REGIUS 210 Service Manual 1202IA01EN01 PDF

DIRECT DIGITIZER
REGIUS MODEL 210
Version 01
Service Manual
0197
EN
CE_R210ser_C1_4.fm i ページ２０１３年４月１７日　水曜日　午前１０時１分
Introduction
The Direct Digitizer REGIUS MODEL 210 ("the unit") is designed to read X-ray image cassettes.
This manual states the cautions and steps for the service engineers who will perform repair or maintenance
of this unit (or the system including this unit).
After reading through the manual, please keep it close so you can refer whenever needed.
Cautions
1. Unauthorized reproduction of any part of this manual is prohibited.
2. The contents of this manual are subject to change without notice.
3. Any discrepancies, errors or omissions noted should be communicated to the manufacturer.
4. Notwithstanding item 3. above, the manufacturer accepts no responsibility whatsoever for any loss or
decrease in profits arising from usage of the product.
Trademark
• Microsoft and Windows are trademarks of Microsoft Corporation USA in the U.S. and other countries.
• Windows 2000/XP is an abbreviation of Microsoft Windows 2000/XP Professional operating system.
• Company names and product names in this manual are trademarks or registered trademarks of their
respective owners.
Copyright © 2009 - 2013 Konica Minolta, Inc. All Rights Reserved.
i
CE_R210ser.book 1 ページ２０１１年８月２６日　金曜日　午後６時１８分
Table of Contents
Table of Contents
Chapter 1 Safety Warnings and Cautions
1.1 Alert Symbol Marks ..................................................................... 1-1
1.2 Signal Words ................................................................................ 1-2
1.3 Warning Labels ............................................................................ 1-3
1.3.1 Positions and Types of Warning Labels.................................... 1-3
1.4 Cautions Relating to Laws .......................................................... 1-6
1.5 Cautions for Handling the Unit ................................................... 1-8
1.5.1 Cautions Prior to Usage of the Unit ........................................... 1-8
1.5.2 Cautions Regarding Storage of the Product when Temporarily
out of Use ..................................................................................... 1-8
1.5.3 Other Cautions............................................................................. 1-8
1.6 Cautions for Repairs and Servicing ........................................... 1-9
1.6.1 Cautions Relating to Personal Safety........................................ 1-9
1.6.2 Cautions Relating to Power Supply Voltage ............................. 1-9
1.6.3 Cautions Relating to Damage to the Unit .................................. 1-9
1.6.4 Cautions Relating to Lithium Batteries ................................... 1-10
1.7 Cautions Relating to Disposal .................................................. 1-10
1.8 Other Cautions ........................................................................... 1-10
Chapter 2 Overview
2.1 Principal Specifications .............................................................. 2-1
2.1.1 Image Reading ............................................................................. 2-1
2.1.2 Control Unit .................................................................................. 2-2
2.1.3 Specifications .............................................................................. 2-3
2.2 Part Names ................................................................................... 2-4
2.2.1 External View of the Unit............................................................. 2-4
2.2.2 Main Parts inside the Unit........................................................... 2-5
2.2.3 Names of the Cassette Parts ...................................................... 2-6
2.3 Layout of the Control Components............................................ 2-8
2.3.1 Layout of the Power Supplies and Main Boards ...................... 2-8
2.3.2 Locations of the Motors and Fans ............................................. 2-9
2.3.3 Locations of the Sensors and Switches.................................. 2-10
2.4 Block Diagram ............................................................................ 2-11
2.5 Descriptions of the Operations ................................................ 2-12
2.5.1 Operation Flow........................................................................... 2-12
2.5.2 Normal Operation ...................................................................... 2-13
2.5.3 Initializing Sequence ................................................................. 2-15
2.5.4 Erase Operation ......................................................................... 2-15
2.6 Required Tools........................................................................... 2-16
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Chapter 3 Disassembly and Reassembly

3.1 Preparation for Disassembly ...................................................... 3-1
3.1.1 Precautions for Disassembly and Reassembly ........................ 3-1
3.2 External Covers............................................................................ 3-2
3.2.1 Removal of the Rear Cover......................................................... 3-2
3.2.2 Removal of the Left & Right Covers .......................................... 3-3
3.2.3 Removal of the Front Top Cover ................................................ 3-4
3.2.4 Removal of the Message Display Window (LCD) ..................... 3-5
3.2.5 Removal of the Front Cover........................................................ 3-6
3.3 Insertion/ejection Unit ................................................................. 3-7
3.3.1 Controlling Parts of the Insertion/ejection Unit ........................ 3-7
3.3.2 Removal of the Insertion/ejection Unit .................................... 3-10
3.3.3 Replacement of the Ejection Sensor ....................................... 3-12
3.3.4 Removal of the Ejection Shutter .............................................. 3-13
3.3.5 Replacement of the Rotary Damper......................................... 3-14
3.3.6 Replacement of the Back Plate Sensor ................................... 3-14
3.3.7 Replacement of the Bar Code Reader ..................................... 3-15
3.3.8 Replacement of the ELB (Cassette Ejection Lamp) ............... 3-16
3.3.9 Removal of the Insertion/ejection Front Cover....................... 3-17
3.3.10 Replacement of the Insertion Slot Sensor
(Emission Side/Receptor Side)................................................. 3-18
3.3.11 Replacement of the BLB (READY Lamp)................................. 3-19
3.3.12 Replacement of the Insertion Rollers ...................................... 3-19
3.3.13 Replacement of the Ejection Roller ......................................... 3-21
3.3.14 Replacement of the Insertion Shutter Sensor......................... 3-22
3.3.15 Replacement of the Insertion Motor (M1) ................................ 3-23
3.3.16 Replacement of the Shutter Motor (M2)................................... 3-24
3.3.17 Replacement of the Ejection Motor (M3) ................................. 3-25
3.4 Transport Unit ............................................................................ 3-26
3.4.1 Controlling Parts Comprising the Transport Unit .................. 3-26
3.4.2 Removal of the Receiver Assembly ......................................... 3-30
3.4.3 Replacement of the Justification Motor (PM2)........................ 3-31
3.4.4 Replacement of the Transport Rack Gears ............................. 3-33
3.4.5 Replacement of the Elevator Motor (PM1)............................... 3-35
3.4.6 Replacement of the Transport Motor (PM3) ............................ 3-36
3.4.7 Replacement of the Lock Release Motor (M4) ........................ 3-37
3.4.8 Replacement of the Receiver Sensor (S2)............................... 3-39
3.5 Sub-scanning Unit ..................................................................... 3-40
3.5.1 Controlling Parts of the Sub-scanning Unit ............................ 3-40
3.5.2 Replacement of the Cassette Magnetizing Plate .................... 3-41
3.5.3 Replacement of the Steel Belt Decelerating Unit.................... 3-43
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3.5.4 Replacement of the Peel Sensors 1/2 (S13/S14)..................... 3-46

3.5.5 Removal of the Sensor Assembly............................................ 3-47
3.5.6 Replacement of the Sub-scanning Motor (PM4) ..................... 3-49
3.6 Optical Unit................................................................................. 3-51
3.6.1 Replacement of the Photomultiplier ........................................ 3-51
3.6.2 Replacement of the Optical Unit .............................................. 3-52
3.6.3 Replacement of the Brush Assembly of the Optical Cleaning
Unit.............................................................................................. 3-53
3.6.4 Replacement of the Cleaning Unit Interlock ........................... 3-54
3.6.5 Replacement of the Erase Lamp Unit ...................................... 3-55
3.6.6 Replacement of the Thermostat (TH1)..................................... 3-56
3.6.7 Checking the H-sync Signal ..................................................... 3-57
3.7 Electrical Unit ............................................................................. 3-58
3.7.1 Replacement of the MCB4 (Mechanical Control Board) ........ 3-58
3.7.2 Replacement of the CF Card..................................................... 3-60
3.7.3 Replacement of the SCB3 (System Control Board)................ 3-61
3.7.4 Replacement of the ADB2 (A/D Board).................................... 3-63
3.7.5 Replacement of the PSB (±15 V Supply) ................................. 3-64
3.7.6 Replacement of the SUP1 (DC 5 V/24 V Supply)..................... 3-65
3.7.7 Replacement of the SUP3 (Halogen Power Supply)............... 3-66
3.7.8 Replacement of the TAP
(Power Supply Voltage Switching Board) ............................... 3-67
Chapter 4 Maintenance & Adjustment

4.1 Maintenance Items....................................................................... 4-1
4.1.1 Maintenance & Service Schedule............................................... 4-1
4.1.2 Lubrication to the Sub-scanning Unit LM Guide ...................... 4-2
4.1.3 Lubrication to the Transport Motor Gears ................................ 4-3
4.1.4 Lubrication to the Release Shaft Holder ................................... 4-4
4.1.5 Lubrication to the Transport Unit/Elevator Stand LM Guide ... 4-5
4.1.6 Cleaning the Power Supply Fan Filter ....................................... 4-6
4.1.7 Cleaning of the Cassette Magnetizing Plate ............................. 4-7
4.1.8 Cleaning the Ejection Rubber Roller ......................................... 4-7
4.2 Setup of the Dummy SCBZ Program ......................................... 4-8
4.2.1 Installing the Dummy SCBZ Program........................................ 4-8
4.2.2 Connection ................................................................................... 4-9
4.2.3 Starting Up the Unit ................................................................... 4-10
4.2.4 Starting Up the Dummy SCBZ Program .................................. 4-11
4.2.5 Cautions in Operation of the Dummy SCBZ Program............ 4-13
4.3 Checking the Initializing Sequence.......................................... 4-14
4.4 Checking the Reading Operation ............................................. 4-17
4.5 Checking the Stand-alone Operation ....................................... 4-25
4.6 Adjusting the Peel Detection Rollers ....................................... 4-26
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Table of Contents
4.6.1 Peel Detection Mechanism ....................................................... 4-26

4.6.2 Adjustment of the Standard Position ...................................... 4-28
4.6.3 Adjustment of the Sensor Detection Position ........................ 4-29
4.7 Adjusting the Pressing Amount ............................................... 4-30
4.8 Checking and Adjusting the Justification Allowance ............ 4-32
Chapter 5 Troubleshooting
5.1 Troubleshooting Electrical Control and Communications Issues 5-1
5.1.1 Network Problems ....................................................................... 5-1
5.1.2 Power ON/OFF Problems ............................................................ 5-2
5.1.3 Signal Processing Problems ...................................................... 5-4
5.2 Troubleshooting Mechanical Issues .......................................... 5-5
5.2.1 Notes on the Receiver Sensor Actuator .................................... 5-5
5.2.2 Problems when Separating/Coupling the Mammo Cassette ... 5-6
5.2.3 Remedies when Foreign Objects Fall into the Insertion Slot .. 5-7
5.3 Troubleshooting Image Quality Issues ...................................... 5-8
5.3.1 Troubleshooting Sequence ........................................................ 5-8
5.3.2 Case 1: The entire image is too dark or completely black
(with subject structure). .............................................................. 5-8
5.3.3 Case 2: The entire image is too bright or completely white
(with subject structure). .............................................................. 5-9
5.3.4 Case 3: Horizontal stripes in images ....................................... 5-10
5.3.5 Case 4: Horizontal stripes throughout the entire image........ 5-11
5.3.6 Case 5: Vertical stripes ............................................................. 5-12
5.3.7 Case 6: False outlines are visible in images........................... 5-13
5.3.8 Case 7: Jittering (jagging in vertical lines).............................. 5-14
5.3.9 Case 8: Image dimensions are incorrect (vertical direction)....5-14
5.3.10 Case 9: Image dimensions are incorrect (horizontal direction)... 5-14
5.3.11 Case 10: The top and bottom of the image are split apart..... 5-14
5.3.12 Case 11: The left and right sides of the image are split apart. ..5-14
5.3.13 Case 12: Inconsistencies have not been corrected. .............. 5-15
5.3.14 Case 13: The uniformity correction data is excessive
(300 steps or more from MAX to MIN)...................................... 5-15
5.3.15 Case 14: S-value variation ........................................................ 5-15
5.3.16 Case 15: Contrast problem (raw data) ..................................... 5-16
5.3.17 Case 16: Irregular L/R brightness ............................................ 5-16
5.3.18 Case 17: Dose abnormalities
(lack of correspondence between mAs and S values, etc.)... 5-16
5.3.19 Case 18: Image disparity........................................................... 5-16
5.3.20 Case 19: White blotches ........................................................... 5-16
5.3.21 Case 20: Black blotches............................................................ 5-16
5.3.22 Case 21: Monitor display errors (film is OK)........................... 5-17
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Table of Contents
5.3.23 Case 22: Image duplication ...................................................... 5-17

5.3.24 Case 23: Sensitivity correction is not within the specified
range. ......................................................................................... 5-17
5.3.25 Case 24: All images suffer from excessive contrast over the
whole image following processing. ......................................... 5-17
5.3.26 Case 25: All images suffer from low contrast over the whole
image following processing. ................................................... 5-17
5.3.27 Case 26: Blurred image............................................................. 5-18
5.4 Error Codes ................................................................................ 5-19
5.4.1 General Responses when Errors Occur.................................. 5-19
5.4.2 Mechanical Control Errors........................................................ 5-24
5.4.3 Signal Processing Errors.......................................................... 5-36
5.4.4 Network Errors........................................................................... 5-40
5.5 Warnings..................................................................................... 5-45
5.5.1 Mechanical Control Warnings .................................................. 5-45
5.5.2 Signal Processing Warnings .................................................... 5-46
Appendix
A.1 Dummy SCBZ Program Screens ................................................A-1
A.1.1 Main Window................................................................................A-1
A.1.2 "Information" Window.................................................................A-3
A.1.3 "Communication Port" Dialog Box ............................................A-4
A.1.4 "SCB Properties" Dialog Box .....................................................A-4
A.1.5 "EQUIPMENT TYPE" Dialog Box................................................A-5
A.1.6 "Enter password" Dialog Box.....................................................A-6
A.1.7 "Network error transmission" Dialog Box.................................A-6
A.1.8 "SCB error transmission" Dialog Box .......................................A-7
A.1.9 "Firmware Update Parameters" Dialog Box..............................A-7
A.1.10 "MaintenanceMode" Dialog Box ................................................A-8
A.1.11 Maintenance Window ..................................................................A-9
A.1.12 "Get Task Informations" Dialog Box........................................A-15
A.1.13 "Change data" Dialog Box ........................................................A-15
A.1.14 "Device properties" Dialog Box ...............................................A-16
A.2 DIP Switch Settings ...................................................................A-17
A.2.1 DIP Switches on the MCB4 (Mechanical Control Board) .......A-17
A.2.2 DIP Switches on the ADB2 (A/D Board)...................................A-19
A.3 Replacement Procedures of the CF Card ................................A-20
A.4 Overall Wiring Diagram ................................................................ A-22
A.5 Board Silk-screen Diagram .......................................................... A-23
A.5.1 MCB4 (Mechanical Control Board) ..............................................A-23
A.5.2 SCB3 (System Control Board).....................................................A-24
A.5.3 ADB2 (A/D board)........................................................................A-25
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Table of Contents
6
Chapter 1
Chap.1 Safety Warnings

and Cautions
This chapter describes the precautions and warn-
ings for safely using this unit.
1.1 Alert Symbol Marks
1.1 Alert Symbol Marks
Safely alert symbols alert the user to matters and/or operations that present a hazard to the user
and other people.
Read these messages and follow the instructions carefully.
Be sure to read all instructions and safety standards and thoroughly familiarize yourself with the
product before starting operation.
Descriptions of safety icons
• Symbols indicating that caution (including danger and warning) should be taken
General Fire Electrical High Static

Caution Caution Shock Temperature Electricity
Caution Caution Caution
• Symbols indicating prohibited acts
Prohibited Do not Do not Do not Do not Mobile

touch disassemble touch with expose to phone
a wet hand moisture prohibited
Do not connect Pushing

multiple wires Prohibited
• Symbols indicating compulsory or required acts
Ground Remove plug from outlet
• Other symbols
AC Voltage Main Power Supply Main Power Supply Operation

(Power Supply) OFF ON Switch
1-1
1.2 Signal Words
1.2 Signal Words
Signal words indicate the degree of potential hazards in the product.

There are three degrees of caution labels, and each is used depending on the level of risk and
damage caused by incorrect use and mishandling.
DANGER
Indicates acute hazards that will result in death or serious injuries if not avoided.
WARNING
Indicates dangers that may result in death or serious injuries if not avoided.
CAUTION
Indicates dangers that may result in medium-level wounds or minor injuries if not avoided. It is
also used to indicate anticipation of damages to property, or of losing, changing, or suspending
entered data.
Probability of damage
High Low
Death or severe injury
DANGER WARNING
Body injury (serious damage)
(or damage to property) Mid-level or minor injury WARNING or
CAUTION
(minor damage) CAUTION
Damage to property only CAUTION
1-2
1.3 Warning Labels
1.3 Warning Labels
Various warning labels are attached to the unit as shown below.

Understand the meaning of the warning labels, and handle with care on the parts with warning
cables during the installation or repair/maintenance is performed.
Do not peel off or smudge the affixed label to prevent accidents during the service. Affix
Caution new label if the label is peeled off or you cannot read the dirty label.
1.3.1 Positions and Types of Warning Labels
Exterior
(Inside of the
Optical Unit
Cleaning Cover)
Transport unit/ Front cover

cassette magnetizing plate
1-3
1.3 Warning Labels
Steel belt Optical unit
No. Contents/Warning Labels No. Contents/Warning Labels

1 Pushing prohibited 2 Warning for LCD fall
3 Warning for foreign object 4 Warning for laser (3 locations)

(Inside of optical unit cleaning cover)
1-4
1.3 Warning Labels
No. Contents/Warning Labels No. Contents/Warning Labels

5 Class 1 laser product 6 Warning for magnetizing plate
7 Warning for foreign object (Inside of unit) 8 High temperature caution (Erase)
9 Do not put other things on unit 10 Static electricity caution
11 Steel belt caution 12 Laser output
1-5
1.4 Cautions Relating to Laws
When using this unit, observe the cautions shown below to handle the unit properly.
Cautions relating to laser regulations
WARNING
• This unit uses a laser and high voltage. Never remove the exterior panels. Removing the
exterior panels can result in laser exposure or electric shock.
• For safety reasons, do not allow anyone other than service personnel with regular
training to remove the external cover or service the inside of the unit.
Laser unit specification of the unit:

Item Specification
Class IIIb
Medium Semiconductor laser
Wavelength 660 nm
Maximum output 80 mW (CW)
Notation according to the pharmaceutical law

Following are text from "Caution regarding usage (safety and prevent danger) of the medical
electric equipment", required to attach by Notification Number 495 of Pharmaceutical Affairs
Bureau, Ministry of Health and Welfare (June 1, 1972). Read this caution closely and operate
properly.
CAUTION
1. The unit should only be operated by skilled operator.

2. Note following items when installing the unit.
(1) Install in a location where no water spills.
(2) Install in a location where air pressure, temperature, humidity, ventilation, sun light, dust,
salt, sulfur, etc., does not affect the unit.
(3) Note the stability such as inclination, vibration, shock (including transport), etc.
(4) Do not install where the chemical is stored or where the gas is generated.
(5) Note the frequency and allowable current (or power consumption) of the power supply.
(6) Confirm the status (abandoned status, polarity, etc.) of the battery power supply.
(7) Connect to the ground correctly.
3. Note following items before operating the unit.
(1) Confirm that the unit works properly by checking the contact of the switches, polarity dial
setting, meters, etc.
(2) Confirm that the ground is connected safely.
(3) Confirm that all the cords are connected properly and safely.
(4) Be careful that simultaneous use of the unit might lead to wrong diagnostic or cause
danger.
(5) Confirm the battery power supply.
1-6
4. Note following items while operating the unit.

(1) Be cautious that you do not go over the necessary time or amount needed for diagnostic
or treatment.
(2) Always monitor that there is no problem with the unit and patient.
(3) Perform appropriate measure, such as stopping the unit safely to patient, when a
problem is found with the unit or patient.
(4) Be cautious that patient should not touch the equipment carelessly.
5. Note following items after operating the unit.
(1) Turn the power off by prescribed procedure after returning the operation switches and
dials to the positions before usage.
(2) Do not unplug the cables by pulling on cable part or apply unnecessary force.
(3) Note following items for a storage location.
• Store in a location where no water spills.
• Store in a location where air pressure, temperature, humidity, ventilation, sun light, dust, salt,
sulfur, etc., does not affect the unit.
• Note the stability such as inclination, vibration, shock (including transport), etc.
• Do not store where the chemical is stored or where the gas is generated.
(4) Organize the accessories, cables, electrodes, etc., after cleaning.
(5) Clean the unit so there is no interference on next use.
6. Do not tamper the unit when it is malfunctioning, and let the professional perform the repair.
7. Do not use the supplied power cable for other electric equipment.
8. Do not modify the unit.
9. Routine maintenance
(1) Make sure to perform routine maintenance on the unit and parts.
(2) The unit must be checked if it works normal and safely when operation is resumed after
it has not been used for an extended period.
10.Operate the unit properly in accordance with the operation manual.
1-7
1.5 Cautions for Handling the Unit
1.5 Cautions for Handling the Unit
Prior to starting the installation or performing repairs, thoroughly read the following items and
familiarize yourself with the general precautions when handling the unit.
1.5.1 Cautions Prior to Usage of the Unit
CAUTION
• Cautions detailed in the operation manual accompanying the product must be carefully
read and thoroughly understood.
• The power cable should be checked for damage.
• Check to ensure that the earth terminals are properly connected.
• Check that all cables are properly and firmly connected.
• Check to ensure that the unit is operating normally and safely.
• The unit is furnished with the air intake and vents to prevent any rise in the internal
temperature of the unit. Ensure that these vents are not blocked.
1.5.2 Cautions Regarding Storage of the Product when Temporarily out of Use
CAUTION
• Power supply breakers should be switched off following prescribed procedures.
• When disconnecting cables, be sure to hold the cables properly.
• Accessories and cables should be cleaned and organized in a storage location.
• To prevent problems the next time the product is used, make sure to clean the storage
location.
1.5.3 Other Cautions
WARNING
• If the unit produces any unusual noise, odor or smoke, immediately turn off the power
and remove the power cable from the outlet. Do not restore the power before the source
of the problem has been removed.
CAUTION
• Do not connect a telephone cable or any cable other than an Ethernet cable to the
Ethernet port.
1-8
1.6 Cautions for Repairs and Servicing
1.6 Cautions for Repairs and Servicing
When installing this unit or performing repairs, be sure to follow the cautions below. Operate the
unit properly and safely while observing the cautions listed on the warning labels attached to the
unit.
1.6.1 Cautions Relating to Personal Safety
DANGER
• The unit incorporates a laser generator (class IIIb). Direct exposure of the body or the
eyes to the laser will result in serious injury. Special purpose protective goggles must be
worn while carrying out repairs or servicing.
WARNING
• To minimize risk, only properly trained service personnel are allowed to remove covers or
handle internal components, etc.
• When in the proximity of moving parts such as motors, care must be exercised to ensure
that parts of the body or clothing do become tangled in the mechanism.
• Before servicing the boards, connectors, cables, or other electronic parts inside the unit,
be sure to turn off the power of the REGIUS console and the unit. Performing service
while the power is on can result in a major accident, so do not perform this action under
any circumstances.
• This unit has high temperature parts and high voltage parts. Be careful not to perform an
action incorrectly, as this can result in burns or electric shock.
1.6.2 Cautions Relating to Power Supply Voltage
The voltage supplied to the unit is AC 100V. To avoid electric shock, observe the following
cautions.
WARNING
• Check that the earth terminals on the unit are properly connected.
• Ensure that all cables are properly connected and check for damage.
• Before carrying out work which may involve touching power supply lines, the power
supply must be switched off.
• In cases where the power supply must be left on to carry out, for example, voltage
measurement, every caution must be taken to avoid contact with power supply lines.
1.6.3 Cautions Relating to Damage to the Unit
CAUTION
• The electronic circuits in this unit may be damaged by static electricity. When performing
repairs, be careful when handling the main body and removed electronic parts.
• An earth strap should always be worn when handling the circuit board.
• Never loosen the screws painted in white. Loosening these screws may disable the
restoration of the normal status in the field.
1-9
1.7 Cautions Relating to Disposal
1.6.4 Cautions Relating to Lithium Batteries
The board inside the unit uses a lithium battery.
CAUTION
• Unless given specific instructions, the lithium battery should not be removed.
• In cases where the lithium battery must be removed, care must be exercised to avoid
exposure to fire or water. Such exposure may cause the battery to explode.
1.7 Cautions Relating to Disposal
CAUTION
• When disposing of the following items, be sure to have them disposed of by a licensed
industrial waste disposal firm in accordance with the local ordinances and regulations.
1) This unit and its parts
2) Packaging materials of this unit
3) Options of this unit and packaging materials
4) REGIUS cassettes and exposure-dedicated cassettes
5) Used photosensitive materials (dry film, etc.)
6) Special instructions: REGIUS plates use a fluorescent medium.
REGIUS plates other than mammo plates and stitching plates
use lead foil to prevent scattering of x-rays.
Some boards use a lithium battery.
1.8 Other Cautions
Prior to starting the installation or performing repairs, thoroughly read “Safety Warnings
& Precautions” in the operation manual and familiarize yourself with the precautions
when handling the unit.
1-10
Blank Page
Chapter 2
Chap.2
Overview
2.1 Principal Specifications
2.1.1 Image Reading
• Image Data
Cassette Dimensions (mm)
Cassette type
WxH Thickness
14" x 17" 384 x 460 14
14" x 14" 384 x 384 14
11" x 14" 308 x 384 14
10" x 12" 282 x 333 14
8" x 10" 231 x 282 14
24 x 30 cm 328 x 255 14
18 x 24 cm 268 x 195 14
24 x 30 cm (mammo)*1 328 x 255 14
18 x 24 cm (mammo)*1 268 x 195 14

15 x 30 cm 328 x 178 14
14" x 17" (PCM) 384 x 460 14
*1 : For United States of America and Canada, this device is not intended to use
for Mammography.
Reading image size Pixels
Display size
Cassette type *3
(mm) at 175 µm at 87.5 µm at 43.75 µm
14" x 17" 352.0 x 428.5 2,010 x 2,446 4,020 x 4,892 -
14" x 14" 352.0 x 352.0 2,010 x 2,010 4,020 x 4,020 -
11" x 14" 275.0 x 352.0 1,570 x 2,010 3,140 x 4,020 -
10" x 12" 250.5 x 301.5 1,430 x 1,722 2,860 x 3,444 -
8" x 10" 199.5 x 250.5 1,140 x 1,430 2,280 x 2,860 -
24 x 30 cm 236.5 x 296.5 1,350 x 1,692 2,700 x 3,384 -
18 x 24 cm 176.4 x 236.3 1,008 x 1,350 2,016 x 2,700 -
24 x 30 cm (mammo)*2 296.5 x 238.0 - 3,388 x 2,720 6,776 x 5,440
18 x 24 cm (mammo)*2 237.0 x 177.0 - 2,709 x 2,023 5,416 x 4,040
15 x 30 cm 296.5 x 146.5 1,694 x 836 3,388 x 1,672 -
14" x 17" (PCM) 352.0 x 414.0 - 3,540 x 4,740 7,080 x 9,480
*2 : For United States of America and Canada, this device is not intended to use
for Mammography.
*3 : Needs optional license for 43.75 µm read capability
Exposure cycle time Approximately 40 seconds
(for an image size of 14" x 14" and at 175 µm)
• The time between insertion and removal of the cassette.
Processing capacity Approximately 100 images per hour (for an image size of 14" x 14" and at
175 µm)
Sampling pitch 3 types, i.e., the super high precision mode (43.75 µm), high precision mode
(87.5 µm) and normal mode (175 µm)
Max. reading size (mm) 352.0 x 428.5 (14" x 17" cassette)
Max. number of pixels 7,080 x 9,480 (14" x 17" cassette (PCM), 43.75 µm)
QR value 3 types, i.e., the low sensitivity (QR value = 125), standard sensitivity (QR value
=250), and high sensitivity (QR value = 500)
• A QR value of 200 is defined for 1,535 steps at an exposure of 2.58 x 10-7 C/kg
(=1 mR) and 12-bit output for the output signal value.
2-1
Dynamic range (read) Normal D range (4.0 digits: PMT output current range = 100 nA to 1 mA)
Digital density steps 12 bit (4,096 steps)
• Main Scan Unit
Method Laser drive using polygon mirror technology
Laser wavelength 660 nm
• Erasing Unit
Method Erasure by halogen lamps
Lamp Spec. 2 x 300 W halogen lamps
2.1.2 Control Unit
The control unit features the following functions.
Image data generation After condensing in the optical unit, the image data which has been photo-
electrically converted is then converted into image data using AD conver-
sion processing.
Image data correction / The read image data is principally subjected to the following correction and
calculation calculation.
• Calculation for moire elimination (digital filtering)
• Calculation for gain and offset correction
• Calculation for correction of irregularity in the main scanning direction (shading
correction and polygon correction)
• Calculation of the erasing speed
Communication The following functions are realized through communication via a network.
• Receipt of various commands
• Forwarding of read image data to a specified device
• Notification of device status
Control • Using cassette insertion as a trigger, a range of different controls are imple-
mented for mechanisms, optical system, signal processing, and communication,
etc.
• Controls are provided to allow operation in response to commands received via a
network.
2-2
2.1.3 Specifications
Dimensions 580 (W) x 580 (D) x 1,230 (H) mm
Weight Approx. 170 kg (excluding the cassette)
Power consumption Maximum: 1.1 kW; the standby mode (Ready): approx. 0.11 kW;
the sleep mode: approx. 0.05 kW
Rating: 1,100 W (946 kcal/h)
Heat generation Maximum approx. 1,300 kJ ( 310 kcal)
Power source AC100, 110, 115, 120, 200, 220, 230, 240 V ±10% (50/60Hz)
Environment
• Temperature/humidity At operation: 15 - 30 ºC, 35 - 80 % RH (no condensation)
At storage: –10 - 60 ºC, 10 - 95 % RH (no condensation)
Noise 60 dB or less
Regular spare parts Erase lamp unit (number of reading/erasing: approx. 10,000 shots)
Accessories Power cable, operation manual
Optional accessories REGIUS cassette, REGIUS plate, REGIUS console
2-3
2.2 Part Names
2.2 Part Names
2.2.1 External View of the Unit
• Front / Left
Top Cover "Operation" Lamp

