MISSION ™ CENTRIFUGAL PUMPS LMU CUCM LO CaCO aie CLL2 NATIONAL OILWELL VARCO The Evolution During the 1950's the Mission™ 1780 type "W" pumps were introduced to replace duplex pumps while Creating the frst low pressure mud system. The use of a high quality concentric type centritugal pump allowed abrasive fluids to be mixed and transferred while reducing intial and maintenance costs for the driling industry. The low-pressure mud system with Mission 1780 Type "W" centrifugal pumps became the Industry standard, ‘As well depths increased so did the need for heavier ‘mud weights. When the mud weight began exceeding 14 pa the need for a pump that could withstand greater horsepower loads arose. During the 1970 Mission organized a design team that engineered the Mission Magnum. The Magnum was designed to have the same footprint, flange locations, and ive shaft diameter as the 1780 "W". This allowed a 1780 to be replaced by a Magnum without any skid modifications. ‘The Magnums were originally engineered with a 2-1/2" shaft (3° between the bearings), double row bearings with an engineered life of over 2 years at 200 HF, larger impellers and heavier frames. The Magnum allowed driling contractors to upgrade their centrifugal pumps land mix heavier fluids. ‘The National Ollwell Varco" Mission centrifugal pump line has proven to be the best centrifugal design for handling abrasive mud. This pump line offers a broad selection of innovative features for a variety of routine, demanding, abrasive and corrosive applications. ‘These pumps are designed for a wide range of flow rates, from a few gallons per minute to thousands of gallons per minute. NOV" is dedicated to continual improvement of our product line and offering innovative solutions to service ur customers, Inclucied in this manual are quality NOV products that have been designed to meet your needs. The future is being defined and the solution is available from NOV,MISSION™ PRODUCTS This catalog has been divided into eight major sections. Each section has been color coded for convenience. Mission Magnum and 2500 Supreme Pumps Dict tea Marner ‘The pictures, photographs, charts, diagrams, drawings, written comments and specifications contained herein are not to bbe construed as giving rise to any warranty on the part of Mission, a product of National Olwell Varco. Mission makes no warranty, either expressed or implied, beyond that stipulated in the Mission Standard Terms and Conditions of Sale.2 NATIONAL OILWELL VARCO n Magnum and 2500 Supreme Pumps Features of the Magnum™, 2500 Supreme™, and Sandmaster™ Pumps Each pump contains the finest materials, engineering and craftsmanship available Inthe Industry. Described are like features of these pump lines and unique features are described on the following pages. National Oilwell Varco utilizes unique design features developed for slurries. ‘Three major differences from most pump. designs include the concentric casing, ‘wider impellers and increased re- circulation areas, Each feature contributes to reducing wear when handling abrasive fluids. Thicker, Stronger, Concentric Casing All of the pumps feature a concentric casing. This casing averages 37% thicker than conventional pump casings, and up to 50% thicker for the larger, mud pumping models, They are pressure rated at 1.5 mes the flange rating and are designed with a 1/8" erosion allowance. The concentric style casing has proven to offer the greatest pump life and reduced downtime. The walls of a ‘concentric style casing are an equal distance from the impeller throughout the impeller circumference, which results in a smooth flow pattern. A volute style casing has a cutwater point that disturbs the fluld flow pattern creating an eddy. The concentric casing eliminates vibration, turbulence and aeration that is caused by the ‘cutwater point in conventional volute pumps. It also reduces the high bearing loads and shaft deflection even, at near shutott flows, Concent Casing Vole casingMISSION™ PRODUCTS Wider Impeller, Increased Re-circulation Are: National Oilwell Varco impeller design has wider vanes at the tip which decreases the velocity of the fluid exiting the impeller. This elminates the abrasive Jetting effect that is present with narrow impellers. The distance between the impeller tip and the casing is greater resulting in an increased re-circulation area, Lower velocity rates and increased re-circulation areas: allow the exiting fluid