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8, AUGUST 2009
In this paper, we apply an original numerical Schwarz–Christoffel (SC) transformation to analyze magnetic field originating from per-
manent magnets and the armature winding currents in a slotted air gap of an inset permanent-magnet synchronous motor. We obtained
the solution of the SC integral numerically using Matlab SC Toolbox. We used this field solution to calculate both cogging torque and
electromagnetic torque by integrating the Maxwell stress tensor inside the air gap. The case without inter-polar piece, which is equiva-
lent to a surface-mounted permanent-magnet motor, is also treated. The accuracy of the developed method is verified by comparing its
results with those obtained from the developed numerical finite-element models.
Index Terms—Finite-element method, inset permanent-magnet synchronous motor, magnetic field, Schwarz–Christoffel
transformation.
I. INTRODUCTION inverse mapping and the derivative of the SC map leads to the
field solution in the air gap of the motor. Thus, calculated ra-
HE technological developments in the manufacturing of dial and tangential components of the flux density allow for cal-
T permanent magnets with high energy product and power
semiconductors have led to an increasing interest in permanent-
culation of cogging and electromagnetic torque characteristics
by integrating the Maxwell stress tensor inside the air gap. The
magnet excited machines. Permanent-magnet synchronous mo- structure (one pole pitch) of the inset permanent-magnet syn-
tors (PMSMs) have been increasingly used in machine tools and chronous motor fed by trapezoidal currents in which arc-shaped
robotic applications which require motors with low inertia, high radially magnetized permanent magnets are inset into the rotor
torque to volume ratio, and high torque to stator current ratio [1], iron surface so that the outer surface of the rotor is cylindrical
[2]. These features have made brushless dc motors one of the is shown in Fig. 1(a). From the stator viewpoint the magnet ap-
best choices to replace conventional brushed type dc motors in pears as a large air gap in the direct axis while the inter-polar
robotic applications [3], [4]. The rare-earth permanent magnets iron presents a small air gap in the quadrature axis. This struc-
allow for different structures of synchronous motors [5], [6]. ture can be interesting when we research a good price to perfor-
Nevertheless, their relatively high cost implies the minimiza- mance ratio [6] and a maximum torque per Ampere.
tion of their size while preserving acceptable performances. The The numerical Schwarz–Christoffel analysis of magnetic
possible minimization degree depends on the rotor design type fields in electrical machines has already been used by O’Con-
and the inverter type. nell and Krein [8] for the analysis of magnetic field and force
An accurate magnetic field analysis of the motor, which in- in a variable reluctance machine. The method has also been
cludes iron saturation, can be performed using the finite-element used by Krop [9] for a linear permanent-magnet motor and
method (FEM). However, it is time consuming [7] and can be Gysen [10] for a tubular permanent-magnet actuator. In [11],
used only at the final stage to verify the proposed model. In this O’Connell and Krein confirm the efficiency of the method in
paper, an advanced method is proposed, which solves the mag- optimization of electric machine design.
netic field in a rotary motor with slots. The method defines mag- The numerical Schwarz–Christoffel method is an alternative
netic field strength as a function of a complex variable. In order method to the analytical one, which is limited to simple ge-
to determine the magnetic field and torque characteristics, first ometries like a single slot model [12]–[15]. The transformation
the permanent magnets and the armature winding currents in of a single slot can provide accurate field solutions in surface
stator slots are substituted with their equivalent currents. Next, mounted PM motors. However, it fails in the case of an inset
a sequence of two conformal maps (CMs) is applied: the first PM motor, because the presence of a slot in the rotor requires
one converts a rotating configuration of the motor into a linear an SC transformation of the air-gap region throughout the entire
one, whereas the second one opens the interior of a polygon pole pitch, which cannot be carried out analytically. The use of
containing rotor and stator slots into a rectangle. Using the field numerical SC transformation presented in this paper can yield
solutions of equivalent currents and evaluating numerically the an accurate field solution in such a structure.
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BOUGHRARA et al.: MAGNETIC FIELD ANALYSIS OF INSET AND SURFACE-MOUNTED PERMANENT-MAGNET SYNCHRONOUS MOTORS 3167
The SC mapping is given by the SC integral [16] A. Motor Model in Complex Planes
The original motor configuration is placed in the complex
coordinate system , with the origin in the motor center (Fig. 1).
(1) The first CM to be used is given by the complex function
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3168 IEEE TRANSACTIONS ON MAGNETICS, VOL. 45, NO. 8, AUGUST 2009
(7)
(9)
Fig. 4. Study model of inset permanent-magnet motor in the Z plane (x;y) (10)
with rotation of rotor by one half slot pitch.
(11)
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BOUGHRARA et al.: MAGNETIC FIELD ANALYSIS OF INSET AND SURFACE-MOUNTED PERMANENT-MAGNET SYNCHRONOUS MOTORS 3169
(12)
with
Fig. 5. Canonical rectangle in the W plane with rotation of rotor by one half
slot pitch.
