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Article history: Thermochromic coatings are promising in lowering air conditioning energy consumption of buildings. In
Received 19 November 2019 this paper, thermochromic coatings with five different colors are prepared and their optical properties are
Revised 30 January 2020
measured. A two-story office building model is established and simulation is conducted to evaluate the
Accepted 3 March 2020
energy performance of thermochromic coatings by using a three-step control method based on their dy-
Available online 5 March 2020
namic color-changing properties. A comparative analysis is carried out for thermochromic coatings, cool
Keywords: coating and common coating. It is observed that when the building is located in Shanghai, average daily
Thermochromic coatings surface temperature of thermochromic coatings is lower than the common coating during cooling period
Commercial buildings and higher than the cool coating during heating period. Annual energy consumption results indicate that
Cooling and heating loads thermochromic coatings can avoid the penalty of increasing heating load for cool coatings. In particu-
Energy saving lar, the annual energy consumption of the office building using thermochromic coatings can be reduced
by 4.28–5.02 kWh/m2 compared to the common coating, and 0.73–1.47 kWh/ m2 compared to the cool
coating. Simulation of other cities in different climate zones in China reveals that thermochromic coat-
ings have better energy saving effects especially for the areas with hot summers and cold winters, and
relatively uniform distribution of cooling and heating demands.
© 2020 Elsevier B.V. All rights reserved.
1. Introduction ized by high solar reflectance and emittance are applied to reduce
building cooling loads and prevent urban overheating [15]. Simu-
Nowadays, building energy consumption is increasing continu- lations of residential buildings in different climate conditions find
ously due to the wide application of HVAC systems. It is estimated that cool materials can contribute to 11%–27% reduction in peak
that about 40% of total energy consumption and 30% of CO2 emis- cooling demand [20]. Cool materials have also been considered as
sions all over the world are generated by buildings [22]. What’s a promising strategy to mitigate urban heat island [16]. As an im-
more, large amounts of air conditioning energy consumption have portant application of cool materials, cool roofs have received great
negatively affected the urban thermal environment and some phe- attention and a wide range of use [1,6,10], and it is found that by
nomenon such as urban heat island has arisen which can aggravate applying cool roofs in Andalusia, the potential annual energy con-
climate change [4]. sumption of residential buildings can be saved by 295,0 0 0 kWh
The heating and cooling loads of buildings are closely related to and CO2 emissions can be reduced by 136,0 0 0 metric tons per
their absorption and reflection of solar radiation, therefore building year [3].
envelope materials can greatly affect building energy consumption However, cool materials are not preferable during heating peri-
[2,17]. Many researches have been conducted to reduce building air ods. In the areas which have high heating demands, cool materi-
conditioning energy consumption by using new kinds of materi- als may actually increase energy consumption of buildings due to
als to regulate building absorption of solar radiation. For example, the reduction of solar heat gains [20]. An investigation in Nether-
in the areas with high cooling demand, cool materials character- lands found that by applying cool coatings on an industrial build-
ing, there is a 5% increase in heating energy consumption [12].
What’s more, as most of cool materials are white or light colored,
∗
Corresponding author.
E-mail address: xqzhai@sjtu.edu.cn (Z. Xiaoqiang).
https://doi.org/10.1016/j.enbuild.2020.109920
0378-7788/© 2020 Elsevier B.V. All rights reserved.
2 Z. Yuxuan, Z. Yunyun and Y. Jianrong et al. / Energy & Buildings 215 (2020) 109920
they may not satisfy the various aesthetical appeals for buildings 2. Preparation and properties of thermochromic coatings
in some cases.