to blend with the re-circulating fluid reducing turbulence and wear. The entrance shape of the impeller vanes is more tangential to the clrcumference of the suction creating a smoother flow patlern. Smooth flow is erucial when handling abrasive fluids. Highest Quality Bearings ‘Advanced front and rear bearing design reduces both radial land thrust loads. The outboard bearing Is a duplex set of ‘angular contact bearings with high thrust load capabilities land zero endplay. This bearing set features 24 large balls that are preloaded so that each bearing carries an equal loas. National Oinwelt Varco utlizes an Inboard bearing that is a single row roller bearing with high radial load capabilites. This bearing was selected to replace the previously utllzed double row bearing due to its engineered bearing life of ‘over 2.2 times the L10 Iie of previously utilized double row ball bearings, 1g Lubrication Options ll or grease lubrication is avallable. Grease lubrication is the factory standard. Ol! lubrication is recommended for ump speeds in excess of 2400 RPM. Oil lubricated pumps must be maintained in a horizontal level position. Wie Tipped Impter ANSI Syl Impeter Heavy-Duty Shaft ‘The shaft is much larger in diameter than conventional pump shafts for heavy-duty performance, minimum deflection ang Increased operating life of the seal or packing. With a 2-1/2" diameter at the seal area and 3° diameter between the bearings these pumps can be direct connected or belt driven, ‘The shaft area under the packing Is protected by a replaceable, hook type sleeve with one end free to expand ‘with temperature variation, This sleeve can be replaced in the field without shaft removal.2 NATIONAL OILWELL VARCO Mechanical Seal Options A type | single tungsten carbide vs, tungsten carbide mechanical seal is standard, Tungsten carbide has proven Itself as a highly abrasive resistant material with a Ph range of 7 to 14, depending on chemical composition, For applications with a lower Ph level the silicon carbide vs. silicon carbide mechanical seal is recommended with Its Ph range from 0-14, depending on chemical ‘composition. Both mechanical seals are lubricated by the fluid being transferred and require the pump to remain primed during operation. Typo Mecnanial Seal When the pump is subject to high temperature fluids, oll base muds with low anlline points, running ary or iympia™ Double extremely abrasive fluids, the Olympia cartridge type Mectancal Seal double mechanical seal 's the solution. Utlzing a barrier fluid between the two seals ensures the seal faces remain lubricated even when the pump is run dry. The fluid being transferred has virtually no effect on the seal since the barrier fui Is in contact with the seal faces, CCustorn mechanical seal options can be provided for specific applications. ConrtuglEouppe wit Oyrpla Seal Stutng Box th Dual Bo Holes Versatile Stuffing Box ‘An easily removable stuffing box allows these pumps to be customized to meet customer needs. The different ‘options available are stuffing boxes to accommodate: + Shaft packing + Single mechanical seal + Olympia Double mechanical seal with barrier fluid + Specialized mechanical seals ‘The packed box has a tapped opening to the lantem ring to allow grease lubrication or a flush line to be attached, Dual stuffing box bolts are positioned 180 degrees apart ‘to hold the stutfing box in position during casing removal ‘When only one stuffing box bolt is used the stuffing box remains in position on one side while the other side moves with the casing, causing the casing to bind and make removal dificult. Casing Jack Bolts ‘casing jack bolts are an added feature to the Magnum and 2500 Supreme pump lines. Jack bolts allow the ‘casing to be mechanically removed eliminating the need, for pry bars or striking the casing during maintenance. ‘This feature simplifies maintenance and eliminates damage to the casing and pedestal during disassembly.MISSION™ PRODUCTS Solid Frame Base The solid frame base strengthens the pump and eliminates broken feet that occur with pumps equipped with a split base. Fluid End Material Various fluid end materiale are available that allow these pumps to be utlized for a variety of applications. Standard pumps are supplied with a hard iron fluid end but can be Upgraded to stainless steel, aluminum bronze, Magnachrome™, or Supreme Hard. These materials are avallable for select sizes and can be purchased as a complete