"Operation" Switch
"Erase" Lamp
"Erase" Switch Message Display Window (LCD)
Front Top Cover
READY Lamp Cassette Ejection Lamp
"Eject" Switch
Ejection Shutter
Cassette Insertion Slot
Circuit Breaker
Insertion/ejection Front Cover
Front Cover
• Rear / Left / Front / Right
Ethernet Port
Rear Cover Left Cover
Optical Unit
Cleaning Cover
Exhaust Right Cover

Outlet
AC Inlet Circuit Breaker
2-4
2.2 Part Names
2.2.2 Main Parts inside the Unit
Operation Indicator
Sub-scanning Unit
Optical Unit
Insertion/ejection Unit
Erase Lamps
Justification Assembly
Cassette Magnetizing Plate
Transport Unit
Receiver
Part Function
Sub-scanning Actuates the cassette magnetizing plate up and down. (sub-scanning operation)
Unit
Erase Lamps Erase the remaining image on the plate.
Cassette Magne- Retains the back plate magnetically.

tizing Plate
Operation Indi- Comprised of the message display window which displays the device status and switches
cator for starting the device and for erasing the image.
Optical Unit Scans the plate with laser beam, and collects and converts the light into the electrical sig-
nal.
Insertion/ejec- • Draws the inserted cassette into the unit.

tion Unit
• Ejects the cassette onto the cassette stacker after reading.
Justification Sandwiches the front plate of the cassette at both side, and retain it on the transport unit.
Assembly
Transport Unit Moves along the sector gear to and from the cassette insertion/ejection unit and cassette
magnetizing plate to transport the cassette.
Receiver Moves up and down to fit to the cassette size, and locks or unlocks the cassette.
2-5
2.2 Part Names
2.2.3 Names of the Cassette Parts
Back Plate
Size Classification Seal

Memo Clip
A memo with the patient name

Notch
and other data can be affixed
using this clip.
*For a read-only cassette, this will
Iron Foil be the plate separation button.
Bar Code Label
Unlock
Open/close Lock
Lock
REGIUS Plate
Reverse Back Plate
Front Plate
2-6
2.2 Part Names
The figures (14 digits) listed on the bar code label of the cassette indicate the following information.
12121231234567
Cassette Size (2 Digits)

00 : 14 X 17 Inches
01 : 14 X 14 Inches
02 : 11 X 14 Inches
03 : 10 X 12 Inches
04 : 8 X 10 Inches
05 : 24 X 30 cm
06 : 18 X 24 cm
07 : 24 X 30 cm (Mammo)
08 : 18 X 24 cm (Mammo)
09 : 15 X 30 cm
27 : 24 X 30 cm (C mammo)
28 : 18 X 24 cm (C mammo)
33 : 10 X 12 Inches (C regular)
34 : 8 X 10 Inches (C regular)
35 : 24 X 30 cm (C regular)
36 : 18 X 24 cm (C regular)
40 : PCM 14 X 17 Inches
Other : Spare
Plate Version Number (2 Digits)

00 - 49 : For General Imaging
50 - 99 : For Mammography
Sensitivity Calibration Data

(3 Digits)
Plate Serial Number (7 Digits)
2-7
2.3 Layout of the Control Components
2.3.1 Layout of the Power Supplies and Main Boards
Rear Left Front
7
11
1
12
2
8
3 13
4 9
14
6 10
No. Part Name No. Part Name
1 Interlock Board 8 SCB3 (System control board)
2 SUP1 (DC 5 V/24 V power supply) 9 ADB2 (A/D board)
3 PSB (±15 V power supply) 10 MCB4 (Mechanical control board)
4 Power Transformer (PT1) 11 Message Display Window
5 SUP3 (Halogen power supply) 12 GYB (Green yellow LED board)
6 TAP (Power voltage switching board) 13 ELB (Cassette ejection lamp)
7 Photomultiplier (Breeder circuit) 14 BLB (READY lamp)
2-8
2.3.2 Locations of the Motors and Fans
Rear Left Front Right
1
4
8
5 12
2
6
9 13
7
3 10
11
1 Sub-scanning Motor (PM4) 8 Justification Motor (PM2)
2 DC Power Supply Cooling Fan (FM2) 9 Transport Motor (PM3)
3 Halogen Cooling Fan (FM3) 10 Lock Release Motor (M4)
4 Speaker (SP1) 11 Elevator Motor (PM1)
5 Insertion Motor (M1) 12 Erase Lamp x 2 tubes (HL1, HL2)
6 Ejection Motor (M3) 13 Shutter Motor (M2)
7 MCB Cooling Fan (FM4)
2-9
2.3.3 Locations of the Sensors and Switches
Left Front Front Right
4 5 12
6 23
1 19
7
13 20 24
14
2
8 21
15
9 25
16
10
17 22 26
3
18
11
1 Peel Sensor-L (S13) 14 Back Plate Sensor (S21)
2 Insertion Shutter Close Sensor (S18) 15 Justification Sensor-R (S4)
3 Insertion Shutter Open Sensor (S19) 16 Elevator Sensor-HP (S8)
4 "Operation" Switch (SW1) 17 Receiver Sensor (S2)
5 "Erase" Switch (SW2) 18 Lock Release Sensor (S1)
6 Bar Code Reader 19 Thermostat (TM1)
7 "Eject" Switch (SW5) 20 Sync Sensor (S12)
8 Insertion Slot Sensor Emission Side (LLB1, LLB2) 21 Magnetizing Sensor (S15)
9 Justification Sensor-L (S3) 22 Sub-scanning Sensor-HP (S17)
10 Justification Sensor-HP (S9) 23 Peel Sensor-R (S14)
11 Interlock Switch (SW3) 24 Ejection Shutter Close Sensor (S20)
12 Insertion Slot Sensor Receptor Side (LPB1, LPB2) 25 Feed Escape Position Sensor (S11)
13 Interlock Switch (Optical Cleaning Unit) 26 Feed Sensor-HP (S10)
2-10
CE_R210ser_02viewB.fm 11 ページ２０１１年８月２６日　金曜日　午後２時５７分
2.4 Block Diagram
2.4 Block Diagram
Insertion/Ejection Unit Transport Unit

Insertion Motor (M1) Receiver
Operation Indicator Shutter Motor (M2) Lock Release Motor (M4)
GYB (Green Yellow LED Board) Ejection Motor (M3) Lock Release Sensor (S1)
"Erase" Lamp
"Operation" Lamp Receiver Sensor (S2)
READY Lamp (BLB)
Speaker (SP1) Cassette Ejection Lamp (ELB)

Message Display Window (LCD) "Eject" Switch (SW5) Justification Motor (PM2) Optical Unit
"Operation" Switch (SW1) Bar Code Reader Justification Sensor-L (S3) Laser Unit
"Erase" Switch (SW2) Justification Sensor-R (S4) Polygon

Insertion Slot Sensor Emission 1 (LLB1)
Photomultiplier
H-sync
Insertion Slot Sensor Receptor 1 (LPB1) Elevator Motor (PM1)
Sub-scanning Unit
Insertion Slot Sensor Emission 2 (LLB2) Feed Motor (PM3)
DC Power Supp. Cooling Fan (FM2)
Sub-scanning Motor (PM4) Elevator Sensor-HP (S8)
Insertion Slot Sensor Receptor 2 (LPB2)
Halogen Cooling Fan (FM3)
Peel Sensor-L (S13) Justification Sensor-HP (S9)
Insertion Shutter Open Sensor (S18) MCB Cooling Fan (FM4)
Peel Sensor-R (S14) Feed Sensor-HP (S10)
ADB2 (A/D Board)
Insertion Shutter Close Sensor (S19) Feed Escape Pos. Sensor (S11)
V-sync Sensor (S12)
Magnetizing Sensor (S15) Ejection Shutter Close Sensor (S20)
Sub-scanning Sensor-HP (S17) Back Plate Sensor (S21)
SCB3 (System Control Board)

MCB4 (Mechanical Control Board)
CF Card
DC24V
Halogen Lamp 1 (HL1) PSB DC 15 V

SUP3 (Halogen
( 15 V Power Supply)
Power Supply) Halogen Lamp 2 (HL2)
DC 24 V DC 24 V
Interlock Relay (X1)
Thermostat (TH1)
Interlock Switch (SW3)

AC 108 V DC 5 V DC 24 V (FAN)
DC 24 V
TAP AC 108 V Interlock Switch (Optical Cleaning Unit)
AC IN Noise Filter Power Breaker (Power Voltage Switching Transformer
SUP1 (DC 5 V/24 V Power Supply)
(AC 100 - 240 V) Board) (PT1)
DC 5 V
2-11
2.5 Descriptions of the Operations
2.5.1 Operation Flow
After the unit has started up, the status of the unit should be one of the following. (Dotted line shows the status
that will automatically transit without user’s operation)
Power OFF
Operation ON
OFF Process Complete
Power OFF Process

Shutdown Shutdown
Initializing Process
Error Status Error

Initialize
Successful
Open/Close
Door
Shutdown
READY Status
Press & Hold "Erase" Insert Cassette
ERASE MODE 1
(Count Down) Time-Out
Sending Error Status
Insert Cassette Press "Erase"
Error Reset
Image Erasure
(High Speed Mode)
Error
Error
Erase Complete Image Reading
Error Read Complete

ERASE MODE 2
(Count Down) Time-Out
Insert Cassette Press "Erase"
Image Erasure
Error
Image Erasure
(Slow Mode)
Error Erase Complete
Erase Complete
2-12
2.5.2 Normal Operation
The following is the rough operation flow from when a cassette is inserted until it is ejected.
To check the operations, use the dummy SCBZ program. Perform the operation in "4.4 Checking the Reading
Operation".
1 • When a cassette is inserted, the light beams from the inser-

tion slot sensor emission side is interrupted, and the inser-
tion slot sensor receptor side turns on.
Insert the cassette.
• Two individual insertion slot sensors with emitters and
receptors are arranged in parallel, and when a small cas-
Insertion Slot Sensor sette is inserted along right side, only one of these sensors
will turn on and an error will be generated.
2 • When the insertion slot sensor detects a cassette, the inser-

Bar Code Reader tion motor rotates.
• The cassette is pulled in by the insertion rollers, and reading
by the bar code reader commences.
• An error will be generated if the bar code on the back plate
Insertion Motor (M1) cannot be read.
3 • The shutter motor starts to operate and the shutter at the

Justification Sensor-L (S3)/ bottom of the insertion slot opens up.
Justification Sensor-R (S4) • The elevator motor operates, and the receiver moves to the
position to receive the cassette.
• The elevator motor operates, the receiver lowers to the
transport position, and the cassette is pulled in further.
Shutter Motor (M2) • After the insertion slot sensors turn off, the shutter closes.
• When the cassette has been fully drawn into the receiver,
Justification Motor (PM2)
the justification motor drives the justification assembly so
Receiver Sensor (S2) that the cassette is held on the left and right.
Elevator Motor (PM1) • A cassette which was inserted aligned to the left will be
aligned to the center at this time.
4 • The feed motor starts to operate and the transport unit

moves to the absorb position.
• The feed escape position sensor detects the cassette.
• Transport unit then moves to the absorb position.
Feed Motor (PM3) • Back plate is stuck to the cassette magnetizing plate.
Feed Escape Position

Sensor (S11)
2-13
5 • The lock release motor of the receiver starts to operate and

Back Plate & REGIUS Plate
the push-up pin pushes against the cassette's open/close
lock, raising it up.
• The feed motor operates and the transport unit is returned to
Front Plate the escape position.
• When the inserted cassette is the mammography type, cas-
sette magnetizing plate moves down 3 mm and returns to
Lock Release Motor (M4) the escape position.
• The back plate goes to the cassette magnetizing plate, and
the front plate goes to the receiver.
6 • If the back plate attaches normally, the magnetizing sensor

Sub-scanning Motor (PM4)
turns on.
• The sub-scanning motor starts to operate and the cassette
Peel Sensor-L (S13) magnetizing plate moves upward.
Peel Sensor-R (S14)
• If the peel sensor detects peeling, the plate is determined to
be faulty, raising of the plate stops, and the plate returns to
Magnetizing Sensor (S15) the sub-scanning home position.
7 • Several seconds after the V-sync sensor turns on, the laser
also turns on and image reading operations start.
V-sync Sensor (S12)
8 • When the image reading has been completed, the cassette

magnetizing plate moves down and simultaneously the
erase lamps turn on.
Erase Lamps
9 • The cassette is fed to the ejection shutter in the reverse

order to that described above.
Feed Motor (PM3)
10 • The receiver moves up to the standby position. (The actual

stop position will depend on the size of the cassette.)
• The tip of the cassette comes into contact with the ejection
Ejection Roller
roller.
2-14
11 • The ejection motor starts to operate and the cassette is

Ejection Shutter Close Sensor (S20)
ejected.
• If the back plate drops and the cassette passes the ejection
shutter without the front plate, the back plate sensor detects
the error.
Ejection Motor (M3) • If a subsequent cassette is inserted, it is pulled further after
the ejection shutter close sensor turns on.
Back Plate Sensor (S21)
2.5.3 Initializing Sequence
Initializing sequence will be completed by turning ON the power breaker and pressing "Operation" switch of the
unit.
1 Sensor Check The following items are checked.

• Whether the fan disconnection detection is operating
• Whether there is a cassette in the insertion slot
• Whether the DC motor operates
2 Insertion Slot Shutter Initialization of the insertion slot shutter is implemented.
3 Justification Assem- The justification assembly moves to HP (home position).

bly
4 Transport Unit The transport unit moves to HP (home position).
5 Elevator Stand The elevator stand moves to HP, and initialization is implemented. After complet-
ing initialization, the elevator stand moves to the transport position.
6 Sub-scanning Unit Initialization of the sub-scanning unit is implemented.
7 Transport Unit Initialization of the transport unit is implemented.
8 Elevator Stand The elevator stand moves to HP.
9 Lock Release Motor The lock release motor is locked.
10 Erase Lamps The erase lamps turn on and a disconnection is detected.
Use the dummy SCBZ program to check mechanical operations. Refer to "4.3 Checking the Initializing
Sequence".
2.5.4 Erase Operation
Erase operation (both ERASE MODE 1 and ERASE MODE 2) follows the same sequence as the normal opera-
tion. Erasing will be completed in step 7 of "2.5.2 Normal Operation".
2-15
2.6 Required Tools
2.6 Required Tools
The following jigs and tools will be required for maintenance of the unit.
• Phillips head screwdriver
• Torque driver
• Peel detection roller jig
• Interlock release key for the front cover
• Interlock release key for the optical unit cleaning cover
• Maintenance PC
• Unit checker RS-232C cable
• Dummy SCBZ program (Maintenance tool software)
• Laser goggle
• Earth strap
• 150mm steel scale
• Push-pull gauge
• Cotton work glove
• Vacuum cleaner (handy type recommended)
• Oscilloscope
• Digital multi meter
• Ethernet hub or cross-cable (necessary for CF card replacement)
2-16
Blank Page
Chapter 3
Chap.3 Disassembly and

Reassembly
3.1 Preparation for Disassembly
3.1 Preparation for Disassembly
3.1.1 Precautions for Disassembly and Reassembly
Caution Be sure to observe the following precautions

whenever performing disassembly or reassembly
on this unit. Note that failure to do so may lead to
personal injury or damage to equipment.
Caution Sensors are still electified even after the interlock

has been disengated. Be careful not to short-cir-
cuit the sensors.
• In order to protect against electric shocks, always

confirm that the supply of power has been turned
off before starting disassembly or reassembly.
Also turn off the unit's circuit breaker or the facil-
ity's breaker.
• If printed circuit boards are to be handled, be sure
to secure an earth strap to your wrist and to attach
the clip end to a grounded section of the device.
• An earth strap must be worn to protect circuits
from damage. Earth strap
• During reassembly, be sure to return wire bundles

to their original condition and to confirm that they
have not become trapped between, or caught on
components.
Except for "3.5.3 Replacement of the Steel Belt Decelerating
Unit", no work is necessary to touch the steel belt.
Danger Never touch the steel belt directly by hand. The hand or fingers may be cut due to the sharp
edge of the steel belt.
Caution If the fat of hand remains on the steel belt, rust may develop, and it may cause malfunction of
the sub-scanning operation.
• Note for the anti-slip rubber on the justification assembly

Do not touch the anti-slip rubber on the justification assembly.
Soiling the rubber with finger fat may develop adhesion, and
adversary affects the separating process of a cassette (espe-
cially a mammo cassette). Should the fat sit on the rubber,
clean it with alcohol. However, note that the rubber has to be
left untouched for minimum of 2 days in the case alcohol is
applied. When the new anti-slip rubber is available, replace it
with a new one.
3-1
3.2 External Covers
3.2 External Covers
3.2.1 Removal of the Rear Cover
1. Unscrew and remove the four fixing screws.

2. Grip the handle and lift the rear cover to remove it.
Fixing Screws
(4 pcs)
Handles
Rear Cover
3-2
3.2 External Covers
3.2.2 Removal of the Left & Right Covers
The methods for removal of the left and right covers are symmetrically opposite.
Danger When the left and/or right covers are removed, there is a danger that reading by the optical
system and other similar operations could lead to the laser beam being directed outside the
unit. In order to prevent accidental loss of eyesight as a result, be sure to confirm the optical
system's current operating condition when these covers are to be removed.
I m p o r ta n t Sems screws (M4 x 12mm) are used to

retain the right and left covers. Be cau-
tious not to loose them, nor to use them
for other purpose.
1. Open the optical unit cleaning cover when removing the

right cover.
2. Unscrew and remove the four fixing screws.

3. Slide the right (left) cover towards the rear and remove it. Right Cover
• The cover cannot be removed until the bracket on the front

of the cover is detached from the unit.
Fixing Screws
Optical Unit
Cleaning Cover
Protrusion
(Rear)
Hook
Fixing Screws
• Reassembly
1. When attaching the right cover, open the optical unit clean-
ing cover. Right Cover
2. Place the protrusion on the rear of the right (left) cover into
the hole on the unit.
Hook
3. Insert the hook on the front of the cover into the square hole (1 Location)
on the unit.
4. Secure the right (left) cover with the four fixing screws.
• For the right cover, close the optical unit cleaning cover.
Hole
3-3
3.2 External Covers
3.2.3 Removal of the Front Top Cover
1. Remove the left cover and the right covers. "3.2.2 Removal
of the Left & Right Covers"
2. Loosen the two fixing screws A securing the board cover

assembly on the left side, and then remove the four fixing Left Side
screws B. Hook Receiver Screw
3. Slide the board cover assembly on the left side upward and Board Cover Assembly
remove it. Fixing
Screw C
4. Unscrew and remove the two fixing screws C (one on each
side) which are securing the front top cover in place.
• Of the two screws at the top and bottom on the left and
right sides, remove only the bottom screw. The upper Fixing Screws B
(4 pcs)
screw is to receive the hook on the front top cover.
Fixing Screws A
(2 pcs)
Right Side
Hook Receiver
Screw
Fixing
Screw C
5. Lift the front top cover 2 - 3 mm. Then tilt the front top cover
towards the front until a gap of approximately 100 mm Connector Front Top Cover
opens up between the top cover and the front top cover.
6. Disconnect the connector from the operation indicator.

• JJ27
7. Remove the front top cover.

8. Carry out reassembly in the reverse order to that described Hook
above. (Top)
• To reassemble the front top cover, first hook the hook on

the front top cover on the hook receiver screw, then
tighten the fixing screws.
Hook
• There are four hooks to be coupled. First start with the (Bottom)
lower hooks.
• When reassembling the board cover assembly, press
the top gasket and fill in the gap.
3-4
3.2 External Covers
3.2.4 Removal of the Message Display Window (LCD)
1. Remove the front top cover. "3.2.3 Removal of the Front Top
Cover"
2. Remove the fixing screw A. Then remove the toothed

washer and earth terminal from the front top cover. Fixing Screws B
(4 pcs)
3. Remove four fixing screws B, and remove the operation Fixing Screws A
indicator.
Earth Wire
4. Disconnect the two relay connectors, and then remove the

message display window (LCD) from the display cover. Message Display Window (LCD)
Fixing Screws A (4 pcs)
• LCN1, LCN2
5. Remove the four fixing screws.

6. Carry out reassembly in the reverse order to that described
above.
• A spacer is attached between the message display win-

dow (LCD) and the operation indicator. Do not forget to Connectors (2 pcs)
reattach the spacer.
3-5
3.2 External Covers
3.2.5 Removal of the Front Cover
1. Open the front cover and remove the belt and earth wire.
Earth Wire
Belt
2. Remove the right cover, and then remove the four fixing
screws securing the front cover.

above.
Fixing Screws
(4 pcs)
• Points to consider during reassembly

Loosen the fixing screws and adjust the height of the interlock
switch so that the actuator on the front cover enters the hole on
the interlock switch.
To prevent the earth wire from becoming caught by the cover,

attach the earth wire while crossing it over the belt.
Fixing Screws
(2 pcs)
3-6
3.3 Insertion/ejection Unit
3.3.1 Controlling Parts of the Insertion/ejection Unit
• Controlling parts in the area of the insertion rollers
Insertion Rollers
1
2
4
Part Name Function Access to the Part
1 Insertion Slot Sen- Detects the inserted Refer to "3.3.10 Replacement of the Insertion Slot Sensor
sor Receptor Side cassette. (Emission Side/Receptor Side)".
(LPB1, LPB2)
2 Insertion Slot Sen- Emits light against 1.

sor Emission Side
(LLB1, LLB2)
3 Bar Code Reader Reads the bar code Refer to "3.3.7 Replacement of the Bar Code Reader".
label.
4 Insertion Motor (M1) Drives the insertion Refer to "3.3.15 Replacement of the Insertion Motor (M1)".
roller.
3-7
• Controlling parts comprising the insertion shutter
Insertion Shutter
1
2
1 Insertion Shutter Close Detects the inser- Refer to "3.3.14 Replacement of the Insertion Shutter
Sensor (S18) tion shutter close Sensor".
position.
2 Insertion Shutter Open Detects the inser-

Sensor (S19) tion shutter open
position.
3 Shutter Motor (M2) Opens/closes the Refer to "3.3.16 Replacement of the Shutter Motor (M2)".
insertion shutter.
3-8
• Controlling parts comprising the ejection assembly
Ejection Rollers 1
Actuator
Ejection Shutter
1 Ejection Shutter Close Detects the ejec- Refer to "3.3.3 Replacement of the Ejection Sensor".
Sensor (S20) tion shutter close
position.
2 Back Plate Sensor Detects presence Refer to "3.3.6 Replacement of the Back Plate Sensor".
(S21) of the back plate
through actuator.
3 Ejection Motor (M3) Drives the ejection Refer to "3.3.17 Replacement of the Ejection Motor (M3)".
rollers.
3-9
3.3.2 Removal of the Insertion/ejection Unit
1. Open the front cover.

2. Remove the left and right covers. "3.2.2 Removal of the Left
& Right Covers"
Cover"
4. Loosen the six fixing screws and remove the lid of the
mechanical control box.
Lid of the
Mechanical
Control Box
Fixing Screws (6 pcs)
5. Disconnect the relay connector.

• JJ26
6. Disconnect the two connectors from the MCB4 (Mechanical

Control Board).
• CN10, CN20
Connectors
3-10
7. Remove the six fixing screws A and B (three each on the

left and right sides) securing the insertion/ejection unit.
• Remove the four fixing screws C (two each on the left Fixing Screws C
and right sides) when replacing the optical unit. (2 pcs)
Fixing Screws C
(2 pcs)
Fixing Screws A
(2 pcs)
Fixing Screws B
(2 pcs)
Fixing Screws B
(2 pcs)
8. Remove the wire bundle from the clamp and pull the bundle
towards the front of the unit.
• Depending the position of the transport unit at the time, it

may require to tilt the transport unit using the handle so
that the hand can reach the part.
Wire Bundle Clamp
9. Hold the insertion/ejection unit as shown on the right, and

remove from the unit.
I m p o r ta n t Do not hold the left and right sides of the

insertion/ejection unit. Hold the front and
rear of the unit, as shown in the diagram
Insertion/
on the right. ejection Unit
10.Carry out reassembly in the reverse order to that described

above.
• For reassembly, it will make it easier if you insert the

insertion/ejection unit while aligning it to the left on the
front of the unit.
3-11
3.3.3 Replacement of the Ejection Sensor

& Right Covers" Back Plate
3. Remove the insertion/ejection unit. "3.3.2 Removal of the
Insertion/ejection Unit" Fixing Screws B
(2 pcs)
4. Remove the four fixing screws A, and then remove the back
plate.
5. Remove the two fixing screws B, and then remove the guide Fixing Screws A
plate for the ejection sensor wiring. (4 pcs)
Guide Plate for

Ejection Sensor Wiring
6. Disconnect the connector.

• JP54
7. Remove the two fixing screws, and then remove the ejec- Fixing Screws (2 pcs)
tion sensor bracket.
Connector
8. Remove the ejection sensor from the ejection sensor
bracket.

above.
Ejection Sensor
Bracket

Ejection sensor bracket
With the ejection shutter closed, check that the sensor actuator Sensor actuator
is positioned almost in the middle of the ejection sensor. Ejection
Guide plate for the ejection sensor wiring Sensor
Check that the sensor wiring is not caught, and then tighten the
fixing screws.
Ejection Sensor Bracket
3-12
3.3.4 Removal of the Ejection Shutter

Ejection Shutter
& Right Covers" Slide the ejection
shutter in this
3. Remove the insertion/ejection unit. "3.3.2 Removal of the direction. E-ring
Insertion/ejection Unit"
4. Slide the left and right link bars to the side.

5. Remove the E-rings and bearings. Link Bars
Bearing
6. Slide the ejection shutter in the direction indicated in the
diagram, and remove the insertion/ejection unit.

Bearing
above.
E-ring

Check that the arm of the shutter spring (indicated in the dia-
gram on the right) is pressed against the back plate.
Grease the inside of the shutter spring. Shutter Spring

• Recommended grease: Multemp AC-D
Back Plate
Press the arm of the

shutter spring aginst
the back plate to attach
the ejection shutter.
3-13
3.3.5 Replacement of the Rotary Damper

& Right Covers"

4. Remove the shutter. "3.3.4 Removal of the Ejection Shutter"

5. Remove the two fixing screws, and then remove the rotary
damper.
Rotary Damper
above.
3.3.6 Replacement of the Back Plate Sensor

& Right Covers"
3. Remove the insertion/ejection unit."3.3.2 Removal of the


5. Remove the connector.
• JP61 Back Plate
Connector
Sensor Bracket
6. Remove the two fixing screws, and then remove the back
plate sensor bracket.
7. Remove the back plate sensor from the back plate sensor
bracket.

above. Fixing Screws (2 pcs)
3-14
3.3.7 Replacement of the Bar Code Reader

& Right Covers"
Cover"


6. Remove the five fixing screws, and then remove the cas-
sette stacker.
Cassette Stacker
7. Remove the bar code reader wire bundle from the clamp,
and then remove the relay connectors. Fixing Screws (2 pcs)
• JP59 Relay
Stay Connectors
8. Remove the two fixing screws, and then remove the bar
code reader bracket from the stay.
Bar Code Reader

Bracket
3-15
9. Remove the two fixing screws, and remove the bar code
reader from the bar code reader bracket.

above.
Bar Code Reader

Bracket Bar Code Reader
3.3.8 Replacement of the ELB (Cassette Ejection Lamp)

& Right Covers"
Cover"


6. Remove the cassette stacker. "3.3.7 Replacement of the
Bar Code Reader"

Fixing Screws B (2 pcs)
Tray Cover
• JP51
8. Remove the two fixing screws A, and then remove the indi-
cator board bracket from the tray cover.
Fixing Screws C
9. Remove the two fixing screws B, and then remove the dif- (2 pcs)
fuser plate.
Diffuser Plate
10.Remove the two fixing screws C, and then remove the ELB Connector
ELB
(cassette ejection lamp).
(Cassette Ejection Lamp)
above.
Indicator Board Bracket
3-16
3.3.9 Removal of the Insertion/ejection Front Cover

& Right Covers"
Cover"


Bar Code Reader"
7. Remove the two fixing screws A.

Fixing Screws A
8. Remove the two fixing screws B from the front, and then (2 pcs)
slide the insertion/ejection front cover up and remove it.

above.
Insertion/
ejection
Front Cover
Fixing Screws B
(2 pcs)
3-17
3.3.10 Replacement of the Insertion Slot Sensor (Emission Side/Receptor Side)

& Right Covers"
Cover"


Bar Code Reader"
7. Remove the insertion/ejection front cover. "3.3.9 Removal

of the Insertion/ejection Front Cover"
8. Disconnect the two relay connectors.

Tray Cover
• JJ46, JP59
Connectors
9. Remove the four fixing screws A. (2 pcs)
Fixing Screws A
(4 pcs)
10.Lift and remove the tray cover.

Tray Cover Side
11.Disconnect the connectors connected to the tray cover and
insertion/ejection unit. Fixing Screws B (2 pcs)
• Insertion slot sensor emission side: JP56, JP58

• Insertion slot sensor receptor side: JP55, JP57
12.Remove the two fixing screws B (one each) securing the

connectors, and then remove the insertion slot sensor.

above. Connectors
Insertion/ejection Unit Side

Connectors
Fixing Screws B
(2 pcs)
3-18
3.3.11 Replacement of the BLB (READY Lamp)

& Right Covers"
Cover"


Bar Code Reader"
Fixing Screws
7. Remove the insertion/ejection front cover. "3.3.9 Removal (2 pcs)
of the Insertion/ejection Front Cover" BLB (READY lamp)
8. Disconnect the connectors.

• JP50
9. Remove the two fixing screws, and then remove the BLB
Connectors
(READY lamp).

above.
3.3.12 Replacement of the Insertion Rollers

& Right Covers"
Cover"

Insertion/ejection Unit" Fixing Screws C (2 pcs)
6. Remove the cassette stacker. "3.3.7 Replacement of the Fixing Screws C
(2 pcs)
Bar Code Reader"

8. Remove the fixing screw A, and then remove the damper

gear.
Bottom Exterior
9. Remove the two fixing screws B (one each on the left and Damper Gear
right sides), and then remove the bottom exterior.
10.Remove the four fixing screws C (two each on the left and
right sides), and then remove the tray assembly retainer Fixing Screw A
plate (left and right). Tray Assembly Retainer Plate
3-19
11.Remove the E-ring, and then remove the two-stage gear.

