuring
Measuring range
range underflow [Input
underflow 1 (true)*) On*)
Udx, Urefx (x = 1, 2)]
[Udx, Urefx (x = 1, 2)]
Diagnosis: Underflow 0 (false) Diagnosis: Underflow Off
[Udx, Urefx (x = 1, 2)] 1 (true)*) [Input Udx, Urefx (x = 1, 2)] On*)
Diagnosis: 0 (false) Off
Diagnosis: Measuring
Measuring range
range overflow
overflow [Udx, Urefx (x 1 (true)*) On*)
[Input Udx, Urefx (x = 1, 2)]
= 1, 2)]
Diagnosis: Overflow 0 (false) Diagnosis: Overflow Off
[Udx, Urefx (x = 1, 2)] 1 (true)*) [Input Udx, Urefx (x = 1, 2)] On*)
Process alarm: 0 (false) Off
Diagnosis: Lower user limit
Lower user limit
value undershot
value undershot 1 (true)*) On*)
[Udx, Urefx (x = 1, 2)]
Lower user limit Lower user limit
-32768*) … 32767 -32768*) … 32767
[Udx, Urefx (x = 1, 2)] [Input Udx, Urefx (x = 1, 2)]
Process alarm: 0 (false) Off
Diagnosis: Upper user limit
Upper user limit
value exceeded
value exceeded 1 (true)*) On*)
[Udx, Urefx (x = 1, 2)]
Upper user limit Upper user limit
-32768 … 32767*) -32768 … 32767*)
[Udx, Urefx (x = 1, 2)] [Input Udx, Urefx (x = 1, 2)]
User scaling deactivated*) User scaling Checkbox deactivated*)
[Udx, Urefx (x = 1, 2)] activated [Input Udx, Urefx (x = 1, 2)] Checkbox activated
Offset -32768 … 0*) … Offset
-32768 … 0*) … 32767
[Udx, Urefx (x = 1, 2)] 32767 [Input Udx, Urefx (x = 1, 2)]
Gain -32768 … 16384*) … Gain -2.0000 … 1.0000*)
[[Udx, Urefx (x = 1, 2)] 32767 [Input Udx, Urefx (x = 1, 2)] … 1.9999**)
*)
Factory setting
**)
The resolution of 1/16384 is already included in WAGO-I/O-CHECK.
Manual
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78 Scaling Measured Values WAGO I/O System 750
8 Scaling Measured Values

User scaling serves to adjust the process values.
When user scaling is used, the required accuracy of the process value resolution
is changed, but not fundamentally limited.
User scaling is optional.
The values for “Gain” and “Offset” are required in order to perform user scaling.
The scaling gain is the gain factor. The scaling offset is the offset on the y axis.
When these two values are input, the result is a scaled process value.
The following general scaling equation applies:
𝐺𝐺𝐺𝐺𝐺𝐺𝐺𝐺 [𝑟𝑟𝑟𝑟𝑟𝑟𝑟𝑟𝑟𝑟𝑟𝑟𝑟𝑟𝑟𝑟 𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑡𝑡]

𝑦𝑦2 = 𝑦𝑦1 × � � + 𝑂𝑂𝑂𝑂𝑂𝑂𝑂𝑂𝑂𝑂𝑂𝑂
16384
The variables have the following meanings:
Table 42: Variable Legend – Scaling Measured Values

Variable Meaning/Function
y2 Scaled process value
y1 Unscaled process value
Gain [register content] Scaling gain (gain factor)
Offset Scaling offset
16384 Constants (1/16384)
The y1 value (unscaled process value) serves as the input value for the user
scaling. If user scaling is switched off, the y1 value is carried over unchanged to
y2.
Manual
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WAGO I/O System 750 Calibrating Measured Values 79
9 Calibrating Measured Values

Manufacturer calibration serves to compensate for tolerances in electrical
components of the I/O module.
User calibration allows you to compensate for the tolerances of electronic
components of both the I/O module and connected resistor bridges and to take
into account factors such as component age and different surrounding air
temperatures at the installation site.
User calibration required for each input!

To achieve the greatest possible measurement accuracy for each input, you
must calibrate each input individually!
Preset values can be optimized!

