COMPONENT CODE 6A

PARTS & SERVICE REF NO. AA10269B

(C) DATE March 8, 2011

NEWS Page 1 of 3
This Parts & Service News supercedes the previous issuance, AA10269A, dated January 25, 2011. Discard AA12069A.

SUBJECT: SELECTING CUSHIONED CLAMPS FOR USE

PURPOSE: To inform the field of the proper criteria when selecting cushioned clamps.
APPLICATION: Komatsu Electric Drive Dump Trucks:
445E: (AFE39): 31210-32572, A511001-A511037;
445E: (AFE41): 31202-31736;
510E: 31222-32259, 31682-32865;
630E: (AFE46): 31670-32866, A31435 & Up;
630E: (AFE42): 31678-32848, A31431 & Up;
685E: 31402 & Up;
730E: 32530-32845, A30079 & Up;
830E: 31320-32825, A30544 & Up;
830E-AC: A30001 - A30071, A30079 - A30108;
830E-1AC: A30072 - A30078, A30109 & Up;
860E-1KT: A30003 & Up
930E-1: 32604-32816, A30019, A30026-A30120;
930E-2: A30012, A30098, A30100, A30121-A30293, A30295-A30303;
930E-2SE: A30183;
930E-3: A30294, A30304-A30461;
930E-3SE: A30171-A30389;
930E-4: A30462 & Up;
930E-4SE: A30587 & Up;
960E-1: A30001, A30003 & Up;
960E-1K: A30002, A50003 & Up
FAILURE CODE: 6A02Z9
DESCRIPTION:

Refer to Table 1 for selecting the proper size of cushioned clamps to secure hydraulic hoses and loomed
electrical harnesses.
Though the part numbers are the same, the clamps were recently updated to a newer style, as shown in
Figure 1. The newer style clamps are more durable than the previous style clamps.

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FIGURE 1. CUSHIONED CLAMPS

1. Old Style Cushioned 2. New Style Cushioned
Clamp Clamp

TABLE 1. CUSHIONED CLAMP SELECTION GUIDE

Komatsu Part Clamp Clamp Bolt Hose/Harness

Number Inner Diameter Hole Diameter Outer Diameter

WB1301 6.4 mm (0.25 in.) 11.9 mm (0.47 in.) 6.0 - 7.5 mm (0.24 - 0.30 in.)

WB1302 7.9 mm (0.31 in.) 11.9 mm (0.47 in.) 7.5 - 9.0 mm (0.30 - 0.35 in.)

WB3098 9.5 mm (0.38 in.) 11.9 mm (0.47 in.) 9.0 - 10.5 mm (0.35 - 0.41 in.)

VN0137 11.1 mm (0.44 in.) 10.3 mm (0.41 in.) 10.5 - 12.0 mm (0.41 - 0.47 in.)

WB3097 12.7 mm (0.50 in.) 11.9 mm (0.47 in.) 12.0 - 13.5 mm (0.47 - 0.53 in.)

WB1304 14.3 mm (0.56 in.) 11.9 mm (0.47 in.) 13.5 - 15.0 mm (0.53 - 0.59 in.)

WB1300 15.9 mm (0.63 in.) 11.9 mm (0.47 in.) 15.5 - 17.0 mm (0.61 - 0.67 in.)

WB3922 17.5 mm (0.69 in.) 11.9 mm (0.47 in.) 17.0 - 18.5 mm (0.67 - 0.73 in.)

WB1303 19.1 mm (0.75 in.) 11.9 mm (0.47 in.) 18.5 - 20.0 mm (0.73 - 0.79 in.)

WB3855 20.6 mm (0.81 in.) 11.9 mm (0.47 in.) 20.0 - 21.5 mm (0.79 - 0.85 in.)

WB3092 22.2 mm (0.88 in.) 11.9 mm (0.47 in.) 21.5 - 23.0 mm (0.85 - 0.91 in.)

WB3093 25.4 mm (1.00 in.) 11.9 mm (0.47 in.) 25.0 - 26.5 mm (0.98 - 1.04 in.)

WB1308 27.0 mm (1.06 in.) 11.9 mm (0.47 in.) 26.5 - 28.0 mm (1.04 - 1.10 in.)

WB3856 28.6 mm (1.13 in.) 11.9 mm (0.47 in.) 28.0 - 29.5 mm (1.10 - 1.16 in.)

WB3857 30.2 mm (1.19 in.) 11.9 mm (0.47 in.) 29.5 - 31.0 mm (1.16 - 1.22 in.)

WB3096 31.8 mm (1.25 in.) 11.9 mm (0.47 in.) 31.0 - 32.5 mm (1.22 - 1.28 in.)

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TABLE 1. CUSHIONED CLAMP SELECTION GUIDE

Komatsu Part Clamp Clamp Bolt Hose/Harness

Number Inner Diameter Hole Diameter Outer Diameter

WB1305 38.1 mm (1.50 in.) 11.9 mm (0.47 in.) 37.5 - 39.0 mm (1.48 - 1.54 in.)

WB3094 44.5 mm (1.75 in.) 11.9 mm (0.47 in.) 44.0 - 45.5 mm (1.73 - 1.79 in.)

WB3858 46.0 mm (1.81 in.) 11.9 mm (0.47 in.) 45.5 - 47.0 mm (1.79 - 1.85 in.)

WB1306 50.8 mm (2.00 in.) 11.9 mm (0.47 in.) 50.5 - 52.0 mm (1.99 - 2.05 in.)

WB3859 52.4 mm (2.06 in.) 11.9 mm (0.47 in.) 52.0 - 53.5 mm (2.05 - 2.11 in.)

WB1307 55.6 mm (2.19 in.) 11.9 mm (0.47 in.) 55.0 - 56.5 mm (2.17 - 2.22 in.)

WB3095 57.2 mm (2.25 in.) 11.9 mm (0.47 in.) 56.5 - 58.0 mm (2.22 - 2.28 in.)

WB3100 61.9 mm (2.44 in.) 11.9 mm (0.47 in.) 61.5 - 63.0 mm (2.42 - 2.48 in.)

AA10269B