or fitted fluid end, Megnachome materia is a proprietery material exclusive to National Oilwell Varco and Is formulated specifically for its high abrasion resistant qualities. Magnachrome is, ‘approximately 3 times harder than Hard Iron. The Supreme Hard material is approximately 2 times harder than Hard tron, Technical Support and Parts Availability With locations and distributors throughout the worl, National Oilwell Varco ensures our customers can obtain technical assistance and pump parts in a timely manner, Engineering suppor, literature and electronic manuals are avallable to help properly size and service equipment, ‘Superior Packaging and Labeling All parts are properly packaged to protect the equipment during shipping. The material is clearly marked to ensure our customers are getting OEM manufactured parts and allow packers and service hands to confirm they have the correct ‘equipment without having to open the packaging and expose the equipment to external elements. Magnum and 2500 Supreme National Oilwell Varco Is dedicated to providing a full line of products to meet the needs of our customers. Realizing customer needs and priorities may differ, National Oilwell Varco provides two separate pump lines with like operating and dimensional characteristics. Following are the unique features of the Magnum and 2500 Supreme. 2500 Supreme” (pen impel design hat lowers aia trust ads andis equipped wih an impaterrtenton ot o ensure the pump is nat damaged i un in reverse (impeler retention bots not avaiable on 3x21 maces) Seri Open gel design that reduces the amount of solids that ener the slufing box exencng te te of te mechanical seal o packing and thee ofthe stung box. (Avalle on Sxdxt4— 10x8x14 models.) {Up seas and exusion salto ean ubricants and protect bearings rom | ‘eel contamination “ayn seals afer maximum bearing protection trom exerral contamination Labyint seals rotate wah he sha lmiating shat wea, Fluid wd pars avalable wth Magnachrome corrosive and abrasive resistant mater. Mapnachrome impelers havea 400 Biel hardness and Magnacirome casings and sufng boxes featur a 600 Sint ardness. Fluid end pars avalable wth Supreme Ward material that has a 400 Brel hardness. The standard impale, casing wer pad and stung box ae Duce ron to ensure oven wear characterises (One piece easing Casing provided with eplaceabe casing wear pad on 4x13 ~ 10xBx14 models. * The Magnum and 2500 Supers ae aval hugh sec stibstorsNOY wavionar OILWELL VARCO Magnum Features 4 Thick, strong concentric casing provides extended lite ever conventional volute designs. The concentric design minimizes turbulence and abrasive wear. Wide open-vane impeller increases flow and creates lower axial thrust for improved beating lite Casing gasket recessed for protection. Replaceable stuffing-box cover with dual stutfing box bolts Optional stutting boxes available for single and double mechanical seal applications and can be configured for flush lines. Long-life no-adjustment mechanical seal available for near zero leakage. Replaceable shaft sleeve prevents shaft wear. Single row roller bearings for increased bearing Ife. ll lubrication for bearings available upon request land recommended for pump speeds in excess of 2400 RPM, Duplex angular contact bearings eliminate shaft fend play and increases bearing and seal life, n 2 13 14 15 16 "7 18 19 20 a Lip and exclusion seals for bearing protection ‘Optional flanged bearing housing available for hydraulic drive External adjustment of impeller clearance extends Pump performance life, Large heavy-duty shaft reduces deflection for longer lite of packing and mechanical seals. Solid base offering rigicity and strength Casing jack bolts simplify casing removal Easily accessible front access drain, when requested. Back vanes reduce collection of solids at stuffing box: and reduce box pressure. ‘Smooth impeller eye for minimum turbulence and higher efficiency, Antl-loosening impeller lock bolt to eliminate pump ‘damage in case of Improper motor hook-up, Full pipe diameter entrance for minimum turbulence and maximum efficiency. See pages 27-40 for pump performance cures. Seepage 46 for densional dtMISSION™ PRODUCTS 2500 Supreme Features 1 Thick, strong concentric casing with replaceable casing wear pad provides extended Ife over conventional volute designs. The concentric design minimizes turbulence and abrasive wear. The wear pad allows the casing to be repaired at a