Approximate default values for the respective measurement range are already
stored by default. However, these values can be optimized for the specific site!
The resulting calibration values are stored permanently in the I/O module.
Each supported measurement range has its own storage space available.
9.1 Calibration when Operating with an External Power

Supply
When operating with an external power supply, the measurement input Ud is
referenced internally to a defined, internal potential. In contrast, the measurement
input Uref is “floating”.
This is necessary in normal operation (i.e., when connecting a resistor bridge),
but it may cause problems with calibration – due to the lack of referencing to a
voltage potential, the measured values react very sensitively to interference and
fluctuate.
For an optimal calibration process, the measuring bridge (or a comparable

resistor network) should remain connected directly to the I/O module. The
calibration voltages, on the other hand, can be fed in at the bridge.
Use the connection type “4-Wire Mode (External Power Supply)” for the
calibration.
For the I/O module, WAGO offers the option of performing the calibration using
the WAGO-I/O-CHECK calibration dialog.
To calibrate the I/O module, proceed as follows:
1. Connect a measuring bridge (or a comparable resistor network) directly to

the I/O module.
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80 Calibrating Measured Values WAGO I/O System 750
2. To calibrate the bridge voltage Ud (Input 1), connect a calibrator directly to
the measuring bridge (see connection example in Figure “Calibration of the
Bridge Voltage Ud when Operating with an External Power Supply
(Example for Channel 1)”).
Figure 32: Calibration of the Bridge Voltage Ud when Operating with an External Power
Supply (Example for Channel 1)
3. Use WAGO-I/O-CHECK to calibrate the equipment via this calibrator.
4. Remove the calibrator.
5. To calibrate the reference voltage Uref (Input 2), connect a calibrator

directly to the measuring bridge (see connection example in Figure
“Calibration of the Reference Voltage Uref when Operating with an External
Power Supply (Example for Channel 1)”).
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Figure 33: Calibration of the Reference Voltage Uref when Operating with an External Power
8. Proceed accordingly for channel 2.
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82 Calibrating Measured Values WAGO I/O System 750
9.2 Calibration when Operating with an Internal Power

Supply
Proceed similarly for operation with an internal power supply. To feed in the
Ud or Uref calibrator voltage, however, you have to disconnect the +Uv line
between the I/O module and the measuring bridge. Otherwise the internal power
supply Uv would be short-circuited with the calibrator and there would be a risk of
damage. In operation with an internal power supply, the two measurement inputs
Uref and Ud are only referenced via the internal power supply Uv. For this reason,
the line from –Uv to the measuring bridge must remain.
To calibrate the I/O module, proceed as follows:
1. Connect a measuring bridge (or a comparable resistor network) directly to

the I/O module.
2. Disconnect the +Uv line between the I/O module and the measuring bridge.
3. To calibrate the bridge voltage Ud (Input 1), connect a calibrator directly to

the measuring bridge (see connection example in Figure “Calibration of the
Bridge Voltage Ud when Operating with an Internal Power Supply (Example
for Channel 1)”).
Figure 34: Calibration of the Bridge Voltage Ud when Operating with an Internal Power
6. To calibrate the reference voltage Uref (Input 2), connect a calibrator directly
to the measuring bridge (see connection example in Figure “Calibration of
the Reference Voltage Uref when Operating with an Internal Power Supply
(Example for Channel 1)”).
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Figure 35: Calibration of the Reference Voltage Uref when Operating with an Internal Power
9. Restore the connection to the previously disconnected +Uv line.
10. Proceed accordingly for channel 2.
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84 Diagnostics WAGO I/O System 750
10 Diagnostics
10.1 Behavior of the I/O Module in the Event of Error
The behavior of the I/O module if a diagnosis is present depends on whether the
various parameters for monitoring are switched on or off.
You can activate or deactivate these diagnostics separately in WAGO-I/O-

CHECK (see Section “Commissioning” > … > “Parameterization with WAGO-I/O-
CHECK”).
The I/O module only ever allows one error to be indicated. A dedicated bit in the
status byte is assigned to each error. The associated status bit is set if an error
status is detected. Some errors cause multiple error statuses to occur.
This is why error statuses are given priority levels.
In the event that several errors are present, the error with the highest priority will
always be indicated.
The following priority levels apply:
Table 43: Priority Levels of Diagnostic Functions

