Certified Reliability Engineer

(Duration: 5 Days)
Introduction:
Assuring Reliability of new products is a major challenge for senior management of most
organizations. This Reliability Engineering workshop is designed to provide in-depth
understanding of Reliability Engineering Basics, Life Data Analysis, Reliability in Design,
Reliability Testing, Maintainability and Availability and various Statistical Techniques. For more
details, see agenda of the workshop on page 2.

According to American Society for Quality (ASQ): “The Certified Reliability Engineer (CRE) is a
professional who understands the principles of performance evaluation and prediction to improve
product/systems safety, reliability, and maintainability.” The CRE Body of Knowledge (BOK) and
applied technologies include, but are not limited to, design review and control; prediction,
estimation, and apportionment methodology; failure mode and effects analysis; the planning,
operation, and analysis of reliability testing and field failures, including mathematical modeling;
understanding human factors in reliability; and the ability to develop and administer reliability
information systems for failure analysis, design, and performance improvement and reliability
program management over the entire product life cycle.”

This workshop is designed based on body of knowledge published by ASQ. The course kit
includes a copy of Certified Reliability Engineer Handbook published by ASQ, additional training
material from Institute of Quality and Reliability and a CD with some useful templates and fully
functional trial versions of software. Classroom training is supported with hands on exercises and
tutorials. Participants are expected to bring scientific calculators and laptop computers for
effective learning. Some of the exercises are designed using reliability analysis software and
templates.

Who should attend the training?

The course is most appropriate for engineers and managers involved in

Design and/or Development of New Products

Reliability Testing of Products

Quality Assurance and improvement of current and new products

Warranty Data Analysis

Problem Solving and Quality/Reliability Improvement

Maintenance Engineers

Considering the course contents, it is expected that participants should have basic understanding
of business processes, should be able to use scientific calculators and computers, and should
have knowledge of basic mathematics and science.

About Certification:
On the last day of the workshop, a test of comprehension will be conducted similar to the exam
conducted by American Society for Quality. However there will be 75 multiple-choice questions
and the test duration is two hours certificate of passing will be issued to successful participants.
Participants can reappear for the exam again within six months of the workshop at no additional
fees.
To appear for ASQ certification exam, if participants are a graduate, they must have six years of
on-the-job experience in one or more of the areas of the Certified Reliability Engineer Body of
Knowledge. A minimum of three years of this experience must be in a decision-making position.
“Decision-making” is defined as the authority to define, execute, or control projects/processes and
to be responsible for the outcome. This may or may not include management or supervisory
positions. For more information about ASQ certification, visit website
http://www.asq.org/certification/reliability-engineer/index.html. Complete ASQ CRE Certification
brochure can be downloaded from http://www.asq.org/pdf/certification/inserts/cre-insert-2009.pdf.

Institute of Quality and Reliability R-05 CRE Dec 2009 Page 1 of 3

Agenda for the Training:
Day Topic
1 Introduction and expectations of
participants and introduction of Faculty
1 Introduction to Reliability
1 Product Life Cycle
1 Basic Probability and Probability
Distributions in Reliability Engineering
1 Data Collection and Use
1 Life Data Analysis of Non-repairable
Systems
1 Reliability Modeling and Prediction
2 FMEA and FMECA
2 Reliability in Design
2 Human Factors and considerations
2 Reliability Prediction
3 Reliability Testing
3 Reliability Growth and FRACAS
3 Accelerated Life Tests (ALT)
3 Availability and Maintainability
4 Inferential Statistics
4 Design of Experiments
5 Warranty Data Analysis
5 Quiz/Test of comprehension
5 Closing remarks and wrap up
Note: Agenda shown in indicative and may vary to some extent depending on participants
profiles.
Institute of Quality and Reliability
Subtopic/details
Definitions: Failure, Reliability, MTTF, MTBF, Failure Rate,
Maintainability, Availability etc.
Bathtub curve, Decreasing Failure Rate (Infant Mortality or
Burn-in period), Constant Failure Rate (Useful life), Increasing
Failure Rate (Wear-out period)
Exponential, Weibull, Normal, Lognormal, Examples and
illustrations
Types of data, collection methods, data management and use,
Corrective and Preventive Action using failure analysis to find
root cause(s)
Complete and Censored Data, Identifying distribution,
Probability Plotting, Estimating Parameters of the distribution,
predicting reliability, Exercises
Reliability Block Diagrams: Series and parallel systems,
combined reliability, redundancy: complete and partial, Physics
of failure mode, failure mechanisms, S-N Curve, Stress
Strength Analysis using distributions, Monte Carlo Simulation,
Markov Models
FMEA Basics, Guidelines for Severity, Occurrence and
Detection Ranking, RPN and prioritization for corrective action,
revised rating, FMEA team dynamics, Developing DVP&R,
Small Group Exercise
S-N Curve, Stress Strength Analysis using distributions ,
Tolerance Analysis: Worst Case Analysis, RMS, Use of Monte
Carlo Simulation, Redundancy, Design for X, Derating
Relationship between reliability and human factors,
consideration of these factors in designs.
Assuming equal failure rates and ARINC apportionment
technique,
Reliability Test strategies and planning, Environmental
considerations, Sampling Plans, Success Run Theorem,
Probability Ratio Sequential Testing (PRST), Determination of
sample size for testing, Degradation Testing, Software Testing,
Stress Screening
Duane Model, AMSAA model for reliability growth, Exercise(s),
Failure Reporting and Corrective Action System (FRACAS)
Introduction to ALT, Modeling considerations, Arrhenius and
other Models, Step Stress Testing, Illustrations and Exercise(s)
Definitions, Maintenance Strategies, Preventive and Corrective
Maintenance, Nondestructive evaluation, (Predictive
Maintenance), Maintenance Time Distributions, Spare Parts
Strategy, Reliability Centered Maintenance (RCM),
Basic concepts: Null & Alternate Hypotheses, Producer's and
consumer's risks, confidence level, point and interval estimates
Z, t, F, Chi-square etc.
Plan and conduct Full Factorial Experiments, Fractional
Factorials, Taguchi Designs with noise factors (robust design)
Warranty terms and
conditions, uses and limitations of warranty
data.
Certificate distribution
R-05 CRE Dec 2009 Page 2 of 3
Contact us:
Institute of Quality and Reliability,
Plot No.39,
Shantiban Cooperative Housing Society,
Near Gandhi Bhavan,
Kothrud,
Pune 411029.

(Learning Center at Paud Road, Pune)

Mobile: 09822014488 (Send SMS with your name and email id if call is not
answered).
Phone:020-25367952,
Email: ioqr@world-class-quality.com
Web site: www.world-class-quality.com

Institute of Quality and Reliability R-05 CRE Dec 2009 Page 3 of 3