Petroleum - Australian Production Unit ool bhpbilliton resourcing the future Planner. Any printed copy ofthis documents an uncontrolled copy.Table of Contents 2 Intent. [Applicaton of This Standard 24 Purpose 22 Precedence 8 34 Hee Coatings for New Construction and Maintenance. Safety, Envconment and Community. 341 Genera 9.1.2 Materia 3.4.3 Handing of Chemicals 3.414 Contsinment of Chemicals 32 Quality Conta 321 Genera 322. Pre-quaifieton Criteria 323 Work Method Statements 3.24. Inspection and Test Plans. 325. Daily Inspection Reports 3.28. Non-Conformence ans Nen-Conformance Reports, 327 Coating System Inspection 328. Inspection Equipment 329 Test Reference Panels 3.2.10 Tost Reference Areas 3.2.11. Resolution of Conflicting References, 33 Pre-Produetion Qusifeation 34 Coating System Selection 341 Costing System Mlentfeation Sequence 342 Optimal and Sub-Optmal Coating Systems. 34.3. Approved Coating Systems for Offshore and Onshore Facites and Marine Structures, 344 Lining Systoms for Onshore Piping, Vessels and Tanks 345 Costing Systems or FPSO Facies 348 Climate 347 Protective Coatings Table 348 Manufacturers Standard Coatings 348° Statutory Requirements 35 Surface Preparation 3541 Surfaces tobe Coated. 352. Surlaces Notto be Costes353. Precautions when testing Stainless Stoo (rluding Duplex) 354. Frcton op surfaces 355 Edge Preparation of Ste! 356 Pre-ciean 287 Blast Cleaning. 358. Abrasive basting of stanlss stool including plo). 359. Preparation of Hot Dip Galvanized Members items forCosting 3.5.10 Wet Abrasive Bast Cleaning 35411 HP Water Jet Cleaning 3.512 UMP Water Jet Blasting 35.13 New Stes! Surfaces Unable to be Blast Cleaned 3514 Surface Contaminants efter Bist 35.15 Cleaning Existing CorodediPites Structure 38 Coating Application 9.81 Material 362 Mixing 383. Climate Conditions 384 Method 37 Inspection 374 PreBlas 372 Post Blast 3.73. Duting Painting 3.74 after Painting 378. Repsie 38 Colour Coding 3.81 Genera 39 Gahaniing 3.91 Genera 392 Repaice. 3.40 Thermal Spray Aluminum (TSA) 3.40.1 Genera 3.102 Repeis. ‘Appendix 1. Defnitions. ‘Appendix 2. Appieable Technical Standards, ‘Appendix3. Colour Schedule. Appendix 3.1, Safely Equipment and Safety Hazards. ‘Appendix 32. Plant Cobur Scheme Append 33, Colours for Ping ‘Appendix. Surface Preparation Standards 28 26 26 2 2 28 2 2 2 20 20 30 a 32 22 2 2 33 38 36 26 36 a 38 30 2 40 40 40 “ at 2 43 46 52 52 53 56 50‘Appendi5. Approved Coating and Lining Systems ~ Generic Descriptors 60 ‘Appendix 8. Approved Coatings Linings and Associated Coating Products and Suppliers 6s ‘ppendic7. Applleston Notes for Vieo-Elastle Coatings 70 ‘Appendix 8. Revision 6 Coating Systems Table Reference 7TENG-S75-1001 Revision 7 Inareas where inorganic zine o organi zinc i use a a primer, the surface shall be pressure cleaned with potable water at 1500 to 2500psi when the primer remans exposed in exoess of 48 hours prior © ary tp coating Being pated. Aer completion ofthe pressure washing ALL areas shall be dr Before proseeding weh panting, Applying a mist or pat coat of primer to hod the blasts not permite +2643 Edge Costing and Stripe Coats A stipe coat shal be applied to edges, weld, bolt heads, uts, washers, studs, lap joints, cevices formed by Plates, oles and cfc to reach areas. ‘A stip coat shal be applied as necessary forthe pémer and subsequent coats) so tha the minimum DFT of ‘ach s achieved. The stipe coat or primers shall be applied afer the primer coats applied. Stipe coats shall ‘thernise be applied belore the apleation ofeach coat Stipe coats may be applied by bush, 3s appropriate and have a colour dtne ftom underhing and subsequent coatings. The stipe coat shall be uly cued prior tothe apptcation ofthe next coating and not cause excessive ‘im tikes. “The