Insertion Roller (Front)
12.Remove the E-ring from the left side of the roller shaft, and
then remove the drive gear, parallel pin, E-ring, and bearing
A in order. E-ring
13.Remove the E-ring from the right side of the roller shaft, and
then remove the bearing B.
14.Slide the insertion roller (front) to the left and remove it.
Bearing B
E-ring
Bearing A
Drive Gear Two-stage Gear
Parallel Pin
E-ring
15.Remove the E-ring and bearing in order from both ends of

the shaft. Remove the insertion roller (rear). Insertion Roller (Rear)

E-ring
above.
Bearing
E-ring Bearing
3-20
3.3.13 Replacement of the Ejection Roller

& Right Covers"
Cover"


6. Remove the cassette stacker. "3.3.7 Replacement of the Bearing
Bar Code Reader" E-ring
7. Remove the insertion/ejection front cover. "3.3.9 Removal Ejection Roller (Front)
8. Remove the damper gear, bottom exterior, and tray assem-

bly retainer plate. "3.3.12 Replacement of the Insertion E-ring
(3 pcs)
Rollers"
9. Remove the E-ring from the left side of the roller shaft, and
then remove the drive gear, two E-rings, and bearing in
order.
10.Remove the E-ring from the right side of the roller shaft, and
Bearing
then remove the bearing.
Drive Gear
11.Remove the ejection roller (front).
12.Remove the E-ring and bearing in order from both ends of
the shaft, and then remove the ejection roller (rear). Bearing
E-ring
above. Ejection Roller (Rear)
Bearing
E-ring
3-21
3.3.14 Replacement of the Insertion Shutter Sensor

& Right Covers"
Cover"

5. Disconnect the connectors.

Insertion Shutter
• JP52 Sensor Bracket
6. Remove the two fixing screws (one each), and then remove
Connectors
the insertion shutter sensor bracket.
7. Remove the insertion shutter sensor from the insertion shut-

ter sensor bracket.

above. Fixing Screws
(2 pcs)
3-22
3.3.15 Replacement of the Insertion Motor (M1)

& Right Covers"
Cover"


Bar Code Reader"

8. Remove the insertion roller. "3.3.12 Replacement of the

Insertion Rollers"
9. Remove the two fixing screws A, and then remove the gear
cover assembly.
10.Remove the wire bundle from the clamp, and then discon-
nect the connector. Fixing Screws A (2 pcs) Gear Cover
Assembly Connector
• JP67
11.Remove the three fixing screws B, and then remove the

insertion motor (M1).

above.
Clamp
• When attaching the motor, keep the wiring facing for-
ward Insertion Motor (M1)
3-23
3.3.16 Replacement of the Shutter Motor (M2)

& Right Covers"
Cover"


Bar Code Reader"

8. Remove the E-ring, and then remove the idler gear.

• Remove the parallel pin at the same time. Be careful not
to lose it.
9. Remove the wire bundle from the clamp, and then discon-
nect the connector.
• JP68
10.Remove the two fixing screws, and then remove the shutter
motor (M2).
11.Carry out reassembly in the reverse order to that described Connector

above. Shutter Motor (M2)
Parallel Pin E-ring

Idler Gear
3-24
3.3.17 Replacement of the Ejection Motor (M3)

& Right Covers"
Cover"


Bar Code Reader"
7. Remove the ejection roller. "3.3.13 Replacement of the

Ejection Roller"

9. Disconnect the connector, and remove the wire bundle from

Connector
the clamp.
• JJ49
10.Remove three fixing screws, pull out the gear of the ejection
motor (M3) from the screw hole, and then remove the ejec-
tion motor (M3).

above.
Fixing Screws
(3 pcs) Ejection Motor (M3)
3-25
3.4 Transport Unit
3.4 Transport Unit
3.4.1 Controlling Parts Comprising the Transport Unit
• Controlling parts for the transport mechanism
Base Plate
3
1 Feed Escape Position Detects the escape 1) Remove the right cover.
Sensor (S11) position of the base •Refer to "3.2.2 Removal of the Left & Right Covers".
plate.
2) Remove the two fixing screws, and remove the trans-
port sensor bracket.
3) Remove the fixing screw, and remove the sensor from
the transport sensor bracket.
4) Disconnect the connector.
• JP34
Adjustment after reassembly

Make sure to perform "4.7 Adjusting the Pressing
Amount".
2 Feed Sensor-HP (S10) Detects the home 1) Remove the right cover.
position of the base •Refer to "3.2.2 Removal of the Left & Right Covers".
plate.
2) Remove the two fixing screws, and remove the trans-
port sensor bracket.
3) Remove the fixing screw, and remove the sensor from
the transport sensor bracket.
• JP33
3 Transport Motor (PM3) Drives the base Refer to "3.4.6 Replacement of the Transport Motor
plate. (PM3)".
3-26
3.4 Transport Unit
• Controlling parts for the justification assembly
I m p o r ta n t Do not remove the bracket on which the justification sensor-HP (S9) is mounted.
I m p o r ta n t Do not touch the anti-slip rubber which is attached on the part where the cassette frame
comes in contact.
(3 different views)
Anti-slip Rubbers Caution : Do not touch them.
2 4
1 Justification Sen- Detects the home 1) Open the front cover, and tilt the transport unit using
sor-HP (S9) position of the justifi- the handle.
cation assembly. 2) Remove the fixing screw, and remove the sensor.
• JP32
2 Justification Sen- Detects the left end 1) Open the front cover, and tilt the transport unit using
sor-L (S3) during justification. the handle.
2) Bring the justification assembly to the center by hand.
3) Remove the fixing screw, and remove the justification
sensor mount plate.
4) Remove the sensor from the justification sensor mount
plate.
• JP22
3-27
3.4 Transport Unit
3 Justification Sen- Detects the right end 1) Open the front cover, and tilt the transport unit using
sor-R (S4) during justification. the handle.
2) Bring the justification assembly to the center by hand.
3) Remove the fixing screw, and remove the justification
sensor mount plate.
4) Remove the sensor from the justification sensor mount
plate.
• JP23
4 Justification Motor Drives the assembly Refer to "3.4.3 Replacement of the Justification Motor
(PM2) via the timing belt. (PM2)".
• Controlling parts for the elevator mechanism
Receiver Driving
Shaft
Receiver
1 Elevator Sensor-HP Detects the home 1) Open the front cover, and tilt the transport unit using
(S8) position of receiver. the handle.
2) Remove the fixing screw, and remove the sensor.
• JP31
2 Elevator Motor Drives the receiver Refer to "3.4.5 Replacement of the Elevator Motor (PM1)".
(PM1) driving shaft via the
belt, and elevates the
receiver.
3-28
3.4 Transport Unit
• Controlling parts for the receiver
Receiver Sensor Actuator
Receiver
Release Lod
1 Receiver Sensor Detects the cassette Refer to "3.4.8 Replacement of the Receiver Sensor (S2)".
(S2) on the receiver via the
receiver sensor actua-
tor.
2 Lock Release Sen- Detects the home 1) Remove the receiver assembly.
sor (S1) position of the release •Refer to "3.4.2 Removal of the Receiver Assembly".
lod.
• JP20
3) Remove the sensor from the release sensor bracket.
3 Lock Release Motor Actuates the release Refer to "3.4.7 Replacement of the Lock Release Motor
(M4) lod up and down (1 (M4)".
cycle)
3-29
3.4 Transport Unit
3.4.2 Removal of the Receiver Assembly

2. Use the transport handle to tilt the transport unit.
3. Remove the two fixing screws.
Receiver Assembly
Caution Of the four fixing screws arranged in series,
remove only the outer two screws. The two inner
screws (painted in white) must not be removed,
and if this precaution is not observed, it may
become impossible for cassettes to be correctly
passed from the transport unit to the sub-scan-
ning unit.
4. Remove the wire bundle from the clamp.

5. Disconnect the connector from the transport unit.
• JJ18
6. Remove the receiver assembly.

above.
• Remarks for reassembly

Fit the wire bundle into the clamp so the tie band for preventing
Clamp Position
the pull-out comes out of the clamp.
Tie Band
Clamp
Placing the Cable
Clamp
3-30
3.4 Transport Unit
3.4.3 Replacement of the Justification Motor (PM2)
Caution To protect from burning, do not touch the justifi-

cation motor immediately after it stops.

2. Remove the right cover. "3.2.2 Removal of the Left & Right
Covers"

4. Use the handle to tilt the transport unit.

5. Remove the two fixing screws A, and remove the cover for
the justification motor. Fixing Screws A
Justification Motor Cover
6. Disconnect the connector from the justification motor.
Fixing Screw B
• JJ29
7. Remove the two fixing screws B, and remove the justifica-

tion motor.
Connector Justification Motor
8. Remove the two fixing screws, and remove the justification

motor (PM2) from the justification motor bracket. Justification Motor Bracket
Drive Pulley
above.
• Using a torque driver, tighten the drive pulley of the justi-

fication motor at the force of 0.6 N•cm (6 kgf•cm).
Justification Motor
(PM2)
Fixing Screws
3-31
3.4 Transport Unit
• Tension adjustment
1. Remove the four fixing screws, and remove the pulley cover
for the justification assembly. Pully Cover for the Justification Assembly
2. Using the push-pull gauge, secure the justification motor

with the fixing screw B so that the load when the center of
Center of the Belt
the belt is deflected 2 mm is within 1 and 2.5 N (102 - 255
gf).
3-32
3.4 Transport Unit
3.4.4 Replacement of the Transport Rack Gears
The shapes of the transport rack gears on the right and left are
the same.
I m p o r ta n t When replacing the transport rack gear,

never remove the both (right and left)
gears at the same time. Doing so means
there is nothing left to support the trans-
port unit, in consequence, it becomes
impossible to install the transport rack
gear.
Covers"

3. Using the handle, tilt the transport unit until it stops.
• When the transport unit is at upright position, the trans-
port rack gear is being pressed down by the weight of Transport Rack Gear (Right)
Fixing Screw B
the transport unit, rendering it difficult to remove the
gear.
4. Remove three fixing screws A, and remove the rack gear

holder pad (right).
5. Remove the fixing screw B, and remove the transport rack

gear (right).
6. Install a new transport rack gear on the right sector plate

with the two fixing screws.
7. Install the rack gear holder pad on the right sector plate with
the three fixing screws.
Rack Gear Holder Pad (Right)
8. Using the handle, raise the transport unit until the fixing
screw on the lowest position of the rack gear holder pad
(left) is located.
9. Remove the fixing screw on the lowest position of the rack

Handle
gear holder pad (left).
10.Tilt the transport unit until it stops using the handle.
Fixing Screw
3-33
3.4 Transport Unit
11.Remove the two remaining fixing screws, and remove the

rack gear holder pad (left).
Rack Gear Holder Pad (Left)
Fixing Screws
12.Remove the fixing screw, and remove the transport rack

gear on the left. Transport Rack Gear (Left)
Fixing Screw
13.Install a new transport rack gear on the left sector plate with
the two fixing screws.
14.Install the rack gear holder pad on the left sector plate with
the three fixing screws.
• Lubrication after reassembly

Lubricate the pinion gear on the transport rack gear with a
small quantity of grease.
Recommended Grease: Multemp AC-D or the equivalent
• Adjustment after reassembly

Carry out "4.7 Adjusting the Pressing Amount".
3-34
3.4 Transport Unit
3.4.5 Replacement of the Elevator Motor (PM1)
Caution To protect from burning, do not touch the eleva-

tor motor immediately after it stops.

Fixing Screws A
2. Use the handle to tilt the transport unit.
3. Unscrew and remove the two fixing screws A which are
securing the elevator motor cover in place.
4. Remove the wire bundle from the notch on the elevator

motor cover.
5. Remove the elevator motor cover.

6. Remove the two fixing screws B which are securing the ele-
vator motor.
7. Disconnect the connector from the elevator motor.

• JJ28
8. Remove the elevator motor (PM1).

Fixing Screws B
(2 pcs)
Center of the belt Elevator Motor (PM1)
above.
Notch on Elevator Motor Cover
• Tension adjustment
The elevator motor is to be secured in such a way that a 2-mm
deflection in the center of the belt will be caused by a load of
between 0.5 - 1.5 N (51 - 153 gf). The target value will be
approached if the elevator motor is moved towards the right
side.
3-35
3.4 Transport Unit
3.4.6 Replacement of the Transport Motor (PM3)
Caution To protect from burning, do not touch the trans-

port motor immediately after it stops.

Transport Motor Cover
2. Remove the two fixing screws, and remove the transport
motor cover.
Fixing Screws
3. Disconnect the connector from the transport motor.

• JJ2830 Fixing Screws (2 pcs)
Transport Motor (PM3)
4. Remove the two fixing screws, and remove the transport
motor.
• The green coupling may also become detached when

the cassette transport motor is removed. Be careful not
to lose it.

above.
3-36
3.4 Transport Unit
3.4.7 Replacement of the Lock Release Motor (M4)
1. Remove the receiver assembly. "3.4.2 Removal of the

Receiver Assembly"
2. Remove the four fixing screws, and remove the receiver Receiver Motor Bracket
motor bracket.
Fixing Screws
3. Cut the two tie bands of the receiver motor bracket. Tie Bands

Connector
• JJ19
5. Remove the three fixing screws, and remove the lock

release motor (M4) from the receiver motor bracket.

above.
Lock Release Motor (M4)

Fixing Screws
3-37
3.4 Transport Unit

Insert the bracket-press springs onto the guide lods on the
Bracket-Press Springs (Vertical)
bracket.
Guide Lods
Before fixing the screw for the receiver motor bracket, confirm
that the top edge of the guide lod is correctly fitted into the hole Fixing Screws
of the receiver motor bracket.
Receiver Motor Braket
Confirm that the top edge of

the guide lod is correctly
fitted into the hole of the
receiver motor bracket.
When attaching the tie band to the wires on the receiver sensor
bracket, fit it into the groove with its end shown in the diagram. Tie Band
Groove
3-38
3.4 Transport Unit
3.4.8 Replacement of the Receiver Sensor (S2)

Receiver Assembly"
2. Cut the tie band of the receiver motor bracket.

Tie Band
3. Remove the two fixing screws, and remove the receiver

Fixing Screws
sensor bracket.
4. Disconnect the connector from the receiver sensor.

• JP21
5. Remove the receiver sensor (S2) from the receiver sensor

bracket.

above.
Receiver Sensor (S2)
Receiver Sensor Bracket

When attaching the tie band to the wires on the receiver sensor
bracket, fit it into the groove with its end shown in the diagram. Tie Band
Groove
3-39
3.5 Sub-scanning Unit
Danger Never touch the steel belt directly by hand. The hand or fingers may be cut due to the sharp
edge of the steel belt.
Caution If the fat of hand remains on the steel belt, rust

may develop, and it may cause malfunction of the
sub-scanning operation.
3.5.1 Controlling Parts of the Sub-scanning Unit
Steel Belt
2
Magnetizing Plate
1 V-sync Sensor (S12) Detects the read-start 1) Remove the sensor assembly.
position of the sub- •Refer to "3.5.5 Removal of the Sensor Assembly".
scanning direction.
•JP40
2 Magnetizing Sensor Detects the adhesion 1) Remove the sensor assembly.

(S15) of the back plate. •Refer to "3.5.5 Removal of the Sensor Assembly".
•JP43
3-40
3 Sub-scanning Sen- Detects the home 1) Remove the sensor assembly.

sor-HP (S17) position of the cas- •Refer to "3.5.5 Removal of the Sensor Assembly".
sette magnetizing
plate.
•JP45
4 Sub-scanning Motor Moves the cassette Refer to "3.5.6 Replacement of the Sub-scanning Motor
(PM4) magnetizing plate in (PM4)".
sub-scanning direc-
tion.
3.5.2 Replacement of the Cassette Magnetizing Plate
Caution To maintain the precision of the mechanism,

never touch the four white-painted screws. Touch-Banned Screws
I m p o r ta n t Take cautions not to scratch the surface

of the cassette magnetizing plate. Espe-
cially, scratches of convex shape will
decrease the magnetizing power.
1. Remove the rear cover. "3.2.1 Removal of the Rear Cover".
2. Manually raise the balance weight up to the top level.

Anti-Fall Protection Metal (Yellow)
Balance Weight
3. Remove the two fixing screws, and remove the anti-fall pro-
tection metal (yellow).
Fixing Screws
3-41
4. While holding the bottom of balance weight, secure the anti-

Steel Belt Balance Weight
fall protection metal with the two fixing screws removed in
the previous step.
I m p o r ta n t Press and raise the anti-fall protection

metal until the steel belt bends, and then
secure with two fixing screws.
5. Move to the front, and open the front cover.

6. Using the handle, tilt the transport unit until it stops.
Fixing Screws (2 pcs) Anti-Fall Protection Metal
7. Remove the four fixing screws.

8. Holding the cassette magnetizing plate as shown in the right
diagram, and pull it out.

above.
Magnetizing Plate Fixing Screws

• After confirming that the two positioning pins are located
between the fixing screws are properly sit in the hole,
tighten the fixing screws.
• Attach the anti-fall protection metal to its original position
from which it was detached in step 3.
• Confirm that there is no foreign metals such as a clip on
the magnetized surface of the cassette magnetizing
plate.
• Adjustment after reassembly

Carry out "4.6 Adjusting the Peel Detection Rollers".
Carry out "4.7 Adjusting the Pressing Amount".
3-42
3.5.3 Replacement of the Steel Belt Decelerating Unit
I m p o r ta n t Following procedures should be carried

out by two people in order to avoid an
accident and finger fat onto the steel belt.
Define the division of roles between the
people in advance, and carefully carry out
the procedure.
I m p o r ta n t Make sure to wear gloves to avoid an accident.
1. Remove the rear cover. "3.2.1 Removal of the Rear Cover"

& Right Covers" Top Plate
Fixing
Cover" Screws
(6 pcs)
4. Remove the four fixing screws, and remove the top cover.
5. Remove the cassette magnetizing plate. "3.5.2
Replacement of the Cassette Magnetizing Plate" Earth Wire
6. Remove the earth wire.
7. Remove the six fixing screws, and then remove the top plate.
8. Place a piece of paper on the top of the rail and attach it Tape
Paper
with adhesive tape.
• This will help to avoid scratches on the steel belt when it

is temporarily placed on the rail in step 12.
9. Install the anti-fall protection metal on the bottom of the bal-

ance weight. "3.5.2 Replacement of the Cassette
Magnetizing Plate"
I m p o r ta n t Fix the steel belt with adhesive tape.
Steel Belt
Tape
3-43
10.Remove the fixing screw, spring washer, bearing and two

flat washers that secure the steel belt to the balance weight.
Flat Washers
Fixing Screw
Bearing
Spring Washer
11.Pull up the steel belt.

I m p o r ta n t Pull up the steel belt so that the lubricat-
ing oil of the LM guide does not adhere to
the steel belt.
Steel Belt
12.Draw the steel belt to the front, and place it on the paper
Paper Tape
prepared in step 8.
Steel Belt
I m p o r ta n t When handling the steel belt, make sure
not to soil it with oil and not to scratch the
surface of it. Because the LM guide of the
sub-scanning unit is lubricated with
grease, be especially careful not to allow
the LM guide to touch the steel belt.
13.Secure the steel belt and the paper onto the top plate so
that they will not fall off.
3-44
14.Loosen the screw on the motor shaft, and align the direction
of the motor shaft pin vertically.
Screw
Pins
15.Remove the six fixing screws, and then remove the steel
belt decelerating unit.

Fixing Screws
above. (6 pcs)

• Attach the top plate so that the gasket presses against
the rear.
I m p o r ta n t When securing the steel belt to the bal-

Steel Belt
ance weight, check that the steel belt is
not pinched between the bearing and
washer.
• Adjustment after reassembly Bearing

Fixing Screw
Carry out solid image exposure, and check that there is no hor-
izontal stripes or artifacts caused by malfunction of the sub-
scanning unit.
3-45
3.5.4 Replacement of the Peel Sensors 1/2 (S13/S14)
The two peel sensors on the right and left are symmetric. The
one on the left is the peel sensor-L (S13), and the one on the
right is the peel sensor-R (S14).
1. Remove the left or right covers. "3.2.2 Removal of the Left &
Right Covers"
2. Remove the fixing screw A, remove the peel sensor-L

mount plate or peel sensor-R mount plate. Peel Sensor Fixing Screw B
3. Remove the fixing screw B which is securing the peel sen-

sor, and remove the peel sensor.
4. Remove the wire bundle from the clamp.

5. Disconnect the connector from the peel sensor.
• JP41 (S13) or JP42 (S14)

above.
Fixing Screw A Peel Sensor Mount Plate
• Adjustment after assembly

Make sure to carry out "4.6 Adjusting the Peel Detection
Rollers".
3-46
3.5.5 Removal of the Sensor Assembly
The sensor assembly is attached with three different types of

sensors, such as the V-sync sensor (S12), the magnetizing
sensor (S15), and the sub-scanning sensor-HP (S17). V-sync Sensor (S12)
Magnetizing Sensor (S15)
Sub-scanning Sensor-HP (S17)

2. Manually raise the balance weight to the top.
Balance Weight
3. Disconnect the relay connector and push it out to the front
through the hole in the unit.
• JJ65
4. Lower the balance weight to the bottom by hand.

5. Move to the front, and open the front cover.
6. Use the transport handle to tilt the transport unit.
7. Remove the fixing screw which secures the lower part of the
sensor assembly.
8. Lower the sensor assembly while holding the sheet metal

section. Relay Connector
Sensor Assembly
(Sheet Metal)
Fixing Screw
3-47

• When reassembling the sensor assembly into the unit,
while pressing the detection roller of the V-sync sensor by Detection Roller of the V-sync Sensor
finger as shown in the right figure, slide the assembly up. If
the detection roller is in upright position, it interferes with
the activator plate, and cannot be slid in.
• When sliding the sensor assembly up, align the assembly

to the left end as close as possible. Sensor Holder
• After confirming that the top edge of the sensor assembly
fits into the sensor holder (leaf spring) of the unit, tighten Sensor Assembly
the fixing screw.
Fixing Screw
3-48
3.5.6 Replacement of the Sub-scanning Motor (PM4)
I m p o r ta n t If the sub-scanning motor is oriented with

Small Hole
its small hole facing downward, there is a
possibility that lubrication oil will leak
from its interior. When work is being car-
ried out on this motor, either ensure that
the hole remains facing up, or close it
over with tape or the equivalent.
• Removal
Covers"
3. Disconnect the connector from the sub-scanning motor. Connector

Set Screw on the Coupling
• JP35
4. Loosen the set screw on the coupling.

• Loosening the set screw releases the link between the
sub-scanning motor shaft and the shaft on the steel belt.
5. Using a long screw driver, remove four fixing screws, and

Fixing Screws
remove the sub-scanning motor (PM4). Touch-Banned Screw
I m p o r ta n t Remove the four fixing screws which

directly secure the sub-scanning motor. If
you loosen the screws securing the
motor base, malfunction of the sub-scan- Opening
ning unit may occur.
• There is an opening on the right side of the unit so that a

long screw driver can be used through this hole.
Touch-Banned Screw
3-49
6. Loosen the two set screws and remove the damper roll.
Set Screw
• The removed damper roll shall be used on the new sub-
scanning motor; accordingly, it should not be disposed
Damper Roll
of.
Set Screw
• Reassembly
1. Install the damper roll on the sub-scanning motor shaft

using the two set screws.
• New sub-scanning motors are not supplied with the

damper roll.
2. Remove the sealing sticker from the sub-scanning motor.

I m p o r ta n t Once the sealing sticker has been
removed, ensure that the hole which it
was covering remains oriented upward.
3. Attach the sub-scanning motor to the unit using the four fix-
ing screws.
4. Use a hexagonal screw driver or the equivalent to ensure

that the set screws of the coupling are correctly tightened.
• The set screws are tightened with a torque of approxi-

mately 90 N•cm (9 kgf •cm) at the factory.
5. Plug the connector into the sub-scanning motor.

• JP35
6. Install the right and rear covers in their original position.
• Confirmation after reassembly

Carry out solid image exposure, and check that there shows
not horizontal streaks caused by malfunction of the sub-scan-
ning unit.
3-50
3.6 Optical Unit
3.6 Optical Unit
3.6.1 Replacement of the Photomultiplier
I m p o r ta n t When handling the photomultiplier, be

cautious not to touch the light collector
(glass surface) with fingers or any object.
Once scratch is generated, it may result
in deteriorated image quality.
1. Remove the left cover. "3.2.2 Removal of the Left & Right
Covers"
2. Remove the four fixing screws, and loosen the two fixing
screws to remove the board cover.
3. Disconnect the two connectors from the ADB2 (A/D board).

Photomultiplier
• J1, J3
4. Remove the four fixing screws, and remove the photomulti-

plier from the optical unit.
I m p o r ta n t When placing the photomultiplier on the

table, always place it with its light collec-
tor side (glass surface) facing up.

above.
Connector (J1)
Connector (J3)
• Adjustment after replacement

Always carry out the calibrations below following "Installation/
Service Manual" for the REGIUS console.
• Uniformity calibration
• Sensitivity calibration
3-51
3.6 Optical Unit
3.6.2 Replacement of the Optical Unit
Caution The optical unit is made up of precision compo-

nents: Be sure to avoid banging or knocking
these components during installation or removal.
Caution The laser diode may be damaged due to the elec-

trostatic generated by human body. Always wear
an earth strap to avoid the electrostatic.

& Right Covers" Fixing Screws C
(2 pcs)
Fixing Screws C
Cover" (2 pcs)
I m p o r ta n t Remove the four fixing screws C, and Fixing Screws A

then remove the insertion/ejection unit. (2 pcs)
Fixing Screws B
5. Remove the photomultiplier. "3.6.1 Replacement of the (2 pcs)
Photomultiplier" Fixing Screws B

(2 pcs)
6. Disconnect the relay connector.

Stopper
• JJ37
7. Remove the five fixing screws D.

• Tighten the three fixing screws on top together with the
earth wire of the optical unit.
8. Hold the optical unit to prevent it from toppling over and lift
the stopper.
9. Lift the optical unit by several millimeters and remove it from

the unit. Relay
Connector
• Lifting the optical unit removes the protrusions on its
lower side from the unit.
Fixing Screws D
(3 pcs)
Fixing Screws D
(2 pcs)
3-52
3.6 Optical Unit
10.Place the excitation-beam cut filter (blue) with its face up,
Excitation-beam Cut Filter
and put a cover (plastic sheet, etc.) so that dust will not stick
to the filter surface.

above.
• Make sure that the earth cable of the optical unit is fixed
to the frame with the fixing screw.
Caution Make sure the earth cable is facing in the correct

direction. Install the earth cable with the ring ter-
minal facing up.
• Check and adjustment after replacement

Always carry out the calibrations below following "Installation/
Service Manual" for the REGIUS console.
• Confirmation of shading correction
• Sensitivity calibration
• PLL adjustment
• Adjustment of the main scan start position
Install the earth cable with

the ring terminal facing up.
3.6.3 Replacement of the Brush Assembly of the Optical Cleaning Unit

& Right Covers"
Cover" Fixing Screws (2 pcs) Fixing Screws (2 pcs)

5. Remove the photomultiplier. "3.6.1 Replacement of the

Photomultiplier"
6. Remove the optical unit. "3.6.2 Replacement of the Optical

Unit"
Cleaning Flange Brush Assembly
7. Remove the four fixing screws, and then remove the clean- Unit Assembly
ing flange unit assembly.
3-53
3.6 Optical Unit
8. Remove the three fixing screws, and then remove the brush Fixing Screws (3 pcs)
assembly.

above.
Brush Assembly
3.6.4 Replacement of the Cleaning Unit Interlock

& Right Covers"
Cover"


Photomultiplier"

Unit"
7. Remove the wiring from the clamp, and then remove the
connector.
• JP68
Interlock Cover
8. Remove the three fixing screws, and then remove the inter- Clamp
lock cover.
Fixing
Screws
Connector
(3 pcs)
3-54
3.6 Optical Unit
9. Remove the two fixing screws, and then remove the clean-
ing unit interlock.
10.Remove the three wires.

above.
Cleaning Unit Interlock
3.6.5 Replacement of the Erase Lamp Unit
The erase lamp unit except the lamps is a reusable part. When
replacing the lamps, always replace two lamps at a time.
Caution To protect from burning, do not touch the erase

lamps immediately after they are extinguished.
Covers"
2. Disconnect the two connectors.

Connectors (2 pcs) Dust-proof Blade
• JJ12, JJ13
Erasing Lamp
3. Draw the dust-proof blade approx. 10 cm to your side.
• If the dust-proof blade is not drawn out, the erase lamp
unit cannot be pulled out because it gets stuck with the
folding of the blade.
Fixing Screw
4. Remove the fixing screw, and remove the erase lamp unit.
above.
3-55
3.6 Optical Unit
3.6.6 Replacement of the Thermostat (TH1)

& Right Covers"
Cover"


Photomultiplier"

Unit"
7. Disconnect the two fasten terminals from the thermostat.

8. Remove the two fixing screws, and remove the thermostat Fixing Screws
Fasten Terminal
Fasten Terminal
(TH1).
9. Carry out reassembly in the reverse order to that described Thermostat (TH1)
above.
3-56
3.6 Optical Unit
3.6.7 Checking the H-sync Signal
Follow the procedures below to check the H-sync signal. This procedure shall be carried out with the power on.
Adjustment of the H-sync should not be carried out in the field. When abnormality occurs with the H-sync signal,
replace the optical unit as a whole. "3.6.2 Replacement of the Optical Unit"
Danger In this procedure, the laser beam may be emitted out of the unit. Always wear laser protec-
tion glasses to prevent an eye injury.
Covers"
2. Loosen the two fixing screws A, remove the four fixing

screws B, and then remove the board cover assembly.
Board Cover Assembly
Fixing Screws B
(4 pcs)
Fixing Screws A
(2 pcs)
3. Turn off (set to the right) the HVSW (SW3) (high voltage
switch) of the ADB2 (A/D board). TP10
HSYNC
Left Side ADB2
4. Connect the oscilloscope to TP10 (HSYNC) located at the
upper left and to TP7 (AGND) located at lower left of the ON OFF
ADB2.
5. Set the range of the oscilloscope to 2 V/div for Y-axis and

2 msec/div for X-axis.
6. Wear laser protection glasses.

7. Carry out reading of the 14" x 17" cassette at high resolution AGND ON OFF
mode. TP7
HVSW
SW3
8. Check that the H-sync pulse which appears during the

5.2 msec
image reading is within the specification.
• Spec.: Interval = approx. 5.2 msec
9. When the measured result complies with the specification,

reassemble the parts in the reverse order to the above pro-
cedrue.
• Do not fail to set the high voltage switch to its original

setting, i.e. ON (set to the left).
3-57
3.7 Electrical Unit
3.7 Electrical Unit
3.7.1 Replacement of the MCB4 (Mechanical Control Board)
Covers"
2. Loosen the six fixing screws, and remove the lid of the
Lid of the
Mechanical
Control Box
3. Write down the settings of the rotary switch (SW4) and DIP
switch (SW3). CN7
CN9
• The rotary switch (SW4) setting has been adjusted in
CN6
"4.7 Adjusting the Pressing Amount", and varies by the
unit. CN5
4. Wear an earth strap.

