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SPECIFICATION FOR FORGINGS, CARBON STEEL,

FOR PIPING COMPONENTS WITH INHERENT


NOTCH TOUGHNESS

SA-727 /SA-727M

(Identical with ASTM Specification A 727 /A 727M-96.)

1. Scope Within the text, the SI units are shown in brackets. The
values stated in each system are not exact equivalents;
1.1 This specification covers forged carbon steel
therefore, each system must be used independently of
piping components intended primarily for service in
the other. Combining values from the two systems may
pressure piping systems from −20 to +650°F [−30 to
result in nonconformance with the specification.
+345°C] where inherent notch toughness is desired, but
where notch toughness testing is not required. Included
are forged or ring-rolled flanges, forged fittings, and
valves made to specified dimensions, or to dimensional 2. Referenced Documents
standards such as the ANSI and API specifications
2.1 ASTM Standards:
referenced in Section 2.
A 275 /A 275M Test Method for Magnetic Particle Exam-
1.2 This specification is limited to forgings with ination of Steel Forgings
maximum finished section thicknesses no larger than A 350 /A 350M Specification for Forgings, Carbon and
2 in. [51 mm]. Low-Alloy Steel, Requiring Notch Toughness Testing
for Piping Components
1.3 It shall be the responsibility of the purchaser to
A 370 Test Methods and Definitions for Mechanical Test-
determine whether material meeting the requirements
ing of Steel Products
of this specification is satisfactory for the service appli-
A 751 Test Methods, Practices and Terminology for
cation.
Chemical Analysis of Steel Products
1.4 Supplementary requirements are provided for use A 788 Specification for Steel Forgings General Require-
when additional testing or inspection is desired. These ments
shall apply only when specified by the purchaser in E 59 Practice for Sampling Steel and Iron for Determina-
the order. tion of Chemical Composition
E 165 Practice for Liquid Penetrant Inspection Method
NOTE 1—There are no provisions for impact testing in this specifica-
tion. When impact testing is required, refer to Specification
E 381 Method of Macroetch Testing, Inspection, and
A 350 /A 350M. Rating Steel Products, Comprising Bars, Billets,
Blooms, and Forgings
1.5 This specification is expressed in both inch-
pound units and in SI units. However, unless the order 2.2 MSS Standard:
specifies the applicable “M” specification designation SP 25 Standard Marking System for Valves, Fittings,
(SI units), the material shall be furnished to inch- Flanges, and Unions
pound units.
2.3 ASME Boiler and Pressure Vessel Codes:
1.6 The values stated in either inch-pound units or Section IX, Welding Qualifications
SI units are to be regarded separately as standard. Section II, Material Specifications, Part C

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SFA 5.5 Low-Alloy Steel Covered Arc-Welding Elec- 5. Heat Treatment


trodes
5.1 Following plastic working, the forging manufac-
2.4 ANSI Standards: turer shall heat treat the forgings by normalizing, or
B 16.5 Steel Pipe Flanges and Flanged Fittings normalizing and tempering, or quenching and tempering.
B 16.10 Face-to-Face and End-to-End Dimensions of Fer-
5.1.1 Normalizing—The procedure for normalizing
rous Valves
shall consist of uniformly heating the forgings to a
B 16.11 Forged Steel Fittings, Socket-Welding and
temperature between 1550 and 1700°F [845 and 925°C],
Threaded
holding a sufficient time to attain uniform temperature
B 16.30 Unfired Pressure Vessel Flange Dimensions
throughout, and cooling in still air. The forging shall
2.5 API Standards: be at a temperature below 1000°F [540°C] before
600 Steel Gate Valves with Flanged or Butt-Welding heating for normalizing.
Ends 5.1.2 Quenching—The procedure for quenching
602 Compact Design Carbon Steel Gate Valves for Re- shall consist of uniformly heating the forging to a
finery Use temperature between 1550 and 1700°F [845 and 925°C],
605 Large Diameter Carbon Steel Flanges holding a sufficient time to attain uniform temperature
throughout, and quenching into a suitable liquid me-
dium. The forging shall be at a temperature below
3. Ordering Information 1000°F [540°C] before heating for quenching.
3.1 It is the purchaser’s responsibility to specify in 5.1.3 Tempering—The procedure for tempering
the purchase order all ordering information necessary shall consist of reheating the forging subsequent to
to purchase the needed material. Examples of such normalizing or quenching to a temperature of at least
information include but are not limited to the following: 1100°F [595°C], but not above the lower transformation
temperature, for 30 min /in. [30 min /25 mm] of maxi-
3.1.1 Quantity. mum section thickness, with minimum holding time at
3.1.2 Size and pressure class (including which tempering temperature not less than 30 min.
dimensional standard applies) or dimensions (Tolerances
and surface finishes should be included).
6. Chemical Composition
3.1.3 Specification number (the year should be
included). 6.1 The steel shall conform to the requirements as
to chemical composition prescribed in Table 1. Test
3.1.4 Supplementary requirements. Methods, Practices, and Terminology A 751 shall apply.
3.1.5 Additional requirements, (see 17.1 and 17.2). 6.2 Steels to which lead has been added shall not
be used.