lower cost than replacing the entre casing, Wide semi open impeller creates lower axlal thrust {or improved bearing life, The semi open design reduces the concentration of solids behind the impeller extending the life of the mechanical seal or packing and stutfing box Casing gasket recessed for protection Replaceable stutfing-box cover with dual stuffing box bolts ‘Optional stutfing-boxes avallable for single and double mechanical seal applications and can be ‘configured for flush lines. Long-life no-agjustment mechanical seal available for near zero leakage. Replaceable shaft sleeve prevents shatt wear Single row roller bearings for increased bearing life. (il lubrication for bearings available upon request land recommended for pump speeds in excess of 2400 RPM, 40 1" 2 13 14 19 16 7 18 19 20 Duplex angular contact bearings eliminate shaft end play and increases bearing and seal Iie. Labyrinth seals for maximum bearing protection are standard. Lip seals are recommended for oll-lubricated pumps. Optional flanged bearing housing available for hydraulic drive. External adjustment of impeller clearance extends, ump performance ite. Large heavy-duty shaft reduces detlection for longer lite of packing and mechanical seals, Solid base offering rigidity and strength Casing Jack bolts simplity casing removal Replaceable casing wear pad. Easy accessible front access drain, Back vanes reduce collection of solids at stutting box and reduce box pressure. ‘Smooth impeller eye for minimum turbulence and higher efficiency. Full pipe diameter entrance for minimum turbulence ‘and maximum efficiency, See pages 27-40 for pug performance cues. Seepage 46 for dmensional datw~_V *euep ony 60° NOY wavionar OILWELL VARCOmous evaewpuepues - eva snoven Wy agereNe MISSION™ PRODUCTS tomes 1 aE osu rg ha 70 san ISN] Swed wnusew2 NATIONAL OILWELL VARCO wunsans cone shake ae ute fai rc26e, 4 Aiba Magnum Moir ABA e Frames 3213 3x13. Sebtd BEIT But ze go 88 8? 5B Saat 58.04 ee | a ver tue kw vip 1822863 BLAE 88 ze 12 283M aM 3 HAs sep e285 we eT sep 1S gr se ST Asse nt wig 00 aed «855 885025 less motor - pounds Magnum runesee bast fat ‘ite 4.60 ster suo21268, ie 1288. de 7805-128. stots 7u0s16 abe BE as 184728 7a na200, sia0 m0 feet 60 cy 55 6 er-8 era 70 a n n 60 sia pam ma 2.120 pam mission | | aR sai Tmt tela re sai 1 maw wearer ssi tz game oie Bo P Mote, eet 60 1 sia 2 1380 Te 380 Cee erie 14a ory a 70 175 0 7 910 2 1a 1200 2 1a 170 00 eo. sane 1 asta ssi 1 asa sai 1 ai ee 6 Sate 1 ae se one ssi 1 moa cn “NOTE: Dimensions ate for eteence ony Certified drawings shoul be requested or constructin purposes.NOY naviowar OILWELL VARCO Magnum XP Dimensions’ Beaxvioe |. ca bE oll | | T Te | js |: ; e ; 3 : LBB Pe z won -onouncoes Sie {is mimssdesnoem ines ty trmasrpm ees: tele ete San rennet ite aa Sa ee aeetaer eee ee ae ett ete eee "THe S0VE RELI HSI STADAR 0 SERES LAT FACIE HE S63 ANZ 0 ENS) PARED FE. ALDER ANCE HOLES METAR LEMNCE HOLES CEPT AS RTE, Aa ne se nan mune roR TE 4X xP NMS 1 NOLES, TDHRLS UO, 2 LES TAPED NC AS SENN OHA OME. “NOTE: Dimensions are for eteencs ony, Cert drawings should be requested for construction purpose,MISSION™ PRODUCTS Electric Meter Dimension: + Average values of full load amperes = + at motor terminals. 4 + Three phase A-C induction type squirrel cage and wound motor APE [Te Motor 230'Vots 460Vois 575 Votis [—- ete 1 o fl | a2 5.20 260 210 i 2 680 340 270 3 960 480 390 Pest 5 1520 7.80 8:10 oF: 72 m0 1100 9.00 ce 2800 140011.00 15 4200.00 17.00 2 «§400~=S«700=S200 Electric Motor Approximate Dimensions 2% 800 4007.00 Fame DE 0 RUAN 30 8000 4.003200 ‘4ST 850 275 400 4 87522528 40 10400 52.00 41.00 wer 350 275 $00 34875225208, 0130.00 65.09 52.00 tee 450 375 450 411125275 M27 6 1540077006200 Wea 450-975 550 411125275 27S 75 19200 96.00 7700 vst 525 425 850 413754381350 100 2400012000 96.0 2eT 525 425 700 At 1875 3381350 1279500 = 148.00 118.00 vst 6.25 5.00 825 53185045 256T 6.25 5.00 1000 531.625 400 T-A4.25 res 7.00 550 950 53 1875 4g2 T2475 2eeTs 700 550 950 58 162532514275 rast 7.00580 1100 $3 1875 4621-2475 zeeTs 7.00 550 11.00 59 1625 3251-2475 ses 00625 1080 85 2125 525255 3em7S 800 625 1050 65 «1875 «3752.25 set 8.00625 1200 85 2125525255 9267S 800 625 1200 881878475, 525 ‘3647 900 7.00 1125 662.375 5.88 5a 3647S 900 7.00 1125 851875 3.75, 538 sesT 9.00700 122585 2475588 588 36515 900 7.00 1225 651875 3.75, 588 oT 1000 800 122582875 7.25, 852 40mTS 1000 800 122581 2:128 425, 