it ok RAGA Pa Ce AL ie ge FA, FT eR yA ARN BUT RRSRANA UH BE BA HY Q7030 QML. HUM dE, MIS ee & eiAT TLR. TUTE ANAT Pee sea. SRE (RE, MLA EER RE ER. ZEEE FSET BLE H9 Q7030 SRALZ A, HU SUAIAE MD, ASIP HL %, BVADAZ, WASAAMRR. Aish: RANT RRR Fa: www.geql.come Preface Dear user: - ‘Thanks for your confidence in the tower cranes manufactured by Sichuan QiangLi construction machinery CO., Itd (QUCM) With the updating and development of tower crane technology, constant advancement and technical innovation would be used in the products. No special notice would be given if anything regarding the technical data has changed. Detail instruction of Q7030 tower crane’s structure, erectiony.operation, maintenance and other useful information can be find in this service manual. Please read carefully this manual before operating Q7030 tower crane manufactured by QLCM. If anything not clear, please consult the Chinese edition or contact the factory. ‘Address: Guanlin Village Garden Town Xinjin County, Chengdu city, China. Website:www.geql.comSURAT PERJANJIAN SEWA ‘ALAT Nomor: 094 /SPSA/PLTA PEUSANGAN/JX/2019 Tanggal :03 Septenrber 2019 (0 Doha mengenai a Uh veuse tree st TAN / EART OVING ben hep Z artara HYUNDAI E&C & PT PP (PERSERO) TBK. J/V PROYEK PEUSANGAN 1&2 HYDROELECTRIC POWER PLANT TAKENGON ACEH PT PP PRESISI TBKmame fF 10) BAANZA, A EE. ENEWS EMAL. 2, MAREE D pe omen e Urea aad GUE REET ARMED, HE A PRL EH REL kB, BARE. Beasts 3 LN Fea 5) HEA SM RMR RRE MT. HALE: AWB FIT, WENN, BAMA GAR: HMIAZ) 20mis, 7 HARS, BUMS es BUT PELL aL, AAT TEAE, 75 BEA I Se Pe HE aR SMTHN. PAAREALTLSH, CRABS ZH, Rasen. 35 RAO 1) ERMA BA, 2) HLFBABR, FRAME, A El CUM), AABIE HUE ABE, BAR. OMHLAATEwSL, WW! PSE. HE: Puan RSE: PEPE LIP RAST, FLIP AB TREBLE, EL, Baba RHE, AUEOLALESR FRE, HEREDIA 3) RAB BMI, FHT ATH, 4) IMSL, WR 5) FAUUA Sen ae BL se SAL 4, LESAGE 1) HAMMER ATR. 2) PATEL, BAUM ABORR. 3) AAA HMB LARLES RS 4) REALE ABIHER 5) HEPORE. 6) MERE. 1) HEHRSRELT RATE. 8) HEALER. 9) SELLE 300 DS, MNRAS RATT, ately 4) noes, & FRERRAACLEARIMAR, RAGS, MMM RE E RE Se Pa ARSpecial safety instruction This instruction is only a supplement, but can’t replace the related safety regulations and some related local laws, regulations and rules etc. This manual can not write all content of related safety, so the user should take the responsibility to operate and work in the site according to the applicable safety operation rules. = Environment and weather conditions: 1. The tower crane’s working temperature: -20°C ~40°C 2, Working condition: Max, wind speed: 20m/s; Wind pressure: 250pa Not in working condition: Wind speed: 42m/s; Wind pressure: 1100pa 3. Work grade is grade A4. si The necessary of inspection, test and notice 1. Don’t replace tower crane spare parts at will so as to avoid damage or accident resulted from man-made fault, 2. Check the power and switches. 3. Make sure the pins and bolts in normal condition, 4. Check the hoisting, trolley and slewing brakes and make adjustment when necessary. 5. Check hoisting and trolley wire ropes. 6. Check the lubricating condition of hoisting reducing device and pivot. 7. Make sure the door of the electric cabin is locked. (The door should be locked after maintenance or repair) 8. Loading test (1.25 times overload when without work and 1.1 times over load when _ Working) is necessary after each erection or maintenance, The tower crane cannot be put into” work unless it passes the test. Please consult the related standard regulations for testing methods. as The inspection and notice in the process of tower crane working condition A. before every time working of tower crane: 1. Make sure the power cable is in normal condition. 2. Check whether the jib can make normal slewing. 3. Power on the switch box. 4. Take care of the brake circuit key or protection switch. 5. Check ballast accessory and its quality. 6. Power on the electric source. 7. Operate and check each mechanism without loading to make sure the mechanism, limit switches and brakes are in normal condition. 