4. Materials and Manufacture


7. Mechanical Requirements
4.1 The steel shall be made by one or more of
the following processes: open-hearth, basic-oxygen, or 7.1 Tension Tests:
electric-furnace, and shall be fully killed, fine-grain 7.1.1 Requirements—The material shall conform
practice. to requirements for tensile properties prescribed in
4.2 Forgings shall be manufactured from ingots, Table 2.
blooms, billets, slabs, or bars. These items shall be 7.1.1.1 The test specimen shall be obtained from
forged, rolled, or strandcast. a rough or finished production forging, or prolongation
4.3 A sufficient discard shall be made from the ingot thereof, or it may be obtained from separately forged
to secure freedom from injurious piping and undue test blanks from the same heat of steel as the production
segregation. forging. The test blank shall be reduced by forging in
a manner similar to that for the products represented,
4.4 The finished product shall be a forging as defined shall receive approximately the same hot working and
by the Terminology section of Specification A 788. reduction, be of the same nominal thickness, and receive

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the same heat treatment as the finished products repre- 9. Product Analysis
sented. The test material shall be treated in the same
9.1 A product analysis may be made by the purchaser
furnace at the same time as the forging it represents,
on samples taken in accordance with Practice E 59.
subject to the requirements of 7.1.2.1.
The results shall conform to Table 1.
7.1.2 Number of Tests—One tension test at room
temperature shall be made for each nominal wall thick-
ness ±1 / 4 in. [±6 mm] from each heat in each heat 10. Hydrostatic Test
treatment charge. 10.1 Forgings manufactured under this specification
shall be capable of passing a hydrostatic test compatible
7.1.2.1 If heat treatment is performed in either with the rating of the finished forging. Such tests shall
a continuous or a batch-type furnace controlled within be conducted by the forging manufacturer only when
±25°F [±14°C] of the required heat-treatment tempera- Supplementary Requirement S6 is specified.
ture, and equipped with recording pyrometers so that
complete records of heat treatment are available and
if the same heat treating cycles are used on the forgings 11. Retests
represented by the tension test, then one tension test
per nominal wall thickness ±1 / 4 in. [±6 mm] from each 11.1 If any test specimen shows flaws or defective
heat shall be required, instead of one tension test per machining, it may be discarded and another specimen
nominal wall thickness from each heat in each heat- substituted.
treatment charge.

7.1.3 Test Locations and Orientations—The test 12. Rework and Retreatment
specimen shall be removed from the midwall of the
12.1 If the results of mechanical tests do not conform
heaviest section of the forging or test blank.
to the requirements specified, the manufacturer may
7.1.3.1 The test specimen shall have its longitudi- reheat treat the forgings represented, and shall retest
nal axis located parallel to the direction of major to the applicable requirements.
working of the forging or test blank, except for flanges 12.2 Individually tested forgings meeting all require-
and rings the test specimen shall be in the tangential ments shall be acceptable.
direction.

7.1.4 Test Method—Testing shall be performed in 13. Workmanship, Finish, and Appearance
accordance with Test Methods and Definitions A 370
using the largest feasible of the round specimens. The 13.1 The forgings shall be free of injurious defects
gage length for measuring elongation shall be four as defined below and shall have a workmanlike finish.
times the diameter of the test section. At the discretion of the inspector representing the
purchaser, finished forgings shall be subject to rejection
7.2 Hardness Test: if surface imperfections acceptable under 13.3 are not
scattered but appear over a large area in excess of
7.2.1 Requirements—If the production forgings are what is considered a workmanlike finish.
liquid-quenched and tempered, hardness of the forgings
shall not exceed 187 HB after heat treatment. The 13.2 Depth of Injurious Defects—Selected typical
purchaser may verify that the requirement has been surface imperfections shall be explored for depth. When
met by testing at any location on the forgings provided the depth encroaches on the minimum wall thickness
such testing does not render the forgings useless. of the finished forging, such imperfections shall be
considered injurious.
13.3 Machining or Grinding Imperfections Not Classi-
fied as Injurious—Surface imperfections not classified
8. Heat Analysis as injurious shall be treated as follows:
8.1 An analysis of each heat of steel shall be made 13.3.1 Forgings showing seams, laps, tears, or
from samples taken preferably during the pouring of slivers not deeper than 5% of the nominal wall thickness
the heat. The results shall conform to Table 1. or +1⁄16 in. [1.6 mm], whichever is less, need not