To compensate for the heating penalty of using cool materi- 2.1. Samples preparation
als, thermochromic materials (TCM) have been investigated and are
considered to have great potential in reducing cooling and heating Firstly thermochromic coatings with five different colors (red,
energy consumption simultaneously if they are applied on build- yellow, blue, green and black) were developed by mixing TCM
ings [8]. Thermochromic coatings can change their absorption of powder with acrylic emulsion as well as other additives in order
solar radiation dynamically according to their temperature. When to meet basic requirements of coatings. The TCM powder were mi-
it is higher than the color transition temperature, they can ap- croencapsulated with an average particle size of 5 μm. The ad-
pear light tones and reflect more solar radiation, while lower than ditives mainly include ethylene glycol, film coalescing aid, level-
color transition temperature, they appear deep tones and absorb ing agent and defoaming agent, and the mass fraction for them
more solar radiation, therefore contribute to lowering both cooling is approximately 1%, 3%, 1%, 1%, respectively. The mass fraction
and heating loads of the buildings [18]. The basic thermochromic for emulsion is about 50%. After the emulsion and other additives
mechanism of TCM is based on the electron transfer reactions of were evenly stirred, TiO2 was added into the coatings to increase
leuco dye systems. At a specific temperature, the molecular struc- the reflectance in the colorless phase as well as enhance the me-
ture of the organic compounds changes due to electron transfer, chanical strength and adhesion of the coating film. Finally TCM
thereby achieving a color transition effect. The leuco dye mixtures was added into the mixture. The content of TCM and TiO2 is 5 wt%
usually contain an electron-donating compound such as cyclic es- and 10 wt% respectively, as solar reflectance of the thermochromic
ter, an electron-acceptor such as phenols, and a solvent like an es- coating samples have the most obvious variation between colored
ter or acid [7]. and colorless phase in this formula [23]. The color transition tem-
Several studies have been addressed on the preparation and perature of the samples is 31 ◦ C, which means the coatings are in
test of thermochromic coatings. Karlessi et al. developed dye based colored phase below 31 ◦ C and when the temperature is higher
thermochromic coatings in different colors and measured their than 31 ◦ C, their colors begin to fade. After the components have
optical properties. They found solar reflectance increased 4%–43% been evenly mixed, an applicator was used to apply the coatings
from colored to colorless states for different colors. Measurements on 6 cm × 6 cm aluminum plates to form a coating film thick
in Athens during the cooling periods demonstrated that ther- enough to cover the plate. After the coatings were fully spread,
mochromic samples could stay cooler than the common and cool they were dried for 48 h at room temperature. The thickness of
coatings of the same color [9]. Zhang et al. analyzed the effects the dry film is about 2 mm.
of rutile TiO2 particle size on the reflection spectrum of ther- The samples before and after color transition are shown in
mochromic coatings. It is found that larger TiO2 particle size leads Table 1. The colored phases are measured at room temperature
to higher reflectivity in near infrared bands while lower reflectivity and colorless phases are measured when the samples are heated
in ultraviolet and visible light bands, and the maximum change in until the colors fade completely. The color change is obvious for
solar reflectance can reach 0.22 [23]. the samples after the color transition process.
Several simulation works have been conducted to evaluate the
energy saving potential by applying thermochromic coatings to the 2.2. Solar reflectance of thermochromic coatings
building envelopes. Zheng et al. constructed a simple room model
and simulated the energy performance by using thermochromic The spectral reflectivity of thermochromic coatings was investi-
yellow coatings with the color transition temperature of 25 ◦ C in gated by UV/Vis/NIR spectrophotometer (Lambda 950 PerkinElmer,
some cities of China. The results show that for the cities with large wavelength accuracy: ±0.08 nm). The samples were placed in the
seasonal climate differences, thermochromic coatings perform bet- temperature and humidity chamber during the experiment and
ter in reducing building energy consumption [24]. Park et al. evalu- thermocouples were attached to their surfaces to measure the sur-
ated the cost-effectiveness of variable reflectivity coatings on office face temperature. The reflectivity of the samples in both colored
buildings in the US. They figured out that when variable reflectiv- and colorless phase were measured in the wavelength range of
ity coatings were applied to roofs and walls, the combined annual 250–2500 nm, and the results are shown in Figs. 1 and 2. In col-
heating and cooling energy costs could be saved by 11% compared ored phase, the characteristics of the visible spectrum for different
to static cool coatings for an office building in Chicago, IL. The samples correspond to their colors. While in colorless phase, the
energy saving performance is more obvious when the building is reflectivity of the samples all has an obvious increase in the visi-
poorly insulated [13]. ble range, indicating that their colors fade and reflective ability is
In this paper, thermochromic coating samples with the color improved.