Priority Level Diagnostic Function
High Overflow
High Underflow
Medium Measurement underrange
Medium Measurement overrange
Low Violation of lower user limiting value (user underrange)
Low Violation of upper user limiting value (user overrange)
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WAGO I/O System 750 Diagnostics 85
Table 44: Behavior of the I/O Module in the Event of Overflow/Underflow
Overflow/ Underrange/
Behavior of the I/O Module in the Event
Underflow Overrange
of Overflow/Underflow
Monitoring*) Monitoring*)
• The upper measurement range
value is output as a process value
Off Off
• No change to the status byte
• Error LED does not light up
• The upper measurement range
value is output as a process value
• Error bit is set
(bit 0: underrange or
Off On
bit 1: overrange)
• General error (bit 6: general error)
is set
• Error LED lights up
• Process value is saturated
(bit 4: underflow or
On Off bit 5: overflow)
is set
• Process value is saturated
(bit 4: underflow or
On On bit 5: overflow)
is set
*) The different types of monitoring must be enabled/disabled separately.
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Table 45: Behavior of the I/O Module in the Event of Range Violation
Overflow/ Underrange/
Behavior of the I/O Module in the Event
Underflow Overrange
of Range Violation
Monitoring*) Monitoring*)
• The measured value is output as a
process value outside the specified
Off Off range
range
Off On (bit 0: underrange or
bit 1: overrange)
• General error is set
(bit 6: general error)
On Off range
range
On On (bit 0: underrange or
bit 1: overrange)
• General error is set
(bit 6: general error)
*) The different types of monitoring must be enabled/disabled separately.
The limiting values for detecting a measurement underrange/overrange or an

overflow/underflow, as well as the process values that are output, are specified in
the process value tables (see Section “Process Image”).
Note how long diagnostics are indicated!

A diagnosed error status is indicated for at least 200 ms even if the detected
error status is no longer present in this period. If a higher-priority error status
occurs in this period, the higher-priority error status is displayed for 200 ms, and
the lower-priority error status is lost!
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WAGO I/O System 750 Diagnostics 87
No monitoring of the 24 V field voltage!

A diagnosis of “Field voltage too low / not available” is not possible.
10.2 Diagnostics via LED Indicators

The indicators of the I/O module provide information about possible states and
cases of error. The tables below contain the interpretations of the signals:
Table 46: Signal Evaluation for Each Input – “Function UdX” (LED 1 or 3)
Status LED State Possible Interpretation
Not ready for operation
Off Local bus communication absent or interrupted
Input deactivated
Operational readiness and uninterrupted local bus
Green
communication
Tabelle 47: Signal Evaluation for Each Input – “Function UrefX” (LED 9 or 11)
Zustand Status-LED Mögliche Deutung
Not ready for operation
Off Local bus communication absent or interrupted
Input deactivated
Operational readiness and uninterrupted local bus
Green
communication
Table 48: Signal Evaluation for Each Input – “Error UdX” (LED 2 or 4)
Error LED State Possible Interpretation
No error
Off Input deactivated
Diagnostics deactivated
Underflow
Overflow
Red Measurement underrange
Measurement overrange
Internal error
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Table 49: Signal Evaluation for Each Input – “Error UrefX” (LED 10 or 12)
Error LED State Possible Interpretation
No error
Off Input deactivated
Diagnostics deactivated
Underflow
Overflow
Red Measurement underrange
Measurement overrange
Internal error
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WAGO I/O System 750 Use in Hazardous Environments 89
11 Use in Hazardous Environments

The WAGO I/O SYSTEM 750 (electrical equipment) is designed for use in Zone
2 hazardous areas and shall be used in accordance with the marking and
installation regulations.
The following sections include both the general identification of components

(devices) and the installation regulations to be observed. The individual
subsections of the “Installation Regulations” section must be taken into account if
the I/O module has the required approval or is subject to the range of application
of the ATEX directive.
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90 Use in Hazardous Environments WAGO I/O System 750
11.1 Marking Configuration Examples
11.1.1 Marking for Europe According to ATEX and IECEx
Figure 36: Marking Example per ATEX and IECEx
Figure 37: Text Detail – Marking Example per ATEX and IECEx
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Table 50: Description of the Marking Example per ATEX and IECEx
Marking Text Description
TUEV 07 ATEX 554086 X Approving authority or certificate numbers
IECEx TUN 09.0001 X
Dust
II Device group: All except mining
3D Device category 3 (Zone 22)
Ex Explosion protection mark
tc Protection type: Protection by enclosure
IIIC Dust group: Explosive dust atmosphere
T135°C Maximum surface temperature of the enclosure
(no dust bin)
Dc Level of equipment protection (EPL)
Mining
I Device group: Mining
M2 Device category: High degree of safety
d Protection type: Pressure-tight encapsulation
I Electrical devices in potentially explosive mines
Mb Level of equipment protection (EPL)
Gases
3G Device category 3 (Zone 2)
nA Protection type: Non-sparking equipment
IIC Gas group: Explosive gas atmosphere
T4 Temperature class: Max. surface temperature
135 °C
Gc Level of equipment protection (EPL)
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Figure 38: Marking Example of an Approved I/O Module Ex i