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have these imperfections removed. If the imperfections temperature previously used for tempering the base
require removal they shall be removed by machining metal of the same forging, or shall be reheat treated
or grinding. in accordance with Section 5.
13.3.2 Mechanical marks or abrasions and pits 14.7 Repair by welding shall not exceed 10% of the
shall be acceptable without grinding or machining pro- surface area of the forging, nor 331⁄3% of the wall
vided the depth does not exceed the limitations set thickness of the finished forging, or 3⁄8 in. [10 mm],
forth in 13.2 and if not deeper than 1/16 in. [1.6 mm]. whichever is less, without prior approval of the pur-
If such imperfections are deeper than 1⁄16 in. [1.6 mm], chaser.
but do not encroach on the minimum wall thickness
of the forging, they shall be removed by grinding to
sound metal.
13.3.3 When imperfections have been removed by 15. Inspection
grinding or machining, the outside dimension at the 15.1 The manufacturer shall afford the purchaser’s
point of grinding or machining may be reduced by the inspector all reasonable facilities necessary to satisfy
amount removed. Should it be impracticable to secure him that the material is being furnished in accordance
a direct measurement, the wall thickness at the point with the purchase order. Inspection by the purchaser
of grinding, or at an imperfection not required to be shall not interfere unnecessarily with the manufacturer’s
removed, shall be determined by deducting the amount operations. All tests and inspections shall be made at
removed by grinding, from the nominal finished wall the place of manufacture, unless otherwise agreed,
thickness of the forging, and the remainder shall be except for product analysis (see 9.1).
not less than the minimum specified or required wall
thickness.

16. Rejection and Rehearing


14. Repair by Welding
16.1 Each forging that develops injurious defects
14.1 Repair of defects by welding shall be permitted during shop working or application shall be rejected
at the discretion of the forging manufacturer. and the manufacturer notified.
14.2 Repair by welding shall be made using welding
procedures and welders qualified in accordance with 16.2 Samples representing material rejected by the
Section IX of the ASME Boiler and Pressure Vessel purchaser shall be preserved until disposition of the
Code. When forgings are heat treated after repair weld- claim has been agreed to by the manufacturer and the
ing, the qualification test plates shall be subjected to purchaser.
the same heat treatment. The mechanical properties of
the qualification test plates shall conform to Section 7.
14.3 Defects shall be completely removed by chipping 17. Certification
or grinding to sound metal as verified by magnetic
particle, or liquid penetrant examination prior to 17.1 For forgings made to specified dimensions, when
welding. agreed to by the purchaser, and for forgings made to
dimensional standards, application of identification
14.4 The weld metal shall be deposited using low- marks as required in Section 18 shall be the certification
alloy steel electrodes E7015-A1, E7016-A1, or E7018- that the forgings have been furnished in accordance
A1 complying with ASME SFA-5.5. with the requirements of this specification.
14.5 After repair welding, the area welded shall be
17.2 When test reports are required, they shall include
ground smooth to the original contour and shall be
certification that all requirements of this specification
completely free of defects as verified by magnetic
have been met. The reports shall show the results of
particle or liquid penetrant examination.
all required tests, the heat number or manufacturer’s
14.6 Forgings repair welded in the normalized, nor- heat identification, a description of the heat treatment
malized and tempered, or the quenched and tempered used, and shall be traceable to the forging represented.
conditions shall be stress-relieved after repair welding The specification designation included on test reports
at 1100°F [595°C] minimum, but not higher than the shall include year of issue and revision letter, if any.