of red, yellow, blue, green and black are prepared and simulation According to the spectral data, weight averaging method is used
analysis is performed to identify the potential energy saving per- to calculate the solar reflectance of the samples based on standard
formance for the samples. The simulation uses an office building proposed by ASTM (G159-98) [5], and Table 2 shows the results
located in Shanghai as an example and the annual cooling and for both colored and colorless phases. It can be seen that all the
heating loads of the building are analyzed. First thermochromic samples have solar reflectance variation and the maximum varia-
coatings are developed and their optical properties such as so- tion happens at the thermochromic green sample with the amount
lar reflectivity and dynamic color-changing process are measured. of 0.3. The change in solar reflectance is more than 0.2 for all the
Then a two-story office building model is established and simu- samples except the thermo-yellow sample, as the yellow sample
lation is carried out for thermochromic coatings using a three- has high reflectivity in colored phase.
step control method when they are applied to the building exte-
rior surfaces. Common coating and cool coating with static solar 2.3. Dynamic color-changing process of thermochromic coatings
reflectance are considered as references. Finally the results of the
simulation are discussed to evaluate the potential energy saving To analyze the dynamic color-changing characteristics of ther-
performance of thermochromic coatings for buildings that have air mochromic coatings, a colorimeter was used to measure the color
conditioning demands in Shanghai as well as other cities in differ- coordinates of the samples during the color-changing process. The
ent climate zones of China. measurement was based on the CIEL∗ A∗ B∗ color space, in which
Z. Yuxuan, Z. Yunyun and Y. Jianrong et al. / Energy & Buildings 215 (2020) 109920 3
Table 1
Thermochromic coating samples in colored and colorless phase.
Table 2
Solar reflectance of thermochromic coating samples.
Table 3
U-value of the envelop building construc-
tions.
Roof 1.43
Exterior floor 0.56
Exterior wall 1.00
and 10, and the maximum and average temperature of the samples
in the summer and winter days are shown in Table 6.
On the summer day, Fig. 9 shows that surface temperature of
the common coating in the daytime is much higher than the other
coatings. The cool coating sample has the lowest surface temper-
ature and the temperature of thermochromic coatings distributes
between the common and cool coatings. To be specific, in Table 6 it
can be seen that the maximum temperature can be decreased by
15.5–18.4 ◦ C for the thermochromic samples and 19.9 ◦ C for the
cool coating sample, compared to the common coating sample. The
average daily temperature can be reduced by 5.9–7.8 ◦ C for ther-
mochromic samples and 8.7 ◦ C for the cool sample.
Similarly, the west wall surface temperature profiles of the sam-
ples on the winter day are shown in Fig. 10. It is found that com-
mon coating and thermochromic coatings have higher temperature
than the cool coating due to the absorption of more solar radiation.
The maximum and average surface temperature has increased 3.4–
11.7 ◦ C and 1.3–4.6 ◦ C respectively for the thermochromic coatings,
and increased 14.7 ◦ C and 5.8 ◦ C respectively for the common coat-
ing, compared to the cool coating.
For the building envelopes in other directions, the average sur-
Fig. 6. Lighting and occupancy schedules of the office building.
face temperature of the samples in daytime are shown in Table 7.
On the summer day, the temperature of thermochromic samples
Table 4
Solar reflectance of different coating samples. has different degrees of reduction compared to the common coat-
ing, and the exterior roof has the most obvious temperature reduc-
Solar reflectance
tion, with the value of 10–12.2 ◦ C. Temperature reduction is 3.4–
Samples
Tsurface <31 ◦ C Tsurface >34 ◦ C 31 ◦ C< Tsurface <34 ◦ C 4.4 ◦ C, 5.4–6.3 ◦ C, 2.3–3.5 ◦ C for the south, east and north wall, re-
Thermo-red 0.55 0.77 0.66 spectively. Combined with the temperature data of the west wall,
Thermo-yellow 0.7 0.77 0.74 it can be found that west wall has highest temperature reduction,
Thermo-blue 0.44 0.72 0.58 indicating that west wall is most strongly exposed to solar radia-
Thermo-green 0.42 0.72 0.57 tion in summer except the exterior roof. While on the winter day,
Thermo-black 0.41 0.7 0.56
common 0.3 0.3 0.3
the temperature of thermochromic samples has different degrees
cool 0.8 0.8 0.8 of increase compared to the cool coating. The temperature increase
is 2.5–8.9 ◦ C, 1.2–4.4 ◦ C, 0.7–2.4 ◦ C and 2–7 ◦ C for the south wall,
east wall, north wall and exterior roof, respectively, and the south
wall has the most obvious temperature increase. Therefore, it can
34 ◦ C, the coatings are in the color-changing process and for sim-
be inferred that for the whole year, applying thermochromic coat-
plification, the solar reflectance is set to the average value of col-
ing on the west wall and south wall, as well as the roof is most
ored and colorless phases. Solar reflectance is the only variable for
favorable for energy saving in Shanghai.