requcement fr stripe coating can be waived cr shop-ooated steelwork where all surfaces ar fly accessible fr spray appcaton and ican be demonstrated that the minimum DFT is consistenty achieved on ulerable suraces, +3644 Crevices and Gaps Cevices and gaps remaining after application ofthe primer and intermeciate coatings exciuding the topcoat shal be filed using a two-pack, marne-gradesoWent fre epoxy fle recommended bythe coating ‘manufacturer for this purpose thats compatible with subsequertly applied coatings Epoxy ler shallbe applied after the frst coat of epory high bul and sealed with a stipe coat of epony high bid rior to the application ofthe remainder ofthe coating system Gaps between back to back angles or other sections shal be filed on upward facing lations that have the potental to hold water sat sndor det Unsealed joints without any principal gap shall be filed using @ compatible ur-grade pohurethane or polysulphide filer ater application of the fst coat epory high build, flowed by stipe coating and then epooat. +3645 Personnel Protective Coatings for Hot Surfaces Hot surfaces (-60°C to <260"C) and eryogenic lines pose contact bum sks to personnel Inacio, there ‘may be a requirement to improve conservation of energy (heat loss) around pant (suchas stear-ines, valves, tanks, piping, heat exchanges, dfusers, pumps, evaporators, dilation equioment, geo nes, HVAC lines & ec) with the use of Thermal Insulation Coatings. These coatings can also ind usage mn edcing solar Faction on bung roots and aocommodation uns, uc cotngs tna properties ned io comply with ASTM C1055 [Standard Gude for Heated Sytem Surface CConaitons that Produce: Contaet Bum inunes], Cony applicators tained to apply the product shal be employed on projec tha include these produc Authorisation fr use of Thermal insulation materials is a mandatory requirement fr mechanical and production process related equipment, not limited to pipevork, vessels, valves, pumps, and insrumentaion. Aparovals 5hall be sought rom ine relevant BHPB Petroleum Process, Mechanical and Instrument and Auzomaton Engineers, which may requie the utitsation ofthe Management of Change process “These coaings need tobe applied in accerdanoe wth the suppliers recommendations and at athichness {eSing multpe coats) that wil provide the requred inermal insulation fo maintain less than 60" contact temperate (ose Table below), Coating layers must be appied tothe recommended thekness and slowed toc in accordance with the Coating Manufacturers recommendations, Testing surface temperature after coating must be conducted witha surface temperature contac probe or gauge (not with IR remote gauge Inlow conosviy environments (ISO 12044 Part 5 C1 to C3) hete products can be appled direct tothe meta (crpte-palnted) surface: In higher cortosity envirenments ISO 12844 Part Cd to CM) a primer suitable forTENG-S75-1001 Revision 7 the temperature range ofthat performance environment shal be used. ‘Table 9: RELATIONSHIP OF THERMAL PROTECTIVE COATING DFT TO OPERATING SURFACE TEMPERATURE —_——— ss eee ee A eee eae ere SSS = SS SSS SSS ee ee os Se ———_—_——{Glass Got Refereed oor Lng fr F800 4°)" ‘heo Rider Systm TOTES ‘i Er Fier Corogaes eo ‘VE Ling Piet Cevogis 652 VE Pie "in Este Lnng and apseaton cones ‘Conoais 602632682 "Vn Ester Vessel Lng (ray ppeaton Potass VEF Vin Ete Ves nea emoas ‘inl Ete Vessel nig ray pao) TewaionsiPans | ten 188 Corson hig pst < 120C) Re 24007 Conesion hing Pasi (720°C 76°6) mee RO 2100 eT Gare bie (0 10h pete) a Prenum Bist ara stasis (60- Tym roe) Speed Blast igi natn (rene Protective Cong fr Hot See ae (creo), mes ii natn (Teall fr Tar ard eee ng ate (rere) clad ae ae “stots etsee To iui nsatin (Posen Prove Casing fe Cl Sues ae (are-08) i nston orcs ieee Te