(13)
Fig. 6. Study model of inset permanent-magnet motor in the Z plane (x;y) (14)
with rotor in the quadrature position.
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3170 IEEE TRANSACTIONS ON MAGNETICS, VOL. 45, NO. 8, AUGUST 2009
TABLE I
PARAMETERS OF THE INSET PERMANENT-MAGNET MOTOR
Fig. 8. Flux and potential lines for open slot model (direct position of rotor).
(16)
(17)
(18)
(19)
Fig. 9. Radial (B ) and tangential (B ) flux density due to magnets alone at
In our study, we assume that . r = R calculated using SC transformation and FEM.
C. Magnetic Field in the Plane field is known. This simple configuration is usually a conductor
with current placed above an infinite iron plane, but sometimes
Every conformal transformation should lead to a simple con- it is a conductor placed between two infinite iron planes, which
figuration in which an exact analytical formula for the magnetic is the case in our study.
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BOUGHRARA et al.: MAGNETIC FIELD ANALYSIS OF INSET AND SURFACE-MOUNTED PERMANENT-MAGNET SYNCHRONOUS MOTORS 3171
Fig. 10. Radial (B ) and tangential (B ) flux density due to slot currents Fig. 11. Total radial (B ) and tangential (B ) flux density on load
alone at r = R calculated using SC transformation and FEM. at r = R calculated using SC transformation and FEM.
In the configuration where conductors are placed in the air The complex potential due to slot currents is given by
gap of length between two infinite iron planes, the field orig-
inating from the magnet is given by [20]
(23)
(20)
The flux between two points and in the coordi-
The field of slot currents is given by nate system is given by
(24)
(25)
(21)
where is the stack length and is the number of pole pairs of
The complex potential due to magnets is the machine.
With it means that permeances and inductances are
invariant after a CM [20]. In that case, inductances (in direct
position of the rotor) and (in quadrature position of the rotor)
can be calculated easily for the inset PM motor as
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3172 IEEE TRANSACTIONS ON MAGNETICS, VOL. 45, NO. 8, AUGUST 2009
Fig. 12. Radial (B ) flux density due to slot currents alone at r = R calcu-
lated using SC transformation and FEM. The SC transformation is carried out Fig. 13. Flux and potential lines for the rotor shifted by one half slot pitch in
with three different distributions of slot currents. regards to direct position.
D. Magnetic Field in the Plane integrating the magnetic stress on the closed surface around the
A complex analysis theorem gives a connection between the body. The surface which encloses the rotor of inset PM motor is
fields in the and coordinate systems [12], [13], [20]. The in the shape of a cylinder placed entirely inside the air gap. The
field due to magnet currents is given as cogging torque equation in the integral form can then be written
as
(27)
(33)
The field due to slot currents is given as
(29) The radius inside the air gap at which the integration surface
is positioned is arbitrary, but for calculation purposes it can be
Then, the radial and tangential flux density due to magnets alone done in the middle of the air gap.
are
A. Modeling the Movement in Inset Permanent-Magnet Motor
With Polar-Piece
(30)
The cogging and electromagnetic torque are calculated at
The radial and tangential flux density due to slot currents are each position of the rotor in regard to the fixed position of
the stator. For simulation of movement, the positions of the
equivalent currents of the magnets and the coordinates of the
(31) polar piece in the and domains are modified for each
position of the rotor. The shape of the polygon in the plane
The total radial and tangential flux density due to magnet and is modified, but with the same number of vertices, as shown
slots currents (on load) are in Fig. 4 for rotation of rotor by one half slot pitch. These
coordinates are then mapped to the domain (Fig. 5) which
is different from the domain given in Fig. 3 where the rotor
(32) is aligned in the direct position. To implement the movement
correctly, care is to be taken when the position of the current
sheets of the magnet and the polar piece changes so that they
IV. DETERMINATION OF COGGING AND ELECTROMAGNETIC translate beyond the domain (one pole, e.g., north pole).
TORQUE BASED ON MAXWELL STRESS THEORY Each current sheet and polar piece coordinate leaving through
According to Maxwell’s theory, it is possible to calculate the one edge of the domain has to enter through the opposite edge
total force on a rigid body placed in the electromagnetic field by (south pole where magnet remanence changes the sign).
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BOUGHRARA et al.: MAGNETIC FIELD ANALYSIS OF INSET AND SURFACE-MOUNTED PERMANENT-MAGNET SYNCHRONOUS MOTORS 3173
Fig. 16. Radial flux density due to magnets (B ) and slot currents (B ) in the
Fig. 14. Radial flux density due to magnets (B ) and slot currents (B ) for
quadrature position of the rotor at r = R calculated using SC transformation.
different positions of the rotor at r = R calculated using SC transformation.
the plane change with the rotation due to the presence of the
polar piece in the rotor.