different samples, and the values of all the samples in the sim-
ulation are summarized in Table 4. In the simulation, the coat-
4.2. Energy consumption analysis
ings are applied on both exterior walls and the roof. The thick-
ness and thermal properties of the coatings are shown in Table 5.
The cooling loads of the office building with different coating
To control the solar reflectance as the only variable, the thermo-
samples on the summer day are shown in Fig. 11. The common
physical parameters of the cool and common coatings are set to
coating has the highest while the cool coating has the lowest cool-
the same value as thermochromic coatings. The simulation is per-
ing load. It can be concluded that lower exterior surface temper-
formed when the building is located in Shanghai and the simula-
ature leads to lower energy consumption in the cooling period.
tion period is set for one year.
Therefore, thermochromic coatings and cool coatings have the po-
It is worth mentioning that although the reflection spectra are
tential to reduce energy consumption of the buildings in cooling
measured using aluminum as substrate, the model doesn’t include
periods.
aluminum component since it’s not common for office buildings.
The heating loads of the building for different samples are il-
However, it has little effects on the simulation results because an
lustrated in Fig. 12. As it shows, cool coating has the highest en-
extra case adding an aluminum layer to the building model has
ergy consumption on the winter day and samples with higher sur-
been carried out and it is found the deviation of energy consump-
face temperature have better energy saving performance. Combin-
tion results is only about 0.4%, so the solar reflectance data can
ing the energy consumption on both the summer day and winter
represent the real condition for opaque building surfaces.
day, thermochromic coatings have great potential in building en-
ergy saving.
4. Results and discussion To analyze the effect of thermochromic coatings on the energy
consumption of the office building for a whole year, an annual sim-
4.1. Exterior surface temperature analysis ulation was carried out. Based on the weather conditions in Shang-
hai, 1 June to 30 September is selected as cooling period and 15
A typical sunny summer day and a sunny winter day are se- November to 15 March is selected as heating period. Fig. 13 shows
lected to compare the surface temperature of the west wall of the the cooling and heating loads of the building with different coat-
building for different coating samples. The hourly temperature and ings per square meter during the cooling and heating period.
global solar radiation data for the days are shown in Figs. 7 and As can be seen from the figure, cooling load is relatively low for
8. The temperature profiles of all the samples are shown in Figs. 9 the thermochromic and cool coating samples due to high solar re-
6 Z. Yuxuan, Z. Yunyun and Y. Jianrong et al. / Energy & Buildings 215 (2020) 109920
Table 5
Thickness and thermal properties of the coatings.
Fig. 7. Hourly air temperature and global solar radiation for the summer day.
Table 6 For the thermochromic coatings, the annual cooling energy con-
Maximum and average temperature of the west wall for the samples
sumption is 6.16–10.33 kWh/m2 lower while the annual heating
in daytime (6:0 0–18:0 0).
energy consumption is 1.35–6.05 kWh/m2 higher than the com-
Tsurface (◦ C) mon coating. And compared to the cool coating, the annual cooling
Summer day Winter day energy consumption can be increased by 1.33–5.5 kWh/m2 while
Samples
the annual heating energy consumption can be decreased by 2.06–
maximum average maximum average
6.76 kWh/m2 for thermochromic coatings.
