You are on page 1of 4

SH3: B-6 CONNECT TO X-497 (FRONT) X-497 X-040 CONNECT TO X-040 (FRONT) 3P02 OR 0.

5 SH27: C-6
ALT1 RD 64.0
SYMBOLS
X-507A
Diagram Diagram BATT2A RD 62.0
X-507A
1 1 BATT3A RD 62.0 SH3: B-6
G-002
X-481
ALT/STARTER CABLE SH5: B-6 E080 YE 0.8 D D E081 YE 0.8 39 39 E082 YE 0.8
K-027
K-030
G040 BK 0.5
STARTER JUMPER ALTERNATOR CONNECT TO X-496 (ENG) X-496 X-150 CONNECT TO X-150 (SIDE) SP-066
SHUTDOWN RLY 2 AUTO SHUTDOWN X-019
SH13: B-6 21A1 YE 0.5
TERMINAL CHARGE INDICATOR SH10: C-6
SH01 - TITLE PAGE AP64 OR 0.5 87A X-019
SH22 - HYDRAULIC OPTIONS
87A
D+ X-019 30 X-019 30 1717
A
4024 OR 0.8 4 4 87 1414 87
B+ 1 11 11 2121
I AP23 OR 0.5 SH10: C-6
SH02 - POWER DISTRIB / CHARGING SYSTEM SH23 - PILOT CONTROL INPUTS CONNECT TO X-497 (FRONT) X-497 X-040 CONNECT TO X-040 (FRONT) 86 85 86 85

21A2 YE 0.8
STANDARD BATTERY X-482A
X-480A X-483A GND-002 SH12: D-6 SH5: B-6 150A OR 0.8 C C 150B OR 0.8 32 32 150C OR 0.8 3 3 12 12 1313 2222 G042 BK 0.5 G006 BK 0.5 SH4: D-4
EQUIPMENT AP21 OR 0.8

4023 OR 0.5

6220 OR 0.5

3320 YE 0.5
PRESSURE LAMP MOTOR DIOD E SP-G02
SH03 - STARTING SYSTEM SH24 - COMBO / AUX / UNI HYDRAULICS
1 1
X-480A
1 1 G010 BK 62.0
X-483A
1 1
CONNECT TO X-496 (ENG) X-496 X-150 CONNECT TO X-150 (SIDE) SP-012 X-019 X-019 X-019 X-019
X-482A AP20 OR 3.0 AP22 OR 1.0 SH10: D-6
SP-AP03
SH04 - GROUNDING SH25 - EXTERIOR CANOPY LIGHTS A P BATT DISCONNECT SWITCH - OPTION
GND-003
G075 BK 0.5 SH4: B-6
19E1 OR 0.8
X-025 P
D-007
N
X-025

T X-479B X-506B SH13: B-1 3321 YE 0.5 10 10 14 14 3323 YE 0.5 3322 YE 0.5
X-507B SP-303
BATT3 RD 62.0 SP-043 X-025 D-003
SH05 - ENGINE CONTROL
X-025
SH26 - DIAGNOSTIC / CAN BUS
1 1 1 1 1 1 D-002
B N SH18: A-6
X-507B AP31 OR 0.5 SH2: A-6 4001 OR 0.5 4020 OR 0.5 P N
4005 OR 0.5
N P
X-479B X-506B 45 45 41 41 4007 OR 0.5 42 42 46 46
SP-119

BATT2 RD 62.0
LIGHT EMITTING STARTER JUMPER SP-029 X-025 X-025 SP-046 X-025 X-025
SH13: C-6 3P01 OR 0.5 3P04 OR 0.5
SH06 - ENGINE CONTROL SH27 - TELEMATICS PRESSURE TEMPERATURE SPEAKER DIODE (LED)
TERMINAL
AP32 OR 1.0 SH10: A-6
S-001 4000
K-015
X-147
IGNITION SWITCH OR 3P06 OR 0.5 NEUTRAL RELAY
K-003 SH18: A-6 0.5
AP36 OR 0.5 87A
SH07 - DRIVES SH28 - 2WD RIDE CONTROL JUMPER
1212 X-014
X-040 SH2: C-1 P012 RD 1.0 30
POWER RELAY 3 5
21A7 OR 0.5 4 4
X-480B BATTERY X-482B X-483B P003 RD 1.0 5 5 P021 RD 1.0 1111 87A
87
IN OUT G082 BK 0.5 SH4: B-6 X-013 1
OPTIONAL 30 3P05 OR 0.5 4009 OR 0.5
SH08 - HYDRAULICS SH29 - EQUIPMENT
1 1 1 1 G002 BK 62.0 1 1 P004 RD 1.0 6 6 P030 RD 1.0
SP-095
P031 RD 2.0 4 4 87 15 15
4
86 85

X-480B X-483B SP-102


X-482B X-150 4019 OR 0.5 3 3 86 85 1019 RD 0.5 SH26: C-6 F-025 3 3
SH09 - PILOT CONTROLS
3 X-012
SH30 - POWER DISTRIBUTION AND START VARIABLE RESISTOR RESISTOR
COIL SOLENOID GND-003 X-147 10.0 A 11 11 P018 RD 1.0 X-021
42 42 21A8 OR 0.5 11 11
P029 RD 0.5 SH20: C-6 X-013 SP-103 K-016
AP13 OR 3.0 SH2: A-6 X-021 F-027
4006 OR 0.5
SH10 - FRONT EXTERIOR LIGHTS SH31 - ADDITIONAL ECU CIRCUITS P012 RD 1.0 SH3: C-6 46 46 20.0 A
START RELAY
87A
X-012 30
SH7: C-1 21C2 YE 0.5 P032 RD 2.0 14 14 87
SH11 - INTERIOR LIGHTS SH32 - EXHAUST SYSTEM / CAN BUS 2 P013 RD 0.5 SH13: D-6
85
86
K-004 SH2: C-1 P014 RD 2.0 22 22
X-147
POWER RELAY 4
SH12 - WINDSHIELD WIPERS SH33 - PRE-START X-040 1010 87A
SP-P001 P014 RD 2.0 SH3: C-6
SP-AP04 21A4 YE 0.5 13 13
S.P. S.T. S.P. D.T. D.P. S.T. D.P. D.T.
30
SH11: C-6 SH5: B-6 E270 YE 0.5 X-001 CHASSIS (X-001)
P007 RD 1.0 1 1 P024 RD 1.0 9 9 P015 RD 0.5
SH13 - INSTRUMENT CLUSTER 87
SH5: B-6 E530 YE 0.5
1 1 21B5 WH 2.0 21 21
P019 RD 1.0 4 4 P026 RD 1.0 P025 RD 2.0 2 2 X-051

X-150
86 85 12 12
87A SP-096 P016 RD 1.0 SH19: D-6 INTERFACE TO SIDE HARNESS (X-051)

34
SH34: D-6 P001 RD 5.0
SH14 - POWER POINTS 30 4004 OR 0.5 19 19 4017 OR 0.5 4018 OR 0.5 1 1 K-017

21B4 WH 2.0
X-014
30.0 A
87 P009 RD 2.0 SP-205 X-147 P017 RD 3.0 SH14: C-6 SH2: D-5 BATT3A RD 62.0 ECU START RELAY

34
X-150 X-121-1
POS NEG X-147

X-040
87A
SH15 - SAHR PARK BRAKE FUSE
85 86 P006 RD 2.0
SH17: C-6
SH2: D-1 ALT1 RD 64.0
X-121
1 1
M-002 21A3 OR 0.5 26 26
30
87
X-122 P022 RD 0.5 CONNECT TO X-497 (FRONT)
GROUND BATTERY P010 RD 8.0 X-478 STARTER MOTOR
SH2: B-6 P002 RD 32.0
SH16 - HVAC RELAY SH3: B-6 P002 RD 32.0 1 1
AP17 OR 3.0 SH18: D-6 BATT+ JUNCTION TERMINAL
X-820 A A
X-497
E172 YE 0.5 34 34
86 85

X-123 P008 RD 8.0 1


SH22: B-6 P033 RD 0.8 1 1
SH17 - RADIO X-013 P005 RD 8.0 AP15 OR 8.0 AP46 OR 2.0 SH18: D-6 X-508-1 1
M X-821 X-820
SP-AP02 SH5: B-6 1041 RD 6.0 1 1 F F E372 YE 0.5 25 25
3636 P027 RD 3.0
SH18 - REAR EXTERIOR LIGHTS COLOR ABBREVIATION WIRE SIZE CHART F-033 X-005 K-002
AP52 OR 3.0 SH3: A-6
SH30: B-6 BATT+3 RD 10.0
X-508 X-496 CONNECT TO X-496 (ENG) 33 33

BLACK BK Sq. mm AWG 1


30.0 A
2
4040 P028 RD 3.0 1 1 CUSTOMER OPTION TO TAP INTO POWER RELAY 2 AP05 OR 0.5 SH19: D-6 X-147

SH19 - OPTIONS 87A X-631


GND-003
BLUE BL 0.5 20 X-013 X-005
5 30
87 AP77 OR 3.0 SH18: D-6 SH5: C-6 1013 RD 10.0 1 1 G326 BK 0.5 SH4: B-6
3 19E6 OR 0.5
SH20 - HORN LIGHT BLUE LB 0.8 18 1 85 86 2
SH30: D-6 BATT++ RD 6.0 X-631-1
K-009 G077 BK 0.5 SH4: C-6
G073 BK 0.5 SH4: C-6 K-009
CLUTCH RELAY
SH21 - COMFORT STEER/ RIDE CONTROL BLACK/WHITE BK/WH 1.0 16 X-017 X-017
DISCONNECT SW ALWAYS HOT
X-025 87A
SH21: A-6 X-012 30
AP09 OR 0.5
GREEN GN 2.0 14 3 3 19E7 OR 0.5 18 18 87
F-009
LIGHT GREEN LG 3.0 12 SH16: B-6 17 17 86 85 S-041

4003 OR 0.5
AP04 OR 3.0
K-031 7.5 A 7 7 19E9 OR 0.5
X-012
SP-067 26 26 DE-CLUTCH BUTTON (SHIFT HANDLE) X-008

CIRCUIT DIAGRAM LEGENDS ORANGE OR 5.0 10 SHUTDOWN RELAY 1 AP06 OR 0.5 SH8: D-6
SH19: B-6 19E8 OR 0.5 21 21
1 2
B B
87A
PINK PK 8.0 8 X-019
87
30
X-019
2 2 4010 OR 0.5 AP07 OR 0.5 SH21: C-6 X-040
X-025 X-175 X-175
A A
SH3: D-6 4001 OR 0.5 AP01 OR 8.0
VIOLET VT
9 9
SHEET NUMBER WIRE ID 86 85
K-001
SP-AP01
SH7: B-6 2102 YE 0.5 21 21 2103 YE 0.5 X-008
SH3: C-6 4006 OR 0.5 1010 1 1 POWER RELAY 1 AP42 OR 0.8 SH23: D-6 X-150
RED RD X-019 X-019
SP-014
5 30
87A
SH2: B-1 AP52 OR 3.0 2502 BL 0.5
SP-107 SH4: D-4 G016 BK 0.5 AP48 OR 0.5 SH22: D-6
SH18: D-1 G071 BK 0.5 GREY GY 87 3
X-013 2501 BL 0.5 2503 BL 0.5 SH19: B-6
85 86
TAN TN NOTE:
1 2 AP03 OR 0.5 SP-054
SH15: C-6 4041 OR 0.5 4002 OR 0.5 SH7: A-6
35 35 X-003
F-034
GRID LOCATION SPLICE WHITE WH
X-016 X-016
AP02 OR 0.8 SH12: B-6
1
30.0 A
2
39 39 AP53 OR 3.0 1 1 G005 BK 0.5 SH4: D-4