CN4
5. Disconnect the 13 connectors from the MCB4 (mechanical
control board). SW3
MCB4 CN13
• CN1, CN2, CN4, CN5, CN6, CN7, CN8, CN9, CN11,
CN13, CN15, CN16, CN17 CN15
SW4
CN2
CN16
CN1 CN8 CN17 CN11
3-58
3.7 Electrical Unit
6. Remove the six fixing screw, and pull out the MCB4
(mechanical control board).

above.
MCB4
Fixing Screws
(6 pcs)
SW2

• Set the rotary switch (SW4) and DIP switch (SW3) set-
ting on the new board according to the note taken in step
3.
• Check that all of the DIP switches (SW2) are set to OFF
(set to the left) before turning on the power.
• Update the firmware using the REGIUS console.
3-59
3.7 Electrical Unit
3.7.2 Replacement of the CF Card
After the CF card is replaced, restore the original data of the

CF card that have been backed up in the REGIUS console in
advance. For details on necessary settings when the CF card
is replaced, refer to "A.3 Replacement Procedures of the CF
Card".
The CF card is installed in the card slot on the SCB3.
Covers"

3. Wear an earth strap. Board Cover Assembly
Fixing Screws B
(4 pcs)
Fixing Screws A
(2 pcs)
4. Slide the CF card in the direction of the arrow, and pull it out
from the card slot.
5. Insert a new CF card into the card slot.
SCB3
CF Card
3-60
3.7 Electrical Unit
3.7.3 Replacement of the SCB3 (System Control Board)
When replacing the CF card at the same time, restore the

backed up data on the CF card to the REGIUS console by fol-
lowing "Installation/Service Manual" for the REGIUS console.
Covers"

Board Cover Assembly
3. Wear an earth strap.
Fixing Screws B
(4 pcs)
Fixing Screws A
(2 pcs)
4. Disconnect the three connectors from the SCB3 (system

control board).
• CN004, CN017, CN021
SCB3
5. Remove the four fixing screws and the two spacers, discon-
nect the board connector (CN001), and then remove the
SCB3 (system control board).

above.
SCB3
Fixing Screws
(2 pcs) +
Spacers (2 pcs)
3-61
3.7 Electrical Unit
• When the CF card is replaced at the same time

The default settings on the unit adjustment and network set-
tings are written on a new CF card. Therefore, the unit may not
operate normally when connected to a facility network with the
default settings (because the host name, IP address, subnet
mask, and device adjustment value, etc. are different). In this
case, reconfigure the network setting while referring to "A.3
Replacement Procedures of the CF Card", and then connect to
the network.
After completing the network connection, make sure that the

data of CF card that has been backed up in the REGIUS con-
sole is restored onto the new CF card.
I m p o r ta n t Do not use the CF card by copying the

previous data. Make sure to use the CF
card delivered from the factory, which has
the software installed. SCB3 operates on
Linux OS, and its file system employs a
file system which is durable against the
breaker-off.
3-62
3.7 Electrical Unit
3.7.4 Replacement of the ADB2 (A/D Board)
Covers"

3. Wear an earth strap. Board Cover Assembly
4. Pull out the SCB3 (system control board). "3.7.3

Replacement of the SCB3 (System Control Board)"
Fixing Screws B
(4 pcs)
Fixing Screws A
(2 pcs)
5. Disconnect the eight connectors from ADB2 (A/D board).

• CN2, CN3, CN4, CN5, CN7, CN8, J1, J3
ADB2
6. Remove the seven fixing screws and the four spacers, and
Fixing Screws (2 pcs) +
pull out ADB2 (A/D board). Spacers (2 pcs)

above.
ADB2
• Remarks for reassembly Fixing
Screws
(3 pcs)
• Check that the HVSW is set to ON (left).
• Check that all of the switches of SW1 are set to ON.
• Check that the SW2 and SW4 (auto/manual switching)
are set to "Auto".
Fixing Screws (2 pcs) +
Spacers (2 pcs)
3-63
3.7 Electrical Unit
3.7.5 Replacement of the PSB (±15 V Supply)

2. Disconnect the two connectors from PSB (±15 V supply).
• JP6, JP7
3. Remove the fixing screw, and pull out the PSB (±15 V sup-
ply) from the three board support legs.

above.
PSB (+/−15 V supply)

Check that the voltages at the following points on the new PSB
are +15 V and −15 V using a digital multi meter.
• +15 V: PCB JP7/PIN1 (+15 V) - PIN2 (GND)
• −15 V: PCB JP7/PIN3 (−15 V) - PIN2 (GND)
3-64
3.7 Electrical Unit
3.7.6 Replacement of the SUP1 (DC 5 V/24 V Supply)

2. Remove the fixing screw A, loosen two fixing screws B, and
then remove the fan bracket. Fan Bracket
• Do not apply excessive force to the connector for the DC

power supply cooling fan located on the back of the fan
bracket.
3. Disconnect the relay connector of the DC power supply

cooling fan.
• JJ60
4. Disconnect the two connectors from the SUP1 (DC 5 V/24 V

supply).
• JP2, JP3
Fixing Screw A Fixing Screws B Relay Connector

(remove) (loosen)
5. Remove the four fixing screws, and pull out the SUP1 (DC 5
V/24 V supply).

above.

Check that the voltages at the following points on the new
SUP1 are DC 5 V and DC 24 V using a digital multi meter.
• DC 5 V: SUP1 JP3/PIN 10 (5 V) - PIN 7 (GND)
SUP1 (DC 5 V/24 V supply)
3-65
3.7 Electrical Unit
3.7.7 Replacement of the SUP3 (Halogen Power Supply)

2. Remove the two fixing screws, and remove the cover for the
SUP3 (halogen power supply).
3. Disconnect the three connectors from the SUP3 (halogen

power supply).
• JP8, JP9, JP11
4. Remove the four fixing screws, and remove the SUP3 (halo-
gen power supply).

above.
Fixing Screws SUP3 (halogen power supply)

1) Check that the voltages at the following points on the new
SUP3 are DC 24 V using a digital multi meter.
2) When installing the SUP3 (halogen power source) that has
been left unused for two years or more, turn on the power
after disconnecting JP9 (CN2) and leave it for one hour or
more.
* Unused condition: no energization, stored at room temper-
ature/humidity (75 % RH or less)
3-66
3.7 Electrical Unit
3.7.8 Replacement of the TAP (Power Supply Voltage Switching Board)

2. Disconnect the five connectors from the TAP (power supply
voltage switching board). TAP (Power Supply Voltage Switching Board)
• CN1, CN2, CN3, CN4, JP1
3. Remove the four fixing screws, and pull out the TAP (power CN4
supply voltage switching board). JP1

above.
CN1
• Remarks for reassembly CN2

CN3
• When connecting JP1 to the new board, select the wire
color suitable to the power supply (AC) of the facility.
Wire Brown Red Orange Yellow Pink Blue

Color
Power 100 V 110 V 115 V 200 V 220 V 230 V

Voltage 120 V 240 V
3-67
Chapter 4
Chap.4 Maintenance &

Adjustment
4.1 Maintenance Items
4.1.1 Maintenance & Service Schedule
Carry out maintenance and service following the timetable shown below.
Maintenance by user: Refer to the operation manual for details.
Maintenance Period
Weekly Monthly Every 6 months
Description of Maintenance Work
Cleaning the REGIUS Plate √
Cleaning the Cassette Stacker √
Cleaning the Ejection Rubber Roller of the Inser- √

tion/ejection Unit with Watersoaked Pad
Cleaning the Exterior √
Cleaning the Exhaust Outlet √
Replacing the REGIUS Plate When image quality deteriorates
Dusting the Optical Unit When vertical lines appear
Other maintenance by the qualified personnel only
Maintenance Period
Every 12 months
Description of Maintenance Work
"3.6.5 Replacement of the Erase Lamp Unit" Approx. 10,000 shots
"4.1.2 Lubrication to the Sub-scanning Unit LM √

Guide"
"4.1.3 Lubrication to the Transport Motor Gears" √
"4.1.4 Lubrication to the Release Shaft Holder" √
"4.1.5 Lubrication to the Transport Unit/Elevator √

Stand LM Guide"
"4.1.6 Cleaning the Power Supply Fan Filter" √
"4.1.7 Cleaning of the Cassette Magnetizing Plate" √
"4.1.8 Cleaning the Ejection Rubber Roller" √
Caution The grease type recommended for lubrication varies depending on the maintenance and
inspection work to be performed.
Be careful not to use an incorrect grease type.
4-1
4.1.2 Lubrication to the Sub-scanning Unit LM Guide
Using a grease gun, lubricate the metal grease to the specified

points once a year, following the procedures below.
• Recommended grease: AFC grease by THK.
• Grease gun: MG70
• Grease gun discharge rate; approx. 0.6 ml/stroke
I m p o r ta n t Never apply grease to the steel belt.

Doing so may cause a malfunction in sub-
scanning.

2. Lubricate the grease nipple A on the balance weight.
• Trigger the grease gun twice. Grease Nipple A
3. Move the balance weight up and down until grease nipple

B can be seen through the lubrication hole.
4. Lubricate via grease nipple B (1 location).

• Trigger the grease gun twice for each nipple.
Grease Nipple B
• Checks after lubrication

Expose the solid density image, and check there is no horizon-
tal streaks on the image.
I m p o r ta n t If rust is found on the LM guide when

lubricating, never fail to wipe it off.
4-2
4.1.3 Lubrication to the Transport Motor Gears
Using a grease gun, lubricate the metal grease to the worm

wheel once a year.
• Before shipment, the Multemp AC-D grease is applied to
the worm wheel.
2. Apply the grease directly to the worm wheel.
I m p o r ta n t Never apply grease to the anti-slip rubber
on the surface of the justification assem-
bly, which presses and holds the casette.
Should it is accidently applied to the
worm wheel, wipe it with alcohol. In this
case, it is necessary to leave the rubber
Worm Wheel
for two days or more without operation.
4-3
4.1.4 Lubrication to the Release Shaft Holder
Lubricate the actuator part of the release shaft holder once a

year.
• Recommended grease: Multemp AC-D or the equivalent

2. Using the transport handle, lean the transport unit.
Receiver Assembly
Receiver Assembly"
4. Apply a small amount of grease to the inner side of the

angle groove of the up/down bracket within which the
release shaft holder actuates.
5. Move the sector gear several times to actuate the release

shaft holder so that the grease spread over the surface. Sector Gear
Lubricate the inner

• Before installing the receiver assembly, perform side of the angle
groove.
the operations in "4.1.5 Lubrication to the Transport
Up/down Bracket
Unit/Elevator Stand LM Guide"
6. Reverse the procedure of removal, and install the receiver
assembly on the transport unit.
4-4
4.1.5 Lubrication to the Transport Unit/Elevator Stand LM Guide
Lubricate the transport unit/elevator stand LM guide once a

year.
• Recommended grease: AFF grease (lithium-based grease)
by THK
2. Using the transport handle, lean the transport unit.
Receiver Assembly"
4. Apply a small amount of grease to the ball rolling grooves

on both sides of the rails of the LM guide (linear guide), and
move the receiver brackets back and forth five or six times
to spread the grease.
LM guide
Lubricate here
Enlarged photo
• There is no lubrication hole, so apply the grease

directly to the LM guide. Apply approximately 0.4
ml (0.2 ml per side) of grease.
5. Reverse the procedure of removal, and install the receiver
assembly on the transport unit.
Caution The grease for use with the LM guide of the sub-
scanning unit and the model number do not
match.
Apply the dedicated grease.
4-5
4.1.6 Cleaning the Power Supply Fan Filter
Clean the filter once a year following the procedure below.

2. Remove the fixing screw A, loosen the two fixing screws B, Fan Bracket
and then remove the fan bracket.
• Be careful not to apply excessive force to the DC power

supply cooling fan connector that is located on the back
of the fan bracket.
3. Disconnect the relay connector of the DC power supply

cooling fan.
• JJ60
Fixing Screw A Fixing Screws B Relay Connector

(remove) (loosen)
4. Remove the two fixing screws retaining the power supply

cooling fan, and remove the power supply cooling fan filter.
Power Supply
5. Vacuum the dust accumulated on the back side (fan side) Cooling Fan Fixing Screws
of the filter using a vacuum cleaner.
6. Install the power supply cooling fan filter at its original posi-
tion, and install the fan bracket in the reverse order of
removal.
4-6
4.1.7 Cleaning of the Cassette Magnetizing Plate
Gently wipe the surface of the cassette magnetizing plate

(magnetizing surface) with alcohol every 12 months. At the
same time, check that there is no scratches on the surface of
the plate.
I m p o r ta n t To avoid warping of the cassette magne-

tizing plate, do not apply excessive force
to the surface.
4.1.8 Cleaning the Ejection Rubber Roller
Clean the ejection rubber roller every 12 months.
1. Hold the handle located at the ejection shutter.

2. Apply some water on a lint-free non-woven cloth, squeeze
it well, and then wipe the roller with it. For each stroke,
rotate the roller and reverse the side of the clothe. Ejection Rubber Roller
I m p o r ta n t If water gets into the unit, leave it

untouched with the power off until it dries
out.
4-7
4.2 Setup of the Dummy SCBZ Program
To check each operation of mechanical control, use the dummy SCBZ program. Start the dummy SCBZ program
following the procedures below.
I m p o r ta n t Do not change the settings of the DIP

switches other than SW2-1 on the MCB4.
(For the rest of DIP switches, refer to "A.2
DIP Switch Settings".
I m p o r ta n t To terminate the dummy SCBZ program,

confirm that all of the DIP switches (SW2)
are set to OFF (left).
4.2.1 Installing the Dummy SCBZ Program
• Preparation of a maintenance PC
Prepare a PC which satisfies the following specifications.
• Supported operating systems: Windows 2000/XP
• Interface: EIA-232C (D-Sub9P)
• Installation
1. Before start installation, check that all of the following files

are available.
• DmyScbEng.msi
• InstMsiA.exe
• InstMsiW.exe
• setup.exe
• setup.ini
2. Start "setup.exe", and follow the messages shown on the

window.
• When the installation completes successfully, a short cut

icon to the dummy SCBZ program will be automatically
created.
Refer to "A.1 Dummy SCBZ Program Screens" for details of

the dummy SCBZ program screens.
4-8
4.2.2 Connection
Connect the maintenance PC to the unit.

1. Slide the power breaker of the unit to the OFF position.
Covers"
3. Loosen the five fixing screws, and remove the lid of the
mechanical control box. "3.3.2 Removal of the Insertion/
ejection Unit"
4. Slide the SW2-1 DIP switch on the MCB4 (mechanical con-

trol board) to the ON (right) position. Left side MCB4
SW2-1
ON
5. Disconnect the connector from CN4 on the MCB4

Left side CN4 MCB4
(mechanical control board).
• CN4
6. Connect the unit checker RS-232C cable to CN4 and the

EIA-232C port of the maintenance PC.
EIA-232C
Maintenance PC
4-9
4.2.3 Starting Up the Unit
1. Open the front cover of the unit, and check that there is no
cassette left inside.
2. Check that the right gear cover is located behind the home
position mark. Gear Cover (Right)
• If the gear cover is located before the home position

mark, move the transport unit using the handle.
Home Position
Mark
3. Insert the interlock release key into the interlock switch.

I m p o r ta n t Make sure to return the transport handle
to its position, before inserting the inter-
lock-release key.
4. Slide the power breaker to the ON position.

5. Press the “Operation” switch of the unit.
Caution Be extremely careful of electric shock and getting
fingers caught when releasing the interlock and
checking the inside of the unit with the power on.
Be careful not to directly expose skin or eyes to
laser light.
4-10
4.2.4 Starting Up the Dummy SCBZ Program
1. Start up the maintenance PC.

2. Double-click the short cut icon for "Dummy SCBZ Program"
on the desk top.
• The dummy SCBZ program starts up, and the main win-
dow and "Information" window will be shown.
• "COM1 OPEN" will be shown on the main window. "Information" Window
• "Booting" will be shown on the "Information" window. Main Window
3. Select "Command", and then "Maintenance Window"
• "Maintenance Window” will be shown.
Implementing the above procedures completes the preparation of the dummy SCBZ program.
4-11
• If the start up was unsuccessful;
Phenomena Action
"READY" will not appear on the message 1) Check the DIP switch settings on the MCB4.
display window even after successfully
2) Check that the cables are properly connected.
completing initialization of the unit.
3) Restart "Dummy SCBZ Program", and check that "Booting" is
on the "Information" window is shown in black.
4) Restart the unit.
Though "READY" is shown on the message 1) Check the DIP switch settings on the MCB4.
display window of the unit, "Booting" on the
"Information" window does not change to
screened text.
"COM1 OPEN" is not shown on the main 1) Select "Setup", and then "Communication Port" in the main
window, and a message "COM Port not window menu.
available" is shown on the pop up.
• Either the COM1 port of the mainte-
nance PC is disabled or occupied by
other application.
2) Select an available port in the combo box for the COM ports.
4-12
4.2.5 Cautions in Operation of the Dummy SCBZ Program
Different from the normal operation, the dummy SBCZ program can start each motor regardless of its status.
Therefore, it may cause damage on the component parts if it is forcefully run for abnormal operation.
Special attention has to be paid when operating stepping motors as shown below.
Stepping Motors Cautions
Sub-scanning Motor The transport unit must not be located at the magnetizing position.
Move to the HP before starting sub-scanning operation.
Implement the erasing operation (read mode) after the sub-scanning operation is
completed.
Move to the HP before starting the erasing operation (erase mode).
Move to the HP before inserting the cassette.
Transport Unit Motor Move the receiver to the transport position before starting the initialization.
The receiver must be located at the transport position when it is moved to the mag-
netizing position.
Receiver Motor The transport unit must not be located at the magnetizing position.
Move the justification assembly to the HP before starting the initialization.
Move to the HP before moving to the receiving position.
Move to the HP or receiving position before moving to the transport position.
Justification Motor The transport unit must not be located at the magnetizing position. The receiver
must not be located at the HP.
4-13
4.3 Checking the Initializing Sequence
To operate the unit in the same order as the actual initializing sequence using the dummy SCBZ program, follow
the procedures below.
1. Start up the dummy SCBZ program, and display the main-
tenance window. "4.2 Setup of the Dummy SCBZ Program"
2. Check the initializing sequence of the insertion slot shutter.

1) Click the [DC motors] tab.
2) Click [Initialize] of "Insertion slot shutter".
3) Check that "Insertion Slot Initialize ...OK" is shown on
"Information : ".
3. Move the justification assembly to the HP (home position).
1) Click the [Stepping motors] tab.
2) Click [Move to HP] of "Justify".
3) Check that "Move to Justification HP...OK" is shown on
"Information : ".
4. Move the transport unit to the HP (home position).

1) Click [Move to HP] of "Transport Unit"
2) Check that "Move to Transport Unit to HP...OK" is
shown on "Information : ".
4-14
5. Move the receiver (elevator stand) to the HP (home posi-

tion).
1) Click "Move to HP" of "Cassette receive Unit".

2) Check that "Move to Cassette receive Unit...OK" is
6. Check the initialization sequence of the receiver (elevator

stand).
1) Click [Initialize] of "Cassette receive Unit".

2) Check that "Cassette receive Unit Initialize...OK" is
7. Move the receiver (elevator stand) to the transport position.

1) Click [Transport pos.] of "Cassette receive Unit".
2) Check that "Cassette receive Unit at Transport-
Standby...OK" is shown on "Information : ".
8. Check the initialization sequence of sub-scanning unit.

1) Click [Initialize] of "Sub scanning".
2) Check that "Sub scanning Unit Initialize...OK" is shown
on "Information : ".
4-15
9. Check the initialization sequence of the transport unit.

1) Click [Initialize] of "Transport Unit".
2) Check that "Transport Unit Initialize...OK" is shown on
"Information : "
10. Move the receiver (elevator stand) to the HP (home posi-

tion).
1) Click [Move to HP] of "Cassette receive Unit".

2) Check that "Cassette receive Unit to HP...OK" is shown
on "Information : ".
11. Check the lock operation.

2) Click [Lock] of "Lock-release motor".
3) Check that "Lock...OK" is shown on "Information : ".
4-16
4.4 Checking the Reading Operation
To check the operation from cassette insertion through ejection using the dummy SCBZ program, follow the pro-
cedures below.
1. Start up the dummy SCBZ program, and display the main-
tenance window. "4.2 Setup of the Dummy SCBZ Program"
2. Check that the initialization is successful following "4.3

Checking the Initializing Sequence".
• This step can be neglected if the initialization has been

completed after the unit had successfully started up.
3. Select the cassette type on the window depending on the

cassette size which will be tested.
• The position of the receiver will be automatically

adjusted according to the selection of the cassette type.
2) Click the combo box of "Cassette", and show the cas-
sette size to be tested.
4. Check the lock of the cassette, and insert the cassette into
the insertion slot.
1) Check that all claws on the back plate are coupled with Insert the
the receiver hole of the front plate. Cassette.
2) With the bar code facing up, insert the cassette into the Insertion Slot
Sensor
insertion slot by aligning the cassette to the left edge of
the slot.
3) Check that "Insertion slot sensor L" and "Insertion slot

sensor C" turn "ON".
5. Carry out reading of the bar code labeled on the back plate.
Bar Code Reader
Inserrtion Motor (M1)
4-17

2) Click [Forward High] of "Insertion Roller".
3) Wait for one second or more, click [Stop] of "Insertion
roller".
4) Click the [Others] tab.

5) Click [Start Read] of "Bar code".
6) Check that "Reading Bar Code ..." is shown on the
"Information: " window, and the value read in is shown.
6. The cassette is then drawn into the unit, and sandwiched

Justification Sensor-L (S3) /
by the justification assembly from right and left.
Justification Sensor-R (S4)
Shutter Motor (M2)
Receiver Sensor (S2)
Elevator Motor (PM1)

2) Click [Open] of "Insertion slot shutter".
• If the cassette size is 14 x 17 inches or 14 x 14 inches,
the cassette lowers by its own weight at this time. Con-
tinue operations after checking that the cassette has
stopped lowering by its own weight.
4) Click [Receive pos.] of "Cassette receive Unit".
5) Check that "Cassette receive Unit at Receive Position
...OK" is shown on the "Information : " window.
4-18

7) Click [Insertion Start] of “Insertion roller”.
8) Check that "Cassette receive sensor" of "Sensor" turns

"ON".

10) Click [Transport pos.] of "Cassette receive Unit".
11) Check that "Cassette receive Unit at Transport Position

13) Click [Stop] of "Insertion roller".

15) Click [Justify] of "Justify".
4-19
16) Check that "Justification sensor L" and "Justification

sensor R" of "Sensor” turn "ON".

18) Click [Close] of "Insertion slot shutter".
7. Transports the cassette to the magnetizing position.
Feed Escape
Position Sensor (S11)

2) Click [Absorb pos.] of "Transport Unit".
3) Check that "Transport Unit Magnetizing Position ...OK"
is shown on the "Information : " window.
8. Releases the cassette open/close lock, and separates the

back plate from the front plate. Back Plate +
Magnetizing Plate
Front Plate
Lock Release Motor (M4)

3) Check that "Lock ...OK" is shown on the "Information : "
window.
4-20

5) Only when the cassette is mammo type, click [3mm
down] of "Sub scanning".
6) Click [Escape pos.] of "Transport Unit".
7) Check that "Transport Unit Escape pos. ...OK" is shown
on the "Information : " window.
9. Sub-scanning operation starts.

Peel Sensor-L (S13)

Peel Sensor-R (S14)
Magnetizing Sensor (S15)
1) Check that "Cassette back plate sensor" of "Sensor" is

"ON".
2) Click [Sub scanning] of "Sub scanning".
• The cassette magnetizing plate elevates.

• Image reading by the optical unit will not be imple-
mented.
V-sync Sensor (S12)
3) Check that "V-SYNC" of "Sensor" switches from "OFF"

to "ON".
4) Check that "Subscan : Subscanning ...OK" is shown on
the "Information : " window.
4-21
10. Erasing operation starts.

• The erase lamps will not be turned on.
Erase Lamps
1) Click [Erase 1] of "Sub scanning".

2) Check that "Subscan: Erase 1 ...OK" is shown on the
"Information : " window.
11. After coupling the back plate with the front plate, transports
the cassette to the ejection position.
1) Click [Absorb pos.] of "Transport Unit".

2) Only when the cassette is mammo type, click [3mm up]
of "Sub scanning".
3) Check that "Transport Unit Magnetizing Position ...OK"
is shown on the "Information : " window.

6) Check that "Lock...OK" is shown on the "Information : "
window.
4-22

8) Click [Eject pos.] of "Transport Unit".
9) Check that "Transport Unit Ejection Position ...OK" is
shown on the "Information : " window.
12. Cassette ejection operation starts.
Ejection Roller
1) Click [Standby pos.] of "Justify".

2) Check that "Justification Standby Position ...OK" is
3) Click [Standby pos.] of "Cassette receive Unit".

4) Check that "Cassette receive Unit Standby Position
5) Check that the leading edge of the cassette is located
at the ejection slot.
4-23
13. The cassette ejects and the transport unit returns to the
insertion position. Ejection Shutter Close Sensor (S20)
Ejection Motor (M3)
Back Plate Sensor (S21)

2) Click [Forward] of "Ejection roller".
3) The cassette ejects from the ejection slot and the ejec-
tion shutter closes.
4) Click [Stop] of "Ejection roller".

6) Click [Insertion pos.] of "Transport Unit".
7) Check that "Transport Unit Insertion Position ...OK" is
8) Click [Move to HP] of "Cassette receive Unit".
9) Check that "Cassette receive Unit to HP ...OK" is
Implementing the above procedures completes the series of operation starting from insertion through ejection. At
this stage, next cassette can be inserted. (READY Status)
4-24
4.5 Checking the Stand-alone Operation
4.5 Checking the Stand-alone Operation
Normally, when the unit which is not networked to the REGIUS

console is started up, a network error 24000 occurs, and it will
not start even the cassette is inserted.
To operate the unit in stand-alone mode, follow the procedures

described below.
I m p o r ta n t Do not change the setting of the DIP

switches other than SW2-5 on the MCB4.
(For the settings of the rest of DIP
switches, refer to "A.2 DIP Switch
Settings".
I m p o r ta n t To terminate the dummy SCBZ program,

confirm that all of the DIP switches (SW2)
are set to OFF (left).
Covers"
2. Loosen the five fixing screws, and detach the lid of the
3. Turn the DIP switch (SW2-5) on the MCB4 (mechanical

control board) to ON (right).
4. Press the "Operation" switch of the unit.

Left Side MCB4
• When you insert the cassette into the insertion slot, the
cassette will be drawn into the device, and series of
operations including ejection of cassette will be initiated.
SW2-5
ON
4-25
4.6 Adjusting the Peel Detection Rollers
4.6.1 Peel Detection Mechanism
The unit has been designed such that, when reading is being carried out, there is a gap of approximately 1 mm
between the optical unit and the plate surface. However, in situations such as where abnormal adherence of dou-
ble-sided adhesive tape leads to peeling of the plate from the back plate, any attempted reading could result in
interference of the plate with the optical unit. In order to avoid such interference, the peel detection roller is pro-
vided in the position where the elevating plate is just enters the operational area of the optical unit.
• Main Components of the Peel Detection Mechanism
Sensor Actuator
2
Shaft A
Back Plate
3
4
REGIUS Plate
Shaft B
6
Magnetizing Plate
The peel detection mechanism is asymmetrical. Though you can adjust the left and right sides in the same way.
In this paragraph, explanation is made for the left mechanism.
No Part Name Function
1 Peel Detection Roller When the back plate of a thickness greater than specification is ascending, it
touches the peel detection roller and press it toward the front of the device.
When the plate of standard thickness ascends, it will not touch the peel detec-
tion roller. Because the roller rotates even in contact with the plate, it will not
block the plate to ascend further.
GOOD NG
Peel Detection Roller

Magnetizing Back Plate +
Plate REGIUS Plate
4-26
No Part Name Function
2 Peel Detection Arm-L Sustains the peel detection roller (1) from the left. As the peel detection roller (1)
is pressed, rotates around the axis A accordingly. Sensor actuator will start
ascending as it starts rotation.
3 Peel Detection Cam-L Move the position of this metal plate to adjust the standard position of the peel
detection roller (1).
4 Peel Detection Sensor- • When the sensor actuator of the peel detection arm-L (2) ascends and sepa-
L rates, it switches to "ON", and detects the peeling or warping of the plate.
• As this sensor switches from "OFF" to "ON", the sub-scanning operation will
immediately stop, and the cassette magnetizing plate will descend to the
sub-scanning HP.
5 Peel Detection Sensor Metal plate to which the peel detection sensor-L (4) is mounted. The position of
Plate-L peel detection sensor-L (4) can be adjusted up and down around the shaft B in
the center.
6 Peel Detection Adjuster Metal plate to make a fine adjustment of the peel detection sensor plates-L (5)
Plate in vertical direction. The peel detection screw to push the peel detection sensor
plate-L (5) up and the hexagonal nut to secure the screw is attached to this
metal plate.
• Adjustment of the Peel Detection Mechanism

Install the peel detection roller jig on the cassette magnetizing
plate, and adjust the standard position of the peel detection
roller and the position where the peel sensor switches to "ON".
Verification Part
• When the verification part (plate thickness : 11.1 mm)
(11.1 mm)
passes through, it should not contact the peel detection
roller. Thinner Part (11.4 mm)
• When the thinner part (plate thickness : 11.4 mm) passes
through, though it is allowed to contact the peel detection
roller, but the peel sensor should remain "OFF". Thicker Part (11.6 mm)
• When the thicker part (plate thickness : 11.6 mm) passes
through, the peel sensor should switch to "ON".
ht
Rig
t
Lef
Peel Detection
Roller Jig
Magnetizing
Plate
• Timing for adjustment

Adjustment is to be carried out whenever the peel sensor or the
cassette magnetizing plate is replaced.
4-27
4.6.2 Adjustment of the Standard Position
The peel detection roller is to be fixed at the standard position

where it comes into contact with the peel detection roller jig.
1. Set the power-supply breaker to the OFF position.
3. Remove the left and right covers. "3.2.2 Removal of the
Left & Right Covers"

5. Manually raise the balance weight to bring the cassette
magnetizing plate to the bottom.
6. Attach the peel detection roller jig to the both corners of top
edge of the cassette magnetizing plate.
ht
Rig
I m p o r ta n t Attach the jig with its arrow pointing
upward.
t
Lef
Peel Detection
Roller Jig
Magnetizing
Plate
7. Loosen the two fixing screws A.