Thermo-red 40.3 33.2 20.4 9.8 Total energy consumption of the building with different coat-
Thermo-yellow 40.3 32.9 16.0 8.1
Thermo-blue 42.4 34.4 23.5 11.1
ings per square meter is shown in Fig. 14. It indicates that build-
Thermo-green 42.4 34.5 24.0 11.3 ing with thermochromic coating samples have the lowest annual
Thermo-black 43.2 34.8 24.3 11.4 energy consumption. Building energy consumption can be reduced
Common 58.7 40.7 27.3 12.6 by 4.28–5.02 kWh/m2 compared to the common coating, and 0.73–
Cool 38.8 32.0 12.6 6.8
1.47 kWh/m2 compared to the cool coating. For the thermochromic
coatings, the thermo-green sample has the lowest and the thermo-
yellow sample has the highest energy consumption, for the reason
flectance, and the heating load is relatively low for thermochromic that the change in solar reflectance between colored and colorless
and common coating samples because of low solar reflectance. phase for the thermo-green sample is largest while for the thermo-
Table 7
Average surface temperature of different samples in the daytime (6:0 0–18:0 0).
Tsurface (◦ C)
Fig. 8. Hourly air temperature and global solar radiation for the winter day.
Fig. 9. Surface temperature of the west wall for different samples on a typical summer day.
yellow sample is lowest. Generally, larger solar reflectance change ferent from Shanghai, by comparing the results from samples with
leads to better energy saving performance for thermochromic coat- the cool and common coating, the change in energy consumption
ings. caused by using different coatings can be isolated.
To evaluate the energy performance in other cities with differ- Fig. 15 shows the energy performance of thermochromic coat-
ent climates, four other typical cities located in different climate ings varies in cities of different climates. In the area with dis-
zones of China are selected and Table 8 provides the prevailing tinct seasons which have hot summers and cold winters (Bei-
weather conditions of these cities. The main climatic characteris- jing), thermochromic coatings have better performance compared
tics of these cities are summarized in Table 9. The building energy to the common and cool coating. Specifically, the total energy con-
consumption of these cities in cooling and heating periods is sim- sumption of thermochromic coatings is 4.11–5.87 kWh/m2 lower
ulated and the results are shown in Fig. 15. Although the insula- than the common coating, and 0.45–2.21 kWh/m2 lower than the
tion level and building materials used in these cities may be dif- cool coating. In the area where cooling demand is much higher
8 Z. Yuxuan, Z. Yunyun and Y. Jianrong et al. / Energy & Buildings 215 (2020) 109920
Fig. 10. Surface temperature of the west wall for different samples on a typical winter day.
Table 8
Weather conditions of typical cities of China in different climate zones.
Temperature(◦ C)
Fig. 13. Cooling and heating load per square meter of the building with different coatings.
Table 9
Climate type and main climatic characteristics of the cities.
Beijing Temperate monsoon climate Four distinct seasons; hot rainy summer and cold dry winter
Haikou Tropical marine climate Hot rainy summer and warm winter
Lhasa Highland temperate semi-arid monsoon climate Comfortable summer and cold dry winter
Urumqi Continental cold semi-arid climate Short hot summer and long cold winter
than heating demand (Haikou), cool coatings are more prefer- distribution of cooling load and heating load such as Beijing and
able than thermochromic and common coatings. While in the Shanghai.
area where heating demand dominates (Lhasa and Urumqi), ther- Currently the cost of thermochromic materials is relatively high
mochromic coatings also make no obvious difference. Therefore, because they are rarely used in the building filed yet [18]. How-
thermochromic coatings are not favorable for all climates. They ever, considering the price can be greatly reduced by the large
have better energy saving effects especially for the areas which scale production by construction industries as well as the great
have hot summers and cold winters, and with relatively uniform potential in decreasing building energy consumption, it is econom-
10 Z. Yuxuan, Z. Yunyun and Y. Jianrong et al. / Energy & Buildings 215 (2020) 109920
Fig. 14. Total energy consumption per square meter of the building with different coatings.
Fig. 15. Energy consumption in the cooling and heating periods of (a) Beijing; (b) Haikou; (c) Lhasa; (d) Urumqi.
Z. Yuxuan, Z. Yunyun and Y. Jianrong et al. / Energy & Buildings 215 (2020) 109920 11
Acknowledgement