COLOR WIRE SIZE DIAGRAM SHOWN WITH X-013


X-003

YELLOW YE CUSTOMER OPTION TO TAP INTO


VEHICLE PARKED & POWER OFF
G074 BK 0.5 SH4: C-6

TABLE OF CONTENTS / STANDARD SYMBOLS 1 POWER DISTRIBUTION / CHARGING SYSTEM 2 STARTING SYSTEM 3

A-009 A-008
G067 BK 0.5 SH19: D-1 ENGINE CONTROLLER UNIT ENGINE CONTROLLER UNIT
G076 BK 0.5 SH26: A-1 Y-046
SH3: D-1 SP-G16
SP-G12
G006 BK 0.5
G071 BK 0.5
SP-158 INJECTOR ELECTRIC VALVE CYL 1 E058 RD 0.8 SH5: D-6
SH14: C-1 G068 BK 3.0 G001 BK 0.5 SH13: C-1 X-448 E050 RD 2.5
5 BATTERY +C B IN OUT A CDB-012 16
G009 BK 1.0 SH19: C-1 E055 RD 1.0 F160 WH 1.5 INJECTOR 1 HIGH BANK 1
3 3
G005 BK 0.5 SH3: A-1 68
K LINE E680 YE 0.5 SH26: B-1 X-471 X-471
SH14: B-1 G070 BK 3.0 SH18: B-1 F-040 E051 RD 2.5
3
BATTERY +B 32 Y-051
E057 RD 1.0 F320 GY 1.5 INJECTOR 1 LOW BANK 1
G016 BK 0.5 SH2: A-6
7.5 A 7 7 ELECTRIC VALVE (WG)
SH13: A-1 SH25: C-1 X-448 1 CDB-018
G066 BK 0.5 E010 RD 2.5 BATTERY VOLTAGE 28 IN OUT 27
SH22: A-6 E059 RD 0.8
G160 BK 3.0
SH27: D-1 G342 BK 0.8 SH10: D-1 SP-121 X-470 X-470
4 F040 GY 0.8
SH6: D-1 X-448 72 PUMP YE 1.5 SH33: B-1 Y-047 BOOST PRESSURE ACTUATOR 1
E058 RD 0.8 SP-152 REDUCTION AGENT PUMP MOTOR E720 YE 0.8 F310 GY 1.5 CDB-013 31 INJECTOR 1 LOW BANK 2
GND-007 5 5
SH17: C-1 G059 BK 0.5 SH25: A-1 SH30: D-1 E012 RD 0.8 INJECTOR ELECTRIC VALVE CYL 3
CAB GROUND REAR OUTSIDE REDUCTION AGENT FEEDBACK SIG 76
F-036 E722 YE 0.8 C IN OUT D 1
E054 RD 2.5 1 1 7.5 A
F010 WH 1.5 INJECTOR 1 HIGH BANK 2
SH18: D-1 G099 BK 0.5 A-021
GND-006 CCV HEATER BYPASS VALVE SIGNAL 73 X-471 X-471
1730 YE 0.5 SH22: A-6 27
2270 BL 0.5
SP-G13 CAB GROUND FRONT OUTSIDE 1
E005 RD 1.0 E052 RD 4.0 6 6
SH21: B-6 G092 BK 0.5 Y-048 B-062
SP-G19
2
G345 BK 1.0 SP-151 F-037 INJECTOR ELECTRIC VALVE CYL 4 INLET TURBINE TEMP SENSOR (T3)
T
E05A RD 4.0 2 2 20.0 A F IN OUT E CDB-014 17 43 26 P N 25
SH7: A-1 G072 BK 0.5 G190 BK 1.0 G051 BK 0.5 SH16: D-6 X-536 F170 WH 1.5 INJECTOR 2 HIGH BANK 1 2430 YE 0.5
K-023
MAIN RELAY E004 RD 1.0 1212
24 X-471 X-471 X-470 X-470
X-472
SP-157 CAN 1 HIGH E241 YE 0.5 SH26: B-1 48
SH13: B-1 G058 BK 0.5 87A
F-018 F480 GY 1.5 INJECTOR 2 LOW BANK 1
X-495 TO REMOTE 5 30
X-487 1 1 G177 BK 64.0 1 1 G323 BK 0.5 SH21: A-1 SH3: B-6 1013 RD 10.0 1014 RD 8.0 1616 15.0 A
X-495 JUMP START 87 3 25
G161 BK 0.8 E053 RD 6.0 CAN 1 LOW E251 GN 0.5 SH26: B-1 B-014
SH8: C-1 G179 BK 0.5 X-472 X-448 EGR PIERBURG
2 86 85 1 28
1015 RD 0.5 E280 BL 0.5 ECU RELAY
50 CDB-019 CDB-019 29
SH2: B-1 G073 BK 0.5 G020 BK 0.5 SH15: D-1 X-464 X-464 Y-049 CDB-015
EGR ACTUATOR MOTOR PLUS F500 WH 0.8
46
SH32: C-6 G118 BK 4.0 F460 GY 1.5 INJECTOR 2 LOW BANK 2
SP-153 INJECTOR ELECTRIC VALVE CYL 2 35 30
SH2: A-1 G074 BK 0.5 G021 BK 0.5 SH13: C-1 SH4: B-6 G011 BK 8.0 4 EGR ACTUATOR MOTOR MINUS F350 GY 0.8
G012 BK 2.5 BATTERY MINUS 2 G IN OUT H F020 WH 1.5 2 INJECTOR 2 HIGH BANK 2

9 33
SH3: B-1 G077 BK 0.5 G030 BK 0.5 SH7: B-1 SH30: C-1 G007 BK 0.8 G013 BK 2.5
2 BATTERY MINUS 1
X-471 X-471 EGR POSITION SENSOR SUPPLY F090 PK 0.5
S-062
B-006
OIL PRESSURE SW 39 34
SH15: A-1 G079 BK 0.5 G189 BK 0.5 SH13: B-1 G110 BK 0.5 SH22: C-1 WIF SENSOR 6 EGR POSITION SENSOR SIGNAL F390 YE 0.5
G014 BK 2.5 BATTERY MINUS 3 3
F060 WH 0.5 6 OIL PRESSURE SWITCH SIGNAL
CHASSIS GND RIGHT REAR 1504 OR 0.8 3 PWR GND 2
G015 BK 0.8 X-474 24 35
SH18: D-1 G213 BK 0.5 SP-G17 X-486 G083 BK 0.5 SH21: C-1 X-470 EGR POSITION SENSOR GND F240 BK/WH 0.5
20
G162 BK 0.5 X-463
AIR TEMP GND E200 BK/WH 0.5 2 2 E201 BK/WH 0.8 B-008
OUT 1 30 B-001 GND-011 X-470
E300 YE 0.8 WIF LEVEL SIGNAL RAIL PRESSURE SENSOR
SH7: D-1 G065 BK 0.5 G022 BK 0.5 SH13: D-1 AIR TEMP SENSOR B-015
X-463 19 1 P T N 2 7 PWR GND 5 CDB-016 CDB-016 26 TVA DELLORTO
AIR TEMP SIGNAL E190 YE 0.5 1 1 E191 YE 0.8 F260 BL 0.5 RAIL PRESSURE SENSOR GND
CDB-020 CDB-020
49 37
SH7: C-1 G064 BK 0.5 G023 BK 0.5 SH8: B-1 TVA ACTUATOR MOTOR PLUS F490 WH 0.8
54 X-517 X-518 X-518 X-470
SH3: D-6 150A OR 0.8 1505 OR 0.8 15 SW BATT+ OUT 6 41
G157 BK 2.0 F410 YE 0.5 RAIL PRESSURE SENSOR SIGNAL
SP-154 34 F340 GY 0.8 38
SH22: C-1 G111 BK 0.5 SP-G07 G024 BK 0.5 SH8: B-1 TVA ACTUATOR MOTOR MINUS
8 X-470
SH3: D-6 E080 YE 0.8 START SW SIGNAL
F110 PK 0.5 11 RAIL PRESSURE SENSOR SUPPLY
X-484 X-485 8 41
SH21: C-1 G084 BK 0.5 G004 BK 32.0 G025 BK 0.5 SH8: A-1 TVA POSITION SENSOR SUPPLY F080 PK 0.5
27
SH3: C-6 E270 YE 0.5 CRANK ENABLE
53 42
SH15: B-1 G081 BK 0.5 G310 BK 0.5 SH22: B-1 B-009 TVA POSITION SENSOR SIGNAL F530 YE 0.5
GND-013 CDB-017 59
SH3: C-6 E530 YE 0.5
53 F590 YE 0.5 CRANKSHAFT SPEED SIGNAL +
CAB GROUND SIDE CONSOLE GND-004 CHASSIS GROUND ON UPRIGHT X-054
CRANK ENABLE B-004 INCREMENT SPEED SENSOR 37 43
SH5: C-6 G011 BK 8.0 G116 BK 0.8 D D PILOT CONTROL EXHAUST GAS ABSO PRESS SENS (P3) 9 SIG GND 10 44
TVA POSITION SENSOR GROUND F370 BK/WH 0.5
F440 YE 0.5 CRANKSHAFT SPEED SIGNAL -
SH22: A-6 G334 BK 0.8 X-054 18 21 PWR GND 22 X-470
P3 5VEGPPRE 3210 BL 0.5 X-470 X-470
SH3: B-1 G326 BK 0.5 G322 BK 0.5 SH21: A-1
X-470 B-010
SH33: B-1 G336 BK 2.0 SH33: A-1 A-010 37 OUT 23
5030 BK 1.5
GCU P3 EGPPRE 3220 BL 0.5 SEGMENT SPEED SENSOR
SH2: D-1 G075 BK 0.5 G069 BK 0.5 SH8: D-1 60 CDB-021 Y-050
SP-156 F-038 SP-155
X-470 FUEL METERING UNIT F600 GY 1.0
12 PWR GND 8 28
SH33: B-1 5055 BK 1.5 1207 BK 1.5 SH33: A-1 2 1 4 57 F280 BL 0.5 SEGMENT SPEED GROUND FUEL METERING UNIT
SH3: B-6 1041 RD 6.0 F1 OR 3.0 60.0 A F2 OR 3.0 1040 RD 6.0 P3 EGPPRE 3230 BL 0.5
SH10: B-1 G100 BK 0.5 SP-G10 G063 BK 0.5 SH20: B-1 15 1 IN OUT 2
X-466 X-466 X-461
X-470
OUT 4 14
FUEL METERING UNIT SUPPLY F150 WH 1.0
A-011 F140 YE 0.5 SEGMENT SPEED SIGNAL
SH2: C-1 G082 BK 0.5 G090 BK 0.5 SH21: B-1 GLOW PLUGS 8 26 X-470 X-470 X-470
E520 YE 0.5 GLOW PLUG SIGNAL
F130 PK 0.5
13 SEGMENT SPEED SUPPLY
B-011 B-016
SH10: B-1 G086 BK 0.5 G156 BK 0.5 X-510 1 1 G091 BK 0.5 SH21: B-1 61
1610 WH 2.0 2 3
E220 YE 0.5
22
GLOW PLUG SIGNAL
COOLANT TEMPERATURE SENSOR BOOST PRESSURE / AIR TEMPERATURE SENSOR
SP-G09 14 P T N 13 58
G159 BK 0.5 X-510 60 7 SP-203 F580 BL 0.5 COOLANT TEMP GND
1600 WH 2.0
SH18: A-1 G087 BK 0.5 G158 BK 1.0 G327 BK 0.5 SH22: C-1 5
E411 BK 5.0 E410 BK 0.8
41
GLOW PLUG GROUND 10 17
SP-G08 58 1 X-470 X-470 BOOST PRESSURE SENSOR SUPPLY F100 PK 0.5
1580 WH 2.0
G288 BK 0.5 SH19: C-1 X-469 57
SH10: B-1 G088 BK 0.5 G044 BK 0.5 SH7: B-1 57
1570 WH 2.0 6
X-461 F570 YE 0.5 COOLANT TEMP SIGNAL
40 18
BOOST PRESSURE SENSOR SIGNAL F400 YE 0.5
X-470 X-469
SH10: B-1 G089 BK 0.5 G045 BK 0.5 SH7: B-1 B-012
25 19
FUEL TEMPERATURE SENSOR BOOST PRESSURE SENSOR GND F250 BK/WH 0.5
P T N
16 15 23
SH12: D-1 G096 BK 0.8 G028 BK 0.5 SH7: A-1 F230 BL 0.5 FUEL TEMP GROUND
55 20
BOOST PRESSURE TEMP SENSOR SIGNAL F550 YE 0.5
X-489 X-470 X-470
SH12: B-1 G095 BK 0.5 G029 BK 0.5 SH7: A-1 X-462 X-470
38
F380 YE 0.5 FUEL TEMP SIGNAL

