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DRAFT OMAE2015-41854
Efficiency and KT
torque Engine 0,5 0,4
torque
model model model
RPM RPM
KQ
0,3 0,2
Wake 0,1 0
variation data
-0,1 -0,2
Figure 1 Coupled model of engine and propeller 0,2 0,3 0,4 0,5 0,6 0,7 0,8
Advance Coefficient J
The detailed information of the engine can be found from Figure 2 Comparison of Openprop and open water
the project guide for the specific engine. Also the engine data of KVLCC2 propeller
performance in terms of fuel consumption, power, mass flow,
pressure and temperature are available from the manufacturer’s
website [11]. These performance data are used in order to verify and velocity distributions, boundary layer calculations are
the engine system model. performed where drag is calculated using momentum loss in the
boundary layer [13].
As we know, a propeller operating even in calm water
SIMULATION MODEL condition faces time varying inflow due to spatial variation of
Engine and propeller model have been coupled using an wake. Such cases should ideally be analyzed with unsteady
inertial shaft model in this study. Time varying wake and shaft calculations. Gaggero and Brizzolara [14] have shown that a
speed are the inputs to the propeller model, which computes quasi-steady approach also gives good results compared to fully
torque and thrust for the given conditions. Thrust is used to unsteady calculations. In their research, the quasi-steady
update the speed of the vessel based on its total resistance and approach was seen to correctly predict the change in thrust,
inertia while torque is given to the inertial shaft model where torque and efficiency between propeller and its modified version.
shaft speed is computed using torque inputs from both propeller Hence, we have used quasi-steady approach for our analysis.
and engine sides. The engine model receives the rpm from the Openprop analyzes propeller in a steady flow with only radial
shaft model and provides the corresponding torque produced. In wake variation, however, in reality there is angular as well as
this simulation, the engine model also provides fuel consumption radial variation of wake. Hence, performance of the propeller
data based on the operation profile of the engine. Therefore, total with four blades facing different radial wake distribution has
fuel consumption in different environmental conditions can be been assumed to be the average performance of four hypothetical
calculated. The overall model can be seen in Figure 1. Details of propellers, each facing the radial wake distribution faced by each
propeller and engine modelling blocks are given below. blade.
The simulation model is implemented in Matlab SimulinkTM Performance of Openprop with frictional drag obtained
for overall integration of the submodels. A variable step solver from Javafoil was validated by comparing open water
(ODE45) is used in order to capture transient dynamics of overall characteristics with the experimental data for the original
system. geometry of the propeller. Thrust, torque and efficiency in open
water condition obtained using this approach match well with the
experimental data as seen in Figure 2.
Propeller Model KVLCC2 propeller has been analyzed in the time varying
The open source program Openprop based on vortex lattice wake in presence of waves at different ship speeds. Therefore,
lifting line theory [12] has been used for analyzing the propeller. thrust and torque coefficients were obtained as a function of
Openprop requires blade section details, corresponding frictional advance coefficient (J) at different times in three different wave
drag coefficient, advance coefficient, and axial and tangential conditions. 2D surface fitting was used to create the polynomials
wake velocities at each radial location for the analysis. Blade of KT and KQ with J and time as independent variables. These
section details can be found in [7]. Javafoil has been used for the polynomials have been used in the propeller model for the
calculation of frictional drag at each radial section for the given computation of KT and KQ based on rpm, ship speed and the
Reynolds number. location of the ship with respect to the wave.
It uses a panel method to calculate velocity profile and Relative stern motion of the ship has been considered in
pressure distribution over the foil section. Using these pressure order to calculate thrust and torque lost due to the propeller
U CV Q W mi hi dt
assumed that the thermodynamic properties in control volumes
is homogeneous and that there is no accumulation of mass or i (5)
energy in the flow restriction.
In control volumes, mass, energy and constituents of the gas mb,CV mb,i dt
i
are accumulated and thereby the thermal state is determined.
Therefore, the input for the thermal control volumes are always VCV VCV dt
flows of mass, energy, volume change rate and/or constituents.
The physical components modeled under this category are pipes, In order to calculate the thermodynamic state, a semi-empirical
receivers/accumulators, and engine cylinder volumes. A control correlation between p, T and F and the thermodynamic
volume consists of two parts. The first one is a flow junction properties, proposed by Zacharias [20], is used.
where the net rates of change of mass ( mCV ), internal energy The flow restriction determines the flow of mass and energy
( U CV ) and mass flow of burned-fuel ( mb,CV ) in a control volume between the adjacent control volumes by governing physical law,
depending on the thermodynamic states of the control volumes.
are calculated by mass balance and the first law of
In many cases, mass flow is determined by the isentropic nozzle
thermodynamics. In the second part, the resulting rates of change
equation for compressible fluid [21]. Any valves, filter and heat
are integrated to give mass, internal energy and mass of burned
exchanger can be modeled similarly under this category.
fuel. These three variables together with the volume are states of
Turbocharger also falls into the same category since it also
the control volume.