Fixing Screws A
• It is possible to start at either the left or right side. Projected Part
8. Slowly lower the balance weight until the peel detection
roller comes into contact with thinner part of the peel detec- Verification Part
tion roller jig. Thinner Part
9. Confirm the following and then tighten the fixing screws A.
• When the peel detection roller jig ascends, the peel Magnetizing Plate
detection roller should not contact with verification part of
Peel Detection Roller Jig
the peel detection roller jig.
• The peel detection roller should contact with thinner part
of the peel detection roller jig.
• The peel detection cam should contact with the pro-
jected part of peel detection arm.
10. In the same way as above, adjust the peel detection mech-
anism on the opposite side.
11. Proceed to "4.6.3 Adjustment of the Sensor Detection

Position".
4-28
4.6.3 Adjustment of the Sensor Detection Position
Adjust the position of the peel detection roller where the peel
sensor switches from "OFF" to "ON".
1. Starts the dummy SCBZ program, and display the mainte-
nance window. "4.2 Setup of the Dummy SCBZ Program"
2. Slowly lower the balance weight until the thicker part of the
Peel Sensor Plate
peel detection roller jig contacts the peel detection roller. Peel Sensor
3. Loosen the fixing screw B.

Peel Detection
• It is possible to start at either the left or right side.
Screw
4. Loosen the hexagonal nut and turn the peel detection Hexagonal Nut
screw to the left and right. Fixing Screw B
• The peel sensor plate will move up and down.
• The peel sensor will also move up and down in accor- Thicker Plate
dance with the motion of the peel sensor plate.
• When the peel sensor detaches from the sensor actua-
tor, the "Cassette peel sensor" display on the mainte-
nance tool window will change from "OFF" to "ON".
5. Tighten the lock nut at the point where the "Cassette peel
sensor" display changes from "OFF" to "ON".
I m p o r ta n t Do not tighten the lock nut when "Cas-

sette peel sensor" changes from "ON" to
"OFF".
Magnetizing
6. Tighten the fixing screw B. Plate
ht
Rig
7. In the same way as above, adjust the peel detection mech-
anism on the opposite side.
t
Lef
8. Switch the position of the peel detection roller jig from top Peel Detection
Roller Jig
edge to the bottom edge of the cassette magnetizing plate,
and carry out "4.6.2 Adjustment of the Standard Position"
and "4.6.3 Adjustment of the Sensor Detection Position". ■ Right Side of the Peel
Detection Mechanism
• Check the upper edge and lower edge of the cassette Protrusion
magnetizing plate, and preferentially adjust the one edge
that is more convex than the other. For example, when
the sensor turns on at the upper edge but not at the
lower edge, it is not necessary to adjust at the lower
edge.
I m p o r ta n t The peel detection mechanism is asym-

metrical.
Fixing Screws A
Magnetizing
Plate
4-29
4.7 Adjusting the Pressing Amount
When any of the cassette magnetizing plate, feed escape posi-

tion sensor (S11), transport rack gear, etc. which affects the
magnetizing position, follow the procedures below to adjust the
pressing amount which the transport unit applies to the cas-
sette magnetizing plate.
1. Remove the rear cover.
2. Remove the right and left covers.
3. Start the dummy SCBZ program, and display the mainte-
nance window. "4.2 Setup of the Dummy SCBZ Program"
4. Click the [Stepping motors] tab.

5. Click [Move to HP] of "Justify".
• "Justification to HP .... OK" on the "Information" window.
6. Click [Move to HP] of "Cassette receive Unit".

• "Cassette receive Unit to HP .... OK" on the "Information"
window.
7. Click [Transport pos.] of "Cassette receive Unit".

• "Cassette receive Unit Transport Position .... OK" on the
"Information" window.
4-30
8. Click [Move to HP] of "Transport Unit".

• "Move to Transport Unit to HP .... OK" on the "Informa-
tion" window.
9. Click [Absorb pos.] of "Transport Unit".

• "Transport Magnetizing Position .... OK" on the "Informa-
tion" window.
10. With the steel scale, measure the gap between the floating
rail on the right side of the unit and the cassette magnetiz-
ing plate. Floating Rail
Criterion : 12 ±0.5mm
Magnetizing Plate
• If the measured values does not satisfy the criterion

Adjust the correction amount (mm) by turning the rotary switch
(SW4) on the MCB4 (mechanical control board). Left Side MCB4
No. Correction No. Correction

amount amount
(Pressing (Pressing SW4
amount) amount)
0 +4.0 8 0
1 +4.5 9 +0.5
2 +5.0 A +1.0
3 +5.5 B +1.5
4 −2.0 C +2.0
5 −1.5 D +2.5
6 −1.0 E +3.0
7 −0.5 F +3.5
I m p o r ta n t When changing the MCB4, set the correc-

tion amount for the new MCB4 to that of
the old one.
4-31
4.8 Checking and Adjusting the Justification Allowance
4.8 Checking and Adjusting the Justification Allowance
Set the 14" x 17" cassette on the justification assembly, and

measure the gap between the justification control guide-R1 and
justification control guide-R2.
Criterion: 1 - 3 mm
Justification Control Justification Control

3 Different Aspects of
Guide-R1 Guide-R2
Gap
Left Right
• If the drive pulley is loose, tighten the drive pulley at the

force of 0.6 N•cm (6 kgf•cm) using a torque driver.
4-32
Blank Page
Chapter 5
Chap.5
Troubleshooting
5.1 Troubleshooting Electrical Control and Communications Issues
Problems caused by electrical control or communications issues are classified and described as shown below.
• "5.1.1 Network Problems"
• "5.1.2 Power ON/OFF Problems"
• "5.1.3 Signal Processing Problems"
5.1.1 Network Problems
The following are the operations of the reader when the network settings are incorrect and the areas to be
checked. If the network settings are correct, remedy the situation while following the corrective actions for the
error code.
Case 1: A 24xxx error always occurs at startup.

• There is a problem with the connection to the JM. Check if the network setting is correct and if the reader
name is registered to the JM.
Case 2: An examination is registered, but a message indicates no examination is registered.

• The JM communicating with the console may not be the same JM communicating with the reader. Check the
network setting of the JM connected to the reader.
Case 3: A 25xxx error occurs when a cassette is pressed.

• The IP address and host name of the console for which a study is registered may not be registered correctly
on the reader. Check the registration status of the console on the reader.
Case 4: A 25xxx error occurs when a cassette is processed.

• A network connection error has occurred during image transmission. If, after several seconds, the problem is
not resolved automatically, remedy the situation while following the corrective actions for the error code.
Case 5: A 24xxx or 25xxx error occurs irregularly, and then the system recovers repeatedly.
• The IP addresses may be duplicated. Check all network settings within the system.
5-1
5.1.2 Power ON/OFF Problems
This section describes problems that can occur when the power is turned on or off and explains how to deal with
those problems.
Situation Remedy
Nothing happens when I press the "Operation" Refer to "Procedure for dealing with power problems (the unit
switch. (The "Operation" lamp does not light) will not turn on)".
If I press and hold the "Operation" switch to turn Set the circuit breaker on the unit to OFF.
off the unit when it's in the READY status, the
message display window clears but the LED
doesn't stop flashing.
I pressed the "Operation" switch before starting A 24000 error occurs, but the JM automatically connects to the
up the JM. unit when it finishes starting up and is then ready for reading.
I pressed the "Operation" switch when an error Open and close the door, and then press the "Operation"
occurred, but the power didn't turn OFF. switch again. If the power does not turn off, turn off the unit's
circuit breaker.
Sleep doesn't work properly. Check the Relation setting on the JM.
The unit doesn't start up when I turn on the Check that the "Operation" lamp is lit (sleep mode).
REGIUS console.
• If the "Operation" lamp is not on, this indicates that the unit
is turned off. Press the "Operation" switch to start up the
unit.
• If the "Operation" lamp is on but the LCD is off, the unit is on
and in sleep mode. Press and hold the "Operation" switch to
turn off the unit, and then press the "Operation" switch
again to start up the unit.
I opened/closed the front cover or set the circuit If, during image reading, the back plate is in standby condition
breaker to OFF while the unit was reading an at the top of the sub-scanning section, resuming operation may
image file. result only in an error and the back plate may not be lowered.
In this case, follow the procedure below to remove the back
plate.
1) Close the front cover and remove just the front plate on the
cassette.
3) After the error is displayed, open the front cover and
remove the back plate that has dropped to the bottom from
the cassette magnetizing plate.
5-2
• Procedure for dealing with power problems (the unit will not turn on)
If pressing the "Operation" switch does not turn the unit on, use the procedure below to check and remedy the
problem.
1. Plug the power cable into the wall AC outlet and check that
D
the voltage output to the plug on the other end is the same Interlock Board
as the input voltage.
• If not, the power cable is damaged.
2. Set the circuit breaker to ON and check that the voltage
input across pins 1-3 (black-white) in the TAP board con-
nector (CN1) is the same as the input voltage.
• If not, there may be a problem with the AC inlet (JP1),
circuit breaker (CB1), or noise filter (NF1).
3. Check that the voltage output across pins 1-4 in the TAP
board connector (CN2) is the same as the input voltage
when the "Operation" switch is pressed.
• If not, the TAP board is defective.
I m p o r ta n t There is no output unless the "Operation"
switch is pressed.
4. Check that approximately AC 107 V is output to the con-

nectors (JJ10 and JJ25) for the transformer (PT1) when the
"Operation" switch is pressed (B in the figure on the right).
TAP Board
• If there is no AC 107 V output, the transformer (PT1) is
defective.
switch is pressed.
5. Check that DC 24 V is output across pins 2, 3 - 4, 5 and 6

(black-yellow) in the connector (CN3) for SUP1 (DC 5/24 V
power supply) when the "Operation" switch is pressed (C in
the figure on the right).
• If there is no DC 24 V output, the SUP1 (DC 5/24 V AC Inlet
power supply) is defective.
Noise Filter
switch is pressed. Circuit Breaker
6. Check that DC 24 V is output across pins 1 - 6 (black-blue)

in the interlock board connector (CN2) when the "Opera-
tion" switch is pressed (D in the figure on the right).
• If there is no DC 24 V output, the interlock board is
defective.
switch is pressed.
7. If the results from items 1. to 6. above are all normal, there

may be a problem with the MCB4 (mechanical control
board).
5-3
5.1.3 Signal Processing Problems
The table below lists the problems that can arise due to signal processing issues.
Situation Remedy
Error 04905 occurs in communication 1) Check the power supply to the SCB3 (including voltage measure-
between the mechanical control board ment).
and SCB3.
• If you cannot confirm that the connector (SCN1) is plugged in or
that the voltage on the SCB3 is 5 V, check the output for SUP1 and
the wiring. If it is abnormal, replace SUP1 and the wiring.
2) Check the connectors between the SCB3 and MCB4 (SCN5 and
MCN4).
3) Check that the CF card is securely inserted.
4) Replace the CF card and check operation.
• If the unit operates normally with the replacement card, use the
replacement CF card. If not, return the CF card to the factory.
5) Replace the SCB3 and check operation.
• If the unit operates normally with the replacement SCB3, remedy
the problem by replacing the SCB3. If not, return the SCB3 to the
factory.
6) Check the conductivity of the SCB3 and MCB4 connector wiring.
• If there are conductivity problems, replace the wiring.
Image transfer is abnormally slow (the Check that there are no 10BASE hubs or cables being used on the
cycle time is exceeded even for a single network system.
reading).
Completely blank images (correction 1) Check that the HVSW (SW3) for the ADB2 is on.
data only) are generated.
2) Check that high-voltage cable for the ADB2 is properly connected.
3) Check that the DIP switches (SW2 and SW4) for the ADB2 are set
to Auto.
• For information on dealing with other signal processing errors (errors with 1 as the first digit (10000 - 19999)),
refer to "5.4.3 Signal Processing Errors".
5-4
5.2 Troubleshooting Mechanical Issues
5.2.1 Notes on the Receiver Sensor Actuator
Caution When attempting to remove the back plate from

Receiver Sensor Actuator
the cassette magnetizing plate, always couple the
back plate with the front plate beforehand.
Removing just the back plate when the front plate
has already been removed from the receiver may
cause the edge of the back plate to catch the
receiver sensor actuator, which could damage
the sensor actuator.
5-5
5.2.2 Problems when Separating/Coupling the Mammo Cassette
The structure of a mammo cassette differs from that of the regular cassette as shown in the figure below. The
plate extends into the frame of the front plate so that the exposed area is extended into the chest wall area.
Mammo Type Front Plate Regular Type

Front Plate
Back Plate
Plate
Back Plate Plate
For this reason, when the back plate is separated from or coupled with the front plate in the magnetizing position,
the back plate (cassette magnetizing plate) drops down 3 mm before the front plate (transport unit) is separated
and returned to the escape position.
During this operation, if the rubber plate on the justification assembly that holds each side of the front plate peels
off or is otherwise damaged, the front plate will also move with the back plate when it drops 3 mm, preventing
successful separation, coupling or locking.
(3 different views)
Anti-slip Rubbers
If frequent errors occur during separation/coupling specifically with the mammo cassette, refer to "4.8 Checking
and Adjusting the Justification Allowance" and check whether the justification assembly is holding the front plate
securely during the operation.
5-6
5.2.3 Remedies when Foreign Objects Fall into the Insertion Slot
Normally, if anything falls in the insertion slot, remove it from the insertion slot side.
If an object has dropped too far into the slot and cannot be removed from above, use the procedure below to
remove the dropped object.
1. Turn off the unit.
3. Manually rotate the eccentric cam in the direction shown in Left Side
the figure to open the insertion shutter.
I m p o r ta n t Do not rotate the cam in the opposite

direction.
4. Remove the foreign object.
Insertion Shutter Eccentric Cam
5-7
5.3 Troubleshooting Image Quality Issues
This section explains how to remedy the complaints regarding the following image quality issues:
Horizontal stripes, vertical stripes, S-value variation, poor contrast, irregular L/R brightness, dose abnormalities,
image disparity, white blotches, black blotches, monitor display errors (film OK), image duplication.
5.3.1 Troubleshooting Sequence
• Starting from Case 1 below, identify the case that applies to your problem and then check the causes. If none
of the remedies resolve your problem, contact the KonicaMinolta Quality Assurance division with the details of
your situation.
• If none of the cases below apply to you, notify the KonicaMinolta Quality Assurance division.
• After replacement of the optical section wiring assembly, carry out PLL adjustment, lateral start-point adjust-
ment, uniformity correction and sensitivity correction.
• Checking the image quality during film output may affect image processing, so determine the image quality
while referring to the monitor display instead of the film unit.
5.3.2 Case 1: The entire image is too dark or completely black (with subject structure).
Cause Remedy
1 The output density in the G process parameters is Reset the high and low densities in the G process
set too high overall. parameters to a lower value. (Refer to the Image Pro-
cessing Adjustment Manual for details.)
2 The X-ray dose is too high (in FIX processing or Review the exposure conditions to determine whether
non-processed images). the X-ray dose is excessive.
3 The REGIUS console S value (gain) is too high Reset the S value to the correct level.
(for FIX processing or non-processed images).
4 Failure in sensitivity correction (for FIX processing Redo sensitivity correction.
or non-processed images).
5 The ROI identified for processing was not set cor- Reset the ROI to the correct position.
rectly for some reason.
5-8
5.3.3 Case 2: The entire image is too bright or completely white (with subject struc-
ture).
Cause Remedy
1 The output density in the G process parameters is Reset the high and low densities in the G process
set too low overall. parameters to a higher value. (Refer to the Image Pro-
cessing Adjustment Manual for details.)
2 The X-ray dose is extremely low or non-existent. • Check the exposure conditions. Check that Exposure
switch was not released during X-ray exposure.
• Use a dose meter to check the X-ray dose.
3 The REGIUS console S value (gain) is too low (for Reset the S value to the correct level.
FIX processing or non-processed images).
4 Failure in sensitivity correction. Redo sensitivity correction.
5 The ROI identified for processing was not set cor- Reset the ROI to the correct position.
rectly for some reason.
6 Problem with the photomultiplier or high-voltage
system inside the unit.
1) The ADB2 photomultiplier high-voltage switch 1) Set the switch to ON.
is set to OFF.
2) The ADB2 is faulty. 2) Replace the ADB2. "3.7.4 Replacement of the ADB2
(A/D Board)"
3) The photomultiplier is damaged. 3) Replace the photomultiplier. "3.6.1 Replacement of
the Photomultiplier"
5-9
5.3.4 Case 3: Horizontal stripes in images
Symptoms Cause/Remedy
1 * Stripes in part of the image only. • External force was applied during reading.
• Redo the exposure, ensuring that nothing impacts on the
unit during reading.
2 Horizontal stripes extend from a shielding bar- • This can arise if the lead or other shielding is in a blank
rier (lead sheet, etc.) section.
• This problem only occurs under very specific conditions.
Ask the user to remedy the problem by either moving the
shielding as far as possible away from the subject or by
focusing the exposure field more tightly.
• If this occurs frequently, contact the KonicaMinolta Qual-
ity Assurance division or Development.
3 The brightness changes suddenly roughly 30 • The plate made contact with the peel detection rollers
mm from the bottom of the image. because it is warped or peeling.
• Return the warped or peeling plate to the KonicaMinolta
Quality Assurance division.
• If the problem occurs every time and with multiple plates,
adjust the peel detection rollers. "4.6 Adjusting the Peel
Detection Rollers"
4 Regular angled stripes • Possibly due to light leaking in from outside.

• Re-attach the exterior housing or darken the room and
check the unit by reading a solid density image.
5-10
5 One or more digital-looking horizontal lines • Connection problem
Check the connections for the optical unit's relay connec-
tor (JP37) and the photomultiplier cable connectors (J1
and J3).
• H-sync loss. Check the H-sync signal with an oscillo-
scope. "3.6.7 Checking the H-sync Signal" If a problem is
found, replace the optical unit. "3.6.2 Replacement of the
Optical Unit"
• If a digital-type problem (including density variations)
other than the above occurs, replace the ADB2. "3.7.4
Replacement of the ADB2 (A/D Board)" Or replace the
SCB3 and check operation. "3.7.3 Replacement of the
SCB3 (System Control Board)"
5.3.5 Case 4: Horizontal stripes throughout the entire image
1 Horizontal stripes every 7 lines. • This is due to polygon irregularity and should be resolved
through uniformity correction.
• If this does not resolve the problem, there may be
vignetting of laser light inside the optical unit, in which
case the optical unit should be replaced. "3.6.2
Replacement of the Optical Unit"
2 Irregular horizontal stripes visible over the Caused by varying laser radiation intensity. Replace the
entire left side of the image. optical unit. "3.6.2 Replacement of the Optical Unit"
3 White streaks extend from the center of the Caused by varying laser radiation intensity. Replace the
image to the right-hand edge. optical unit. "3.6.2 Replacement of the Optical Unit"
4 Horizontal stripes every 6 - 7 mm. • Sub-scanning malfunction caused by rust in the LM
guide.
• Lubricate the LM guide. "4.1.2 Lubrication to the Sub-
scanning Unit LM Guide"
5 Horizontal stripes (20 - 60 stripes) every 4 - 5 • The unit is being affected by high-frequency therapeutic
lines over the entire image. equipment.
Turn the high-frequency therapeutic equipment off or
turn its antenna away from the unit and then check that
the stripes no longer appear.
• If the horizontal stripes disappear, move the unit further
away from the high-frequency therapeutic equipment or
redirect its antenna so that it does not point at the unit.
5-11
5.3.6 Case 5: Vertical stripes
1 Sharply defined white streaks (5 - 10 pixels
wide)
1) When the plate is scratched. 1) Replace the plate.
2) When there is dust on the leading edge of 2) Pull the knob of the optical cleaning unit two or three
the focusing section in the optical unit and times.
vignetting of the laser. 3) Use a blower to clean the leading edge of the focusing
section in the optical unit. During the cleaning, visually
check whether there is dust between the excitation-beam
cut filter and the condensing mirror. Use a blower to
clean the area and confirm that the dust has been
removed. Note that the location of dust can be estimated
from the position of the vertical lines in the image. (Left
on the service tool equates to right on the condensing
mirror.)
Excitation-beam Cut Filter (Blue)
2 Sharply defined black streaks (5 - 10 pixels

wide)
1) The streaks disappear when the image is 1) This problem arises if uniformity correction is carried out
read without any correction being carried when either the plate is scratched or there is dust on the
out. leading edge of the optical unit's beam focusing section.
Redo uniformity correction using a plate which is free of
scratches.
2) Localized vertical black stripes appear in 2) This is due to leaking excitation light. Replace the optical
low-dosage images, as shown in the figure unit. "3.6.2 Replacement of the Optical Unit"
below, but do not appear in high-dosage
images
5-12
3 Faint white streaks (20 - 100 pixels wide)
1) There may be dust inside the optical unit. 1) Open the cover in the lower part of the optical unit (possi-
ble when installed in the unit) and clean the correspond-
ing location on the CY2 mirror with a blower. (Left on the
detection tool equates to right on the CY2 mirror.)
• If the dust cannot be removing by cleaning, replace the
optical unit. "3.6.2 Replacement of the Optical Unit"
Opening for Cleaning Cleaning Side of

the CY2 Mirror
2) Multiple lines are visible over the entire 2) There may be vignetting of the laser light. Replace the
image. optical unit. "3.6.2 Replacement of the Optical Unit"
4 Faint black lines
1) The streaks disappear when the image is 1) This problem arises if uniformity correction is carried out
read without any correction being carried when there is dust on the CY2 mirror. Redo uniformity
out. correction.
2) The black streaks are replaced by white 2) Use the remedy for white streaks described in 3 above.
streaks when the image is read without any
correction being carried out.
3) If this does not remedy the problem 3) There may be vignetting of the laser light or ghosting.
Replace the optical unit. "3.6.2 Replacement of the
Optical Unit"
5.3.7 Case 6: False outlines are visible in images.
1 Only occurs in film output. Check the image.
2 False outlines are still visible when you check • Bit loss from the image data in the ADB2 or later.
the image data using the service tool.
• Replace the ADB2. "3.7.4 Replacement of the ADB2 (A/
D Board)" Replace the SCB3 also. "3.7.3 Replacement
of the SCB3 (System Control Board)"
5-13
5.3.8 Case 7: Jittering (jagging in vertical lines)
1 If jittering occurs every 7 lines • Polygon rotation fault.
• Replace the optical unit. "3.6.2 Replacement of the
Optical Unit"
2 H-sync signals are not obtained correctly. Check that the H-sync signal capture timing has not
changed and that the pulse waveform has not degraded.
"3.6.7 Checking the H-sync Signal"
If a problem is found, replace the optical unit. "3.6.2
Replacement of the Optical Unit"
5.3.9 Case 8: Image dimensions are incorrect (vertical direction).
Cause Remedy
1 The printer's image size setting (40 μm) is Check and correct the setting.
incorrect.
2 The incorrect printer model is selected. Check and correct the setting.
5.3.10 Case 9: Image dimensions are incorrect (horizontal direction).
Cause Remedy
1 The PLL settings have been replaced. Check and modify the PLL settings.
5.3.11 Case 10: The top and bottom of the image are split apart.
Cause Remedy
1 The X-ray exposure field is incorrect. Check the exposure field.
• If this still occurs frequently after remedial action has been taken, contact the KonicaMinolta Quality Assur-
ance division or Development.
5.3.12 Case 11: The left and right sides of the image are split apart.
Cause Remedy
1 The X-ray exposure field is incorrect. Check the exposure field.
2 The lateral starting point is incorrect. Check and modify the lateral starting point.
• If this still occurs frequently after remedial action has been taken, contact the KonicaMinolta Quality Assur-
ance division or Development.
5-14
5.3.13 Case 12: Inconsistencies have not been corrected.
• Check whether images can be obtained without any correction being carried out.
• Check that the ADB2 high voltage switch is set to ON.
Symptoms Remedy
1 The image data used for uniformity correction Redo uniformity correction with a clean and undamaged
was defective. plate.
2 The problem persists even after taking the • Replace the CF Card.
action above.
• Replace the SCB3. "3.7.3 Replacement of the SCB3
(System Control Board)"
5.3.14 Case 13: The uniformity correction data is excessive (300 steps or more from
MAX to MIN).
Symptoms Remedy
1 The wrong image exposure conditions were Redo the exposure using the correct exposure conditions.
used for uniformity correction.
2 The plate or the focusing section in the optical Clean the plate or focusing section.
unit is soiled.
3 An object was captured in the image used for Redo the exposure ensuring that no objects are captured.
uniformity correction.
4 There is too much polygon correction data If there is still too much data after your redo uniformity cor-
(300 steps or more) rection, replace the optical unit. "3.6.2 Replacement of the
Optical Unit"
5.3.15 Case 14: S-value variation
Symptoms Remedy
1 The variation is on the same machine.
1) Variation occurs for different sampling 1) Because the reading pitches for 87.5 µm and 175 µm are
pitches different, and also because the brightness differs, the S
values will never be exactly the same.
2) Variation occurs even at the same sam- 2) Check whether the exposure conditions (X-ray quality,
pling pitch. distance, exposure field) and processes (condition keys,
etc.) used are all identical. Any differences in these fac-
tors will cause the S-value to vary. S-values will also vary
if there is any deviation in the process ROI.
2 Varies when compared with other REGIUS If the S-values are different even after you have confirmed
210 units. that the exposure conditions (tube, grid, X-ray quality (tube
voltage), distance and exposure field) are identical, carry
out sensitivity calibration again.
3 Varies when compared with other unit models.
1) Comparison with the 150 1) The S-values will change if the tube, grid or exposure
conditions used are different.
2) Comparison with the 330 2) The S-values will change if the tube, grid or exposure
conditions used are different.
3) Comparison with the 350 and 550 3) The S-values will change if the tube, grid or exposure
conditions (particularly the focal length) used are differ-
ent.
5-15
5.3.16 Case 15: Contrast problem (raw data)
Remedy
1 Check for the presence of an aperture.
2 Check the tube voltage by referring to the recommended values in the medical notebook.
3 Check the process parameters (E, F and H).
5.3.17 Case 16: Irregular L/R brightness
Symptoms Remedy
1 Grid alignment error Correct the alignment and re-expose.
2 Exposures of solid density images show irreg- Clean the optical unit's focusing section and then redo uni-
ular L/R brightness compared with solid den- formity correction.
sity images exposed at the time of installation.
5.3.18 Case 17: Dose abnormalities (lack of correspondence between mAs and S val-
ues, etc.)
Symptoms Remedy
1 Incorrect sensitivity correction. Redo sensitivity correction.
2 The log-log curve generated by measuring the Ask the tube manufacturer for the correct remedy.
mAs values and mR is not linear. (Compare
the mR for 1, 10 and 100 mAs and check
whether the results are linear.)
5.3.19 Case 18: Image disparity
Remedy
1 Check the tube X-ray dose. Measure the mR value also and check whether the X-ray dose is delivered.
2 Check the exposure conditions (refer to the recommended conditions in the medical notebook).
5.3.20 Case 19: White blotches
Remedy
1 Clean any dust off the plate and then check a solid density image.
2 If the blotching still persists, there may be a plate defect. Replace the plate.
5.3.21 Case 20: Black blotches
Remedy
1 Remove the plate and redo the exposure.
5-16
5.3.22 Case 21: Monitor display errors (film is OK)
Remedy
1 The light box and density do not match. Re-generate the display's LUT.
5.3.23 Case 22: Image duplication
Remedy
1 Check that the erase lamp lights solidly during erasing operations.
2 • Carry out the erasing operation and then immediately read the plate with no correction.
• If the problem still persists, replace the plate. (Plates subjected to X-ray doses in excess of the permitted
level will be damaged.)
5.3.24 Case 23: Sensitivity correction is not within the specified range.
Remedy
1 Check that the exposure conditions and input values for the image used in sensitivity correction are correct.
5.3.25 Case 24: All images suffer from excessive contrast over the whole image follow-
ing processing.
Cause Remedy
1 The output density in the process parameters • Reset H in the G-Value/Shift parameters to a low value.
is set for high contrast over the whole image.
• Reset L in the G-Value/Shift parameters to a high value.
Refer to the Image Processing Adjustment Manual for
details.
5.3.26 Case 25: All images suffer from low contrast over the whole image following
processing.
Cause Remedy
1 The output density in the process parameters • Reset H in the G-Value/Shift parameters to a high value.
is set for low contrast over the whole image.
• Reset L in the G-Value/Shift parameters to a low value.
Refer to the Image Processing Adjustment Manual for
details.
5-17
5.3.27 Case 26: Blurred image
Cause Remedy
1 The x-ray exposure time is too long. • Check the exposure time with the institution. Check the
Organs will move over long exposure times. display S value at the same time. (An S value of less
than 50 is abnormally low.)
• Check whether the photo timer is malfunctioning.
2 Beam diameter error. • Carry out MTF chart measurement.
• If the value for 2 cycles/mm is 22 % or less, replace the
optical unit. "3.6.2 Replacement of the Optical Unit"
5-18
5.4 Error Codes
5.4 Error Codes
5.4.1 General Responses when Errors Occur
The normal procedure for responding to an error is outlined below.
• Collecting the log

If an error code appears on the unit's message display, collect the error log from the REGIUS console.
• Displaying the error log

Display the log of errors that occurred on this unit on the message display window. The following is the operation
flow.
Open the front cover.
Press and hold the "Operation" and

"Erase" switches for three seconds.
Display page 1 of
the latest error.
Press and hold the "Operation",

"Erase" and "Eject" switches for
Display page 1 of five seconds.
the previous error.
Clear the error log.
Press the "Operation" switch.
The error log is
being displayed.
Press the "Eject" switch.
Press the "Erase" switch.
Display page 1 of Go to a further page

the next error. of the displayed error.
Close the front cover.
Display "Initializing".
Carry out intialization.
Complete intialization.
Reading is ready.
Description of message display window
5-19
5.4 Error Codes
Error number 01
Page 1
001 00000
2008/01/30 00:00:00
Error number 01
Page 2
001 1:12345678901234
2:01234567890123
Error number 01
Page 3
001 MO:01 WA:000
C:00 I:00 S:00000000 Press the
"Eject" switch.
When the "Operation", "Erase" and "Eject" switches are all pressed and held down together for five seconds
while the error log is displayed, the error log is cleared from the memory of the unit. (The log cannot be restored.)
When the error log contains no error information, only error 001 is displayed and the error content is displayed as
"0" or "-".
The error log stores and displays only those errors displayed as errors on the unit. (Errors displayed only on the
console, such as mismatched mode job errors, are not displayed.)
Table 1-1 Error Log Items