SH7: D-6 G026 BK 0.5 GND-008 G003 BK 0.5 SH7: A-6 X-462

CAB GROUND FIREWALL


G085 BK 0.5 SH21: D-1

GROUNDING 4 ENGINE CONTROL 5 ENGINE CONTROL 6

K-007 Y-002 S-015


X-013
9 9 25A2 LB 0.5 FORWARD RELAY RETURN TO DIG SOLENOID RTD LIMIT SWITCH
V-008 X-014 87A X-075
X-001 1 IN OUT 2
P N 30 SH22: B-1 5303 OR 0.5 37 37 5302 OR 0.5 5301 BL 0.5 G069 BK 0.5 SH4: B-1
13 13 5203 YE 0.5 19M4 OR 0.5 38 38 87 X-074
X-051
SP-109 SP-113 X-053 X-053
10 10 25B2 LB 0.5 25A4 LB 0.5 37 37 86 85
SWITCH CLOSED WHEN
V-007 BUCKET IS POINTED DOWN
46 46
P N
14 14 5204 YE 0.5 SH2: A-1 AP06 OR 0.5 SH17: C-6
2602 LB 0.5 45 45
5707 OR 0.5
X-013
X-014
SH4: A-6 G065 BK 0.5 SH4: C-6
X-012
SP-111 X-039
19M2 OR 0.5 SH15: B-6 21 21 5702 OR 0.5 A A

580N [NGC730186 - ]
EH CLAM
F-028 SP-038 B B
G064 BK 0.5 SH4: B-6 X-007
10.0 A 17 17 5701 OR 0.5 5709 OR 0.5 1 1 X-039

580SN [NGC732639 - ]
X-007
X-012
SP-112 BOOM LOCK
G179 BK 0.5 SH4: C-6
K-013
SHUTTLE INTERLOCK RELAY X-147

30
87A
17 17 5201 YE 0.5
580SN WT [NGC735098 - ]
5704 OR 0.5

87 21C7 YE 0.5 SH13: B-6


22 22 G026 BK 0.5 X-014 S-017

590SN [NGC736228 - ]
86
25A3 LB 0.5
5202 YE 0.5

25B4 LB 0.5

13 13 21C3 YE 0.5 48 48 K-014 B' HOE QUICK COUPLER SWITCH


REVERSE RELAY 21C2 YE 0.5 SH3: C-6
14 14 2704 LB 0.5 47 47 87A SP-130 RETRACT 3

TIER 4B (FINAL) POWER SHUTTLE TRANSMISSION


30
S-013
X-147 19M3 OR 0.5 40 40 2 IN
CONNECT TO X-040 (FRONT) 87
SH15: A-6 5706 OR 0.5
F&R SWITCH X-040 25B3 LB 0.5 39 39 86 85 X-034
EXTEND 1

ELECTRICAL SCHEMATIC
13 13
X-014
F C X-034
25A1 LB 0.5 14 14
SH19: B-6 5018 YE 0.5
R A
25B1 YE 0.5

RAC 48038070
8 8 H-001 504A YE 0.5
SP-110
N B
21C5 YE 0.5 21C4 YE 0.5 25 25 21C6 YE 0.5 BACKUP ALARM X-040
5705 OR 0.5 22 22
X-146 36 36 19M5 OR 0.5
A
X-150 P
D
CONNECT TO X-150 (SIDE) S-018
X-146
B N LOADER QUICK COUPLER SWITCH
1 The load sense solenoid needs to be powered when either of the retract solenoids are powered,

BATTERY POWER
EXTEND 5011 YE 0.5 15 15
2104 YE 0.5 25S1 YE 0.5 X-055 or when extending, to speed the extend process.
SP-045 2 IN
SH3: A-6 Diode V001 - Powers the load sense solenoid when either loader or backhoe retract is pushed.
2102 YE 0.5
G030 BK 0.5 SH4: C-1 3 Diode V002 - Powers the load sense solenoid when either loader or backhoe extend is pushed.
X-145 RETRACT 5021 YE 0.5 17 17
Load Sense Diode - Load sense solenoid transient suppressor
2702 LB 0.5
LDR QC Diode - Loader quick coupler retract solenoid transient suppressor
19M1 OR 0.5

5012 YE 0.5

X-145
2105 YE 0.5

2401 YE 0.5

X-150
Y-022
5022 YE 0.5

BHoe QC Diode - Backhoe quick coupler retract solenoid transient suppressor


CHASSIS (X-001) X-001 REVERSE SOLENOID

STARTING SEQUENCE
K-022 1 IN OUT 2
SHUTTLE INTERLOCK TIMING RELAY 42 42 2703 LB 0.5 2701 LB 0.5 G044 BK 0.5 SH4: A-1 Y-005
SP-114 X-080 X-080
CHASSIS (X-001) LOAD SENSE SOLENOID
X-001
40 40 A IN OUT B
Y-024 5016 YE 0.5 28 28 5017 WH 0.5 G023 BK 0.5 SH4: B-1
I 6 SP-035
FORWARD SOLENOID X-061 X-061
33 33
1 IN OUT 2
2603 LB 0.5 G045 BK 0.5 SH4: A-1 X-013 Y-006

SWITCHED POWER
B+ 4 44 44 5014 YE 0.5 LOADER QUICK COUPLER SOLENOID
4411 VT 0.5 32 32 X-079 X-079
SP-036
V-001 N P A IN OUT B
X-051 Y-029 48 48 5025 YE 0.5 5024 YE 0.5 19 19 5023 WH 0.5 G024 BK 0.5 SH4: B-1

L 2
INTERFACE TO SIDE HARNESS (X-051) DIFF LOCK SOLENOID 43 43 5013 YE 0.5 X-060 X-060
S-021 1 IN OUT 2
25S2 WH 0.5 G028 BK 0.5 SH4: A-1 V-002 N P Y-007
4WD SWITCH 47 47 5044 YE 0.5
B'HOE QUICK COUPLER SOLENOID

POWER RELAY OUTPUT


X-077 X-077
G 8
1
2WD 9 Y-012 X-013 5042 YE 0.5 20 20 5041 WH 0.5
A IN OUT B
G025 BK 0.5 SH4: B-1
X-148 2WD SOLENOID SP-037 X-051 X-059 X-059
X-023
1 IN OUT 2 INTERFACE TO SIDE HARNESS (X-051)
4421 WH 0.5 G029 BK 0.5 SH4: A-1
2
SH4: A-1 G003 BK 0.5 AP40 OR 0.5
X-023
4WD X-078 X-078

SH2: A-1 AP03 OR 0.5 (SIDE) G072 BK 0.5 SH4: C-6

X-012
AP41 OR 0.5 SH21: B-6
27 27

F-017
7.5 A 31 31 AP38 OR 0.5 AP39 OR 0.5 SH21: B-6
SP-042
X-012

DRIVES 7 HYDRAULICS 8
RAC48038070S1S1
A-007
PILOT CONTROLS MODULE E-001

9 SP-097 X-149 X-213


RIGHT INDICATOR LIGHT
SH23: B-1 6090 YE 0.5 LH STAB INPUT X-040
16 1 P N 2
5V OUT 6161 PK 0.5 SH23: C-6 3 3 45R5 VT 0.5 45RD VT 0.5 C C 45R4 VT 0.5 4 4 45R1 VT 0.5 G039 BK 0.5
SH2: D-1 AP22 OR 1.0
10 E-003 X-201 X-201
SH23: B-1 6100 YE 0.5 RH STAB INPUT Y-036 SP-098 FRONT WORK LIGHT
LH STAB UP SOLENOID 42F9 VT 0.8 1 P N 2
3 1 IN OUT 2 X-147 9 9 42F8 VT 0.8 F F 42F4 VT 0.8 8 8 42F3 VT 0.8 G035 BK 0.8
LEFT STAB UP SOL OUT 6030 WH 0.5 G132 BK 0.5
11
SH23: C-1 6110 YE 0.5 E'HOE RETRACT INPUT 43 43 E-004 X-192 X-192
X-404 X-404
F-006 SP-099 FRONT DRIVING LIGHT
1 P N 2
12 Y-023 15.0 A 47 47 10 10 41F8 VT 0.8 41F9 VT 0.8 A A 41F4 VT 0.8 1 1 41F3 VT 0.8 G036 BK 0.8
SH23: C-1 6120 YE 0.5 E'HOE EXTEND INPUT LH STAB DOWN SOLENOID X-147 E-005 X-193 X-193
4 1 IN OUT 2
LEFT STAB DOWN SOL OUT 6040 WH 0.5 G133 BK 0.5
FRONT DRIVING LIGHT X-490
13 1 P N 2
SH23: A-1 6130 BL 0.5 LH STAB PRESSURE SW INPUT X-403 X-403 47 47 41F6 VT 0.8 K K 41F1 VT 0.8 3 3 41F2 VT 0.8 G037 BK 0.8 1 1 SH4: D-1
SH2: D-1 X-490
Y-035 AP23 OR 0.5 E-006 X-194 X-194

SH23: A-1 6140 BL 0.5 14 RH STAB UP SOLENOID FRONT WORK LIGHT


RH STAB PRESSURE SW INPUT IN OUT
5 1 2 1 P N 2
RIGHT STAB UP SOL OUT 6050 WH 0.5 G134 BK 0.5 46 46 42F6 VT 0.8 J J 42FE VT 0.8 6 6 42F2 VT 0.8 G038 BK 0.8
X-147

17
X-402 Y-021 X-402 42 42 E-007 X-195 X-195
SH23: C-1 6170 YE 0.5 RH STAB PRESSURE SW INPUT RH STAB DOWN SOLENOID LEFT INDICATOR LIGHT

AP24 OR 1.0

41FD VT 0.8
45RA VT 0.5

42F1 VT 0.8
F-014 SP-100

41FC VT 0.8
42F5 VT 0.8
6 1 IN OUT 2 1 P N 2
RIGHT STAB DOWN SOL OUT 6060 WH 0.5 G135 BK 0.5 7.5 A 46 46 11 11 45L5 VT 0.5 45LC VT 0.5 H H 45L4 VT 0.5 2 2 45L1 VT 0.5 G041 BK 0.5
18
SH23: C-1 6180 YE 0.5