In the quadrature position of the rotor, as shown in Fig. 6, A. Inset Permanent-Magnet Motor With Polar-Piece
the polygon in the plane is modified with the same number
of vertices as in the direct position of the rotor (Fig. 2). The The objective of this section is to verify the accuracy of the
canonical domain in the quadrature position (Fig. 7) is modified model in predicting both the flux density waveform as well as
as well. This position corresponds to the case when two halves the torque characteristics. This is accomplished by comparing
of poles pitches (north and south) are present in the model with the results of the model with results obtained from the finite-el-
current sheets of two different magnets having the same negative ement model. The dimensions and parameters of the six-pole
sign. machine are given in Table I. The flux and potential lines are
In the case of the inset permanent-magnet machine, the shape shown in Fig. 8. The flux lines run horizontally while the poten-
of the polygon and the dimensions of the canonical domain in tial lines are vertical.
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3174 IEEE TRANSACTIONS ON MAGNETICS, VOL. 45, NO. 8, AUGUST 2009
( )
Fig. 19. B H curve of stator and rotor core laminations.
Fig. 22. Flux and potential lines for semi-closed slot model with notched teeth.
The field solution due to magnet and slot currents in the
middle of the air gap is shown in Figs. 9–11, where they
are compared to the finite-element solution obtained using difference between SC and FE results exists in the case of radial
first-order triangular elements. There is a very good agreement flux density due to slot currents alone, which is caused by the
between the SC results and the results of FE simulations. Since crowding effect in SC transformation. This difference can be
conformal mapping inherently assumes that iron is infinitely reduced (Fig. 12) if distribution of slot currents is considered
permeable, for better comparison of SC and numerical result not between and , but between and , where
the same assumption has been made in the FE simulation . If , which is the proposed current
as well. The mesh size has been adjusted to reduce errors in distribution in a slot (only one current) by [10], the peak mag-
the critical areas, namely the tooth tips. The most noticeable nitude of flux density due to slot currents is equal to the value
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BOUGHRARA et al.: MAGNETIC FIELD ANALYSIS OF INSET AND SURFACE-MOUNTED PERMANENT-MAGNET SYNCHRONOUS MOTORS 3175
( ) ( )
Fig. 27. Radial B and tangential B flux density due to magnets alone at
r = R calculated using SC transformation and FEM.
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3176 IEEE TRANSACTIONS ON MAGNETICS, VOL. 45, NO. 8, AUGUST 2009
Fig. 28. Radial (B ) and tangential (B ) flux density due to slot currents at Fig. 29. Total radial (B ) and tangential (B
r = R calculated using SC transformation and FEM. at r = R calculated using SC transformation and FEM.
) flux density on load
The results indicate that saturation in the motor does not sig-
nificantly affect the torque solutions, which is in favor of the SC
solution, since the assumption that the iron is infinitely perme-
able is essential for its implementation. However, in the case of
a buried PM motor where magnets are magnetized tangentially
and generate flux concentration in the rotor, the effect of satu-
ration cannot be neglected. That is the case where the SC trans-
formation cannot provide an accurate field solution. Therefore,
our solution is limited only to inset and surface PM motors with
radial magnetization.
It is apparent from comparison of the SC results with those
from the FE simulation that the SC solution is able to predict
correctly both radial and tangential components of flux density,
cogging torque, and electromagnetic torque in terms of both
magnitude and waveform. Therefore, one can use the SC model Fig. 30. Cogging torque at r = R calculated using SC transformation and
to analyze the effect of slot shape on cogging torque, as shown FEM.
in Figs. 20 and 21. The effect of teeth notches on the cogging
torque is also given in Figs. 22 and 23.
Fig. 26 shows flux and potential lines. The field solutions
B. Inset Permanent-Magnet Motor Without Polar-Piece due to magnet and slot currents in the middle of the air gap are
shown in Figs. 27–29, where they are compared to the finite-el-
In this section, the SC and FEM study is given for the inset ement solution obtained using first-order triangular elements.
permanent-magnet motor without polar-piece . After There is a very good agreement between the SC results and the
applying the logarithmic conformal mapping, the stator and results of FE simulations. The cogging torque and electromag-
rotor surfaces become as shown in Fig. 24. The polygon in the netic torque are evaluated at consecutive rotor positions using
plane has 28 vertices and the canonical rectangle in the Maxwell stress tensor method. The SC and FEM solutions are
domain is given in Fig. 25. compared in Figs. 30 and 31.
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BOUGHRARA et al.: MAGNETIC FIELD ANALYSIS OF INSET AND SURFACE-MOUNTED PERMANENT-MAGNET SYNCHRONOUS MOTORS 3177
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