682 40st 1000800 1375 812875 7.25, 552 4057S 1000 800 1375 812.125 425 52 4471.00 9001450818375 850 750 4441S 11.00 9.00 1450812375475, 750 44st 11.00 9.00 1850 813.375 8.50 750 4451S 1.00 900 1650 812378475, 750 4a71 1.00900 2000813375850 750 Migr 11.00 9.00 2500818375850 750 [8B 0, Pand ¢émensions vary by moar ating. Coat NOV fr these cmonsions. Dimersios vary for each motor manufacture. I smension ae approxima 'NOTE: Dimensions are for retrence oly, Certified drawings shoul be requested for constructon pursesNOY naviowar OILWELL VARCO Piping Recommendations HS in Feet (min.) 2 4 6 8 10 12 14 16 ‘Velocity in Feet Per Second ‘This can be used as a guide for minimum submergence and piping design. GPM x4 Velocity fect per second = ny Ret pee D” (inches) Vortex can be prevented by proper battle arrangements.MISSION™ PRODUCTS ‘} minimize air entering the mud, return should bbe away from the suction and below liquid level.Related Equipment Associated Products Manutactured and Distributed by National Oilwell Varco Emvironopper™ Dust Cotecting Custom Design BrakeWinch Cooling Systems 4 and 6 Mud Hoppers Fre Suppression SystemsMISSION™ PRODUCTS Diese Fue Flvaion Systems IEC Explosion Poot Motor Conls| Low Pressure Mus Guns High Pressure Washdown Systems PotableSantary Wate Pressure SesNOY naviowar OILWELL VARCO Close Coupled Centrit National Oilwell Varco manufactures compact close coupled centritugal pumps for the 1180, Magnum and 2500 Supreme pump tamiles. 1180 Spacesaver’ Centrifugal Pumps: National Clwell Varco's line of Mission SpaceSaver Type: “S" pumps have a very small footprint for applications where space is a premium. These heavy duty pumps require minimum mounting space and are close ‘coupled eliminating couplings and coupling alignment considerations. ‘The SpaceSaver pump line has been proven in mud ump liner coolant service, general rig water supply, micro-tunneling mud mixing and a variety of adsitional applications. Explosion proof 80 and 60 HZ motors are maintained in, stock ranging trom 2 to 10 HP. Close Coupled Magnum and 2500 ‘Supreme National Oilwell Varco continues to provide new product design to fulfil customer needs. Close coupled Magnum land 2500 Supreme pumps utlize the same fluid end land perform identically to the standard Magnum and 2500 Supreme. The close coupled adapter bolts directly ‘onto the motor frame and the Impeller attaches to the motor shaft. This configuration eliminates the need for a large base, coupling, coupling guard and alignment considerations. This configuration reduces weight and requires the minimum cubic space of any other configuration. ‘SpaceSaver Close-Coupled Type "S" Pumps Composite Curve: Clear liquids - Specific Gravity 1.0 10 HP, 1800 RPM - maximum motor size | ie bsMISSION™ PRODUCTS Conversion Table Mutioly By To tian ‘Amaspheres 1.01925 ous ‘Nmasphares 339 Ft ot water mospheres 145 Lis 9 inch Bas 0.98692 ‘Amaspheres ars 10197 avome Bas 145 PSI Banels- of a Galons ol Barris (2US.ga/éay 0.02917 PM Bru 3.927104 Horsepowers- hrs, Centimeters 03097 lbches Cubic em / 0 0.0158502 PM Cubic tet 0.02832 ‘ube meters Cub fet / se. aga ow Cubic inchs 4328410 ‘alons Cubic meters od Pw (cubic meters / min 284 elt 3048 Meters Feetothead Specific Gravity + 231 Psi Feet of Water 0.0095 ‘Amaspneres Foot- pounds 5.050410" Horsepower hs. Galons 5785 Cubie centimeters Galons 01397 ‘abi eet Galons 231 Cubic nes Galons 3785 ters Pts a Galons uarts 4 ‘alons alors - peri 1.20095 Us. gallons Gallons water 834 Pounds of water Salons / hour 0.016567 PM orm. 34286 Bares (42 US. ga) day mM 14286 Bars 42 US. gal) / PM ozere m/e cru 1440 Gans ay PM 37878 Les fin yams. em 1 Spr. Horsepower hs 2546 BIU. Horsepower ts. 98x 106 Foot - bs. grams fom? 14208 Psi slog / sam 142210" Psi pascal os Psi Kilowatt 131 Horsepower (US.) ‘lowat hous sana BTU. Litesmin 262 Pw LUtersisec 158 Pu Meters 528 Feet as 5280 fet ies te 1.509 Klometers he ies fe 0369 oats Nlinaters 3087 bbches Psi 0.06895 Bass Psi 970807 ajene Psi 6.895, Klopascalspri eeetannanere eee ene Pe ee ee eee) Corry paren cet ene eee ees Dees rere PT) hen eet incor ine nee Iper eTPeeey eget eles oe ee ere er one eee er Piothoe imeem ieee ae ees Pcie sere acer mediate etree pee a ae eer poorer ee ieee ae ee tee Le |) Art OILWELL VARCO One Company... Unlimited Solutions Py Gina Engineering and Project Management Solutions OR Pers eee Arn ‘Tubular and Corrosion Control Solutions [Met serie Bot Renn Crna ee Tica)