45L8 VT 0.5
BI-DIR AUX REV INPUT B-PORT X-401 X-401 X-147 X-211 X-196 X-196
X-150
SP-G53 5 5
V-013 X-239
SH23: B-1 DOME LIGHT DOOR SWITCH
G300 BK 0.8 X-191 G034 BK 0.8
P N
0722 BL 0.5 PINS 21 AND 22 SWITCH CLOSED WHEN DOOR IS OPEN
1 1 Y-025
GROUNDED: HAMMER MODE E-019
E'HOE EXTEND SOLENOID SH2: C-1
2 2 OPEN: BI-DIR MODE 7 1 IN OUT 2 G033 BK 0.8 SH12: C-1 P015 RD 0.5 S-030 DOME LIGHT ASSEMBLY
MOLDED DIODE X-239 SP-190 E'HOE EXTEND SOL OUT 6070 WH 0.5 G136 BK 0.5
21
SH23: B-1 G152 BK 0.5 0728 BL 0.5 DOME LIGHT SWITCH
X-408 X-408 X-497 SH18: C-6 X-012 ON WITH DOOR OPEN
22 45RB VT 0.5 A B C
0727 BL 0.5 SH2: D-1 0493 RD 0.5 61B1 VT 0.5
AP64 OR 0.5 G G S-007
Y-037 X-496
36 36
A
FRONT WORK LIGHT SWITCH SH18: B-4

AP65 OR 0.5
E'HOE RETRACT SOLENOID X-105 X-105 OFF G062 BK 0.5
X-455 SP-094 42FA VT 0.5 SH13: C-6 F-019
AUX FORWARD IN BI-DIR MODE 8 1 IN OUT 2 N X-020 B
6080 WH 0.5 G137 BK 0.5 9 0494 RD 0.5
G G 0721 BL 0.5 HAMMER VALVE IN HAMMER MODE
E'HOE RETRACT SOL OUT 5.0 A 40 40 0491 RD 0.5 C7 C7 0492 RD 0.5 ALWAYS ON X-110
CONNECTOR X-101
0731 YE 0.5 15 AUX FW A-PORT SP-039
CONNECTS TO X-446 H H X-407 X-407 X-012 X-110
X-448 SH18: C-6
2 IN 41FB VT 1.0
X-455 GROUND
1 +12V 2 18 18
6013 OR 0.8 G153 BK 0.8 SH23: B-1
OUT 3
X-137
SH23: D-1 6010 OR 0.8 SP-071 X-400 F-051 45LA VT 0.5 SH18: B-6
X-419 K-021 G145 BK 0.5 7.5 A 22 22 ON WHEN CLOSED X-137
6012 OR 0.8 30 30
HAZARD LIGHTS 42F7 VT 1.0
PILOT CONTROLS ON/OFF RELAY

AP29 OR 0.5
X-448
6026 YE 0.8 85 85 87A SP-093 G086 BK 0.5 SH4: A-6
SP-072 30 Y-038 K-018
SH23: D-1 6025 YE 0.8
87 AUX REVERSE B-PORT FLASHER RELAY
6022 YE 0.8 87 87
23 1 IN OUT 2
86 85 AUX REV B-PORT 6230 WH 0.5 G139 BK 0.5
86 86
SP-044 X-497 SP-024
5 LEFT TURN LAMP 6
X-400 X-405 X-405 AP19 OR 0.5 J J SP-028 45L9 VT 0.5 GROUND G100 BK 0.5 SH4: B-6
X-419 X-496
Y-027 45R9 VT 0.5
8 RIGHT TURN LAMP E-008
PILOT ENABLE TURN SIGNAL INDICATOR

AP28 OR 0.5
2 1
1 IN OUT 2 AP27 OR 0.5 KEY ON B+ RIGHT INDICATOR 47R1 VT 0.5
G140 BK 0.5 G148 BK 0.8 SH23: B-1 S-009 AMBER

3 HAZARD INPUT 4 2 A
SP-G51 HAZARD LIGHT SWITCH 4601 VT 0.5
LEFT INDICATOR
47L1 VT 0.5
X-411 X-411
N 9 GND 1
X-010 X-010 G089 BK 0.5 SH4: A-6
V-010 WHITE
X-430 3 W
HAMMER VALVE A A 6023 OR 0.5 6028 YE 0.8 PILOT ENABLE DIODE (FRONT) X-138
OPTION HARNESS G155 BK 0.5 1 N P 2 2 IN
B B 6027 YE 0.8 G141 BK 0.5 X-138
CONNECTOR
X-430 OUT 3
X-413 X-413 X-132 G088 BK 0.5 SH4: A-6

V-009 X-132
S-011
PATTERN CHANGE VALVE DIODE
1 N P 2 TURN SIGNAL, DRIVING LIGHTS SWITCH (HORN)
SH23: B-1 6244 WH 0.8 G143 BK 0.5
X-414 X-414

R RIGHT TURN
Y-026 45LB VT 0.5
SP-068 PATTERN CHANGE SOLENOID 1 L LEFT TURN
1 IN OUT 2 SH2: C-1 AP32 OR 1.0 45R8 VT 0.5
SH23: C-1 6240 WH 0.8 6242 WH 0.8 G144 BK 0.5
49A SIGNAL LTS KEY ON
AP26 OR 0.5
X-410 X-410 X-147 56A FRONT DRV LTS OUT
41F7 VT 0.8
Y-028 44 44
PATTERN CHANGE SOLENOID 2 F-011
1 IN OUT 2 56 FRONT DRV LTS KEY ON
6243 WH 0.8 G142 BK 0.5 15.0 A 48 48 AP30 OR 1.0
X-412 X-412 X-147 X-139

PILOT CONTROLS 9 FRONT EXTERIOR LIGHTS 10 INTERIOR LIGHTS 11


A-002
SH2: D-1 AP21 OR 0.8 INSTRUMENT CLUSTER S-033
S-031 X-001 AIR FILTER RESTRICTION SWITCH
X-147 UP/DOWN SWITCH 16 1 1
SH4: C-1
DOWN 1 14 3802 BL 0.5 22 22 3801 BL 0.5 G022 BK 0.5
41 41 S-004 M-005 SH2: C-1 P013 RD 0.5 1141 RD 0.5 X-067 X-066
FRONT WINDSHIELD WASHER SWITCH FRONT WINDSHIELD WASHER PUMP
2 SWITCH CLOSED IN FAULT CONDITION
F-007 SP-005 OUT1 1P01 RD 0.5
2 IN X-013
10.0 A 45 45 63F1 OR 0.8 63F4 OR 0.8 UP 3 13
OUT2 3 A A B B
SH4: A-6
X-027 1131 RD 0.5 S-034
6201 WH 0.8 M G096 BK 0.8 3 3
X-147 X-144
X-144 X-134 X-134
X-027 X-028 HYDRAULIC FILTER RESTRICTION SWITCH
F-004 SP-022
1 22 X-062 1 2 1
5.0 A 7 7 1P03 RD 0.5 1P04 RD 0.5 36H2 BL 0.5 8 8 36H1 BL 0.5 1 1 36H3 BL 0.5
X-220
X-013 X-029 X-028 X-223
63F2 OR 0.8
S-032 B-017 SWITCH CLOSED IN FAULT CONDITION GND-012
S-002 DISPLAY/ENTER SWITCH FUEL LEVEL SENDER
ENTER 1 12
FRONT WIPER SWITCH X-149
1121 RD 0.5
13 1 SIG GND 2
X-040 X-215 M-003 36F2 YE 0.5 9 9 36F1 YE 0.5 G021 BK 0.5 SH4: C-1
1P02 RD 0.5 2
HIGH 3
63F3 OR 0.8 16 16 63F6 OR 0.8 B B 63F5 OR 0.8 C C FRONT WIPER MOTOR X-063 X-063
DISPLAY 3 11
2 KEY ON HIGH X-026 1111 RD 0.5
6702 TN 0.8 42 42 6703 TN 0.8 D D 6701 TN 0.8 A A B-018
LOW 1 LOW X-026 TRANSMISSION TEMPERATURE SENDER
X-038 6602 TN 0.8 45 45 6603 TN 0.8 E E 6601 TN 0.8 B B D-004
X-025 X-025 14 SIG GND
31b SP-141 32T2 YE 0.5 45 45 32T1 YE 0.8
6902 TN 0.8 44 44 6903 TN 0.8 G G 6901 TN 0.8 D D SH18: C-6 41R6 VT 0.5
P N
41R9 VT 0.5 4 X-071
5
M
47 47 43 43 41RR VT 0.5
X-214 PARK X-029 X-051
X-150 X-211
53a D-005 GND-010
P N
PARK 4 GND SH10: C-1 42FA VT 0.5 48 48 44 44 42FP VT 0.5
SH2: B-1 P017 RD 3.0
S-036 J-001
D-006
X-038
P N SEAT POSITION SWITCH POWER SOCKET 1
X-216 SH18: C-6 42C9 VT 0.5 38 38 34 34 42CP VT 0.5 19 A-005 2 3 X-012 8401 RD 3.0 A P LOAD N B
G068 BK 3.0 SH4: D-6
A A SH4: D-1
X-212 36R1 BL 0.5 G071 BK 0.5
X-025 X-025 48 48
SH18: B-6 4409 VT 0.5 7
X-028
HAND THROTTLE X-006 X-006
X-181 X-181
G033 BK 0.8 SH10: C-1
SH19: C-1 3P0Z OR 0.5 SEAT FACING FORWARD: OPEN
17 A PWR GND C SEAT FACING BACKHOE: CLOSED F-016
2171 YE 0.5 SP-040
30.0 A 44 44 8403 RD 3.0
SH2: A-1 AP02 OR 0.8 3P01 OR 0.5 19
SH3: C-6 2191 PK 0.5 X-033 X-012
OUT B
X-013 21
2211 GN 0.5 X-033
J-002
X-012 12 12 7
POWER SOCKET 2
M-006 0715 WH 0.5 SH22: C-6 A P LOAD N B
SH4: D-6
25 25 S-005 F-003 SP-092 8402 RD 3.0 G070 BK 3.0
REAR WINDSHIELD WASHER PUMP 2 X-029
REAR WINDSHIELD WASHER SWITCH 5.0 A 16 16 3P0X OR 0.5 3P0Y OR 0.5
17 X-182 X-182
SP-006 OUT1 2230 BL 0.5 SH19: B-6
F-008 X-013
2 IN
10.0 A 29 29 63R1 OR 0.8 63R3 OR 0.8 OUT2 3 X-040 A B SH7: C-1 21C7 YE 0.5
3
6502 WH 0.5 28 28 6501 WH 0.5 A M B G095 BK 0.5 SH4: A-6 6
2115 YE 0.5 SH19: C-6
X-012 X-037 X-150 X-028
X-037 X-133 X-133
10 2 3321 YE 0.5
SH16: C-6 60A5 BR 0.5 SH3: D-6

15 S-073
SH3: D-6 21A1 YE 0.5 X-001 HYD PRESS. SWITCH
11 1 2
37R1 BL 0.5 26 26 37R2 BL 0.5 G189 BK 0.5 SH4: C-3
S-003 SP-007 X-116 M-004 18
REAR WIPER SWITCH X-020
63R5 OR 0.8
SH15: C-1 4022 BL 0.5 X-051 X-094 X-094
63R4 OR 0.8 A2 A2 63R0 OR 0.8 C C REAR WIPER MOTOR
6 2601 WH 0.5 A
HIGH 3 8201 TN 0.8 HIGH X-028 P H-002
X-143 8202 TN 0.8 C2 C2 A A
2 SH26: B-1 3
X-029 AUDIBLE ALARM
KEY ON
8101 TN 0.8 LOW E259 GN 0.5 B N
B2 B2 B B
120
LOW 1 31b
8102 TN 0.8 C3 C3 8901 TN 0.8 D D Ohms
4 X-030
PARK
M SH26: B-1 E249 YE 0.5 G058 BK 0.5 SH4: C-6
X-101 X-113
53a A-006
X-029
FOOT THROTTLE
GND
9
SH22: D-1 0711 YE 0.5 X-040
20 E
PARK 4 1202 BL 0.5 29 29 1201 BL 0.5 IDLE VALIDATION
8902 TN 0.8 X-028 X-028
20 B
X-143
X-117 2202 BL 0.5 20 20 2201 BL 0.5 GROUND
A A
S-006 X-114 18 C
2182 PK 0.5 27 27 2181 PK 0.5 +5V
REAR WIPER CUT OUT SWITCH
G060 BK 0.8 SH18: B-4 16 A
X-020 1 1 2162 YE 0.5 18 18 2161 YE 0.5 SIGNAL
63R9 OR 0.8 B7 B7 63R7 OR 0.8 63R8 OR 0.8 SH21: B-1 1010 YE 0.5
22
X-101 X-029 X-150
X-155
X-111 X-129 5 7016 WH 0.5 SH21: D-1
SWITCH CLOSED WITH WINDOW UP 23 X-028
SH21: B-1 1080 YE 0.5 26
G066 BK 0.5 SH4: D-6