per ATEX and IECEx
Figure 39: Text Detail – Marking Example of an Approved I/O Module Ex i

per ATEX and IECEx
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Table 51: Description of the Marking Example of an Approved I/O Module Ex i
per ATEX and IECEx
Marking Text Description
TUEV 12 ATEX 106032 X Approving authority or
IECEx TUN 12 0039 X certificate numbers
Dust
3 (1) D Device category 3 (Zone 22) that contain safety
devices for Category 1 (Zone 20) devices
tc Protection type: Protection by enclosure
[ia Da] Protection type and equipment protection level
(EPL): Associated equipment with intrinsically safe
circuits for Zone 20
IIIC Dust group: Explosive dust atmosphere
T135°C Max. surface temperature of the enclosure
(no dust bin)
Dc Level of equipment protection (EPL)
Mining
I Device group: Mining
M2 (M1) Device category: High level of safety with circuits
that offer a very high level of safety
d Protection type: Pressure-tight encapsulation
[ia Ma] Protection type and equipment protection level
circuits
I Electrical devices in potentially explosive mines
Mb Level of equipment protection (EPL)
Gases
3 (1) G Device category 3 (Zone 2) that contain safety
devices for Category 1 (Zone 0) devices
ec Protection type: Increased safety
[ia Ga] Protection type and equipment protection level
circuits for Zone 0
IIC Gas group: Explosive gas atmosphere
T4 Temperature class: Max. surface temperature 135
°C
Gc Level of equipment protection (EPL)
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11.1.2 Marking for the United States of America (NEC) and Canada
(CEC)
Figure 40: Marking Example According to NEC
Figure 41: Text Detail – Marking Example According to NEC 500
Table 52: Description of Marking Example According to NEC 500

Marking Description
CL I Explosion protection (gas group)
DIV 2 Area of application
Grp. A B C D Explosion group (gas group)
op temp code T4 Temperature class
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Figure 42: Text Detail – Marking Example for Approved I/O Module Ex i According to NEC 505
Table 53: Description of Marking Example for Approved I/O Module Ex i According to NEC 505
Marking Description
CI I, Explosion protection group
Zn 2 Area of application
AEx Explosion protection mark
nA Type of protection
[ia Ga] Type of protection and equipment protection
level (EPL): Associated apparatus with intrinsic
safety circuits for use in Zone 20
IIC Group
T4 Temperature class
Gc Equipment protection level (EPL)
Figure 43: Text Detail – Marking Example for Approved I/O Module Ex i According to NEC 506
Table 54: Description of Marking Example for Approved I/O Module Ex i According to NEC 506
Marking Description
CI I, Explosion protection group
Zn 2 Area of application
AEx Explosion protection mark
[ia IIIC] Type of protection and equipment protection
IIC Group
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Figure 44: Text Detail – Marking Example for Approved I/O Module Ex i According to CEC 18
attachment J
Table 55: Description of Marking Example for Approved I/O Module Ex i According to CEC 18
attachment J
Marking Description
Dust
[ia IIIC] Type of protection and equipment protection
IIC Group
X Symbol used to denote specific conditions of use
Gases
[ia Ga] Type of protection and equipment protection
IIC Group
X Symbol used to denote specific conditions of use
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11.2 Installation Regulations

For the installation and operation of electrical equipment in hazardous areas, the
valid national and international rules and regulations which are applicable at the
installation location must be carefully followed.
11.2.1 Special Notes including Explosion Protection

The following warning notices are to be posted in the immediately proximity of the
WAGO I/O SYSTEM 750 (hereinafter “product”):
WARNING – DO NOT REMOVE OR REPLACE FUSED WHILE ENERGIZED!
WARNING – DO NOT DISCONNECT WHILE ENERGIZED!
WARNING – ONLY DISCONNECT IN A NON-HAZARDOUS AREA!
Before using the components, check whether the intended application is

permitted in accordance with the respective printing. Pay attention to any
changes to the printing when replacing components.
The product is an open system. As such, the product must only be installed in
appropriate enclosures or electrical operation rooms to which the following
applies:
• Can only be opened using a tool or key
• Inside pollution degree 1 or 2
• In operation, internal air temperature within the range of 0 °C ≤ Ta ≤ +55 °C