determines the flow depending on the thermodynamic states of
the adjacent volumes. However, a mechanical model should be
also included in order to observe transient response of the
turbocharger. The model used in this paper requires a
BSFC (g/kWh)
process ( TC ). Having acquired the mass flow and the efficiency, ref,ref
ref,sim
the energy flow in and out can be calculated assuming the 170 design,ref
isentropic process. design,sim
specified,ref
u 1 specified,sim
165
u
Tis Tu
his his ( pd , Tis , Fu ) hu ( pu , Tu , Fu ) (6)
160
hcomp his / is 20 40 60 80 100 120
Power Load (%)
hturb hisis
0.12 ship travelling in calm water was used as a reference case. First
SF OCref
0.06
applying PID controller. Keeping speed constant and not
SFOC Deviation
% increase in power
6
% increase in RPM
3 5
4
2 λ/L = 0.6 λ/L = 0.6
3
λ/L = 1.1 λ/L = 1.1
1 2
λ/L = 1.6 1 λ/L = 1.6
0 0
3 4 5 3 4 5
Wave Amplitude (m) Wave Amplitude (m)
Figure 6 Percent increase in the engine RPM in Figure 7 Percent increase in the engine power in
presence of waves as compared to the calm water RPM presence of waves as compared to that in calm water
(without added resistance) (without added resistance)
% increase in fuel
8
3
6
2 λ/L = 0.6 λ/L = 0.6
4
λ/L = 1.1 λ/L = 1.1
1
λ/L = 1.6 2 λ/L = 1.6
0 0
3 4 5 3 4 5
Wave Amplitude (m) Wave Amplitude (m)
Figure 9 Percent increase in the SFOC in presence of Figure 10 Percent increase in the fuel consumption per
waves as compared to that in calm water mile in presence of waves as compared to that in calm
(without added resistance) water (without added resistance)
𝜆 ACKOWLEDGEMENT
consumption per mile. Since, in all the waveheights, = 1.6 has
𝐿 Authors would like to thank Professor Frederick Stern from
maximum increase in SFOC. This might be due to the presence
the University of Iowa for providing the wake data in waves used
of particular frequency in the torque fluctuation that is
as one of the inputs to our model.
detrimental to the engine. Sharper increase in SFOC in this case
This work is funded by the projects ‘Design to Verification
can be due to out of water and free surface effects.
of Control Systems for Safe and Energy Efficient Vessels with
Comparing Figure 9 and Figure 10, it can be observed that
Hybrid Power Plants’ (D2V, NFR: 210670/070), and ‘Low
the percentage loss of engine efficiency in waves is less than that
Energy and Emission Design of Ships’ (LEEDS, NFR
of total propulsion efficiency. This means, decrease in the
216432/O70) where the Research Council of Norway is the main
propulsion performance is caused due to reduced performance of
sponsor. This work is also supported by the Research Council of
both, the propeller and the engine; interaction between engine
Norway through the Centers of Excellence funding scheme,
and propeller plays and important role.
project number 223254 – AMOS.
CONCLUSION
REFERENCES
This work presents the effects of wake change, surge, out of
1. Nakamura, S. and S. Naito, Propulsive performance of a
water effect and engine dynamic response on ship propulsion in
container ship in waves. J. Kansai Soc. N. A. Japan,
presence of waves. Calculations of increase in power and
1975. No. 158.
decrease in fuel efficiency have been performed for one case
2. Guo, B.J., S. Steen, and G.B. Deng, Seakeeping
vessel. In most analyses, the increase of fuel consumption in
prediction of KVLCC2 in head waves with RANS.
waves is taken to be due only to added resistance. In this paper,
Applied Ocean Research, 2012. 35(0): p. 56-67.
it is shown that even when added resistance is neglected, the fuel
3. Kayano, J., et al., A Study on the Propulsion
consumption is increased by considerable amounts when the ship
Performance in the Actual Sea by means of Full-scale
travels in waves. Therefore, it is concluded that in addition to
Experiments. TransNav, the International Journal on
added resistance, wake change, surge, out-of-water effect and
Marine Navigation and Safety of Sea Transportation,
engine dynamic response should be taken into account in
2013. 7(4): p. 521-526.
calculations of power demand and fuel consumption in waves.
4. Kyrtatos, N.P., Engine operation in adverse conditions,
These methods can also help in prediction of fuel efficiency of
in The ACME Project.
the ship in different conditions thus helping weather routing.
5. ITTC, ITTC – Recommended Procedures and
Moreover, from this study it is clear that to calculate the
Guidelines, in Testing and Extrapolation Methods,
effect of waves on ship propulsion, it is important to simulate
Propulsion, Performance, Predicting Powering
coupled system of engine and propeller. Some of the effects can
Margins. 2008.
only be analyzed through a coupled system, since phase lag
6. Sadat-Hosseini, H., et al., CFD verification and
between fluctuations of different quantities plays a major role.
validation of added resistance and motions of KVLCC2
with fixed and free surge in short and long head waves.
Ocean Engineering, 2013. 59(0): p. 240-273.