10 25
SH21: A-1 2020 YE 0.5 2125 YE 0.5 SH21: A-1
X-029
8
2108 YE 0.5 SH21: A-1
X-054 X-001 21
ONE-TOUCH DECEL E E 1212 BL 0.5 17 17 1211 BL 0.5
X-054 X-051 X-029
X-028
PILOT CONTROL

WINDSHIELD WIPERS 12 INSTRUMENT CLUSTER 13 POWER POINTS 14

S-027
S-014 A/C HIGH PRESSURE SWITCH
SAHR PARK BRAKE SWITCH Y-001 PRESSURE
OUT2 3 SP-053
2 IN SAHR BRAKE SOLENOID A IN OUT B
OUT1 1 X-001 1 IN OUT 2 6002 BR 0.5 6001 BR 0.5
4035 WH 0.5 4032 WH 0.5 16 16 4031 WH 0.5 G020 BK 0.5 SH4: C-1
X-098 X-051 K-008 X-086 X-086
X-098 X-057
X-057 A/C RELAY X-001 SWITCH CLOSED IN FAULT CONDITION
PARK BRAKE IS APPLIED WHEN X-013
X-013 87A 36 36 60A1 BR 0.5
SOLENOID NOT POWERED 23
23 23 60B2 BR 0.5
20 30
SP-049 6003 BR 0.5 20 20 87
SP-050
27
27 27 60A3 BR 0.5 60A2 BR 0.5 46 46 SH2: B-1 P022 RD 0.5
19 85 86 28
SH4: C-1 G051 BK 0.5 19 19 28 28 60A4 BR 0.5 X-051
X-013
X-013 Y-015 X-012
A-004
4021 BL 0.5
X-001
18 18 4022 BL 0.5 SH13: B-6 X-473 A/C COMPRESSOR RADIO
X-040 X-497 IN OUT 20 20
X-051 60C5 BR 0.5 60C6 BR 0.5
4051 YE 0.5

H H 1 1
4044 OR 0.5

37 37
SH13: B-6 60A5 BR 0.5 X-150 X-496 F-020 X-020
X-473 8
S-024
5.0 A 24 24 9302 RD 0.5 C5 C5 9301 RD 0.5 RADIO B+
6004 BR 0.5

PARKING BRAKE PRESSURE SWITCH GND-005 X-012

60C4 BR 0.5
1
7
SH8: D-1 5707 OR 0.5 C4 C4 9001 OR 0.5 RADIO B+
X-099 S-026 X-020
9
A/C LOW PRESSURE SWITCH X-101 RADIO GROUND G061 BK 0.5 A7 A7 G059 BK 0.5 SH4: D-6
CLOSED WHEN PARK X-255 X-101
X-102
BRAKE IS APPLIED PRESSURE X-109
GND-009 5
A A A A 3C01 BK 0.5 RIGHT SPEAKER
X-020 A IN OUT B
SYMBOL NEED TO BE LOOKED A6 A6 60C1 BR 0.5
6
S-019 X-103 X-103
B B B B 4D01 GY 0.5 RIGHT SPEAKER

A/C THERMOSTAT SWITCH C6 C6 60B1 BR 0.5


2
X-221 X-101 SWITCH OPEN IN FAULT CONDITION C C C C 5E01 BK 0.5 LEFT SPEAKER
1 P N 1
SH2: A-6 4041 OR 0.5
4
X-222
D D D D 6F01 GY 0.5 LEFT SPEAKER

X-255 X-102 X-109


8502 BR 0.5

X-013
8501 BR 3.0 R-001
5 5 X-014
K-005 BLOWER MOTOR RESISTANCE
4052 YE 0.5 SAHR PARK BRAKE RELAY S-020
SP-051 33 33
BLOWER SWITCH 0.4 Ohms
87A
F-029 30
X-020
B1 B1 8601 BR 3.0
X-104
C C
5.0 A 1 1 4043 OR 0.5 4042 OR 0.5 26 26 87
2 1

X-013 SP-052 X-012


86 85 X-022 A/C CLUTCH ON C1 C1 8701 BR 3.0 B B
4053 YE 0.5 25 25
34 34
0.16 Ohms H-003
OFF LOW 3
8602 BR 3.0 B8 B8 8801 BR 3.0 A A LEFT SPEAKER
34 34 F-023 MEDIUM 4
8702 BR 3.0
10.0 A 38 38 X-101 A
X-014 HIGH 5
8802 BR 3.0 6F02 GY 0.5 P
D D
X-012
AP08 OR 3.0

X-022 X-104 B N
G081 BK 0.5 SH4: B-6 M-007 5E02 BK 0.5
BLOWER MOTOR
X-257
A M B
H-004
SH2: A-1 AP04 OR 3.0 RIGHT SPEAKER

X-014 A
4034 WH 0.5 10 10 X-012 4D02 GY 0.5 P

K-006 41 41
SH7: D-1 19M2 OR 0.5 B N
3C02 BK 0.5
9 9 SAHR PARK BRAKE TRANSMISSION CUTOUT RELAY
87A
F-022
X-256
30 30.0 A 45 45
2 2
87 G097 BK 3.0 SH18: B-4
SH7: C-1 19M5 OR 0.5 X-012
86 85
1 1

X-014

CUTS POWER TO FORWARD AND REVERSE


RELAYS WHEN THE PARK BRAKE IS ENGAGED
G079 BK 0.5 SH4: C-6

SAHR PARK BRAKE 15 HVAC 16 RADIO 17


RAC48038070S1S2
SH2: B-1 AP77 OR 3.0 SH2: B-1 P016 RD 1.0
Diagram Diagram SYMBOLS X-012 K-019
G213 BK 0.5
G099 BK 0.5
SH4: C-6
SH4: D-6 M-008
REAR WORK LIGHTS 1 KEY ON REAR WORK LIGHT RELAY X-012
1818 X-012 87A E-037 AIR SUSPENSION SEAT
F-055
RIGHT SIDE WORK LIGHT
SH01 - TITLE PAGE
X-012
SH22 - HYDRAULIC OPTIONS 2 30 16 16
15 A 2222 AP59 OR 3.0 2 2 87 9
X-012 9 9 F-026
1 P N 2
85 0434 VT 0.8 G212 BK 0.8 A
1 86 10 15 A 12 12 19N1 RD 1.0 M
SH02 - POWER DISTRIB / CHARGING SYSTEM SH23 - PILOT CONTROL INPUTS SH2: B-1 AP17 OR 3.0 42CA VT 2.0 1 1
X-012
10 10
X-451 X-451 X-012
X-012 P53 P53 X-012
REAR WORK LIGHTS 2 KEY ON E-030 B
PRESSURE LAMP MOTOR DIOD E 4 4 RH TURN SIGNAL/HAZARD LIGHT
SH03 - STARTING SYSTEM SH24 - COMBO / AUX / UNI HYDRAULICS F-005 42C8 VT 3.0 X-184
15 A 8 8 S-010 1 P N 2 SH2: B-1 AP05 OR 0.5
REAR LIGHT SWITCH 45R6 VT 0.5 G046 BK 0.5 SH4: D-1
G067 BK 0.5
SH04 - GROUNDING
X-012
SH25 - EXTERIOR CANOPY LIGHTS A P SP-299
6
X-173 X-173 X-025
T SH2: B-1 AP46 OR 2.0 42CZ VT 3.0 E-033 S-079
33 33 SEAT HEATER SWITCH
RH TAIL LIGHT BRAKE LIGHT
SH05 - ENGINE CONTROL SH26 - DIAGNOSTIC / CAN BUS B N X-012 REAR WORK LIGHTS F-052
SIDE WORK LIGHTS KEY ON 1
LIGHT EMITTING AP58 OR 3.0 5 9
4401 VT 0.5 A PWR1 10 A 37 37 AP12 OR 0.5
4343
F-032
SH06 - ENGINE CONTROL SH27 - TELEMATICS PRESSURE TEMPERATURE SPEAKER DIODE (LED)
15 A 4747 AP47 OR 2.0 2
X-112
GND 1
G047 BK 0.5
X-025 X-107

X-012 B PWR2
SIDE WORK LIGHTS 41R1 VT 0.5 X-176
SH07 - DRIVES SH28 - 2WD RIDE CONTROL JUMPER 3

X-107
SH10: C-1 41FB VT 1.0 0431 VT 2.0 X-171
IN OUT E-028

2
S-016 G009 BK 1.0 SH4: D-1
SH08 - HYDRAULICS SH29 -
X-112
X-012 REAR WORK LIGHT R1
TAIL LIGHTS KEY ON AUTO DECEL SWITCH

42CX VT 3.0
1919
F-010 42C2 VT 0.8
1 P N 2
G057 BK 0.8 3P11 OR 0.5
SH09 - PILOT CONTROLS SH30 - POWER DISTRIBUTION AND START VARIABLE RESISTOR RESISTOR
COIL SOLENOID 5.0 A 2323 41R7 VT 1.0
X-162 X-162 3 IN OUT 2
S-046
E-013 ECO MODE SWITCH
X-012
REAR WORK LIGHT L1 SP-172 X-040 CONNECT TO X-040 (FRONT)
SH10 - FRONT EXTERIOR LIGHTS SH31 - ADDITIONAL ECU CIRCUITS SH13: C-6 41R6 VT 0.5 42C1 VT 0.8
1 P N 2
G056 BK 0.8 SH13: B-1 2115 YE 0.5 2117 YE 0.5
7 P N 9
2231 YE 0.5
4 5
3P12 OR 0.5 33 33 3P13 OR 0.5
SP-180
3P0Z OR 0.5 SH13: C-6
SP-032 SP-011