or −20 °C ≤ Ta ≤ +60 °C for components with extension number …/025-xxx
or −40 °C ≤ Ta ≤ +70 °C for components with extension number …/040-xxx
• Minimum degree of protection: min. IP54 (acc. to EN/IEC 60529)
• For use in Zone 2 (Gc), compliance with the applicable requirements of the
standards EN/IEC/ABNT NBR IEC 60079-0, -7, -11, -15
• For use in Zone 22 (Dc), compliance with the applicable requirements of

the standards EN/IEC/ABNT NBR IEC 60079-0, -7, -11, -15 and -31
• For use in mining (Mb), minimum degree of protection IP64 (acc. EN/IEC
60529) and adequate protection acc. EN/IEC/ABNT NBR IEC 60079-0 and
-1
• Depending on zoning and device category, correct installation and

compliance with requirements must be assessed and certified by a “Notified
Body” (ExNB) if necessary!
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Explosive atmosphere occurring simultaneously with assembly, installation or
repair work must be ruled out. Among other things, these include the following
activities
• Insertion and removal of components
• Connecting or disconnecting from fieldbus, antenna, D-Sub, ETHERNET or

USB connections, DVI ports, memory cards, configuration and
programming interfaces in general and service interface in particular:
• Operating DIP switches, coding switches or potentiometers
• Replacing fuses
Wiring (connecting or disconnecting) of non-intrinsically safe circuits is only

permitted in the following cases
• The circuit is disconnected from the power supply.
• The area is known to be non-hazardous.
Outside the device, suitable measures must be taken so that the rated voltage is
not exceeded by more than 40 % due to transient faults (e.g., when powering the
field supply).
Product components intended for intrinsically safe applications may only be

powered by 750-606 or 750-625/000-001 bus supply modules.
Only field devices whose power supply corresponds to overvoltage category I or

II may be connected to these components.
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11.2.2 Special Notes Regarding UL Hazardous Location

For UL Hazardous Location acc. to UL File E198726, the following additional
requirements apply:
• Use in Class I, Division 2, Group A, B, C, D or non-hazardous areas only
• ETHERNET connections are used exclusively for connecting to computer

networks (LANs) and may not be connected to telephone networks or
telecommunication cables
• WARNING – The radio receiver module 750-642 may only be used to

connect to external antenna 758-910!
• WARNING – Product components with fuses must not be fitted into circuits
subject to overloads!
These include, e.g., motor circuits.
• WARNING – When installing I/O module 750-538, “Control Drawing No.

750538” in the manual must be strictly observed!
Additional Information
Proof of certification is available on request.
Also take note of the information given on the operating and assembly
instructions.
The manual, containing these special conditions for safe use, must be readily
available to the user.
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100 Service WAGO I/O System 750
12 Service
12.1 Factory Setting (Default Values)
The following values in the registers and parameters are factory settings:
Table 56: Factory Settings – Default Values

Process image Standard
Interference frequency suppression 50 Hz
Filter mode fast
1-channel mode Off
Signal voltage Ud ±15mV
(Bridge voltage)
Signal voltage Uref 5 V (internal)
(Reference voltage)
Smoothing deactivated
Number format Twos Complement
Input diagnosis activated
Diagnosis: Overflow activated
Diagnosis: Underflow activated
Diagnosis: Measuring range overflow activated
Diagnosis: Measuring range underflow activated
Diagnosis: activated
Upper user limit value exceeded
Diagnosis: activated
Lower user limit value undershot
Upper user limit 32767
Lower user limit −32768
User scaling deactivated
User scaling – Offset 0
User scaling – Gain 16384
Briefly deviating measured values when resetting!

When resetting to the factory settings, the I/O module indicates
deviating/distorted measured values for a few seconds.
Wait 30 seconds before continuing to operate the I/O module!
12.2 Firmware Update/Downgrade

You can update firmware on the Series 750 I/O Modules with the software
“WAGO I/O-Update 750.” The I/O modules can be updated via the service
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WAGO I/O System 750 Service 101
interface or, for ETHERNET-based fieldbuses, via the fieldbus connection on the
fieldbus coupler/controller.
Observe the following information:
Do Not Switch Off the I/O Module!

Interrupting the update process can damage the I/O module.
Do not remove the I/O module during the update process. Do not interrupt the
power supply!
• Ensure that communication with the fieldbus coupler/controller is not

interrupted during the update process.
• Any PLC application running on the controller must be stopped before the
update process.
• Before an update via the service interface, disconnect the fieldbus cable
from the fieldbus coupler/controller.
• Do not close the software during the update.
• Only run the software from a local hard disk.
Additional Information from WAGO Support!