No. Error log item Location Description No. of
characters
1 Error number Pages 1 - 3 Error number starting with the latest. 3 characters
Line 1 The latest error is 001, and the stored error logs are dis-
played to the maximum extent.
2 Error code Page 1 Displays the error code. When the error code is "00000", 5 characters
Line 1 "-----" is displayed.
3 Date and time Page 1 "2000/00/00 00:00:00" 19 characters
generated Line 2 Displays the date and time in the above format.
When the date and time of the error cannot be specified,
"----/--/-- --:--:--" is displayed.
4 Barcode trans- Page 2 Displays the bar code information after "1:". 14 characters
porting cassette Line 1 If there is no cassette or the data is invalid, "--------------" is
displayed.
5 Barcode inser- Page 2 Displays the bar code information after "2:". 14 characters
tion slot cassette Line 2 If there is no cassette or the data is invalid, "--------------" is
displayed.
5-20
5.4 Error Codes
Table 1-1 Error Log Items (continued)

characters
6 Operation mode Page 3 Displays the operation mode of the device when an error 1 character
Line 1 occurs after "MO:". (4 total char-
0: Initializing acters)
1: Read mode
2: Erase mode 1
3: Erase mode 2
4: Maintenance mode
5: Error stop
6: Front cover open
7: Standby
8: Power OFF processing
F: Undefined
7 Warning code Page 3 Displays a three-digit warning code after "WA:". 3 characters
Line 1 The left digit indicates warning detection by insertion, the (6 total char-
middle digit indicates warning detection by ejection, and the acters)
right digit indicates warning detection by a lamp.
0: No warning
1: No warning
2: Bar code not detected.
3: Bar code read error
4: Two cassettes were inserted at the same time.
5: Cassette read conditions not registered.
6: Second cassette detected during loading of first cassette.
7: Failed to load cassette.
8: Ejection slot stacker unit is full.
9: Ejection slot lid is open.
A: Erase lamp is burned out.
Example:
"Bar code not detected."
When a cassette jam occurs on the device where the "Erase
lamp is burned out" status occurred, "20A" is displayed.
Bits 0 and 1 are not used.
5-21
5.4 Error Codes

characters
8 Transport cas- Page 3 Displays the status of the cassette being transported after 2 characters
sette status Line 2 "C:". (total 4 char-
00: N/A acters)
01: Insertion shutter open.
02: Transported to receiver.
03: Transported to transport position.
04: Insertion shutter closed.
05: Justifier closed.
06: Transport unit moved to pressing position (separate).
07: Lock released.
08: Sub-scanning lowered 3 mm (mammo).
09: Front plate at escape position.
10: Retrying transport unit separation.
11: Sub-scanning raised.
12: Sub-scanning lowered (HP).
13: Transport unit moved to pressing position (merge).
14: Lock engaged.
15: Transport unit moved to ejection position.
16: Retrying transport unit merging.
17: Justifier open.
18: Receiver moved to ejection position.
19: Transport unit moved to insertion position and receiver
moved to HP.
9 Insert cassette Page 3 Displays the status of the inserted cassette after "I:". 2 characters
status Line 2 00: N/A (total 4 char-
01: Cassette detected. acters)
02: Bar code detected.
03: Bar code job detected.
04: Bar code job detection error
05: Cassette insertion started.
06: Cassette insertion completed.
07: Ejection started.
08: Ejection completed.
09: Continuous insertion detection
16: Cassette detected during erase mode.
17: Bar code detected during erase mode.
18: Cassette insertion started during erase mode.
19: Cassette insertion completed during erase mode.
5-22
5.4 Error Codes

characters
10 Sensor status Page 3 Displays the on/off status for each sensor after "S:". When 4 characters
Line 2 one of the following sensors is on, set to 1. (total 7 char-
Bit 0: Transport unit HP1 acters)
Bit 1: Transport unit HP2
Bit 2: Justification sensor-R
Bit 3: Justification sensor-L
Bit 4: Justification sensor-HP
Bit 5: Cassette on receiver unit detection
Bit 6: Insertion slot shutter open
Bit 7: Insertion slot shutter closed
Bit 8: Lock HP
Bit 9: Ejection slot cover closed
Bit 10: Sub-scanning HP
Bit 11: Elevator stand HP
Bit 12: Back plate magnetizing detection
Bit 13: Plate peel detection
Bit 14: V-SYNC
Bit 15: Insertion detection center
Bit 16: Insertion detection left
Bit 17: Erase lamp current 1
Bit 18: Erase lamp current 2
Bit 19: "Erase" switch
Bit 20: "Eject" switch
Bit 21: "Operation" switch
Bit 28: Front cover open
Bit 29: Plate peel detection 1
Bit 30: Plate peel detection 2
Bit 31: Cassette-fall detection
Example:
• When only the transport unit HP2 is on and all others are
off, bit 1 is set to "1", all other bits are set to "0" and the
display is "00000002".
• When all sensors are on, all bits are set to "1" and the dis-
play is "FFFFFFFF".
• Recovery Procedure
1. Open and close the front cover.

2. If the cassette is ready to be removed, remove the cassette.
3. Press the "Operation" switch and turn off the unit.
4. Set the circuit breaker on the side of the unit to OFF.
5. Restart the unit.
5-23
5.4 Error Codes
5.4.2 Mechanical Control Errors
• Sensor errors (04001 to 04077)
Code Error Cause Remedy

04001 HP1 Sensor NG No transfer sensor-HP ON (or OFF) could be Check MCB4:CN11- pins 22 to 23
(Transport Unit) detected while the transfer unit was moving to the (transfer sensor-HP) and
insertion position (HP), so the process timed out MCB4:CN15 (transport motor).
and an error stop occurred.
04002 HP1 Sensor NG 1) The transfer sensor-HP was OFF just before the Check MCB4:CN11- pins 21 to 23
(Transport Unit) shutter was opened. (transfer sensor-HP) and
2) The transfer sensor-HP was OFF before the MCB4:CN15 (transport motor).
transfer unit moved to the pressing position.
3) The transfer sensor-HP was ON before cassette
separation.
4) The sensor-HP was ON before the transport
unit moved to the standby position.
04011 HP2 Sensor NG No ON signal was detected from the escape posi- Check MCB4:CN11- pins 24 to 26
(Transport Unit) tion sensor while the transfer unit was moving to (escape position sensor) and
the escape position during the initializing MCB4:CN15 (transport motor).
sequence, so the process timed out and an error
stop occurred.
04012 HP2 Sensor NG 1) An error stop occurred because the escape Check MCB4:CN11- pins 24 to 26
(Transport Unit) position sensor was already ON when the trans- (escape position sensor) and
fer unit started moving from the insertion posi- MCB4:CN15 (transport motor).
tion to the magnetizing position.
2) Because no escape position sensor ON signal
could be detected when the transfer unit moved
from the insertion position to the magnetizing
position, the limit was exceeded and an error
stop occurred.
3) An error stop occurred because the escape
position sensor was already ON when the trans-
fer unit started moving from the insertion posi-
tion to the escape position.
4) An error stop occurred because the escape
position sensor was ON just before the shutter
opened.
04013 HP2 Sensor NG Because no escape position sensor OFF signal Check MCB4:CN11- pins 24 to 26
(Transport Unit) could be detected when the transfer unit moved (escape position sensor) and
from the magnetizing position to the escape posi- MCB4:CN15 (transport motor).
tion, the limit was exceeded and an error stop
occurred.
04014 HP2 Sensor NG Because no escape position sensor OFF signal Check MCB4:CN11- pins 24 to 26
(Transport Unit) could be detected when the transfer unit moved (escape position sensor) and
from the magnetizing position to the eject position, MCB4:CN15 (transport motor).
the limit was exceeded and an error stop occurred.
04015 HP2 Sensor NG An error stop occurred because the position at Check MCB4:CN11- pins 24 to 26
(Transport Unit) which the escape position sensor transition from (escape position sensor) and
ON to OFF was detected when the transfer unit MCB4:CN15 (transport motor).
moved from the magnetizing position to the eject
position is 70 mm or less from the magnetizing
position, indicating that it is shifted too far from its
original position.
5-24
5.4 Error Codes

04020 Alignment Sensor 1) One of the justification sensors (-L or -R) was • Check MCB4:CN11- pins 9 to 11
NG ON just before the shutter opened. (justification sensor-L),
(Start) 2) One of the justification sensors (-L or -R) was on MCB4:CN11- pins 12 to 14 (justi-
before justification closing started. fication sensor-R), and
MCB4:CN17 (justification motor).
• Check for looseness in the drive
pulley.
"3.4.3 Replacement of the
Justification Motor (PM2)"
"4.8 Checking and Adjusting the
Justification Allowance"
04021 Alignment Sensor An error stop occurred because one of the justifi- • Check MCB4:CN11- pins 9 to 11
NG cation sensors (-L or -R) was OFF following the (justification sensor-L),
(Feeder) completion of justification during cassette loading MCB4:CN11- pins 12 to 14 (justi-
(after justification retry). fication sensor-R), and
pulley.
04022 Alignment Sensor 1) An error stop occurred because one of the justi- • Check MCB4:CN11- pins 9 to 11
NG fication sensors (-L or -R) was OFF after the (justification sensor-L),
(Adhesion) transfer unit finished moving to the magnetizing MCB4:CN11- pins 12 to 14 (justi-
position during cassette magnetization. fication sensor-R), and
2) An error stop occurred because one of the justi- MCB4:CN17 (justification motor).
fication sensors (-L or -R) was OFF after lock • Check for looseness in the drive
release during cassette magnetization. pulley.
3) An error stop occurred because one of the justi- "3.4.3 Replacement of the
fication sensors (-L or -R) was OFF after the Justification Motor (PM2)"
transfer unit finished moving to the magnetizing "4.8 Checking and Adjusting the
position during cassette ejection. Justification Allowance"
4) An error stop occurred because one of the justi-
fication sensors (-L or -R) was OFF when the
back plate dropped 3 mm following lock release
using a mammo cassette.
04023 Alignment Sensor 1) An error stop occurred because one of the justi- • Check MCB4:CN11- pins 9 to 11
NG fication sensors (-L or -R) was OFF after the (justification sensor-L),
(Shelter) transfer unit finished moving to the escape posi- MCB4:CN11- pins 12 to 14 (justi-
tion during cassette separation. fication sensor-R), and
2) An error stop occurred because one of the justi- MCB4:CN17 (justification motor).
fication sensors (-L or -R) was OFF when the • Check for looseness in the drive
sub-scanning unit finished the erase and pulley.
descent operations. "3.4.3 Replacement of the
04024 Alignment Sensor An error stop occurred because one of the justifi- • Check MCB4:CN11- pins 9 to 11
NG cation sensors (-L or -R) was OFF after the trans- (justification sensor-L),
(Discharge) fer unit finished moving to the eject position during MCB4:CN11- pins 12 to 14 (justi-
cassette ejection. fication sensor-R), and
pulley.
5-25
5.4 Error Codes

04025 Alignment Sensor 1) No ON signal could be detected from the justifi- Check MCB4:CN11- pins 18 to 21
NG cation sensor-HP for movement to the justifica- (justification sensor-HP) and
tion HP during the initializing sequence, so the MCB4:CN17 (justification motor).
process timed out and an error stop occurred.
2) Because no ON signal could be detected from
the justification sensor-HP for movement to the
justification HP during cassette ejection, the limit
was exceeded and an error stop occurred.
3) The justification sensor-HP was off when the
shutter was open or when starting justification
closing.
4) The justification sensor-HP was on after com-
pleting justification closing.
04026 Alignment Left-side An error stop occurred because the justification • Check MCB4:CN11- pins 9 to 11
Sensor NG sensor-L was ON just before movement to the jus- (justification sensor-L).
(Initialize) tification HP started during initialization. • Check whether a foreign object
is stuck in the width-control
guide-L.
04027 Alignment Right-side An error stop occurred because the justification • Check MCB4:CN11- pins 12 to
Sensor NG sensor-R was ON just before movement to the jus- 14 (justification sensor-R).
(Initialize) tification HP started during initialization. • Check whether a foreign object
is stuck in the width-control
guide-R.
04030 Elevator Detective The elevation sensor was on before the shutter • Check MCB4:CN11- pins 6 to 8
Sensor NG was opened. (receiver sensor).
(Start)
04031 Elevator Detective 1) An error stop occurred because the elevator • Check MCB4:CN11- pins 6 to 8
Sensor NG stand cassette sensor was OFF after the eleva- (receiver sensor).
(Feeder) tor stand finished descending to the transport • If this error occurred when a
position during cassette loading. small cassette was inserted,
2) An error stop occurred because the elevator remove the cassette and then
stand cassette sensor was OFF after justifica- open and close front cover to
tion finished during cassette loading. restore the READY status.
3) The elevator stand cassette sensor was OFF
after the insertion slot shutter closed during cas-
sette loading.
04032 Elevator Detective 1) An error stop occurred because the elevator Check MCB4:CN11- pins 6 to 8
Sensor NG stand cassette sensor was OFF after the trans- (receiver sensor).
(Adhesion) fer unit finished moving to the magnetizing posi-
tion during cassette magnetization.
2) An error stop occurred because the elevator
stand cassette sensor was OFF when the lock
was released during cassette magnetization.
stand cassette sensor was OFF after the trans-
fer unit finished moving to the magnetizing posi-
tion during cassette ejection.
4) An error stop occurred because one of the ele-
vator stand cassette sensor was OFF when the
back plate dropped 3 mm following lock release
using a mammo cassette.
5-26
5.4 Error Codes

04033 Elevator Detective 1) An error stop occurred because the elevator Check MCB4:CN11- pins 6 to 8
Sensor NG stand cassette sensor was OFF after the trans- (receiver sensor).
(Shelter) fer unit finished moving to the escape position
following cassette separation.
stand cassette sensor was OFF when the sub-
scanning unit finished the erase and descent
operations.
04034 Elevator Detective An error stop occurred because the elevator stand Check MCB4:CN11- pins 6 to 8
Sensor NG cassette sensor was OFF after the transfer unit fin- (receiver sensor).
(Before Elevating) ished moving to the eject position during cassette
ejection.
04035 Lock HP Sensor NG An error stop occurred because no OFF->ON tran- • Check MCB4:CN11- pins 3 to 5
sition was detected in the lock sensor-HP in lock (lock release sensor) and
section initialization during the initializing MCB4:CN11-1 to 2 (lock release
sequence. motor).
• Check whether the release shaft
(protruding pin) slides smoothly.
If the shaft does not slide
smoothly, replace the receiver
assembly.
"3.4.2 Removal of the Receiver
Assembly"
04036 Elevator HP Sensor 1) Because no ON signal could be detected from Check MCB4:CN11- pins 15 to 17
NG the elevator stand sensor-HP during elevator (elevator sensor-HP) and
stand HP movement, the process timed out (or MCB4:CN16 (elevator motor).
the limit was exceeded) and an error stop
occurred.
2) The elevator stand sensor-HP was OFF when
the elevator stand started to descend.
3) The elevator stand sensor-HP was ON after the
elevator stand finished moving to the transport
position.
04037 Elevator Detective An error stop occurred because the elevator stand Check MCB4:CN11- pins 6 to 8
Sensor NG cassette sensor was ON when the transfer unit fin- (receiver sensor) and MCB4:CN16
(After Elevating) ished ascending to the elevator stand eject posi- (elevator motor).
tion during cassette ejection.
04041 Feeder's Shutter 1) Because no ON signal could be detected from Check MCB4:CN10- pins 11 to 13
Opening Sensor NG the insertion slot shutter open sensor in inser- (insertion slot shutter open sensor)
tion slot shutter initialization during the initializ- and MCB4:CN10- pins 3 and 4
ing sequence, the process timed out and an (shutter motor).
error stop occurred.
2) An error was detected in the insertion shutter
open sensor prior to cassette separation during
image reading.
04042 Feeder's Shutter 1) Because no ON signal could be detected from Check MCB4:CN10- pins 14 to 16
Closing Sensor NG the insertion slot shutter close sensor in inser- (insertion slot shutter close sensor)
tion slot shutter initialization during the initializ- and MCB4:CN10- pins 3 and 4
ing sequence, the process timed out and an (shutter motor).
error stop occurred.
2) An error was detected in the insertion shutter
close sensor prior to cassette separation during
image reading.
5-27
5.4 Error Codes

04043 Feeder's Shutter An error was detected in the insertion shutter open • After reading is completed, the
Opening Sensor NG sensor after cassette separation during image cassette is transported to the
reading. front of the cover and an error
stop occurs.
• Remove the cassette.
• Check MCB4:CN10- pins 11 to
13 (insertion slot shutter open
sensor) and MCB4:CN10- pins 3
and 4 (shutter motor).
04044 Feeder's Shutter An error was detected in the insertion shutter close • After reading is completed, the
Closing Sensor NG sensor after cassette separation during image cassette is transported to the
reading. front of the cover and an error
stop occurs.
• Remove the cassette.
• Check MCB4:CN10- pins 14 to
16 (insertion slot shutter close
sensor) and MCB4:CN10- pins 3
and 4 (shutter motor).
04045 Cassette Back Plate The back plate sensor was on when the shutter Check MCB4:CN10- pins 37
Sensor NG was open. through 39 (back plate sensor).
04046 Backboard's Warp The peel sensor was on before the shutter was • Check MCB4:CN5- pins 4 to 6
Detective Sensor NG opened, generating an error stop. (peel sensor-L) and MCB4:CN5-
pins 7 to 9 (peel sensor-R).
• Check whether a foreign object
is stuck at the bottom of the sub-
scanning optical unit.
04047 Backboard's Adhe- 1) The back plate magnetizing sensor was ON Check MCB4:CN5- pins 10 through
sion Detective Sen- when the shutter was open. 12 (back plate sensor) and
sor NG 2) The back plate magnetizing sensor was ON MCB4:CN15 (transport motor).
when the transport unit started to move to the
pressing position.
3) The back plate magnetizing sensor was OFF
when the transport unit finished moving to the
pressing position.
4) Although it rarely occurs, an error in the trans-
port escape sensor prevented transport from
reaching the back plate magnetizing plate.
04048 Ejection Shutter The ejection slot close sensor did not detect an Check MCB4:CN10- pins 17 to 19
Close Sensor NG opening for 10 seconds after cassette ejection (ejection slot close sensor).
started.
04061 Slow Scan HP Sen- 1) Because no ON signal could be detected from Check MCB4:CN5- pins 16 to 18
sor NG the sub-scanning sensor-HP in sub-scanning (sub-scanning sensor-HP) and
initialization during the initializing sequence, the MCB4:CN6 (sub-scanning motor).
process timed out and an error stop occurred.
2) An error stop occurred because the sub-scan-
ning sensor-HP was ON when ascent to the
reading distance for 14" x 17" sub-scanning was
completed in sub-scanning initialization during
the initializing sequence.
3) Because no ON signal could be detected from
the sub-scanning sensor-HP when the sub-
scanning unit finished the erase and descent
operations, the process timed out and an error
stop occurred.
04062 Backboard's Adhe- An error stop occurred because the magnetizing Check MCB4:CN5- pins 10 to 12
sion Detective Sen- sensor was OFF when the lock release operation (back plate magnetizing sensor).
sor NG was completed.
5-28
5.4 Error Codes

04064 V-Sync Sensor NG 1) An error stop occurred because the V-Sync sen- Check MCB4:CN5- pins 1 to 3 (V-
sor was ON just before the read ascent opera- sync) and MCB4:CN6 (sub-scan-
tion for sub-scanning. ning motor).
2) An error stop occurred because no V-Sync sen-
sor ON could be detected within a set distance
in the read ascent operation for sub-scanning.
3) An error stop occurred because the V-Sync sen-
sor was ON just before the ascent to the read
distance for 14" x 17" sub-scanning in sub-scan-
ning initialization during the initializing
sequence.
sor was ON when the descent from the read dis-
tance for 14" x 17" sub-scanning was completed
in sub-scanning initialization during the initializ-
ing sequence.
sor was already ON when the shutter opened.
sor was already ON when cassette separation
started.
04065 Backboard's Adhe- Because the magnetizing sensor was OFF when Check MCB4:CN5- pins 10 to 12
sion Detective Sen- the transfer unit finished moving to the escape (back plate magnetizing sensor).
sor NG position during cassette separation, cassette sepa-
ration was retried three times. However, the mag-
netizing sensor reading when the transfer unit
finished moving to the escape position was still
OFF, so an error stop occurred.
04067 Backboard's Adhe- An error stop occurred because the magnetizing Check MCB4:CN5- pins 10 to 12
sion Detective Sen- sensor was OFF when the sub-scanning unit fin- (back plate magnetizing sensor).
sor NG ished the erase and descent operation.
04068 Backboard's Adhe- An error stop occurred because the magnetizing • Check MCB4:CN5- pins 10 to 12
sion Detective Sen- sensor was OFF when the transfer unit finished (back plate magnetizing sensor).
sor NG moving to the magnetizing position during cassette• Check MCB4:CN15 (transport
merging. motor).
04073 Cassette Back Plate The back plate sensor was on during initialization, • Check MCB4:CN10- pins 37 to
Sensor NG generating an error stop. 39 (back plate sensor).
(Initialize) • Check whether a foreign object
is stuck in the sub-scanning
magnetizing plate.
04074 Backboard's Warp The peel sensor was on during initialization, gener- • Check MCB4:CN5- pins 4 to 6
Detective Sensor NG ating an error stop. (peel sensor-L) and MCB4:CN5-
(Initialize) pins 7 to 9 (peel sensor-R).
• Check whether a foreign object
is stuck at the bottom of the sub-
scanning optical unit.
04075 Backboard's Adhe- The magnetizing sensor was on during initializa- • Check MCB4:CN5- pins 10 to 12
sion Detective Sen- tion, generating an error stop. (back plate magnetizing sensor).
sor NG • Check whether a foreign object
(Initialize) is stuck near the ejection slot.
04076 24V Power NG An error was detected in the 24 V power supply • Check the 24 V power supply.
(Usually) with the front cover and cleaning cover closed. • Check the interlock board.
5-29
5.4 Error Codes

04077 24V Power NG The 24 V power supply does not turn on after a • Check the 24 V power supply.
(Door Close) certain time although the front cover and cleaning • Check the interlock board.
cover are closed.
• Motor errors (04101 to 04107)

04101 Slow Scan Motor NG An error stop occurred during the initializing Check MCB4:CN5- pins 16 to 18
sequence because the distance from start position (sub-scanning sensor-HP) and
of the descent from the read distance for 14" x 17" MCB4:CN6 (sub-scanning motor).
sub-scanning in sub-scanning initialization to the
HP stop position differs by ±1 mm or more from the
read distance for 14" x 17" sub-scanning.
04102 Transport Unit Motor An error stop occurred during the initializing Check MCB4:CN11- pins 21 to 23
NG sequence because the distance moved by the (transfer sensor-HP), MCB4:CN11-
transport unit from the HP2 ON position to the HP1 pins 24 to 26 (transport unit escape
ON position differs by ±0.5 mm or more from the position sensor) and MCB4:CN15
distance moved by the transport unit from the HP1 (transport motor).
ON position to the HP2 ON position in transport
unit initialization.
04103 Elevator Motor NG An error stop occurred during the initializing Check MCB4:CN11- pins 15 to 17
sequence because the distance from the elevator (elevator sensor-HP) and
stand 14" x 17" transport position to the HP stop MCB4:CN16 (elevator motor).
position differs from the elevator stand 14" x 17"
transport descent distance by ±2 mm or more in
elevator stand initialization.
04104 Alignment Motor NG An error stop occurred during the initializing Check MCB4:CN11- pins 18 to 20
sequence because the distance from the 18 x 24 (justification sensor-HP) and
cm justification position to the HP stop position dif- MCB4:CN17 (justification motor).
fers by ±3 mm or more from the 18 x 24 cm justifi-
cation distance in justification initialization.
04105 Feeder's Shutter 1) Because no OFF->ON transition could be Check MCB4:CN10- pins 11 to 13
Open/Close Timeout detected in the insertion slot shutter open sen- (insertion slot shutter open sensor),
sor when the insertion slot shutter was opened, MCB4:CN10- pins 14 to 16 (inser-
the process timed out and an error stop tion slot shutter close sensor) and
occurred. MCB4:CN10- pins 3 and 4 (shutter
2) Because no OFF->ON transition could be motor).
detected in the insertion slot shutter close sen-
sor when the insertion slot shutter was closed,
the process timed out and an error stop
occurred.
04106 Lock Timeout Because no OFF->ON transition was detected in • Check MCB4:CN11- pins 3 to 5
the lock sensor-HP during the lock section lock/ (lock release sensor) and
unlock operation, the process timed out and an MCB4:CN11-1 to 2 (lock release
error stop occurred. motor).
• Check whether the release shaft
(protruding pin) slides smoothly.
If the shaft does not slide
smoothly, replace the receiver
assembly.
"3.4.2 Removal of the Receiver
Assembly"
04107 Load Motor NG An error was detected during insertion motor oper- • Check MCB4:CN10 (insertion
ation. motor).
• If the cassette is stopped while
atop the insertion slot roller (rare
case), carefully remove the cas-
sette.
5-30
5.4 Error Codes
• Software errors (04150 to 04167)

04150 Lock Initial Process- The lock release motor could not be initialized due Open the front cover, check that
ing to a problem with the mechanical control firmware. there is no cassette left inside and
then restart the unit.
04151 Feeder's Shutter Ini- The shutter motor could not be initialized due to a Open the front cover, check that
tial Processing problem with the mechanical control firmware. there is no cassette left inside and
04152 Elevator Initial Pro- The elevator stand motor could not be initialized Open the front cover, check that
cessing due to a problem with the mechanical control firm- there is no cassette left inside and
ware. then restart the unit.
04153 Alignment Initial Pro- The justification motor could not be initialized due Open the front cover, check that
cessing to a problem with the mechanical control firmware. there is no cassette left inside and
04154 Transport Unit Initial The transport motor could not be initialized due to Open the front cover, check that
Processing a problem with the mechanical control firmware. there is no cassette left inside and
04155 Slow Scan Initial The sub-scanning motor could not be initialized Open the front cover, check that
Processing due to a problem with the mechanical control firm- there is no cassette left inside and
ware. then restart the unit.
04156 Transfer Action 1 The insertion slot motor failed to work during cas- Open the front cover, check that
Starting NG sette insertion due to a problem with the mechani- there is no cassette left inside and
cal control firmware. then restart the unit.
04157 Transfer Action 2 The insertion slot motor failed to work during cas- Open the front cover, check that
Starting NG sette loading due to a problem with the mechanical there is no cassette left inside and
control firmware. then restart the unit.
04158 Feeder's Discharge The insertion slot motor failed to eject (ran back- Open the front cover, check that
Action Starting NG wards) due to a problem with the mechanical con- there is no cassette left inside and
trol firmware. then restart the unit.
04159 Discharge Action The ejection motor failed to work during cassette Open the front cover, check that
Starting NG ejection due to a problem with the mechanical con- there is no cassette left inside and
trol firmware. then restart the unit.
04160 Feeder's Shutter The insertion slot shutter failed to open during cas- Open the front cover, check that
Opening NG sette loading due to a problem with the mechanical there is no cassette left inside and
04161 Feeder's Shutter The insertion slot shutter failed to close during cas- Open the front cover, check that
Closing NG sette loading due to a problem with the mechanical there is no cassette left inside and
04162 Lock Starting NG The lock/unlock operation failed due to a problem Open the front cover, check that
with the mechanical control firmware. there is no cassette left inside and
04163 Cassette Falling The cassette-fall detection time set in the mechan- Open the front cover, check that
Detective Time NG ical control firmware is incorrect. there is no cassette left inside and
04164 No Notice of Permis- The position data for switching on the erase lamp Open the front cover, check that
sion on Erase-lamp in the mechanical control firmware is incorrect. there is no cassette left inside and
ON then restart the unit.
04165 No Notice of Permis- The position data for switching off the erase lamp Open the front cover, check that
sion on Erase-lamp in the mechanical control firmware is incorrect. there is no cassette left inside and
OFF then restart the unit.
04167 Load Motor Initial Initialization of the insertion motor ended abnor- Open the front cover, check that
Processing mally as a result of a problem with the mechanical there is no cassette left inside and
5-31
5.4 Error Codes
• SCB3 communications errors (04200 to 04221)

04200 GetStatus Receiving Unable to communicate the start of ini- Open the front cover, check that there is no cas-
Timeout (Initialize) tialization from the MCB board to the sette left inside and then restart the unit. If this
SCB board. error recurs, check that the SCB3 (CN4) to
MCB4 (CN4) connectors are securely plugged in
and that the cable is not broken or damaged.
04201 GetStatus Receiving Communication failed such that the Open the front cover, check that there is no cas-
Timeout (Ready) MCB board could not notify the SCB sette left inside and then restart the unit. If this
board that initialization was completed error recurs, check that the SCB3 (CN4) to
or that the cassette was ejected. MCB4 (CN4) connectors are securely plugged in
Timeout (Detect Bar- MCB board could not notify the SCB sette left inside and then restart the unit. If this
code) board that a bar code had been error recurs, check that the SCB3 (CN4) to
detected. MCB4 (CN4) connectors are securely plugged in
Timeout (High-volt- MCB board could not notify the SCB sette left inside and then restart the unit. If this
age ON) board of a request for high voltage ON. error recurs, check that the SCB3 (CN4) to
Timeout (Laser ON) MCB board could not notify the SCB sette left inside and then restart the unit. If this
board of a request for laser ON. error recurs, check that the SCB3 (CN4) to
Timeout (Cancel MCB board could not notify the SCB sette left inside and then restart the unit. If this
Barcode) board that the cassette had been error recurs, check that the SCB3 (CN4) to
removed. MCB4 (CN4) connectors are securely plugged in
Timeout (Process- MCB board could not notify the SCB sette left inside and then restart the unit. If this
ing) board that cassette processing was in error recurs, check that the SCB3 (CN4) to
progress. MCB4 (CN4) connectors are securely plugged in
Timeout (Pause) dummy SCB software could not be sette left inside and then restart the unit. If this
notified that operation had been error recurs, check that the SCB3 (CN4) to
paused in step operation mode. MCB4 (CN4) connectors are securely plugged in
Timeout (Open Front MCB board could not notify the SCB sette left inside and then restart the unit. If this
Door) board that the front cover was open. error recurs, check that the SCB3 (CN4) to
Timeout (Close Front MCB board could not notify the SCB sette left inside and then restart the unit. If this
Door) board that the front cover was closed. error recurs, check that the SCB3 (CN4) to
5-32
5.4 Error Codes