41R5 VT 1.0
B-POST FOR CAB X-041 X-041
X-115 X-163 X-163 SP-G04
X-020 SP-063 E-014 CONNECT TO X-150 (SIDE) X-150
SH11 - INTERIOR LIGHTS SH32 - EXHAUST SYSTEM / CAN BUS 2 B6 B6 0432 VT 2.0 4 4 0433 VT 2.0 REAR WORK LIGHT R2
2116 YE 0.5
(SIDE)
2232 BL 0.5 2 1
G289 BK 0.5 G288 BK 0.5 SH4: A-4
1 P N 2
SH10: C-1 45RB VT 0.5 45R7 VT 0.5 42C3 VT 0.8 G055 BK 0.8
SH12 - WINDSHIELD WIPERS SH33 - PRE-START
A3 A3 3 3
SP-009 10 8
G181 BK 0.5
B4 B4 41R4 VT 1.0 6 6 41R3 VT 1.0 E-015 X-164 X-164
S.P. S.T. S.P. D.T. D.P. S.T. D.P. D.T. REAR WORK LIGHT L2
SH13 - INSTRUMENT CLUSTER
X-042 X-042
SH13: C-6 42C9 VT 0.5 42C7 VT 3.0 A1 A1 42C6 VT 3.0 B B 42CB VT 2.0 X-040
SP-191 SH13: B-1 2230 BL 0.5 26 26
SP-033
87A A8 A8 42CY VT 3.0 4222Y VT 2.0 8 8 42CJ VT 2.0 42C4 VT 0.8
1 P N 2
G054 BK 0.8 X-150 (FRONT)
SH14 - POWER POINTS 30.0 A
30
4400 VT 0.5 A4 A4 4404 VT 0.5 2 2 4403 VT 0.5
SP-078 X-165 X-165
X-491 G233 BK 0.5 SH27: D-1
87 SP-010 E-016 1 1 SH4: D-1 S-028
SH10: B-1
POS NEG 45LA VT 0.5 A5 A5 45L7 VT 0.5 1 1 45L6 VT 0.5 LH TAIL LIGHT BRAKE LIGHT SIDE (X-002)
DE-CLUTCH BUTTON (LOADER CONTROL HARNESS)
SH15 - SAHR PARK BRAKE FUSE
85 86
4804 VT 0.5 B5 B5 4802 VT 0.5 5 5
X-491 X-002
2 1
BATTERY A PWR1 SH3: A-1 2503 BL 0.5 A A
GROUND 4402 VT 0.5
SH16 - HVAC
X-101
RELAY GND 1
G048 BK 0.5 S-023
SH12: A-1 G060 BK 0.8 7 7
41L2 VT 0.5 B PWR2
X-174 DIFF LOCK BUTTON (LOADER CONTROL HARNESS)
SH17 - RADIO SH16: A-1 G097 BK 3.0 A A
X-170
SH7: C-1 25S1 YE 0.5 C C
2 1 SP-008
SH11: C-1 G062 BK 0.5 9 9 E-017
COLOR ABBREVIATION WIRE SIZE CHART

G052 BK 0.5
SH18 - REAR EXTERIOR LIGHTS LH TURN SIGNAL/HAZARD LIGHT
SP-065 X-161
SH13: C-6 4409 VT 0.5
BLACK BK Sq. mm AWG 1 P N 2
G050 BK 0.5 SH3: A-6 19E8 OR 0.5
SH19 - OPTIONS
D D

BLUE BL 0.5 20 X-169


ROTATING BEACON
X-169 X-045

SH20 - HORN LIGHT BLUE LB 0.8 18 1 P N 2


4801 VT 0.5

SH21 - COMFORT STEER/ RIDE CONTROL BLACK/WHITE BK/WH 1.0 16 X-166 X-166 A-003
ELECTROHYDRAULIC CLAM CONTROLLER
SH2: C-1 AP36 OR 0.5 E-009
GREEN GN 2.0 14 41 41
X-040
4803 VT 0.5
LH SIDE WORK LIGHT X-136
Y-003
EVK SOLENOID
X-147
LIGHT GREEN LG 3.0 12 35 35 4408 VT 0.5 7 7 4407 VT 0.5 0435 VT 0.8 1 P N 2
G211 BK 0.8
EH CLAM OUT 6
EHC1 RD 0.5 1 1 EHC2 YE 0.5
1 IN OUT 2

X-250 1

CIRCUIT DIAGRAM LEGENDS ORANGE OR 5.0 10 F-013


X-150 X-450 X-450
X-250
A A 5703 OR 0.5 EH CLAM KEY-ON

EH CLAM OUT 5
X-276 X-276

AP37 OR 0.5 EHC4 YE 0.5 2 2 EHC3 YE 0.5


PINK PK 8.0 8 5.0 A 39 39 G053 BK 0.8
G049 BK 3.0 Y-004
X-147 EVI SOLENOID
SHEET NUMBER WIRE ID VIOLET VT SH2: D-1 AP31 OR 0.5
LEFT BRAKE LIGHT SWITCH
S-042
S-008
G098 BK 0.5
EH CLAM OUT 4
EHC5 RD 0.5 3 3 EHC6 RD 0.5 1 IN OUT 2

RED RD X-147 AP33 OR 0.5 3 2


4405 VT 0.5
ROTATING BEACON SWITCH
N 9
SH4: A-6 X-250
B B
X-250
G031 BK 0.5
2 EH CLAM GND X-277 X-277
G087 BK 0.5 3
SP-107 36 36
SH18: D-1 G071 BK 0.5 GREY GY F-012
THE SWITCHES ARE CLOSED WHEN
X-140 X-140
X-494 EH CLAM OUT

X-494
EHC8 YE 0.5 4 4

X-135
EHC7 RD 0.5

AP35 OR 0.5 SP-030


TAN TN NOTE:
40 40 SP-031
5.0 A
THE BRAKES ARE APPLIED 2 IN
S-043
X-147
SPLICE RIGHT BRAKE LIGHT SWITCH
WHITE WH
OUT 3
GRID LOCATION X-118

DIAGRAM SHOWN WITH


3 2
AP34 OR 0.5 4406 VT 0.5
COLOR WIRE SIZE X-118

YELLOW YE X-141 X-141

VEHICLE PARKED & POWER OFF

TABLE OF CONTENTS / STANDARD SYMBOLS REAR EXTERIOR LIGHTS 18 OPTIONS AND NEW FEATURES 19

G085 BK 0.5 SH4: A-1 SH2: A-1 AP48 OR 0.5


S-053
COMFORT STEER SWITCH (FRONT CONSOLE)
X-013
7016 WH 0.5 SH13: A-1 S-012
10 P N 8
7021 YE 0.5 33 33
SP-142 HYDRAULIC HEAVY LIFT SWITCH
1A F-031
AP49 OR 0.5 2 3 0711 YE 0.5
5A 37 37 AP51 OR 0.5 SH13: A-6
5 IN1
X-013
K-011
X-013 X-186 X-186
S-037 2A 4
7001 YE 0.5 7026 YE 0.5 25 25 COMFORT STEER BRAKE RELAY HEAVY LIFT ACTIVATED WHEN
REAR HORN SWITCH X-040 SWITCH IS CLOSED
87A
AP73 OR 0.5 K-010
1B 30
7011 WH 0.5 24 24 7012 WH 0.5 7013 WH 0.5 18 18 87 HEAVY LIFT RELAY
X-072 X-073 SP-090 X-014
2 IN2 87A
SP-060 7022 YE 0.5 86 85 30
AP50 OR 0.5 16 16 87
2B 1
X-142 7002 YE 0.5 7003 YE 0.5 12 12 7004 YE 0.5 17 17
64B3 WH 0.5
64A6 RD 0.5

SP-089 86 85
X-142
26 26 SH13: B-1 0715 WH 0.5 15 15
SH2: C-1 P029 RD 0.5 SP-091
7023 YE 0.5 40 40 7027 YE 0.5 X-013
23 23
X-012 X-150 G084 BK 0.5 SH4: B-6
S-011
28 28 HORN SWITCH (TURN SIGNAL,DRIVING LIGHTS) 24 24
X-040 Y-020
F-021
31B 2 1 31 X-001 COMFORT STEER SOLENOID X-014
5A 32 32 64A1 RD 0.5 64A3 RD 0.5 2 2 64A4 RD 0.5 A IN OUT B
7025 YE 0.5 7015 WH 0.5 G083 BK 0.5 SH4: C-1 SH4: B-6

0716 WH 0.5
SP-057
30 30 G111 BK 0.5
X-012 X-139 X-139
X-058 X-058
SH2: A-1 AP07 OR 0.5
SP-058 64B2 WH 0.5 23 23 64B1 WH 0.5 Y-017
X-150 7014 WH 0.5 29 29 7024 YE 0.5 HEAVY LIFT SOLENOID
X-012 1 IN OUT 2
0719 WH 0.5 G327 BK 0.5 SH4: A-1
S-054
33 33
COMFORT STEER TRANSMISSION SWITCH X-278
Y-010
X-278
F-030
5A 37 37 0901 OR 0.5 27 27 0902 OR 0.5
1 2
X-013 X-001 HEAVY LIFT SOLENOID
X-001 SP-059 1 IN OUT 2
X-054
X-051 X-076 X-076 2 2 0717 WH 0.5 0713 WH 0.5 10 10 0714 WH 0.5 0718 WH 0.5 G110 BK 0.5 SH4: C-1
64B4 WH 0.5 7 7 64B6 WH 0.5 64B5 WH 0.5 B B X-012
SWITCH IS CLOSED IN 1ST AND 2ND GEAR P N SP-201 SP-212
6 6 X-275 X-275
SWITCH IS OPEN IN 3RD AND 4TH GEAR X-013
64A2 RD 0.5 35 35 64A5 RD 0.5 A A V-012 Y-011
S-039
TORQUE CONTROL DIODE TORQUE CONTROL SOLENOID

AP72 WH 0.5
X-051 X-054 RIDE CONTROL SWITCH Y-013
1 IN OUT 2
RIDE CONTROL ACCUMULATOR SOLENOID 21 21 AP74 WH 0.5 G310 BK 0.5 SH4: B-1
H-005 SP-202 SP-064
9 7 X-001 A IN OUT B X-093 X-093
HORN SH4: D-6 G092 BK 0.5 4015 WH 0.5 4011 WH 0.5 31 31 4012 WH 0.5 4013 WH 0.5 G090 BK 0.5 SH4: B-1 X-051
X-051
X-056 X-056 TORQUE CONTROL SOLENOID ON
64B7 WH 0.5 1 3 S-025
P SP-215 WHEN SEAT IS FACING FORWARD OR
X-031 SEAT POSITION SWITCH V-011 WHEN HEAVY LIFT IS ACTIVATED
2 Y-014
N SH7: A-1 AP39 OR 0.5 AP61 OR 0.5 DIODE
1 SP-209 SP-200
RIDE CONTROL TANK SOLENOID 1 4 2 P N 1
X-032 X-024 AP75 WH 0.5 AP76 WH 0.5 AP71 WH 0.5 AP70 WH 0.5

4016 WH 0.5
A IN OUT B
4014 WH 0.5 G091 BK 0.5 SH4: A-1
G063 BK 0.5 SH4: B-1 X-006 X-006 X-516 X-516
X-052 X-052 5303 OR 0.5 SH8: D-6
SEAT FACING FORWARD: CLOSED
AP62 OR 0.5 1010 YE 0.5 SH13: A-6 SEAT FACING BACKHOE: OPEN

5
X-014 K-012 SH13: A-6
1080 YE 0.5
X-024 35 35 AUTO RIDE CONTROL RELAY
87A
30
SH7: A-1 AP41 OR 0.5 28 28 87
SH3: B-6 P033 RD 0.8 84526859
86 85
COLD START JUMPER
27 27 X-448 K-020
4 4 X-151 ENG HARN BY-PASS VALVE RELAY
36 36 X-152 X-153 87A
F-002
30
X-014 5A 8 8 P034 RD 0.8 1 1 P035 RD 0.8 30 30 87
G323 BK 0.5 SH4: C-1
SW-040 X-448
86 85
RIDE CONTROL PRESSURE SWITCH 2108 YE 0.5 SH13: A-1 SH5: D-1 1730 YE 0.5 2 2 E721 YE 0.8 85 85
X-001
1 2 X-001
23 23 AP63 OR 0.5 2112 YE 0.5 11 11 2125 YE 0.5 SH13: A-1
X-051 X-051
SH2: A-1 AP09 OR 0.5 X-511 X-511 SH5: D-6 E059 RD 0.8 3 3 E060 RD 0.8 86 86

X-012 Y-018
B-019 P036 RD 0.8 87 87
11 11 PT SPEED SENSOR BY-PASS VALVE
X-153
2 OUT IN 1
F-001 SH4: B-5 G334 BK 0.8 4 4 G335 BK 0.8
X-001 3 PWR GND 2
5A 15 15 AP10 OR 0.5 6 6 AP11 OR 0.5 G322 BK 0.5 SH4: B-1
X-051 X-151 X-154 X-154
X-012 X-600 X-001
OUT 1
2021 YE 0.5 38 38 2020 YE 0.5 SH13: A-6
X-051
X-600