Additional information about the software “WAGO I/O-Update 750” is available
through WAGO Support.
Firmware Downgrade
Contact WAGO Support to discuss whether a firmware downgrade is possible in
your situation.
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102 Service WAGO I/O System 750
12.3 Recalibration
Calibrating the I/O module may provide the process value accuracy required by
the application.
It may be necessary to perform a recalibration in order to maintain the accuracy

despite aging of individual components of the line. The operator of the equipment
must determine the intervals at which such recalibration is to be performed.
The corresponding sections on the topic of calibration explain how the

recalibration is to be performed with the help of the various commissioning tools.
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WAGO I/O System 750 Strain Gauge Application Example 103
12.4 WAGO UII (Unique Item Identifier)

Each I/O module (750-1491) is provided with a unique WAGO UII (“Unique Item
Identifier”).
Application example:
The I/O module can be permanently assigned a calibration certificate via this UII.
13 Strain Gauge Application Example

In the test setup, a load cell is connected to the I/O module (e.g., Channel 1).
The load cell has a 5 V supply voltage (+UV1, −UV1) from the I/O module.
The reference voltage (Uref) is detected by the Uref input (+Uref1, −Uref1) and the
bridge voltage (Ud) by the Ud input (Ud1, −Ud1).
In this example, the reference voltage is measured by the “5 V (internal)” setting