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18. Product Marking 18.1.2 Forgings repaired by welding shall be


marked with the letter “W” following the specification
18.1 Identification marks consisting of the specifica-
designation.
tion designation, manufacturer’s name or symbol, (Note
3) the heat number or manufacturer’s heat identification, 18.2 When test reports are required, additional marks
size, and service rating, if applicable, shall be perma- shall be used as necessary to identify the part with
nently placed on each forging in a position that will the test report.
not affect the usefulness of the forging. When size 18.3 Bar Coding — In addition to the requirements
does not permit complete marking, identification marks in 18.1 and 18.2, bar coding is acceptable as a supple-
may be omitted in the sequence specified in SP 25, mentary identification method. The purchaser may spec-
except that the word “steel” shall not be substituted for ify in the order a specific bar coding system to be
the specification designation. The specification number used. The bar coding system, if applied at the discretion
marked on the forgings need not include specification of the supplier, should be consistent with one of the
year of issue and revision letter. published industry standards for bar coding. If used
on small parts, the bar code may be applied to the
NOTE 3—For purposes of identification marking, the manufacturer
is considered the organization that certifies the piping component box or a substantially applied tag.
was manufactured, sampled, and tested in accordance with this
specification and the results have been determined to meet the
requirements of this specification. 19. Keywords
19.1 carbon equivalent; pipe fittings, steel; piping
18.1.1 If the forgings have been quenched and applications; pressure containing parts; steel flanges;
tempered the letters “QT” shall be stamped on the steel forgings, carbon; steel valves; temperature service
forgings following the Specification designation. applications, low.

TABLE 1 TABLE 2
CHEMICAL REQUIREMENTS TENSILE REQUIREMENTS
Elements Composition, % Tensile strength, ksi [MPa] 60.0 to 85.0 [415 to 585]
Yield strength, min, ksi [MPa] A 36.0 [250]
Carbon
Elongation in 2 in. or 50 mm, min, % 22
Heat Analysis 0.25 max
Reduction of area, min, % 30
Product Analysis 0.28 max
A
Manganese Determined by either the 0.2% offset method or the 0.5% exten-
Heat Analysis 0.90 to 1.35 sion-under-load method.
Product Analysis 0.84 to 1.41
Phosphorus
Heat Analysis 0.035 max
Product Analysis 0.043 max
Sulfur
Heat Analysis 0.025 max
Product Analysis 0.033 max
Silicon
Heat Analysis 0.15 to 0.30
Product Analysis 0.13 to 0.32

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SUPPLEMENTARY REQUIREMENTS

One or more of the following supplementary requirements shall be applied only


when specified by the purchaser in the inquiry, contract, or order. Details of these
supplementary requirements shall be agreed upon in writing by the manufacturer
and purchaser. Supplementary requirements shall in no way negate any requirement
of the specification.

S1. Macroetch Test S4.2 Acceptance limits shall be agreed upon between
the manufacturer and the purchaser.
S1.1 A sample forging shall be sectioned and etched
to show flow lines and internal soundness. The tests
shall be conducted in accordance with Method E 381. S5. Liquid Penetrant Examination
S1.2 Acceptance limits shall be as agreed upon S5.1 Surfaces specified by the purchaser shall be
between the manufacturer and the purchaser. examined by a liquid-penetrant method in accordance
with Practice E 165.
S5.2 Acceptance limits shall be agreed upon between
S2. Product Analysis the manufacturer and the purchaser.
S2.1 A product analysis shall be made from one
randomly selected forging representing each size and S6. Hydrostatic Testing
shape of forging on the order. The results shall comply
with Table 1. S6.1 A hydrostatic test at a pressure agreed upon
between the manufacturer and the purchaser shall be
S2.2 If the analysis fails to comply, each forging applied by the manufacturer.
shall be checked or the lot rejected. All results shall
be reported to the purchaser.
S7. Repair Welding
S7.1 No repair welding shall be permitted without
S3. Additional Tension Tests prior approval of the purchaser.

S3.1 In addition to the requirements of Section 7,


the heat identification shall be marked on each forging S8. Carbon Equivalent
and one tension specimen shall be obtained from a S8.1 The maximum carbon equivalent, based on
representative forging or test blank. The procedure for heat analysis shall be 0.45 for forgings with a maximum
taking the test material shall be agreed upon between section thickness of 2 in. or less, and 0.46 for forgings
the manufacturer and purchaser. with a maximum section thickness of greater than 2 in.
S3.2 The results of the test shall comply with 7.1.1 S8.2 Determine the carbon equivalent (CE) as
and shall be reported to the purchaser. follows:

Mn Cr + Mo + V Ni + Cu
CE p C + + +
6 5 15
S4. Magnetic Particle Examination
S4.1 Surfaces specified by the purchaser shall be
examined by a magnetic particle method in accordance S8.3 A lower maximum carbon equivalent may be
with Test Method A 275 /A 275M. agreed upon between the supplier and the purchaser.

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