Timeout (Error) MCB board could not notify the SCB sette left inside and then restart the unit. If this
board that an error had occurred. error recurs, check that the SCB3 (CN4) to
Timeout (Standby) MCB board could not notify the SCB sette left inside and then restart the unit. If this
board that the unit had cycled through error recurs, check that the SCB3 (CN4) to
to standby mode. MCB4 (CN4) connectors are securely plugged in
Timeout (Transport- MCB board could not notify the SCB sette left inside and then restart the unit. If this
ing of Erase Mode) board that the cassette was being error recurs, check that the SCB3 (CN4) to
transported in Erase mode. MCB4 (CN4) connectors are securely plugged in
Timeout (Power off MCB board could not notify the SCB sette left inside and then restart the unit. If this
after Ready) board that the cassette had been error recurs, check that the SCB3 (CN4) to
ejected. MCB4 (CN4) connectors are securely plugged in
04216 GoBackward Communication failed such that the Open the front cover, check that there is no cas-
Receiving Timeout MCB board could not notify the SCB sette left inside and then restart the unit. If this
board that a GoBackward command error recurs, check that the SCB3 (CN4) to
(permission to start erasure after read- MCB4 (CN4) connectors are securely plugged in
ing) could not be received within five and that the cable is not broken or damaged.
seconds of the completion of sub-
scanning.
04217 Laser ON without An attempt was made to send a Open the front cover, check that there is no cas-
Sending High-volt- request for Laser On to the SCB board sette left inside and then restart the unit.
age ON (1) although a request for high voltage On
was not sent to the SCB board.
04218 Laser ON without An attempt was made to send a Open the front cover, check that there is no cas-
Sending High-volt- request for Laser ON to the SCB board sette left inside and then restart the unit.
age ON (2) even though no request for high volt-
age ON had been sent to the SCB
board.
04219 Invalid Command A command that was unrecognizable Open the front cover, check that there is no cas-
by the mechanical control firmware on sette left inside and then restart the unit. If this
the MCB board was received from the error recurs, check that the SCB3 (CN4) to
signal processing firmware on the SCB MCB4 (CN4) connectors are securely plugged in
board. and that the cable is not broken or damaged.
04221 StartSubScan Communication failed such that the Open the front cover, check that there is no cas-
Receiving Timeout MCB board could not notify the SCB sette left inside and then restart the unit. If this
board that a StartSubScan command error recurs, check that the SCB3 (CN4) to
(permission to start reading) could not MCB4 (CN4) connectors are securely plugged in
be received. and that the cable is not broken or damaged.
5-33
5.4 Error Codes
• Other errors (04900 to 04921)

04900 Cassette Exists The elevator stand cassette sensor Open the front cover, remove the cassette in the
(Elevator) was ON when initialization started. unit and then close the front cover to recover
the error.
If this does not recover the error (the unit is still
not READY when initialization ends), press the
"Operation" switch to turn off the unit and then
start it up again.
04902 Cassette Exists The ejection shutter close sensor was Open the front cover, remove the cassette in the
(Open Door of Dis- OFF when initialization started. unit and then close the front cover to recover
charge) the error.
04903 Cassette Exists The magnetizing sensor was ON when If this does not recover the error (the unit is still
(Backboard Adhe- sub-scanning initialization was com- not READY when initialization ends), press the
sion) pleted during the initializing sequence. "Operation" switch to turn off the unit and then
start it up again.
04904 Turn Off Erase- Both of the erase lamps have blown. Replace the lamps immediately.
lamps (2)
04905 SCB Communica- No ACK signal could be received in Open and close the front cover and restart the
tion Error response to an ENQ code in the com- unit. If the error still recurs, check the following:
munications protocol between the 1) Check the power cable connector to the
MCB and SCB boards SCB3
2) Check the SCB3 voltage.
3) Check that the SCB3 (CN4) to MCB4 (CN4)
connectors are securely plugged in.
4) Check that a CF card is inserted.
5) Replace the CF card and check operation.
6) Replace the SCB3 and check operation.
04906 Warped Cassette The peel sensor was ON during read- 1) Open the front cover, remove the cassette in
ing or erasing. the unit and then close the front cover to
recover the error.
2) Stop using the cassette that caused the error
and contact the factory to request repairs.
3) If the problem occurs with multiple cassettes,
adjust the peel detection rollers. "4.6
Adjusting the Peel Detection Rollers"
04907 Cassette Opening When the cassette front place and 1) Open the front cover, remove the cassette in
Error back plate were joined and the cas- the unit and then close the front cover to
sette was peeled off the magnetizing recover the error.
plate, the magnetizing sensor was ON 2) If this error recurs with the same cassette,
when the transfer unit finished moving immediately stop using the cassette and con-
to the eject position. Consequently, the tact the KonicaMinolta Quality Assurance
cassette peeling operation was retried division.
three times (not that this is not retried
with mammo cassettes) but the mag-
netizing sensor was still ON when the
transfer unit finished moving to the
eject position, so an error stop
occurred.
04908 Falling Cassette During cassette ejection, it was 1) Open the front cover, remove the cassette
detected that the back place was not (back plate) in the unit and then close the
secured to the cassette being ejected. front cover to recover the error.
2) Check unit operation and check the cassette.
5-34
5.4 Error Codes

04909 Casette Gap Detec- During the separation of the cassette 1) Open the front cover, remove the cassette in
tion front plate and back plate, it was the unit and then close the front cover to
(Back plate magne- detected that the back plate was recover the error.
tize) momentarily out of alignment with the 2) If this error recurs with the same cassette,
magnetizing plate while the transfer immediately stop using the cassette and con-
unit was moving to the escape posi- tact the KonicaMinolta Quality Assurance
tion. As a result, an error stop occurred division.
because the back plate and magnetiz-
ing plate being out of alignment could
prevent successful image reading.
04910 Casette Gap Detec- When the cassette front place and 1) Open the front cover, remove the cassette in
tion back plate were joined and the transfer the unit and then close the front cover to
(Casette peeling) unit was moving to the eject position to recover the error.
allow the cassette to be peeled off the 2) If this error recurs with the same cassette,
magnetizing plate, it was detected that immediately stop using the cassette and con-
the magnetizing plate was re-magne- tact the KonicaMinolta Quality Assurance
tized after the back plate was momen- division.
tarily out of alignment with the
magnetizing plate. Consequently,
because the back plate magnetizing
position was out of alignment, an error
stop occurred to prevent possible
damage to the cassette if it were re-
joined to the front plate.
04914 Opening Extraction An error stop occurred as a safety pre- Close the ejection shutter, open and close the
(Initialize) caution because it was detected that front cover and then restart the unit.
the ejection shutter was open during Regardless of whether the ejection shutter is
the initializing sequence. closed, if this error occurs check MCB4:CN10-
pins 17 to 19 (ejection slot close sensor).
04917 Feeder’s Shutter Insertion shutter open was detected Check the installation of the insertion slot shut-
Opening NG before unlocking the cassette prior to ter and check the insertion slot shutter close
(Unlock) reading. sensor.
Reading is not started on cassettes ejected to
the ejection slot, so reading can be performed
again.
04918 FAN Disconnection A disconnection of the DC power sup- • Check the DC power supply cooling fan.
NG 1 ply cooling fan was detected. • If the DC power supply cooling fan stops,
*) If the disconnection was detected replace both the fan and the DC power sup-
while a cassette was loaded, an ply.
error occurs while the cassette can
be accessed.
04920 FAN Disconnection A disconnection of the MCB cooling • Check the MCB cooling fan.
NG 3 fan was detected. • If the MCB cooling fan has stopped, replace
*) If the disconnection was detected only the fan.
while a cassette was loaded, an
error occurs while the cassette can
be accessed.
04921 Erase-lamp NG A disconnection of the erase lamp was Remove the loaded cassette.
detected during erasing. It is likely that the loaded cassette was not fully
erased, so erase the images again using erase
mode.
Also replace the lamp.
5-35
5.4 Error Codes
5.4.3 Signal Processing Errors
• Serial communication errors (MCB)

12010 Mech Resend Over- A resending count overflow from the Open and close the front cover or restart the
flow SCB board occurred during serial com- unit. If the error reoccurs, check the following:
munication between the SCB and MCB 1) Check that the SCB3 (CN4) to MCB4 (CN4)
boards. connectors are securely plugged in and that
the cable is not broken or damaged.
2) Replace the SCB3 and MCB4 boards and
check operation.
12012 Mech Overrun An overrun, framing error, or parity Open and close the front cover or restart the
error was detected on the SCB board unit. If the error recurs, check the following:
during serial communication between 1) Check that the SCB3 (CN4) to MCB4 (CN4)
the SCB and MCB boards. connectors are securely plugged in and that
check operation.
12013 Serial Timeout A timeout was detected on the SCB Open and close the front cover or restart the
board during serial communication unit. If the error recurs, check the following:
between the SCB and MCB boards. 1) Check that the SCB3 (CN4) to MCB4 (CN4)
connectors are securely plugged in and that
check operation.
12020 Unknown Status A command that was unrecognizable Open and close the front cover or restart the
by the signal processing firmware on unit. If the error recurs, check the following:
the SCB board was received from the 1) Check that the SCB3 (CN4) to MCB4 (CN4)
mechanical control firmware on the connectors are securely plugged in and that
MCB board. the cable is not broken or damaged.
check operation.
12210 Mech Resend Over- A resending count overflow from the Open and close the cover or restart the unit. If
flow signal processing firmware to the net- the error recurs, check the following:
work interface firmware occurred dur- 1) Replace the CF card and check operation.
ing serial communication between the 2) Replace the SCB3 and MCB4 boards and
two CPUs on the SCB board. check operation.
• Serial communication errors (NCB)

12210 Mech Resend Over- A resending count overflow from the Open and close the cover or restart the unit. If
flow signal processing firmware to the net- the error recurs, check the following:
work interface firmware occurred dur- 1) Replace the CF card and check operation.
ing serial communication between the 2) Replace the SCB3 board and check opera-
two CPUs on the SCB board. tion.
12212 Mech Overrun An overrun, framing error, or parity Open and close the cover or restart the unit. If
error was detected in the signal pro- the error recurs, check the following:
cessing firmware during serial commu- 1) Replace the CF card and check operation.
nication between the two CPUs on the 2) Replace the SCB3 board and check opera-
SCB board. tion.
5-36
5.4 Error Codes

12213 Serial Timeout A timeout was detected in the signal Open and close the cover or restart the unit. If
processing firmware during serial com- the error recurs, check the following:
munication between the two CPUs on 1) Replace the CF card and check operation.
the SCB board. 2) Replace the SCB3 board and check opera-
tion.
12220 Net illegal Msg A command that was unrecognizable Open and close the cover or restart the unit. If
by the signal processing firmware on the error recurs, check the following:
the SCB board was received from the 1) Replace the CF card and check operation.
network interface firmware on the same 2) Replace the SCB3 board and check opera-
board. tion.
• Laser optical system errors

13000 H-sync timeout No H-sync signal could be received Restart the unit. If the error reoccurs, check the
during reading. following:
1) Check the wiring for the SCB3/ADB2 board.
2) Replace the optical unit and check opera-
tion.
13001 Polygon Timeout No polygon ID signal could be received Restart the unit. If the error reoccurs, check the
during reading. following:
tion.
13003 Polygon Timeout A rotational stability signal of the poly- Restart the unit. If the error reoccurs, check the
gon could not be obtained within the following:
specified time. 1) Check the wiring for the SCB3/ADB2 board.
tion.
13005 Laser Overflow Laser intensity exceeded threshold. Restart the unit. If the error reoccurs, check the
following:
tion.
• Circuit board control errors

13031 SCOM Timeout The return control wait from the net- Open and close the cover or restart the unit. If
work interface firmware timed out dur- the error recurs, check the following:
ing FPGA communication (SCOM) 1) Replace the SCB3 board and check opera-
between the two CPUs on the SCB tion.
board. 2) Replace the CF card and check operation.
5-37
5.4 Error Codes
• Signal processing errors

14000 Gain Overflow The gain value overflowed in gain/offsetIf this error recurs after your restart the unit,
correction processing during Power On/ check ADB2 operation in reference current
Wake-up. reading.
14001 Gain Underflow The gain value underflowed in gain/off- If this error recurs after your restart the unit,
set correction processing during Power check ADB2 operation in reference current
On/Wake-up reading.
14002 Offset Overflow The offset value overflowed in gain/off-If this error recurs after your restart the unit,
set correction processing during Power check ADB2 operation in reference current
On/Wake-up. reading.
14003 Offset Underflow The offset value underflowed in gain/ If this error recurs after your restart the unit,
offset correction processing during check ADB2 operation in reference current
Power On/Wake-up. reading.
14010 QRV Overflow The PMT setting high-voltage value Open and close the cover or restart the unit. If
exceeded the operation guarantee volt- the error recurs, check the following:
age during sensitivity calibration. 1) Check that the high-voltage ON/OFF switch
on the ADB2 is set to ON. (If an image
appears on the console when a random
image is read, the switch is ON.)
2) Check that there are no errors in the X-ray
exposure conditions and the service tool
input dose. (The exposure dose may be too
low.)
3) Replace the cassette and check operation.
4) Check the connectors near the PMT and
ADB2.
14011 QRV Underflow The PMT setting high-voltage value Open and close the cover or restart the unit. If
was lower than the operation guarantee the error recurs, check the following:
voltage during sensitivity calibration. 1) Check that the high-voltage ON/OFF switch
high.)
ADB2.
14012 QRV No Conver- The sensitivity did not converge Open and close the cover or restart the unit. If
gency although it was calculated within the the error recurs, check the following:
sensitivity calculation range. 1) Check that the high-voltage ON/OFF switch
high.)
ADB2.
14013 Shading No Data There is no uniformity correction data Perform unevenness calibration for the corre-
corresponding to the plate version of sponding plate version.
the inserted cassette in the uniformity
correction data table on the reader.
5-38
5.4 Error Codes

14014 QRV No Data There is no sensitivity calibration data Perform sensitivity calibration for the corre-
corresponding to the plate version of sponding plate version.
the inserted cassette in the sensitivity
calibration data table on the reader.
5-39
5.4 Error Codes
5.4.4 Network Errors
• Serial communication errors

22101 N1 Counter Over A serial communication error occurred If the error reoccurs, check the following:
error between the two CPUs on the SCB 1) Replace only the SCB3 board and check
board. There was no response (ACK) operation.
from the signal processing firmware to 2) Replace the SCB3 board and CF card,
the request (ENQ) from the network restore the board data and check operation.
interface firmware.
board. The negative acknowledgement operation.
(NACK) from the signal processing 2) Replace the SCB3 board and CF card,
firmware to the request (ENQ) from the restore the board data and check operation.
network interface firmware exceeded
the specified number of times.
board. The resending of text (resend) operation.
from the network interface firmware to 2) Replace the SCB3 board and CF card,
the signal processing firmware restore the board data and check operation.
exceeded the specified number of
times.
• Program errors

23000 Main Control error An error, such as a system call includ- If the error reoccurs, check the following:
ing device input/output, was detected in 1) Replace only the SCB3 board and check
the network interface firmware on the operation.
SCB board 2) Replace the SCB3 board and CF card,
restore the board data and check operation.
23100 Sequence Control An unexpected negative acknowledge- If the error reoccurs, check the following:
error ment from the signal processing firm- 1) Replace only the SCB3 board and check
ware on the SCB board to an operation operation.
request from the network interface firm- 2) Replace the SCB3 board and CF card,
ware on the same board was obtained. restore the board data and check operation.
23200 Data File Size error The data size transferred from the net- If the error reoccurs, check the following:
work interface firmware on the SCB 1) Replace the CF card and check that the unit
board to the signal processing firmware operates normally. If you have backup data
on the same board during startup or from before the error, restore the circuit
partial maintenance operation is differ- board data.
ent than the specified value.
23900 Firmware Update Failed to extract the firmware update After replacing the MCB4 board and CF card,
error compressed file transferred to the confirm that the update kit is for the appropriate
reader, including update kit, or failed to model and that the data is not corrupted, and
transfer the data (mechanical control then update the firmware again.
firmware for update) from the network
interface firmware on the SCB board to
the signal processing firmware on the
same board.
5-40
5.4 Error Codes
• Network errors

24000 JM connection error Due to a network error (see below), no If the problem is not resolved automatically,
(timeout) response was obtained from the net- perform the following:
work within 10 seconds while trying to 1) Check that the JM built-in console and exter-
establish a connection to the JM. nal JM have started correctly.
1) The JM built-in console or external 2) Check the network cable between the JMs,
JM did not start. the status of the hub, and the connections
2) The network cable between the JMs between the devices (check the extension
is disconnected, the hub has mal- cable in the reader as well).
functioned, or the devices are not 3) Check the network settings (IP address,
connected correctly. subnet mask, DBHOST setting in the hosts
3) The network settings (IP address, file, etc.) for the reader.
subnet mask, hosts file details, etc.) Check the network settings (IP address and
for the reader or the target JM are subnet mask) for the JM built-in console or
not configured correctly. external JM.
4) The network interface device on the 4) Replace only the SCB3 board (continue to
SCB board has malfunctioned. use the CF card) and check operation.
24010 JM connection error Due to a network error (see below), an If the problem is not resolved automatically,
(error response) error response was obtained from the perform the following:
network while trying to establish a con- 1) Check that the JM built-in console and exter-
nection to the JM. nal JM have started correctly.
1) The JM built-in console or external 2) Check the network cable between the JMs,
JM did not start. the status of the hub, and the connections
is disconnected, the hub has mal- cable in the reader as well).
functioned, or the devices are not 3) Check the network settings (IP address,
connected correctly. subnet mask, DBHOST setting in the hosts
3) The network settings (IP address, file, etc.) for the reader.
subnet mask, hosts file details, etc.) Check the network settings (IP address and
for the reader or the target JM are subnet mask) for the JM built-in console or
not configured correctly. external JM.
24200 JM operation error Due to a network error (see below), no If the problem is not resolved automatically,
work within 10 seconds while operating 1) Check the network cable between the JMs,
the database for the connected JM. the status of the hub, and the connections
is disconnected or the hub has mal- cable in the reader as well).
functioned. 2) Check that the JM built-in console and exter-
2) The JM built-in console or external nal JM are operating correctly.
JM terminated abnormally. 3) Replace only the SCB3 board (continue to
3) The network interface device on the use the CF card) and check operation.
SCB board has malfunctioned.
5-41
5.4 Error Codes

24210 JM operation error Due to a network error (see below), an If the problem is not resolved automatically,
network while operating the database 1) Check the network cable between the JMs,
for the connected JM. the status of the hub, and the connections
is disconnected or the hub has mal- cable in the reader as well).
functioned. 2) Check that the JM built-in console and exter-
2) The JM built-in console or external nal JM are operating correctly.
JM terminated abnormally. 3) Replace only the SCB3 board (continue to
24500 JM Configuration An error was detected in the setting Perform the following actions, and then restart
error information of the JM (see below) when the reader.
starting the reader. 1) Check that the host name of the reader to be
1) The host name of the corresponding connected is registered in r_status.r_name
reader is not registered in on the JM.
r_status.r_name. 2) Check that the host name of the reader to be
2) The host name of the corresponding connected is registered in r_version.r_name
reader is not registered in on the JM.
r_version.r_name. 3) Check that sys_config.reg_type on the JM is
3) sys_config.reg_type is configured not set to a value other than "0" (bar code
incorrectly. registration) or "1" (manual registration).
25000 CS connection error Due to a network error (see below), no If the problem is not resolved automatically,
work within 10 seconds while con- 1) Check the network cable between the con-
nected to the console (establish soles, the status of the hub and the connec-
connection). tions between the devices (check the
1) The network cable between the con- extension cable in the reader as well).
soles is disconnected, the hub has 2) Check the network settings (IP address,
malfunctioned, or the devices are not subnet mask, target console setting in the
connected correctly. hosts file, etc.) for the reader. Check the net-
2) The network settings (IP address, work setting (IP address and subnet mask)
subnet mask, hosts file details, etc.) of the console.
for the reader or the target console 3) Check that the console is operating cor-
are not configured correctly. rectly.
3) The console terminated abnormally. 4) Replace only the SCB3 board (continue to
25010 CS connection error Due to a network error (see below), an If the problem is not resolved automatically,
network while connected to the console 1) Check the network cable between the con-
(establish connection). soles, the status of the hub and the connec-
1) The network cable between the con- tions between the devices (check the
soles is disconnected, the hub has extension cable in the reader as well).
malfunctioned, or the devices are not 2) Check the network settings (IP address,
connected correctly. subnet mask, target console setting in the
2) The network settings (IP address, hosts file, etc.) for the reader. Check the net-
subnet mask, hosts file details, etc.) work setting (IP address and subnet mask)
for the reader or the target console of the console.
are not configured correctly. 3) Check that the console is operating cor-
3) The console terminated abnormally. rectly.
5-42
5.4 Error Codes

25100 Network Error Due to a network error (see below), no Perform the following actions, and then restart
(Timeout: in Generalresponse (reception ACK packet) was the reader.
Communication) obtained from the network within 120 1) Check the network cable between the con-
seconds while sending and receiving soles, the status of the hub and the connec-
data (other than images) between con- tions between the devices (check the
soles. extension cable in the reader as well).
1) The network cable between the con- 2) Check that the console is operating cor-
soles is disconnected, the hub has rectly.
malfunctioned, or the devices are not 3) Replace only the SCB3 board (continue to
connected correctly. use the CF card) and check operation.
2) The console terminated abnormally.
3) The network interface device on the
25110 Network Error Due to a network error (see below), an Perform the following actions, and then restart
(Rejection: in Gen- error response was obtained from the the reader.
eral Communication) network while sending and receiving 1) Check the network cable between the con-
data (other than images) between con- soles, the status of the hub and the connec-
soles. tions between the devices (check the
soles is disconnected, the hub has 2) Check that the console is operating cor-
malfunctioned, or the devices are not rectly.
connected correctly. 3) Replace only the SCB3 board (continue to
2) The console terminated abnormally. use the CF card) and check operation.
25200 CS image send error Due to a network error (see below), no If the problem is not resolved automatically,
(timeout) response (reception ACK packet) was perform the following:
obtained from the network within 20 1) Check the network cable between the con-
seconds while sending image data to soles, the status of the hub and the connec-
the console. tions between the devices (check the
soles is disconnected, the hub has 2) Check that the console is operating cor-
malfunctioned, or the devices are not rectly.
connected correctly. 3) Replace only the SCB3 board (continue to
2) The console terminated abnormally. use the CF card) and check operation.
25210 CS image send error Due to a network error (see below), an If the problem is not resolved automatically,
network while sending image data to 1) Check the network cable between the con-
the console (images already resent). soles, the status of the hub and the connec-
malfunctioned, or the devices are not 2) Check that the console is operating cor-
connected correctly. rectly.
25300 Network Error Due to a network error (see below), an Perform the following actions, and then restart
(Timeout/Rejection: error response was obtained from the the reader.
in Image Transmis- network while sending image data to 1) Check the network cable between the con-
sion) the console (images not resent). soles, the status of the hub and the connec-
malfunctioned, or the devices are not 2) Check that the console is operating cor-
connected correctly. rectly.
5-43
5.4 Error Codes

25500 Network Error The network information correspond- Check whether the network information for the
(Destination Not ing to the console name registered to target console is registered correctly in the
Found) the JM (entry_c column of the jobs hosts information in the network setting screen
table) does not exist in the hosts file of in the service tool.
the reader, and a connection to the con-
sole could not be established (establish
connection).
• Operation errors

26000 Operation Error The job searched from the JM contains Install the reader firmware that matches the
(Invalid Job) an unsupported command. version of the software and the latest version of
the console application.
26010 Operation Error The job searched from the JM contains Install the reader firmware that matches the
(Invalid Job Parame- an unsupported command parameter. version of the software and the latest version of
ter) the console application.
26100 Operation Error A job retrieved from the JM cannot be Check that the host name of the reader (on the
(Modeless Job) run in the reader's operation modes. console and reader) configured from the ser-
vice tool matches the host name of the reader
registered to the JM.
26200 Operation Error There was an operation request from a This is a warning that there was an operation
(Invalid Console) console other than the console under- request from a console other than the console
going maintenance in Maintenance undergoing maintenance to the reader for
mode. maintenance.
Continuous operation is possible.
26300 Operation Error An operation request from the console After ejecting the cassette, perform the opera-
(Reader Busy) could not be performed because the tion on the console again.
timing of the cassette insertion to the Continuous operation is possible.
reader and the operation request from
the console were different.
26900 Operation Error The power was turned off using the Restart the reader, and then perform the
(PowrOFF under Job "Operation" switch during execution of desired operation again.
Execution) a job.
5-44
5.5 Warnings
5.5 Warnings
5.5.1 Mechanical Control Warnings
The warnings are displayed in the error message display window (LCD) on this unit.
LCD Message (Reader Display) Cause Remedy

1L: DOOR OPEN The front cover is open. Or the inser- If there is still a cassette inside the unit,
2L: CST JAM? CLOSE DOOR tion guide is open. pull the transfer unit forward and
remove the cassette.
Check that there are no cassettes (front
plates, back plates, or plates) remaining
in the unit, and then return the transport
unit to the rear.
Close the front cover.
1L: DOOR OPEN The front cover is open. Or the inser- Check that nothing has been dropped
2L: REMOVE REMAINING CST tion guide is open. into the insertion slot and then close the
insertion guide.
1L: READY One of the two erase lamps has blown. Contact the Service Center and ask for
2L: BAD LAMP CALL SVC (The unit can continue operating after the erase lamp to be replaced.
1L: ERASE MODE1 BAD LAMP this warning appears, but erase times
2L: QUICK will be twice as long as normal.)
1L: ERASE MODE1 BAD LAMP
2L: DEEP
1L: READY The cassette was inserted too far to Remove the cassette from the insertion
2L: ALIGN CST TO LEFT the right. slot and re-insert it so that it is flush with
the left edge of the slot.
1L: BAR CODE ERROR No bar code label could be detected Remove the cassette from the insertion
2L: PRESS EJECT on the inserted cassette. At present, slot and check that the bar code label is
no bar code number is displayed on not soiled or peeling. If this warning
the console for cassettes where this occurs frequently, contact the Service
warning occurs, so bar code numbers Center and request that the cassette
cannot be listed in customer instruc- and the unit's insertion be checked.
tion manuals.
1L: IMPROPER INSERTION While the cassette first inserted into Remove the second cassette to be
2L: PRESS EJECT the unit was still being loaded, and inserted from the insertion slot and wait
before the blue indicator on the inser- until the blue indicator on the insertion
tion slot lit up, the next cassette was slot lights before re-inserting the cas-
inserted. sette.
1L: BUSY The transport operation was paused Close the ejection shutter and restart
2L: REMOVE USED CASSETTE as a safety precaution because it was the transport operation.
detected that the ejection shutter was
open during cassette transfer.
1L: BUSY There are four cassettes stacked up in Remove the stacked cassettes from the
2L: REMOVE USED CASSETTE the ejection slot ejection slot and check that the ejection
shutter is closed.
1L: REGISTRATION ERROR This warning only appears in bar code Remove the cassette from the insertion
2L: PRESS EJECT registration. The inserted cassette is slot and register it on the console before
not registered on the console. re-inserting it.
5-45
5.5 Warnings
LCD Message (Reader Display) Cause Remedy

1L: NO REGISTRATION This warning only appears in manual Select the exposure orientation on the
2L: SELECT BODY PART registration. A cassette was inserted console.
when no exposure orientation is
selected on the console. In unit opera-
tion, because orientation selection is
allowed after the cassette is inserted,
this message can be taken as an
instruction rather than as an error
warning
1L: TEST CONDITION ERROR Displayed when the specified test con- Re-select the test conditions on the
2L: dition is illegal for the inserted cas- console.
sette. For example, when a mammo
cassette is inserted for the 175 μm test
condition or a regular cassette is
inserted for the 43.75 μm test condi-
tion.
1L: CASSETTE EXIST The insertion of a cassette into the Press the "Eject" switch to remove the
2L: PLEASE REMOVE insertion slot was detected during ini- cassette and start the initialization.
tialization. If no cassette is inserted, check the
insertion slot sensor.
1L: PROHIBIT CST A cleaning cassette was inserted. This unit does not support cleaning cas-
2L: settes (optical cleaning and insertion
roller).
5.5.2 Signal Processing Warnings
The warnings are displayed in the REGIUS console.
Console Display Cause Remedy

"Uses Default Shading Coef." The default (factory set) uniformity cor- Perform unevenness calibration for the cor-
rection data was used. responding plate version.
"Uses Default QRV Table" The default (factory set) sensitivity cali-Perform sensitivity calibration for the corre-
bration data was used. sponding plate version.
"Uses Default Shading Coef./ The default (factory set) uniformity cor- Perform unevenness calibration and sensitiv-
QRV Table" rection data and sensitivity correction ity calibration for the corresponding plate ver-
data were both used. sion.
"Polygon PLL Error" A PLL error was posted from the poly- 1) Check the board wiring.
gon drive board (the required rotation 2) If this warning occurs frequently, the cause
count was not reached). is a polygon fault and the optical unit
should be replaced.
"Laser Error" A laser error was posted from the laser 1) Check the board wiring.
drive board (incorrect drive current). 2) If this warning occurs frequently, the cause
is a laser fault and the optical unit should
be replaced.
5-46
Blank Page
Appendix
A.1 Dummy SCBZ Program Screens
A.1.1 Main Window
This main window will appear right after startup of the dummy SCBZ program.
Menu Menu Item Description
File (F) Start Log File... Not available.
End Log File Not available.
Exit Exits the dummy SCB program.
Setup (S) Communication Port Displays the "Communication Port" dialog box and
enables changes to the communication speed and COM
port. "A.1.3 "Communication Port" Dialog Box"
SCB Properties Displays the "SCB Properties" dialog box and enables
changes to the various parameters for communication
with the MCB4. "A.1.4 "SCB Properties" Dialog Box"
Equipment type Displays the "EQUIPMENT TYPE" dialog box and

enables changes to the type of connected unit.
Font Enables changes to the fonts that are displayed on the

main window.
Developper Mode Changes to the developper mode when the password is

entered. After changing to the developper mode, this
menu can be selected again to return to the normal
mode.
A-1
Menu Menu Item Description
Command (C) Stand-By Sends "Switch to Standby" to this unit in READY status,
and transitions to standby.
Wake-Up Sends "Release from Standby" to this unit in READY sta-

tus, and exits from standby.
Regist OK Sends "Registration OK" to this unit, which is displaying

the warning message "Not Registered" in Manual Regis-
tration mode, and resets the warning message.
Power ON Transitions "Dummy SCB Program", which had been

turned off by setting the "Operation" switch on this unit to
"Power OFF", to the running status.
Network Error... Sends a network error to the MCB4, and transitions this
unit to the network error status. "A.1.7 "Network error
transmission" Dialog Box"
SCB Error... Sends an SCB3 error to the MCB4, and transitions this
unit to the SCB3 error status. "A.1.8 "SCB error
transmission" Dialog Box"
Send Event...
Update Firm... Installs the firmware of the MCB4. "A.1.9 "Firmware