and the strain gauge bridge voltage by the “±15 mV” setting.
Sample equation:
Technical data of the load cell used:
2 𝑚𝑚𝑚𝑚
e.g., 5 kg equals
𝑉𝑉
𝑈𝑈𝑈𝑈
� �
2 𝑚𝑚𝑚𝑚
The weight is calculated as follows: 𝑔𝑔 = 𝑈𝑈𝑈𝑈𝑈𝑈𝑈𝑈 ∗ 5 𝑘𝑘𝑘𝑘
� �
1 𝑉𝑉
𝐼𝐼1𝐷𝐷1𝐷𝐷0
By 𝑈𝑈𝑈𝑈 = ∗ 15 𝑚𝑚𝑚𝑚 (standardization to 25000, 15 mV ≙ 25000)
25000
and 𝑈𝑈𝑈𝑈𝑈𝑈𝑈𝑈 = ∗ 5 𝑉𝑉 (standardization to 25000, 5 V ≙ 25000)
25000
is 𝑔𝑔 = ∗ 7.5 𝑘𝑘𝑘𝑘
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104 List of Figures WAGO I/O System 750
List of Figures
Figure 1: View ....................................................................................................21
Figure 2: Data Contacts .....................................................................................22
Figure 3: Power Jumper Contacts ......................................................................23
Figure 4: Push-in CAGE CLAMP® Connectors ...................................................25
Figure 5: Display Elements.................................................................................26
Figure 6: Schematic Diagram .............................................................................27
Figure 7: Calculation Process – Process Value to Measured Value ...................37
Figure 8: Inserting I/O Module (Example) ...........................................................46
Figure 9: Snap the I/O Module into Place (Example) ..........................................46
Figure 10: Removing the I/O Module (Example) .................................................47
Figure 11: Connecting a Conductor to a Push-in CAGE CLAMP® ......................49
Figure 12: Connection Example – 6-Wire Operation (4 wires including bridge
supply) ......................................................................................................50
Figure 13: Connection Example – 4-Wire Operation with Internal Supply ...........51
Figure 14: Connection Example – 4-Wire Operation with External Supply..........51
Figure 15: Wiring Examples for Calibration of the Bridge Voltage Ud
(External Power Supply)............................................................................52
Figure 16: Wiring Examples for Calibration of the Reference Voltage
Uref (External Power Supply) .....................................................................52
Figure 17: Wiring Examples for Calibration of the Bridge Voltage Ud
(Internal Power Supply) .............................................................................53
Figure18: Wiring Examples for Calibration of the Reference Voltage Uref
(Internal Power Supply) .............................................................................53
Figure 19: WAGO-I/O-CHECK User Interface (Example) ...................................57
Figure 20: I/O Module Parameterization Dialog ..................................................58
Figure 21: “Common” Menu Item .......................................................................60
Figure 22: Menu Item “Input Udx” (Example “Ud1”) .............................................63
Figure 23: Menu Item “Input Urefx” (Example “Uref1”)...........................................63
Figure 24: “Scaling” Menu Item (Example “Input Ud1”) .......................................66
Figure 25: “Scaling” Menu Item (Example “Input Uref1”) ......................................67
Figure 26: “Calibration” Menu Item (Example “Input Ud1”) ..................................69
Figure 27: “Calibration” Menu Item (Example “Input Uref1”).................................69
Figure 28: “User Calibration” Dialog – Offset Correction.....................................71
Figure 29: “User Calibration” Dialog – Gain Correction.......................................71
Figure 30: Example “Device-Specific Parameters” Dialog with PROFIBUS DP ..74
Figure 31: Example “Specific Module/Channel Parameters” Dialog with
PROFINET IO ...........................................................................................75
Figure 32: Calibration of the Bridge Voltage Ud when Operating with an
External Power Supply (Example for Channel 1) .......................................80
Figure 33: Calibration of the Reference Voltage Uref when Operating with
an External Power Supply (Example for Channel 1) ..................................81
Figure 34: Calibration of the Bridge Voltage Ud when Operating with an
Internal Power Supply (Example for Channel 1) ........................................82
Figure 35: Calibration of the Reference Voltage Uref when Operating with
an Internal Power Supply (Example for Channel 1) ...................................83
Figure 36: Marking Example per ATEX and IECEx ............................................90
Figure 37: Text Detail – Marking Example per ATEX and IECEx ........................90
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WAGO I/O System 750 List of Figures 105
Figure 38: Marking Example of an Approved I/O Module Ex i per ATEX and
IECEx........................................................................................................92
Figure 39: Text Detail – Marking Example of an Approved I/O Module Ex i
per ATEX and IECEx ................................................................................92
Figure 40: Marking Example According to NEC..................................................94
Figure 41: Text Detail – Marking Example According to NEC 500 ......................94
Figure 42: Text Detail – Marking Example for Approved I/O Module Ex i
According to NEC 505...............................................................................95
According to NEC 506...............................................................................95
According to CEC 18 attachment J ...........................................................96
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106 List of Tables WAGO I/O System 750
List of Tables
Table 1: Number Notation ..................................................................................10
Table 2: Font Conventions .................................................................................10
Table 3: Compatibility List 750-1491 ..................................................................19
Table 4: Legend for Figure “View” ......................................................................21
Table 5: Legend for Figure “Power Jumper Contacts” ........................................23
Table 6: Legend for Figure “Push-in CAGE CLAMP® Connectors” .....................25
Table 7: Legend for Figure “Display Elements”...................................................26
Table 8: Technical Data .....................................................................................28
Table 9: Technical Data ‒ Field Wiring ...............................................................29
Table 10: Technical Data – Power Jumper Contacts ..........................................29
Table 11: Technical Data – Data Contacts .........................................................29
Table 12: Technical Data – Climatic Environmental Conditions ..........................29
Table 13: Process Image (“Standard”) ...............................................................33
Table 14: Process Image (“Extended”) ...............................................................33
Table 15: Process Image (“Standard”) in 1-Channel Mode .................................34
Table 16: Process Image (“Extended”) in 1-Channel Mode ................................34
Table 17: Control Byte........................................................................................34
Table 18: Status Byte .........................................................................................35
Table 19: Overview of Signal Voltages ...............................................................36
Table 20: SG Bridge Voltage Settings Ud (±15 mV) ............................................39
Table 23: SG Bridge Voltage Settings Ud (±120 mV) ..........................................40
Table 26: SG Reference Voltage Settings Uref (+5 V, internal)............................42
Table 27: SG Reference Voltage Settings Uref (±5 V, external) ...........................42
Table 28: SG Reference Voltage Settings Uref (±10 V, external) .........................43
Table 29: SG Reference Voltage Settings Uref (±15 V, external) .........................43
Table 30: Settings Using Tools...........................................................................55
Table 31: Buttons ...............................................................................................59
Table 32: Navigation via the Menu .....................................................................60
Table 33: “Common” Menu Item .........................................................................61
Table 34: “Menu Items “Input X” .........................................................................64
Table 35: “Scaling” Menu Item ...........................................................................67
Table 36: “Calibration” Menu Item ......................................................................70
Table 37: PROFIBUS DP Configuration .............................................................73
Table 38: PROFINET IO Configuration ..............................................................74
Table 39: Device-Specific Parameters” or “Specific Module/Channel
Parameters” ..............................................................................................76
Table 40: General Module/Channel Parameters................................................76
Table 41: Specific Module/Channel Parameters .................................................77
Table 42: Variable Legend – Scaling Measured Values .....................................78
Table 43: Priority Levels of Diagnostic Functions ...............................................84
Table 44: Behavior of the I/O Module in the Event of Overflow/Underflow ..........85
Table 45: Behavior of the I/O Module in the Event of Range Violation ................86
Table 46: Signal Evaluation for Each Input – “Function UdX” (LED 1 or 3) ..........87
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Tabelle 47: Signal Evaluation for Each Input – “Function UrefX” (LED 9 or 11)...87
Table 48: Signal Evaluation for Each Input – “Error UdX” (LED 2 or 4) ...............87
Table 49: Signal Evaluation for Each Input – “Error UrefX” (LED 10 or 12) ..........88
Table 50: Description of the Marking Example per ATEX and IECEx .................91
Table 51: Description of the Marking Example of an Approved I/O Module Ex i
per ATEX and IECEx ................................................................................93
Table 52: Description of Marking Example According to NEC 500 .....................94
Table 53: Description of Marking Example for Approved I/O Module Ex i
According to NEC 505...............................................................................95
According to NEC 506...............................................................................95
According to CEC 18 attachment J ...........................................................96
Table 56: Factory Settings – Default Values.....................................................100
Manual
Version 1.0.0
WAGO Kontakttechnik GmbH & Co. KG
Postfach 2880 • D - 32385 Minden
Hansastraße 27 • D - 32423 Minden
Phone: +49 571 887 – 0
Fax: +49 571 887 – 844169
E-Mail: info@wago.com
Internet: www.wago.com