HORN 20 COMFORT STEER / RIDE CONTROL 21 HYDRAULIC OPTIONS 22

6010 OR 0.8 SH9: B-6


SH2: A-1 AP42 OR 0.8
S-047 COMBO HYDRAULICS CIRCUITS, STANDARD WIRING IN ALL HARNESSES
S-059 COMBO HYDRUALICS SWITCH X-001
X-012 PILOT CONTROLS ON/OFF SWITCH X-054 X-001 A1 1 X-054
6022 YE 0.8 SH9: B-6 G150 BK 0.5 34 34 G149 BK 0.5 F F COMBO AUX SWITCH GROUND
2 A
35 35 CONNECTS TO X-455 CONNECTS TO X-054 HAMMER / COMBO SELECT G G 0725 BL 0.5 14 14 0729 BL 0.5 A2 3
X-001 X-054 X-455 SP-026 B1 4
F-015 0738 WH 0.5 3 3 0739 WH 0.5 K K HAMMER VALVE SOLENOID OUTPUT
2 5 B
10 A 39 39 AP43 OR 0.8 25 25 AP44 OR 0.8 C C C C AP56 OR 0.8 AP57 OR 0.8 AUX FORWARD / COMBO OUT H H 0736 YE 0.5 15 15 0737 YE 0.5 B2 6
X-051 X-054 X-455 0732 WH 0.5 12 12 073A WH 0.5 J J AUX FORWARD SOLENOID OUTPUT
X-012 3 X-054 X-051 X-274
X-051 X-054
S-022 X-274
E'HOE EXTEND PUSH BUTTON S-058
1 5 PATTERN CHANGE SWITCH
6169 PK 0.5 FULLY ON - 4V 5 N 7

580N [NGC730186 - ]
OFF - 1V 3
AP45 OR 0.8
X-422 G124 BK 0.5
6
X-417 6021 YE 0.8
X-422
8 2 IN

580SN [NGC732639 - ]
6020 YE 0.8 6024 YE 0.8
S-044 OUT 3
SP-041 X-418 6240 WH 0.8 SH9: A-6
E'HOE RETRACT PUSH BUTTON
SP-048 Y-042
2 6 7
SH9: D-1 6161 PK 0.5 6168 PK 0.5 X-418 MECHANICAL CONTROLS

580SN WT [NGC735098 - ]
FULLY ON - 4V G117 BK 0.5
CONNECTOR HAMMER VALVE SOLENOID
4 CONNECTS TO X-054 COMBO X-441 A IN OUT B
X-422 OFF - 1V G122 BK 0.5 X-417 2 2 0783 WH 0.5
SWITCH OPEN: BACKHOE MODE HAMMER VALVE
X-422 G115 BK 0.5 SWITCH CLOSED: EXCAVATOR MODE X-087 LH JOYSTICK SWITCH 1 1 X-439 X-439

590SN [NGC736228 - ]
D D G200 BK 0.5
SH9: D-6 X-441
S-035 6120 YE 0.5
BI-DIR AUX HYD FWD A-PORT Y-008

TIER 4B (FINAL) POWER SHUTTLE TRANSMISSION


1 5
6164 PK 0.5 SPOOL LOCK SOLENOID X-443
6110 YE 0.5 SH9: D-6 A A 0781 OR 0.5
FULLY ON - 4V 3 A IN OUT B SP-123
X-423 G123 BK 0.5 J J 0742 YE 0.5 G201 BK 0.5 HAMMER VALVE OPTION HARNESS
OFF - 1V
CONNECTOR CONNECTS TO X-430 B B 0782 BK 0.5

ELECTRICAL SCHEMATIC
X-423 K K 0741 YE 0.5 X-432 X-432
6170 YE 0.5 SH9: C-6 X-443
S-029 Y-009
C C S-061
BI-DIR AUX HYD REV B-PORT HAMMER VALVE FOOT SWITCH HAMMER VALVE SOLENOID
0747 YE 0.5

RAC 48038070
H H
2 6 B A A IN OUT B
6165 PK 0.5 6180 YE 0.5 SH9: C-6 0743 YE 0.5 G202 BK 0.5
X-087
X-423
FULLY ON - 4V 4
G121 BK 0.5 X-091 X-091 X-433 X-433 NOTE: SUPRESSOR DIODE IS IN THE SOLENOID
OFF - 1V
ACCORDING TO ES-D506 PILOT CONTROLS HAMMER VALVE
X-423 6100 YE 0.5 SH9: D-6

S-056
RH STAB SWITCH

BATTERY POWER
A B
6166 PK 0.5 6090 YE 0.5 SH9: D-6
DETENT - 4.5V
FULLY ON - 4V C X-447 X-446
X-424
NEUTRAL - 2.5V
F F G131 BK 0.5 F F
LOW - 1V X-424 G152 BK 0.5 SH9: C-6
G120 BK 0.5 A A 64A8 RD 0.5 A A
S-055 G147 BK 0.8
MECHANICAL CONTROLS 64B9 WH 0.5
LH STAB SWITCH HAMMER VALVE
B B B B

STARTING SEQUENCE
SP-G55 G153 BK 0.8 SH9: B-1 HAMMER VALVE
OPTION HARNESS CONNECTOR C C AP4A OR 0.5 C C
A DETENT - 4.5V C Y-041
6167 PK 0.5 FULLY ON - 4V G119 BK 0.5 CONNECTS TO X-054 S-048
NEUTRAL - 2.5V HAMMER VALVE FOOT SWITCH HAMMER VALVE SOLENOID E E 1214 BL 0.5 E E
S-038 X-425
LOW - 1V G148 BK 0.8 SH9: B-1 X-442
B A B A IN OUT B
C C 0761 YE 0.5 0762 WH 0.5 G G 0726 BL 0.5 G G
RH STAB PRESSURE SWITCH X-425
A B
G128 BK 0.5 X-090 X-090 X-436 X-436 H H 0735 YE 0.5 H H
AUTO-UP STOPS G151 BK 2.0 G126 BK 2.0 G300 BK 0.8 SH9: C-1

SWITCHED POWER
CONNECTOR
WHEN SWITCHES X-409 X-409 G129 BK 0.5 D D G210 BK 0.5 D D
SP-G52 SP-G54 SP-G50 CONNECTS
ARE OPEN
X-442 TO X-054 X-446
G155 BK 0.5 SH9: A-6 G225 BK 0.5
S-040
G127 BK 0.5 Y-039
LH STAB PRESSURE SWITCH AUX FORWARD A-PORT
A B
1 IN OUT 2
6140 BL 0.5

POWER RELAY OUTPUT


AUTO-UP STOPS SH9: C-6 J J 0772 WH 0.5 G205 BK 0.5
WHEN SWITCHES X-426 X-426
ARE OPEN X-434 X-434
6130 BL 0.5 SH9: D-6
S-057 SP-122
Y-040
PILOT CONTROL ONE-TOUCH DECEL HAMMER VALVE SOLENOID
1 2
X-455 A IN OUT B
ACTIVATED WITH K K 0771 WH 0.5 G206 BK 0.5
SWITCH CLOSED X-420 X-420 G301 BK 2.0 D D PILOT CONTROLS GROUND
X-435 X-435
S-045 G130 BK 0.5 F F LH STAB PRESSURE SW
PILOT CONTROL HORN SWITCH CONNECTOR D D G207 BK 0.5
1 2
1213 BL 0.5 E E ONE-TOUCH DECEL CONNECTS TO X-054
X-447
HORN ON WHEN 64B8 WH 0.5 B B PILOT CONTROL HORN
SWITCH CLOSED X-421 X-421
64A7 RD 0.5 PILOT CONTROLS COMBO
A A HORN B+
X-455

PILOT CONTROL INPUTS 23 COMBO / AUX / UNI HYDRAULICS 24


RAC48038070S2S1
E-038
REAR LIGHTING RH SIDE LIGHT
HARNESS CANOPY
1 P N 2
0438 VT 0.8 G215 BK 0.8

RH TURN SIGNAL/HAZARD LIGHT X-452 X-452 G233 BK 0.5 SH19: B-1


E-022
1 P N 1
CONNECTS CONNECTS 45RC VT 0.5 G163 BK 0.5 G342 BK 0.8 SH4: D-6
CONNECTS
TO X-504 TO X-501
TO X-020 C-POST LIGHTING X-520 X-521 RIGHT TAIL LIGHT
X-500 HARNESS X-501 X-504 E-027 X-538 TELEMATICS MODULE
SP-150 1 P N
0436 VT 2.0 X-498
B6 B6 0439 VT 2.0 4 4 4 4 41RA VT 0.5 SEE DETAIL A
E-036 SP-G56 G340 BK 0.8 1 1
X-522
BRAKE LIGHT
A8 A8 42CW VT 3.0 A A X-001 CHASSIS (X-001)
3 3 X-535 SP-218
1 P N
440A VT 0.5 1024 RD 8.0 1023 RD 1.0 5 5 1022 RD 1.0 12 12
X-523 X-051
E-021 INTERFACE TO SIDE HARNESS (X-051)
A1 A1 042C VT 3.0 B B 2 2 4410 VT 0.5 SP-116 F-042
X-012 X-012
1 P N 2
SH3: D-1 3P02 OR 0.5 26 26 5A 30 30 3P03 OR 0.5 2 2
42CE VT 0.8 G165 BK 0.8 X-012 X-012

SP-118 X-512
B4 B4 541R VT 1.0 6 6 B B 42CD VT 2.0 REAR WORK LIGHT L1 X-512

E-020 REAR WORK LIGHT R1


1 P N 2 X-492
SP-117 42CF VT 0.8 G166 BK 0.8
A4 A4 5440 VT 0.5 2 2 A A 42CG VT 2.0 X-513
REAR WORK LIGHT R2 1 1 SH4: D-1
X-513 SH26: A-1
E-011 X-492 E245 YE 0.5 3 3
1 P N 2
SP-115 42CH VT 0.8 G167 BK 0.8
A3 A3 545R VT 0.5 3 3 6 6 41R8 VT 1.0 E-023 X-514 X-514 SH26: A-1 E255 GN 0.5 4 4
1 P N 2
42CK VT 0.8 G168 BK 0.8
A5 A5 545L VT 0.5 1 1 1 1 E-026 SH2: C-1 1019 RD 0.5
X-515 X-515
BRAKE LIGHT 6 6
REAR WORK LIGHT L2
1 P N
B5 B5 5480 VT 0.5 5 5 5 5 440B VT 0.5
E-035 X-013 7 7
X-504 4 4
X-500 X-501 LEFT TAIL LIGHT 1 P N
X-524
41RC VT 0.5 F-024 X-498
5A 8 8 1021 RD 0.5
E-025 X-528
TELEMATICS
LH TURN SIGNAL/HAZARD LIGHT X-013
DIAGNOSTIC

G333 BK 0.8
G332 BK 0.8
1 P N 1 G169 BK 0.5 CDB-009
45LD VT 0.5 CDB-009
X-001 E249 YE 0.5 SH13: B-6
X-499
X-525
ROTATING BEACON X-526
DIAGNOSTIC PORT 1720 TN 0.8 2 2
E259 GN 0.5 SH13: B-6
1 P N 2
4805 VT 0.5 G171 BK 0.5 B+
B
E-039 1710 LB 0.8 3 3
X-527 X-527
LH SIDE LIGHT X-040 X-497