Update Parameters" Dialog Box"
Maintenance Displays the maintenance sub-menu.
Help (H) About Dummy SCBZ Program Displays the current version information of the SCB pro-
gram.
Maintenance Sub-menu Item Description
Maintenance Window Displays the maintenance window. "A.1.11 Maintenance Window"
MainteBusy Sends "MainteBusy" to the firmware of the MCB.
GetInternalParam Sends "GetInternalParam" to the firmware of the MCB4.
Get Task Information... Obtains the task information for the MCB4 firmware and saves it to a file.
"A.1.12 "Get Task Informations" Dialog Box"
Change Data... Obtains and changes various data from/on the MCB4 firmware. "A.1.13
"Change data" Dialog Box"
Change Reader Properties... Changes the reader properties, such as the speaker volume and warning
sound on/off. "A.1.14 "Device properties" Dialog Box"
Upload
Download
A-2
A.1.2 "Information" Window
This "Information" window will appear to the right of the main

window right after startup of the dummy SCBZ program.
Item Description
Bar Code Ins. Slot Displays the bar code of the cassette that is inserted into the insertion slot of this
unit.
Process Displays the bar code of the cassette that is being read by this unit.
Hi-Vol. ON This is displayed in black when the high voltage ON status is received from the
MCB4, and is grayed out when "GoBackward" is sent.
Laser ON This is displayed in black when the laser ON status is received from the MCB4, and
is grayed out when "GoBackward" is sent.
Booting This is displayed in black when the program is waiting for the initialization of the
MCB4 to complete, and is grayed out when the Ready status is received from the
MCB4.
Power OFF This is displayed in black when the power OFF status is received from the MCB4.
[Power ON] Click this button when this unit is powered ON from the status where the unit had
been turned OFF with the [Power OFF] button, which had been displayed in black.
Front Door Open This is displayed in black when "Front door open status" is received from the MCB4,
and is grayed out when "Front door close status" is received from the MCB4.
EraseMode This is displayed in black when the EraseMode status is received from the MCB4,
and is grayed out when EraseModeCancel is received.
[Stand by] Sends the "Switch to Standby" command to the MCB4.
[Wake Up] Sends the "Release from Standby" command to the MCB4.
[Regist OK] Sends the "Registration OK" command to the MCB4.
Warning Ins. Slot Displays the warning that occurred at the insertion slot.
Ejc. Slot Displays the warning that occurred at the ejection slot.
Lamp Displays the warning related to the erase lamp.
Read time Displays the number of times reading has been performed since the progarm was
started.
Equipment Type Displays the type of device specified with the "EQUIPMENT TYPE" dialog box.
A-3
A.1.3 "Communication Port" Dialog Box
This dialog box will appear when "Communication Port" is

selected in the "Setup (S)" menu of the main window "A.1.1
Main Window".
Item Description
COM port number (C) Specifies the serial port to be used.
Bits per second (B) Specifies the communication speed with the MCB4. The speed set on the MCB4 is
fixed at 19,200 bps, so no other setting can be specified.
A.1.4 "SCB Properties" Dialog Box
This dialog box will appear when "SCB Properties" is selected

in the "Setup (S)" menu of the main window "A.1.1 Main
Window".
Do not change the settings unless otherwise instructed.
Item Description
Registration mode Specifies either "Barcode reg. (B)" or "Manual reg. (M)" . This setting is sent as a
parameter of the "ReadyOK" command after initialization is completed.
No registration (N) Selecting this item sends "Registration NG" in response to the "Barcode Detect"
status from the MCB4.
Subscanning Specifies either "High res. (H)" or "Standard (S)" . This setting is sent as a param-
eter of the "GoForward" command.
CancelOK delay time Specifies the waiting time between the receipt of the "BarcodeCancel" status from
the MCB4 and sending of the "CancelOK" command.
Subscan delay time Specifies the waiting time between the receipt of the "Hi Vol. ON" status from the
MCB4 and sending of the "SubscanStart" command.
A-4
Item Description
Subscanning time (t) Specifies the waiting time between the receipt of the "Laser ON" status from the
MCB4 and sending of the "GoBackward" command.
Reference erase value (e) Specifies the reference value for erasure. This setting is sent as a parameter of
the "GoBackward" command, and the MCB sets the erase speed according to this
value.
Registration search time Specifies the waiting time between the receipt of the "BarcodeDetect" status from
(R) the MCB4 and sending of the "RegistrationOK" or "RegistrationNG" command.
Ready delay time (d) Specifies the waiting time between the receipt of the "Ready" status from the
MCB4 and sending of the "ReadyOK" command.
Shut Down time (D) Specifies the waiting time between the receipt of the "PowerOFF" status from the
MCB4 and sending of the "PowerOFF OK" command.
Power OFF NG (G) Selecting this item sends "PowerOFF NG" in response to the "PowerOFF" status
from the MCB4.
Communication log file Selecting this item registers all communication information with the MCB in a file.
A file is created with the name "ComLog.txt" in the installation directory (usually
"C:\ProgramFiles\DmyScbz").
Kick-Status time limitation Selecting this item generates an error when the time between the receipt of
"MCBKick" and the receipt of "MCBStatus" from the MCB4 exceeds the specified
time.
Limit time 1 Specifies the time limit when the status is not the status indicated in Limit time 2.
Limit time 2 Specifies the time limit when the status is "BarcodeDetect", "LaserON", "Barcode-
Cancel", or "Hi Vol. ON".
A.1.5 "EQUIPMENT TYPE" Dialog Box
This dialog box will appear when "Equipment Type" is selected

in the "Setup (S)" menu of the main window "A.1.1 Main
Window".
When using REGIUS Model 210, confirm that "Zeus" is

selected.
Item Description
REGIUS170 Select this when using REGIUS model 170.
REGIUS170(PCM) Select this when REGIUS model 170 has been updated and PCM reading has
been enabled.
REGIUS190 Select this when using REGIUS model 190.
Zeus Select this when using REGIUS model 210.
A-5
A.1.6 "Enter password" Dialog Box
This dialog box will appear when "Developper Mode" is

selected in the "Setup (S)" menu of the main window "A.1.1
Main Window".
A.1.7 "Network error transmission" Dialog Box
This dialog box will appear when "Network Error..." is selected

in the "Command (C)" menu of the main window "A.1.1 Main
Window".
Item Description
Error code Specifies the error code to be sent to the MCB4.
Occurrence/Release Specifies whether to generate an error or perform a reset.
MAC address (DestIPAddr) Specifies the IP address (target) to be sent to the MCB.
IP address (SrcIPAddr) Specifies the IP address (host) to be sent to the MCB.
A-6
A.1.8 "SCB error transmission" Dialog Box
This dialog box will appear when "SCB Error..." is selected in

the "Command (C)" menu of the main window "A.1.1 Main
Window".
Item Description
Error code Specifies the error code to be sent to the MCB4.
Occurrence/Release Specifies whether to generate an error or perform a reset.
A.1.9 "Firmware Update Parameters" Dialog Box
This dialog box will appear when "Update Firm..." is selected in

Window".
I m p o r ta n t If the firmware is updated only for the

MCB4 and the SCB3 is not updated, the
combination of versions may cause this
unit to not operate properly.
Item Description
Update Loader unit (L) Select this to update the loader unit of the firmware for the MCB4 flash memory.
Update Main unit (M) Select this to update the main unit of the firmware for the MCB4 flash memory.
[Browse...] Displays the dialog box for selecting the downloaded firmware file (*.bin).
A-7
A.1.10 "MaintenanceMode" Dialog Box
This dialog box will appear when "Maintenance Start" is

selected in the "Command (C)" menu of the main window
"A.1.1 Main Window".
Item Description
LogOut Setting Specifies whether to enable log output for the MCB4 firmware.
Sensor Status Specifies whether to send notification in real-time about changes to the sensor
status for the MCB4 firmware.
Mode Control Specifies whether to change to Maintenance mode for the MCB4 firmware.
A-8
A.1.11 Maintenance Window
This dialog box will appear when "Maintenance" is selected in the "Command (C)" menu of the main window
"A.1.1 Main Window", and "Maintenance Window" is then selected in the sub-menu.
• Common Screen
Command Group Switching Tab

Switches the command operation key group,
which is displayed in the Command Operation
Item View column at the bottom of the dialog
box.
Command Operation Keys

Displays the command keys for the command
group selected with the command group
switching tab.
Sensor Status
Displays the status of each sensor in real-time.
Command Execution Information

Displays the command currently being exe-
cuted and its result.
A-9
• [Indicators] Tab
Key Description
[Power SW] Switches the "Operation" lamp (green) ON/OFF.
[Erase SW] Switches the "Erase" lamp (orange) ON/OFF.
[Insertion slot] Switches the READY lamp (blue) ON/OFF.
[Ejection slot] Switches the cassette ejection lamp (orange) ON/OFF.
[Erase lamp] Switches the erase lamp ON/OFF.
[LCD backlight] Switches the backlight of the message display window (LCD) ON/OFF.
A-10
• [DC motors] Tab
Key Description
Insertion slot [Initialize] Initializes the insertion slot shutter. (Opens and closes the insertion slot shut-
shutter ter to check proper operation.)
[Open] Opens the insertion slot shutter.
[Close] Closes the insertion slot shutter.
Lock-release [Lock] Pushes up the cassette lock one time.

motor
Insertion roller [Forward High] Initiates normal rotation of the cassette insertion roller of the insertion slot at
normal speed (in the direction of drawing in the cassette).
[Forward Low] Initiates normal rotation of the cassette insertion roller of the insertion slot at
low speed (in the direction of drawing in the cassette).
[Reverse] Initiates reverse rotation of the cassette insertion roller of the insertion slot
(in the direction of ejecting the cassette).
[Stop] Stops the rotation of the cassette insertion roller of the insertion slot.
[Insertion Start] The cassette insertion roller of the insertion slot lowers the cassette to the
elevator stand when a cassette is inserted. Use the pull-down list on the left
side to specify the designated cassette size.
Ejection roller [Forward] Initiates normal rotation of the cassette ejection roller of the ejection slot (in
the direction of ejecting the cassette).
[Stop] Stops the rotation of the cassette ejection roller of the ejection slot.
A-11
• [Stepping motors] Tab
I m p o r ta n t Full care should be taken when starting the stepping motors so that component parts do
not interfere with each other. "4.2.5 Cautions in Operation of the Dummy SCBZ Program"
Item/Key Description
Cassette Specifies the cassette type to be used as standard for operating the sub-
scanning, receiver (elevator stand), and justification motors.
High resolution/Standard/43.75um Specifies the reading resolution of the sub-scanning operation.
Polygon speed ×1.0/×1.5 Specifies the polygon speed of the sub-scanning operation.
Erase speed Specifies the operation speed for erase (read mode).
Sub [Initialize] Initializes the sub-scanning unit.

scanning
[Move to HP] Moves the sub-scanning unit to HP.
[Sub scanning] Initializes sub-scanning (image reading operation) of the sub-scanning

unit.
[Erase 1] Initializes the erase operation (erase after image reading) of the sub-scan-
ning unit.
[Erase 2] Initializes the erase operation (erase in erase mode) of the sub-scanning
unit.
[3mm down] Lowers the sub-scanning unit by 3 mm.
[3mm up] Raises the sub-scanning unit by 3 mm.
Transport Unit [Initialize] Initializes the transport unit.
[Move to HP] Moves the transport unit to HP.
[Absorb pos.] Moves the transport unit to the magnetizing position (position where the
cassette is pressed against the cassette magnetizing plate).
[Escape pos.] Moves the transport unit to the escape position (transport unit return posi-
tion where the cassette front and back plates are separated).
[Eject pos.] Moves the transport unit to the ejection position.
[Insertion pos.] Moves the transport unit to the insertion position.
A-12
Item/Key Description
Cassette [Initialize] Initializes the receiver (elevator stand).

receive Unit
[Move to HP] Moves the receiver (elevator stand) to HP.
[Receive pos.] Moves the receiver (elevator stand) to the receiving position (position
where the cassette is lowered during insertion).
[Transport pos.] Moves the receiver (elevator stand) to the transport position (height where
the cassette is transported).
[Eject pos.] Moves the elevator stand to the ejection position (height where the cas-
sette is ejected).
[Standby pos.] Moves the receiver (elevator stand) to HP.
Justify [Initialize] Initializes the justification motor.
[Move to HP] Moves the justification motor to HP.
[Justify] Initiates the justification operation (sandwiching the cassette) of the justifi-
cation motor.
[Standby pos.] Moves the justification motor to HP.
• [Others] Tab
Key Description
Bar code [Start Read] Sends a command to the bar code reader to start reading. The read bar
code is displayed in the Command Execution Information column.
[Stop Read] Sends a command to the bar code reader to stop reading.
A-13
Key Description
LCD [Test screen] Displays the test screen in the message display window. At the same time,
the backlight is turned ON.
[Gaiji] Displays the test screen (external character pattern) in the message dis-
play window. At the same time, the backlight is turned ON.
[Checker 1] Displays the test screen (checkered pattern 1) in the message display win-
dow. At the same time, the backlight is turned ON.
[Checker 2] Displays the test screen (checkered pattern 2) in the message display win-
dow. At the same time, the backlight is turned ON.
Speaker [Sound 1] Outputs sound 1 ("ping-pong") from the speaker. This sound is output
when an error occurs.
[Sound 2] Outputs sound 2 ("beep-beep, beep-beep") from the speaker. This sound
is output when a cassette is ejected.
[Sound 3] Outputs sound 3 ("beep") from the speaker. This sound is output when the
unit is ready to load a cassette.
[Sound 4] Outputs sound 4 ("beep-beep-beep") from the speaker. This sound is out-
put when a bar code label cannot be read or the cassette is not aligned to
the left edge, and notifies the operator to check the operation.
[Sound 5] Outputs sound 5 from the speaker.
[Stop] Stops playback of the sound from the speaker.
Step running [Cassette] Select [Use real cassette] when using an actual cassette during step oper-
ation. When not using a cassette, select the cassette size to be emulated.
[Start] Starts the first step of the reading operation. After the first step is com-
pleted, the next step is started.
Precaution on step operation

1) Right after the mechanical control maintenance tool is started, [Start] of "Step running" is
disabled, so turn ON the power of the reader or open and close the front door to complete the
initialization. When the READY status is received, [Start] of "Step running" is enabled.
2) If the reading operation cycle is being performed during step operation, do not insert the
next cassette into the insertion slot.
A-14
A.1.12 "Get Task Informations" Dialog Box
This dialog box will appear when "Maintenance" is selected in

Window", and "Get Task Information..." is then selected in the
sub-menu.
Item Description
Current status (C) Specifies whether to obtain the current task information or the task information that
Status at Error occurrence is safeguarded when an error occurs.
(E)
Save file name (f) Specifies the name of the file for saving the obtained task information.
A.1.13 "Change data" Dialog Box

Window", and "Change Data..." is then selected in the sub-
menu.
I m p o r ta n t This unit may not operate properly when

the data is changed.
Item Description
Data ID (I) Specifies the data ID of the data to be obtained or changed.
Data (D) Click [Get (G)] to display the current value of the specified data ID.
Click [Update (U)] to change the data of the specified data ID to this value.
A-15
A.1.14 "Device properties" Dialog Box

Window", and "Change Reader Properties..." is then selected
in the sub-menu.
Item Description
Volume Select the volume for the error and warning sounds.
Sounds select Individually specifies the sounds listed to the right to be turned on or off. Select an
item to enable that sound to be played back.
Erase mode sound Select the notification sound to be played back during Erase mode from the
sounds listed to the right.
Boot message Specifies the text displayed on the message display window right after the power
of the reader is turned ON.
Caution The settings made here are stored even after the power of the reader is turned OFF, so the set-
tings do not have to be made again the next time the reader is started. However, when the firm-
ware is updated, the settings are returned to their default settings.
A-16
A.2 DIP Switch Settings
A.2.1 DIP Switches on the MCB4 (Mechanical Control Board)
Operation Mode Setting
SW2-1 SW2-2 Setting Mode Description

OFF OFF Normal operation Normal operation mode that enables reading operation of the
mode reader.
ON OFF Stand-alone test Operation mode that executes various operation commands by
mode connecting the reader and PC with a serial cable.
OFF ON Continuous opera- Mode that enables repeated reading operation of the reader with-
tion mode out a cassette.
ON ON Durability test mode Operation mode that performs a durability test of the cassette. This
mode differs from the normal operation mode as follows:
(1) The subscan unit is raised and lowered 5 cm. However, this
value can be changed by changing the EEPROM value.
SIO CH0 Setting

OFF OFF Bar code reader Enables the bar code reader on the reader unit.
ON OFF No input/output Disables the I/O operation of this port. Reading is performed using
the default cassette size.
OFF ON Debug I/O-1 Outputs the debug information from this port. The operation is per-
formed using the default cassette size without reading the bar code.
ON ON Debug I/O-2 Outputs the debug information from port CN12. The operation is
performed using the default cassette size without reading the bar
code.
SIO CH1 Setting

OFF OFF SCB communica- Enables communication with the SCB board.
tion
ON OFF No input/output Disables the I/O operation of this port.
OFF ON Debug I/O Outputs the debug information from this port.
Communication with the SCB is not performed, so the operation is
performed with Registration mode fixed to bar code registration and
the erase speed fixed to the maximum speed.
ON ON
Durability Test Mode (expanded mode)
SW2-8 Setting Mode Description

OFF Nonexpanded Ejects the cassette during each cycle.
ON Expanded Continuous operation without ejecting the same cassette.
• SW2-7 is not used.
A-17
LCD Message Language

OFF Japanese Uses Japanese for the reader LCD display.
ON English Uses English for the reader LCD display.
• SW3-1, SW3-2, SW3-5, SW3-7, and SW3-8 are not used.

LM Guide Warm-up Function

OFF Disabled Disables the LM guide warm-up function (factory default setting).
ON Enabled Enables the LM guide warm-up function.
Continuous High-Speed Erase Mode

OFF Variable Erasing The erasing speed after image reading varies by the X-ray dose (5 levels).
Speed Mode
ON Continuous High- The erasing speed after image reading is always at high speed (95.5 mm/s).
Speed Erase Mode
Fine Adjustment of the Transport Unit Magnetizing Position
SW4 Offset Value

0 +4.0mm
1 +4.5mm
2 +5.0mm
3 +5.5mm
4 −2.0mm
5 −1.5mm
6 −1.0mm
7 −0.5mm
8 0.0mm
9 +0.5mm
A +1.0mm
B +1.5mm
C +2.0mm
D +2.5mm
E +3.0mm
F +3.5mm
A-18
A.2.2 DIP Switches on the ADB2 (A/D Board)
Input Mode Selection
OFF Manual Various settings are made manually. (Use SW1-2 to SW1-6.)
ON Remote Various settings are controlled from the SCB3.
Log AMP Input Selection

OFF Ref. Curr. Uses the reference current for the Log AMP input.
ON PMT Uses PMT for the Log AMP input.
Reference Current Setting

OFF OFF −50 uA Sets the reference current at −50 uA.
ON OFF −500 nA Sets the reference current at −500 nA.
OFF ON −50 nA Sets the reference current at −50 nA.
ON ON 0A Sets the reference current at 0 A.
Polygon CLK Setting

OFF OFF Setting-1 Sets the Polygon CLK to 659.3472 Hz. (Setting except for mam-
mography)
ON OFF Setting-2 Sets the Polygon CLK to 329.6236 Hz. (Setting except for mam-
mography)
OFF ON Setting-3 Sets the Polygon CLK to 454.7224 Hz. (Setting for mammography)
ON ON Setting-4 Sets the Polygon CLK to 227.3612 Hz. (Setting for mammography)
High Voltage Setting Mode Selection
SW2 Setting Mode Description

A Auto The high voltage setting can be changed using the data from the SCB3.
M Manual The high voltage setting can be changed using VR2.
High Voltage ON/OFF Selection

OFF OFF High voltage OFF
ON ON High voltage ON
Offset Adjustment Mode Selection

A Auto The offset adjustment setting can be changed using the data from the SCB3.
M Manual The offset adjustment setting can be changed using VR1.
A-19
A.3 Replacement Procedures of the CF Card
The CF card mounted on the SCB3 (System Control Board) contains the following data.
• Unevenness calibration and shading correction data
• Sensitivity calibration data
• Config data (PLL adjustment value, start position/home position, etc.)
• Various network setting information
Because this data differs for each unit, the data must be backed up before the CF card is replaced and then
restored to the new CF card after replacement.
Back up and restore the data using the service tool on the REGIUS console connected to this unit via the net-
work.
The following describes the outline of the procedure for replacing the CF card. For detailed operation of the
REGIUS console (service tool), see the REGIUS console installation and service manuals.
Caution Replace the CF card when the CF card shows signs of error. In most cases, when an error
occurs on the CF card, this unit can no longer connect to the network and, therefore, the data on
the CF card cannot be backed up. Data on the CF card is backed up at the time of installation,
but backups should also be performed whenever changing the settings of this unit, such as dur-
ing maintenance.
• Procedure for replacing the CF card
1. When this unit and the REGIUS console are connected and communicating, back up the data on the CF card
to the REGIUS console.
• Start the service tool, and click [Back up reader circuit board data to CS] on the "Board Change" screen.
2. Using one REGIUS console (the REGIUS console to which the CF card data has been backed up), back up
the setup data of that REGIUS console. (Thereafter, use this REGIUS console to restore the CF card data
and make the settings of this unit.)
3. Restore the REGIUS console settings to the factory default settings (peer-to-peer connection, Manual Regis-
tration).
• On the "Network Address Setup" screen, restore "IP address" and "Subnet mask" to their default settings
(IP address: 192.168.20.90, Subnet mask: 255.255.255.0).
• On the "JOB INFO" screen, select [Job Manager (built-in)] of "Basic Settings" and select [Manual Registra-
tion] of "Barcode Setting".
• On the "CCU INFO" screen, restore [Host Name], [Host Name (on Job Manager)], and [IP address] of
"TCP/IP" to their default settings (Host Name: R170-0001, Host Name (on Job Manager): r170-0001, IP
address: 192.168.20.170).
• On the "PostgreSQL access" screen, restore the settings to their default settings (c_status: CS1-0001
only, r_status: r170-0001 only, relations: relation of CS1-0001 and r170-0001 only, sys_config: 1).
Alternatively, on the "Service Tool" screen, click "Adjust" → [Job manager] → [Initialize] to initialize the job
manager settings.
4. Disconnect the REGIUS console and this unit from the facility network, and connect them in a peer-to-peer
connection.
5. Turn OFF the operation of this unit, and turn OFF the power breaker.
A-20
6. Replace the CF card. "3.7.2 Replacement of the CF Card"

7. Turn ON the power and start the REGIUS console and this unit.
8. After the REGIUS console and this unit start successfully, start the service tool on the REGIUS console.
9. On the "Network Setup" screen, restore the network settings of this unit to the settings at the time of installa-
tion (facility settings).
10. Restore the REGIUS console settings to the settings at the time of installation (facility settings).
11. Connect the REGIUS console and this unit to the facility network.
12. Check that all settings except the calibration data and Config data of this unit have been restored to the set-
tings at the time of installation.
13. Start the service tool on the REGIUS console, and use the "Board Change" screen to restore the CF card
data to this unit.
• Restore the data that was backed up in Step 1 or at the time of installation or service.
• If there is no CF card data to be restored, check and readjust this unit according to the following section
"Procedure when no CF card data is available".
14. Restart this unit.
• Procedure when no CF card data is available

If the data on the CF card cannot be backed up and the backup data at the time of installation is not available,
check and adjust the following items after replacing the CF card.
For the actual procedure of each operation, see the REGIUS console installation and service manuals.
• Check the reading pixels and read start position.
• Adjust the PLL settings and read start position.
• Perform the unevenness calibration.
• Perform the sensitivity calibration.
I m p o r ta n t These operations require a large amount of effort to complete. Therefore, be sure to

back up the data on the CF card at the time of installation.
A-21
CE_R210ser_06a3.fm 22 ページ２０１１年９月５日　月曜日　午後１２時３分
A.4 Overall Wiring Diagram
A.4 Overall Wiring Diagram
Lock Release Motor
“Operation” Lamp Speaker Lock Release Sensor Receiver Sensor Justification-L Sensor Justification-HP Sensor Justification-R Sensor Elevator-HP Sensor Transport-HP Sensor Feed Escape Position Sensor Switch Power Supply
“Erase” Lamp Transport Motor Elevator Motor Justification Motor Justification Motor Box Cooling Fan MCB Cooling Fan Core Connection
“Operation” Switch “Erase” Switch
Earth Clamp
E0803A
Halogen Lamp 1
Halogen Lamp 2
BCR5342H-KOB
Halogen Shutter Cassette Ejection

Peel Sensor-L Peel Sensor-R V-sync Sensor Magnetizing Sensor Sub-scanning-HP Sensor Cassette Insertion Insertion Shutter Insertion Shutter Ejection Shutter Back Plate Sensor Insertion Slot C-P Insertion Slot L-P Insertion Slot L-L Release Button
Cooling Fan Insertion Slot Indicator Insertion Slot C-L Ejection Slot Indicator
Open Sensor Close Sensor Close Sensor
Status of the Cleaning Unit Cover Switch

Closing the cover connects to NC.
Opening the cover connects to NO.
Thermostat
Halogen Power Supply
Status of the Interlock Switch

Closing the cover completes the connection.
Opening the cover terminates the connection.
Put the PCB output wire bundle
(1201J5025) through the ferrite
core connected to the wire bundle
on the left side of this unit
(1201J5040). (One roll)
Switching Power Supply
Interlock Relay
Circuit Board
Breaker Noise Filter
Clerical Error Correction
(Braided Wire) (Braided Wire)
0901J5056 1201J5051
Plate with the Anti-slip Lid of the Mechanical
Rubber (Front) Plate Electrical Plate Control Box Finger High Point Contact (Braided Wire) (Braided Wire) (Braided Wire)
(Braided Wire) (Braided Wire)
Plate with the Power Supply Unit Base Lower Arm Stay Shade Plate Optical Cover Upper Arm Stay Optical Cover Upper Arm Stay Optical Cover Upper Arm Stay
Plate with the Anti-slip
1201J5051 1201J5051
Rubber (Front) Unit Base Bottom Plate Unit Base
(Braided Wire) (Braided Wire) (Braided Wire) (Braided Wire:Connector board, with shrink tube) Mesh
1201J5051 1201J5051 1201J5051

Square Tube 11 Unit Base Square Tube 16 Upper Arm Stay Anti-slip 3 Anti-slip 1 Connector Plate Front Cover Frame (Left) Sector Side Plate Bottom Plate Base Plate Bottom Plate
A-22
A.5 Board Silk-screen Diagram
A.5.1 MCB4 (Mechanical Control Board)
A-23
A.5.2 SCB3 (System Control Board)
A-24
A.5.3 ADB2 (A/D board)
A-25
Blank Page
1202IA01EN01
20130401MD

REGIUS 210 Service Manual 1202IA01EN01 PDF

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REGIUS 210 Service Manual 1202IA01EN01 PDF

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DIRECT DIGITIZER

REGIUS MODEL 210

Copyright © 2009 - 2013 Konica Minolta, Inc. All Rights Reserved.

Chapter 3 Disassembly and Reassembly

3.5.4 Replacement of the Peel Sensors 1/2 (S13/S14)..................... 3-46

Chapter 4 Maintenance & Adjustment

4.6.1 Peel Detection Mechanism ....................................................... 4-26

5.3.23 Case 22: Image duplication ...................................................... 5-17

Chap.1 Safety Warnings

1.1 Alert Symbol Marks

1.1 Alert Symbol Marks

General Fire Electrical High Static

• Symbols indicating prohibited acts

Prohibited Do not Do not Do not Do not Mobile

Do not connect Pushing

• Symbols indicating compulsory or required acts

Ground Remove plug from outlet

AC Voltage Main Power Supply Main Power Supply Operation

1.2 Signal Words

1.2 Signal Words

Signal words indicate the degree of potential hazards in the product.

1.3 Warning Labels

1.3 Warning Labels

Various warning labels are attached to the unit as shown below.

1.3.1 Positions and Types of Warning Labels

Transport unit/ Front cover

1.3 Warning Labels

Steel belt Optical unit

No. Contents/Warning Labels No. Contents/Warning Labels

3 Warning for foreign object 4 Warning for laser (3 locations)

1.3 Warning Labels

No. Contents/Warning Labels No. Contents/Warning Labels

9 Do not put other things on unit 10 Static electricity caution

11 Steel belt caution 12 Laser output

1.4 Cautions Relating to Laws

1.4 Cautions Relating to Laws

Laser unit specification of the unit:

Notation according to the pharmaceutical law

1. The unit should only be operated by skilled operator.

1.4 Cautions Relating to Laws

4. Note following items while operating the unit.

1.5 Cautions for Handling the Unit

1.5 Cautions for Handling the Unit

1.5.1 Cautions Prior to Usage of the Unit

1.5.3 Other Cautions

1.6 Cautions for Repairs and Servicing

1.6 Cautions for Repairs and Servicing

1.6.1 Cautions Relating to Personal Safety

1.6.2 Cautions Relating to Power Supply Voltage

1.6.3 Cautions Relating to Damage to the Unit

1.7 Cautions Relating to Disposal

1.6.4 Cautions Relating to Lithium Batteries

The board inside the unit uses a lithium battery.

1.7 Cautions Relating to Disposal

1.8 Other Cautions

2.1 Principal Specifications

2.1 Principal Specifications

2.1.1 Image Reading

18 x 24 cm (mammo)*1 268 x 195 14

2.1 Principal Specifications

• Main Scan Unit

Method Laser drive using polygon mirror technology

Laser wavelength 660 nm