WAGO I/O System 750: Manual

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WAGO I/O System 750: Manual

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Manual

WAGO I/O System 750

© 2020 WAGO Kontakttechnik GmbH & Co. KG

WAGO Kontakttechnik GmbH & Co. KG

Phone: +49 (0) 571/8 87 – 0

Phone: +49 (0) 571/8 87 – 4 45 55

WAGO is a registered trademark of WAGO Verwaltungsgesellschaft mbH.

1 Notes about this Documentation

Always retain this documentation!

1.1 Validity of this Documentation

Consider power layout of the WAGO I/O System 750!

Personal Injury Caused by Electric Current!

Damage to Property Caused by Electrostatic Discharge (ESD)!

1.4 Number Notation

1.5 Font Conventions

2.1 Legal Bases

2.1.1 Subject to Changes

2.1.2 Personnel Qualifications

2.1.3 Use of the 750 Series in Compliance with Underlying

The implementation of safety functions such as EMERGENCY STOP or safety

2.1.4 Technical Condition of Specified Devices

2.1.4.1.1 Electrical and Electronic Equipment

Electrical and electronic equipment may not be disposed of

• Clear any data stored on the electrical and electronic equipment.

• Remove any added battery or memory card in the electrical and

• Have the electrical and electronic equipment sent to your local

Improper disposal of electrical and electronic equipment can be harmful to the

Packaging contains materials that can be reused.

Environmentally friendly disposal of the packaging protects the environment and

• Observe national and local regulations for the disposal of packaging.

• Dispose of packaging of all types that allows a high level of recovery,

Improper disposal of packaging can be harmful to the environment and wastes

2.2 Safety Advice (Precautions)

Do not work on devices while energized!

Install device in only one suitable enclosure!

• Guarantee that the max. permissible degree of pollution is not exceeded.

Ensure disconnect and overcurrent protection!

Ensure a standard connection!

Power from SELV/PELV power supply only!

System supply only with appropriate fuse protection!

Field supply only with appropriate fuse protection!

Do not exceed maximum values via power contacts!

Ensure proper contact with the DIN-rail!

Replace defective or damaged devices!

Protect the components against materials having seeping and insulating

Clean only with permitted materials!

Do not use any contact spray!

Do not reverse the polarity of connection lines!

Avoid electrostatic discharge!

Correct grounding required!

Connection assignment is described in Section “Connections”; connection

Use resistor bridges only!

Table 4: Legend for Figure “View”

3.2.1 Data Contacts/Local Bus

Figure 2: Data Contacts

Do not place the I/O modules on the gold spring contacts!

Pay attention to potential equalization from the environment!

3.2.2 Power Jumper Contacts/Field Supply

Risk of injury due to sharp-edged blade contacts!

Figure 3: Power Jumper Contacts

Table 5: Legend for Figure “Power Jumper Contacts”

Do not exceed maximum values via power contacts!

Use supply modules for ground (earth)!

Internal error present (ADC error) bit 0 (measurement underrange), bit 1

• 1 digit per 0.0006 mV (SG – Ud ±15 mV)