DETAIL A
E-002 E
1 P N 2 K LINE E892 YE 0.5 43 43 E682 YE 0.5 B B E680 YE 0.5 SH5: D-1
0437 VT 0.8 G216 BK 0.8 REAR WORK LIGHT R G341 BK 0.8 1 1
CONNECTS
TO X-020 CONNECTS TO MALAYSIAN X-453 X-453 E-010 SP-207 X-499
C-POST LIGHTING 1 P N 2 CDB-002
LIGHTING HARNESS 42CM VT 2.0 C CDB-008 CDB-008 CDB-004 CDB-004 CDB-007 CDB-007 CDB-001 CDB-001 CDB-002
REAR WORK LIGHT L E246 YE 0.5 E244 YE 0.5 SH5: C-1
HARNESS MALAYSIAN (NOT CNH DESIGN)
CAN 1 HIGH
SP-019
E243 YE 0.5 30 30 E242 YE 0.5 K K E241 YE 0.5
21.0
X-502 42CN VT 2.0 X-334 X-334
1 P N 2 SP-208
D
X-503 E-040 CAN 1 LOW E256 GN 0.5 E254 GN 0.5 E253 GN 0.5 31 31 E252 GN 0.5 E E E251 GN 0.5 SH5: C-1
A3 A3 645R VT 0.5 D D FRONT LIGHTING
HARNESS CANOPY X-505 RIGHT FRONT WORK LIGHT X-335 X-335 SP-020 X-150 X-496
1 P N 2
6 6 42FF VT 0.8 G320 BK 0.5
B4 B4 641R VT 0.5 B B E-034

CDB-003
X-530 X-530
RIGHT INDICATOR LIGHT
1 P N 1
A4 A4 6440 VT 0.5 C C 4 4 45RE VT 0.5 G172 BK 0.5
X-180 X-179 6.4 6.4
E-032 A
GROUND G076 BK 0.5 SH4: D-3
642C VT 2.0 A A FRONT DRIVING LIGHT1 P N 2
1 1 41FE VT 0.8 G173 BK 0.8 X-009
X-178 X-178
X-493
A1 A1 M42C VT 3.0 442C VT 2.0 J J 5 5 G176 BK 0.8 1 1 SH4: D-1 CDB-003
SH27: C-6
E245 YE 0.5
SP-086 E-031 X-493
FRONT DRIVING LIGHT E255 GN 0.5 SH27: C-6
A5 A5 645L VT 0.5 E E
3 3 41FF VT 0.8 1 P N 2
G174 BK 0.8
102.0 25.0 102.0

X-177 X-177
B5 B5 6480 VT 0.5 F F E-029
LEFT INDICATOR LIGHT
2 2 45LE VT 0.5 1 P N 1
G175 BK 0.5 X-538
B6 B6 0430 VT 2.0 G G
E-041 X-188 X-189 TELEMATICS 5A FUSEHOLDER_876355519
X-503
X-502 LEFT FRONT WORK LIGHT
1 P N 2
8 8 42FG VT 0.8 G321 BK 0.5
X-505 X-531 X-531

OMIT E-040 AND E-041 WHEN MAKING THE FRONT LIGHTING HARNESS WITH NO WORK LIGHTS

EXTERIOR CANOPY LIGHTS 25 DIAGNOSTIC / CAN BUS 26 TELEMATICS 27

K-024
AUXILIARY MAIN RELAY
X-448 87A
SP-171 30 X-448
SH3: B-6 BATT++ RD 6.0 BATT+1 RD 4.0 40 40 X-448 F-050
87 X-448
47 47 IGN 1 OR 4.0 9 9 25 A 13 13 IGN 2 OR 4.0 SH32: C-6
SCR/AUX RLY BATT+
86 85 X-448
(ALWAYS HOT) X-448 SP-159
39 39 48 48 E011 RD 0.8 E012 RD 0.8 SH5: D-6

BATT+2 RD 4.0
E048 RD 0.8 E047 RD 0.8 SH33: B-6

K-025
SCR MAIN RELAY
87A
30 SP-021 X-448 F-045 X-448
38 38 87
45 45 IGN 3 OR 4.0 IGN 4 OR 1.5 10 10 10 A 14 14 IGN 5 OR 1.5 SH33: C-6
X-601 86 85

37 37 46 46
1 1 2114 YE 0.5
X-448 X-448 F-048
CONNECTS TO X-511
2 2 IGN 6 OR 1.5 11 11 10 A 15 15 IGN 7 OR 1.5 SH33: B-6
X-448
X-601 X-448

2200 YE 0.8 SH31: C-6

SEE SCHEMATIC 84202388 FOR ACCESSORY JUMPERS G007 BK 0.8 SH5: C-6

F-049 SP-018
SP-017
1 1 2 2
SH3: B-6 BATT+3 RD 10.0 F6 OR 3.0 40 A F7 OR 3.0 BATT+4 RD 6.0 SH33: B-6
X-626 X-626

2WD RIDE CONTROL JUMPER 28 BLANK 29 POWER DISTRIBUTION AND START 30

SP-162 SP-168 SP-166


CDB-022 CDB-022
SH31: B-6 CANL 2 5 GN 0.5 CANL 2 4 GN 0.5 CANL 2 3 GN 0.5 CANL 2 2 GN 0.5 SH33: B-6
A-001
SP-163 SP-169 SP-167
ENGINE CONTROLLER UNIT
SH31: B-6 CANH 2 5 YE 0.5 CANH 2 4 YE 0.5 CANH 2 3 YE 0.5 CANH 2 2 YE 0.5 SH33: B-6

3
SH33: C-6 2030 YE 1.5 DOSING VALVE "L"

18
SH33: C-1 2180 BL 1.5 DOSING VALVE "H"

CANL 2 11 GN 0.5

CANH 2 11 YE 0.5
45
SH33: B-1 2450 YE 1.5 PURGING PUMP SIG

CANL 2 12 GN 0.5
20
SH30: C-1 2200 YE 0.8

CANH 2 12 YE 0.5
SCR MAIN RELAY 7
PRESSURE SENSOR SUPPLY 2070 PK 0.8 SH33: B-1

2210 PK 0.5
21 A-014 X-640 ENG
VEHICLE SPEED SENS SIG 56
SH33: C-1 X-640 ENG UREA SENSOR QUALITY/TEMP/LEVEL
PRESSURE SENSOR SIGNAL 2560 YE 0.8 X-641 L POD REDUCTION AGENT DOSING VALVE
X-641 L POD

CANL 2 1 GN 0.5
P T N X-640
1 2 2220 BL 0.5 22
X-640
VEHICLE SPEED SENSOR GND 2 1
1 4 SH31: D-6 2030 YE 1.5 2180 BL 1.5 SH31: D-6
IGN 22 OR 0.8 CANL 2 14 GN 0.5

CANH 2 1 YE 0.5
1 1 4 4
X-616 X-616 X-462
2 5 X-622 X-622
5 2 2 G194 BK 0.8 CANH 2 14 YE 0.5 5 5
VEHICLE SPEED SENSOR COMMON SIGNAL GROUND 2050 BL 0.8 SH33: B-1
X-641 X-608 X-608 X-641 SCR TANK HEATING VALVE
IGN 12 OR 0.8

X-462
G294 BK 0.8

1 3
A-015 IGN 9 OR 0.8 1070 YE 0.8 SH31: C-6
NOx SENSOR UPSTREAM X-611 X-611

5 3 X-638 ENG
G198 BK 0.5 X-639 L POD
X-639 L POD PUMP MODULE
SP-G03 2 4 X-638 ENG
SH5: C-6 G118 BK 4.0 G199 BK 1.0 X-638
A-012 SP-015 X-638 5 9
ENGINE CONTROLLER UNIT SH30: D-1 IGN 2 OR 4.0 1 SH30: C-1 IGN 5 OR 1.5 IGN 8 OR 1.5 5 5 IGN 18 OR 1.5 2561 YE 0.8 9 9 2560 YE 0.8 SH31: C-1
IGN 14 OR 1.0 X-607
SP-016
X-607 3 2
SH30: C-1 IGN 7 OR 1.5 IGN 17 OR 1.5 PMP1 YE 1.5 PUMP YE 1.5 SH5: D-1
G302 BK 1.0
G226 BK 1.0

3 3 2 2
7
SH33: C-1 1070 YE 0.8 SCR TANK HEATING VALVE SIGNAL
81
CATALYST TEMP GND UPSTREAM (CT) 1810 BL 0.5 SH32: A-1
1 6
X-636 ENG HCU 2451 YE 1.5 6 6 2450 YE 1.5 SH31: D-6
SH32: D-6 CANH 2 5 YE 0.5
23
X-636 ENG A-013
CAN 2 HI 82 X-637 R POD
CATALYST TEMP SIG UPSTREAM (CT) 1820 YE 0.5 SH32: A-2 X-637 R POD NOx SENSOR DOWNSTREAM
X-636 7 8
SP-124 SP-164 2051 BL 0.8 8 8 2050 BL 0.8 SH31: C-1
45
SH32: D-6 CANL 2 5 GN 0.5 CAN 2 LO X-636 1 3
IGN 10 OR 1.0 7 7 IGN 11 OR 1.0 CANL 2 9 GN 0.5 CANL 2 7 GN 0.5 CANL 2 0 GN 0.5 9 9
SH30: B-1 11
SP-125 SP-165 BATT+4 RD 6.0 1 11 10
2 4 5057 OR 1.5 11 11 5058 OR 1.5 2071 PK 0.8 10 10 2070 PK 0.8 SH31: C-1
SH32: A-2 79 8 8 G227 BK 1.0 CANH 2 9 YE 0.5 CANH 2 7 YE 0.5 CANH 2 0 YE 0.5 1010
1791 BL 0.5 CAT TEMP SENS DOWNSTREAM GND X-461
9
X-606 X-606 X-637 SH32: D-1 CANL 2 2 GN 0.5 X-639 X-605
2 12
1206 WH 1.5 5056 BK 1.5 12 12 5055 BK 1.5 SH4: B-5
SH32: A-2 1801 YE 0.5
80
CAT TEMP SENS DOWNSTREAM SIG A-016
NH3 SENSOR DOWNSTREAM 10
SH32: D-1 CANH 2 2 YE 0.5 X-640 ENG
4 4
X-461 1 1204 WH 1.5 X-641 L POD 5031 BK 1.5 4 4 5030 BK 1.5 SH4: B-5
IGN15 OR 1.0 5 5 IGN 16 OR 1.0 3
CANL 2 8 GN 0.5 SH30: C-1 E047 RD 0.8 6 7
1207 BK 1.5 X-640 X-605 X-639
4 2 X-460
CAN BUS TERMINATING 6 6 1205 WH 1.5
6 6 G303 BK 1.0 CANH 2 8 YE 0.5
CANH 2 10 YE 0.5 A A
RESISTOR X-633 X-634

1
X-637 X-624 X-624
CANL 2 10 GN 0.5 84058092 DEF LINE HTR 1 (BLACK) DEF LINE HTR 2 (BLUE)
2
B B
84058093 X-633 X-634
7 7 1224 WH 1.5 1 1 ADBLUE 1 1
ADBLUE INLET
X-641 OUTLET & BACKFLOW
2 2 2 2

G338 BK 2.0
X-633 X-634
X-640 ENG
GH-005 X-641 L POD
CATALYST TEMP (UPSTREAM) X-640
SH4: B-4
T
G337 BK 2.0 G339 BK 2.0 8 8 G336 BK 2.0
1 P N 2 SP-181 X-641
SH31: B-1 1820 YE 0.5 1810 BL 0.5 SH31: C-1
X-617 X-617
SH4: B-4

X-636 ENG
X-637 R POD
GH-001
CATALYST TEMP (DOWNSTREAM) X-636
P T N
1 2
1790 BL 0.5 1 1 1791 BL 0.5 SH31: B-6
X-618 X-618

1800 YE 0.5 2 2 1801 YE 0.5 SH31: B-6


X-637

ADDITIONAL ECU CIRCUITS 31 EXHAUST SYSTEM / CAN BUS 2 32 PRE-START 33


RAC48038070S2S2

You might also like