8. Anemometer must be equipped when H.U.H>S0m. Audible and visual alarm should slop workir when wind speed surpasses 20m’. 9. Make sure that the brakes are in normal function and the wire ropes are in good condition in the drum and the drum should have at Jeast 3~4 ring’s wire rope. The wire rope never be blocked when passi 10. Check if ther every pulley: are people or obstacles on the rail hefore operation. Make sble B. in the process of tower crane working 1. Forbid loading outside the working radius. 2, Forbid slant loading 3. Check the fire extinguisher, notice and alarm board ythen in the cabin 4 switches are rel Check the alarm and make alanning ods or other structure fastened to the ground. Special Attention: Stop working and inform those responsible people when there i signals before each operation. 5. Don't load any abnormal noise. Stop working when the wind speed reaches 20 m/s and the audile and visual alarm works. Work under direction and conduction when the loading area is beyond the visual area. Forbid any taking off of the safety device or any arbitrary adjustment. Forbid loading goods above people. Don’t operate the tower crane unless there is any operating signal. C. After working of tower crane: 1. Lift the hook to the top. 2. Make the trolley in the jib foot and start the weather vaning and braking device to make free jib slewing (weather vaning effect), Start this device manually when the power is off. Fasten the four rail clamps if itis a traveling tower crane. ‘Attention: weather vaning effect means the upper slewing part of the tower crane can make free slewing in accordance with the wind direction which helps reduce the winding facing area. The tower crane driver should make the tower crane in weather vaning effect when getting off work. 3. Power off the mains switch and get ready for rainproof work. 4, Press emergency stop button and cut off the power. 5, Fasten the rail by four rail clamps to fix the crane. D. period checking item 1. Check the vertical degree and horizontal degree. 2. Check the rail end condition and the earthing condition of the traveling type. 3, Make sure the brakes are in good function. 4, Make sure the electronics are in normal condition 5. Check counter weight. 6, Check ballast 7, Make sure the safety devices are reliable 8. Check the wearing condition of wire ropes 9, Check all the terminals in the tower crane electric cabin after every 300 hours’ working and screw them tight if there's any loosing. 10. Check especially after each erection if there is any loosing in the connection of fasteners. The high-intensity bolts must be tightened to the normal torque regulated in the manual 11. Give period lubricating to each lubricating part following the djrections in the service manual. 12. Keep the working platform, passage and cabin clean and tidy. Forbid place any easy bumt material diac‘Tower crane general warning marks 5. ALE BalPS ARS R Safety warning design Design meaning AL WARNING | BERNER, DOBA! (@; ROLLING Rolling, Keep cleat! Keep clear i ssa! Mind your Mind your head from the obstructive | head from angle! the obstructive angle AVCDK! Fire, No flame! No FlameELECTRIC SHOCK Operate Carefully ay Wy nes) ABER, RRL! Electric Shock, Operate Carefully! OHFAAURR GUA RARR AMNERBR ‘lease ead al operation deta before further use of te PERT A DE, dee hi, ose iy the are seit coc, ASH DET BLE PBB + ARATARTRRATFARH EA RMEAS. ¥euney || | Read the manual carefully before iuseeasaen: operation, Only authorized electrical oo ‘ engincer is allowed to open the © Open machine inside by authorized eectriciy engineering sono and eu inset an ait uci, peng ste Ie ADD INFUSE GREASE REGULARLY BE CAREFUL TO AVOID FALLING. Add infuse grease regularly! BK! Be careful tp avoid falling!oo oR CONTENTS Preface Contents —, SOURS ... Overview Of Tower Crane LEEBLSPTE ALL AEHE .. Outline and operating characteristics 2H A... Overall composition of tower crane =. GaHES .. Preparing the site 1b SEA ... ‘Space requirements for erection 2. i... Tracks 3A SHER Concrete foundation of fixing angles Earthing Sls < ..iigees 2-41 Base ballast