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REV No. :0 WRC – 107 CALCULATIONS (N1) (INTERNAL) DATED 27/5/15
Method 2

INPUT DATA’S FOR NOZZLES N1 : INLET

Vessel type : Cylinderical
Attachment type : Round

PARAMETER SI UNITS CUSTOMERY UNITS

Shell Diameter (OD) 406.4 mm 16 in
Shell Inside diameter (Dv ) 387.34 mm 15.249 in
Shell Thickness (T) 9.53 mm 0.375 in
Shell material A 106 Gr B A 106 Gr B
Design Temperature 170 Deg C 338 Deg F
Design pressure (Dp) 1.77 MPa(g) 256.72 PSI(g)
Allowable strength of Material (Hot) 118 MPa (g) 17114 PSI (g)
Allowable strength of Material (Cold) 118 MPa (g) 17114 PSI (g)
Corrosion allowance (Shell and Nozzle) 3 mm 0.118 in

Nozzle Diameter (OD) 114.3 mm 4.5 in

Nozzle thickness (Tn ) 8.56 mm 0.337 in
Nozzle material A 106 Gr B A 106 Gr B
Allowable strength of material ( Snh) (Hot) 118 MPa (g) 17114 PSI (g)
Allowable strength of material ( Snc) (Cold) 118 MPa (g) 17114 PSI (g)
LOADINGS DATA
Radial Load (P) 4000 N 900 Lb
Circumferential shear load (VC) 4000 N 900 Lb
Longitudinal Shear load (VL) 4000 N 900 Lb
Circumferential Moment ( MC) 3800 Nm 2750 Lb ft
Longitudinal Moment (ML) 3800 Nm 2750 Lb ft
Tortional Moment (MT) 3800 Nm 2750 Lb ft
CALCULATION VALUES
Attachment radius (ro) 57.15 mm 2.25 in
Vessel radius (Mean) (Rm) (Corroded Condition) 199.94 mm 7.871 in
Thickness of the vessel (T) (Corroded condition) 6.53 mm 0.257 in

Calculation for Gamma and Beta :

Gamma = Rm / T = 7.871 / 0.257 = 30.626

Beta = (0.875) x (ro /Rm) = 0.875 x ( 2.25 / 7.871) = 0.250

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REV No. :0 WRC – 107 CALCULATIONS (N1) (INTERNAL) DATED 27/5/15

Dimensionless loads for cylinderical shells at attachment junction :

Reference table : Table No 8

To find ф Stresses :

Location Gamma Beta Figure Read data Value

A,B 30.63 0.25 4C Nф / (P /Rm) 3.900
C,D 30.63 0.25 3C Nф / (P /Rm) 3.000
A,B 30.63 0.25 2C1 Mф /P 0.050
C,D 30.63 0.25 1C Mф /P 0.060
A,B,C,D 30.63 0.25 3A Nф / (Mc / Rm2β ) 1.400
A,B,C,D 30.63 0.25 1A Mф / (Mc / Rm β ) 0.068
A,B,C,D 30.63 0.25 3B Nф / (ML / Rm2β ) 2.800
A,B,C,D 30.63 0.25 1B Mф / (ML / Rm β ) 0.018

To find X Stresses :

Location Gamma Beta Figure Read data Value

A,B 30.63 0.25 3C NX / (P /Rm) 3.000
C,D 30.63 0.25 4C Nx / (P /Rm) 3.900
A,B 30.63 0.25 1C1 Mx /P 0.080
C,D 30.63 0.25 2C Mx /P 0.032
A,B,C,D 30.63 0.25 4A Nx / (Mc / Rm2β ) 2.500
A,B,C,D 30.63 0.25 2A Mx / (Mc / Rm β ) 0.026
A,B,C,D 30.63 0.25 4B Nx / (ML / Rm2β ) 1.300
A,B,C,D 30.63 0.25 2B Mx / (ML / Rm β ) 0.032
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REV No. :0 WRC – 107 CALCULATIONS (N1) (INTERNAL) DATED 27/5/15

Stress concentration factor : From Fig B-2

Fillet Radius = 0.394 in

Kn = 1.55 (From Tension curve), Kb = 1.3 (From Bending curve)

Stress value at (psi)

Type of Load Au Al Bu Bl Cu Cl Du Dl
Stress
Circ. P -2690 -2690 -2690 -2690 -2069 -2069 -2069 -2069
Membrance
Circ.Bending P -5314 5314 -5314 5314 -6377 6377 -6377 6377
Circ. Mc 0 0 0 0 -1499 -1499 1499 1499
Membrance
Circ.Bending Mc 0 0 0 0 -11223 11223 -11223 11223
Circ. Ml -2998 -2998 2998 2998 0 0 0 0
Membrance
Circ.Bending Ml -2971 2971 2971 -2971 0 0 0 0
Total Circ Oф -13973 2597 -2035 2651 -21168 14032 -18170 17030
Stress

Stress value at (psi)

Type of Load Au Al Bu Bl Cu Cl Du Dl
Stress
Circ. P -2069 -2069 -2069 -2069 -2690 -2690 -2690 -2690
Membrance
Circ.Bending P -8503 8503 -8503 8503 -3401 3401 -3401 3401
Circ. Mc 0 0 0 0 -2677 -2677 2677 2677
Membrance
Circ.Bending Mc 0 0 0 0 -4291 4291 -4291 4291
Circ. Ml -1392 -1392 1392 1392 0 0 0 0
Membrance
Circ.Bending Ml -5281 5281 5281 -5281 0 0 0 0
Total Circ Ox -17245 10323 -3899 2545 -13059 2325 -7705 7679
Stress

Shear Stress Tortion,MT 757 757 757 757 757 757 757 757
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Shear Stress Load,Vc 496 496 -496 -496 0 0 0 0
Shear Stress Load,Vl 0 0 0 0 -496 -496 496 496
Total Shear Stress τ 1253 1253 -261 -261 -261 -261 1253 1253

REV No. :0 WRC – 107 CALCULATIONS (N1) (INTERNAL) DATED 27/5/15

Here τ ≠ 0

So, Combined stress intensity is Largest absolute magnitude of S1 and S2

S1 = ½ [Ox + Oф +/- (Sq.rt ((Ox – Oф)2 + 4τ2 ))] or S2 = Sq.rt ((Ox – Oф)2 + 4τ2 )

Type of Au Al Bu Bl Cu Cl Du Dl
Stress
Oф -13973 2597 -2035 2651 -21168 14032 -18170 17030
Ox -17245 10323 -3899 2545 -13059 2325 -7705 7679
τ 1253 1253 -261 -261 -261 -261 1253 1253
S2 4121 8122 1935 532 8125 11718 10760 9680
S1 -13548 10521 -1999 2864 -13050 14037 -7557 17090
Max of S1
and S2 -13893 10357 -1999 2864 -13050 14037 10760 17090

- Sign indicates Compressional stress

+ sign indicates tensional stress

Conclusion :

All the stresses in the both of the nozzles less then the allowable stress of 17,114 psi (g)

So, The nozzles can be used for the above mentioned loading conditions.