Um novo conceito em Passadores. ‘Anew concept in Drawirames. & DF-2A DRAWFRAME MACHINE Nova linha de Passadores. New drawframes line. fa Humbert Bare, 311, Ama Sots: r55(19) 38086100 Fax: +55(19)39074072. FATES I.C.I.E. Maquinas Téxteis LtdaHigh-Performance DF-2A Drawframe Um novo conceito em Passadores. ‘A new concept in Drawframes. Main Features DF-2A Drawframe Page 1-2 * FATES Digital Autoleveller Page 7-8 Drawframe Draft System Page 3-4 + Drawframe Specification Page 9-10 Creel, Suction Box, Can Charger and Control Panel Page 5-6High-Performance Drawframe FATES® DF-2A ‘We can highligh the follwing features among the ones that dstinguish the new FATES" DF-2A High- Performance Drawfreme: highly requar ser due toa ew 100% secronc gal autoleveling concept, Constant eal me qual control of slverdaivery, lw maintenance cst, the smplcty of operation ombined together for nigh productivity and efficent operation [ewe know, the quity ofthe seri determinant forthe gusty ofthe final yar. The exclusive OF-2A ital auterieveling syste (equipped wih aA) stains the highest posible sliver unformty by {onstant measurements at sort ser stances upto speed of 1000 m/min (depending on the processed mater) ‘The FATES" OF-2A Drawtrame was bul with concept of a Computer Integrated Manutatuing. The DF-2A Drawireme system oes ints interface all the necessry operating and programming data, acuaing (gph forqualty contol (Qusly manta to ensure high perormance of yout spinning mil {Soe can guarentee that Your FATES® OF-2A High Pertrmance Drawtrame wil be the Qulty center with gh performance in your pining rl The Quality Center in the Spinning Mill High oly siver so prerequisite to achieve @ world ss yarn. Although al the processes at 9 spnning ‘ilar important forthe yor’ na aly the sve formation le determina fore aus ofthe shiver {ithe roving frame and for tha yarn inthe fing spinning machine or atthe open end (ur starting pout is that the iver iregularty hast be prevented ot the Crawframe, otherwise icant be iminated by the subsequent processes. Therefore a good delvery sive of the Drawame Is fundamental forthe final yarn aut Experence and knowledge of practical requirements In daly operation flexibly, ease of operation, ticency are the basi for the development of FATES® Orawfames. suitable to process cto, synthetic fiers and bends Main Features of the DF-2A Drawframe ‘Technology at service of Spinning Mil: ‘The excunve fl tal sto-leveler and he electronic daft systems contribute to tecnologia! superonty ofthis Drawhame, svaiabie aa very offordeble suistion cos. Simplicity of Operation: The simply of epertion Isis main characters ofthe DF-2A Drawframe and enables users to adjust ls operational setings without elp of experts. Al the operational functions can be tay medied by commande on the touch sreen spiny ath no adatonal eaculation or Constant Count A%: ‘She DF-2k Dranftame auto-leveller guarantees ful equa ofthe sliver during the operation les from th start to machine stop. The lveling s precisa even whon the DF-2A Drawframe ISfed with aiteren qualtysivers. An addtional quarante is effered byte onive Qual onto system (QM), which controls for the qual of devery sve and aval Gevation ofthe Sine coun. compact: Compare tos competitors, the Orawtrame DF-2A s more compact and requires less feor Space in your manufacturing lat, proving spece ving with nigh produ Ny Low eneray consumption: ‘Thanks to he ew iva bets system and a reduced numberof motors, we guarantee low ‘nergy consumption, wien contributes for compettiveness and profitably for Yeursnning mi Robust Structure: The new structure ofthe DF-2A Drawtrame was projected to ensure maximum strength and {2sy maintenance. DF"24 Dranframe has 2 mosern design and wos but with and Nahe ‘ualty material to ensure long durabity, and te maximize the rurnon You vest Low maintenance: ‘We made spec efor to project a low maintenance equipment. The frequency of maintenance twas reduced by shielding severl drives, the use of dive belts system, replacement of ‘mechonisicriven systems by inverter Conrlled systems and te vse of avery sel calculated litenean point were determines through contrac prnciios SF maintenance optimization lent operatios ‘The operation of Oranframes a high delivery speed normally requires nese conta However the High-Performance Orawframe DF-24 FATES" operates very stenty thanks to redied gears, ft andthe pes Sn ae ter sures wc cont ery te Open oDrawframe Draft System Optimized Draft System:the Drawirame DF-28 with an areaey aporoved 4-over3 rle ating ‘syetom wit the eal sve witérawing gooretry and slvr diversion in dracon of the ealenr alr fas a deosive influence onthe production. Advantages of his system ae lom speed of rotation of Ue top aller mith are subject to les strain ana witch tus donot need t be regrund so frequent. The [ottom roles were projected with lorgor siamete: thon the one tour compettorssauipment sr fave double speci Bearings at Un extreite, a ths factors make tht te top rollers da not Became {shot during tne Brawtamne operation However OF-2A Orawtrame draung system main a0vantage ies Inthe Nigh degree of flebity and ease af operation. The 4aver--ralr rating system sable to froces al stop lngtha frm short cotton era to 40 mm Senda without the need for adjustment. 1 fhe crating system needs tobe ese for longer stapes the pals of alts canbe shite without a eat ‘ea’ oer ine orrung "ange vanes betnesn ss and wu mm. ine aarung syst faa easy and “ncompleated to operate and guarantees Nigh delvary speeds with great regulary f the siver, ‘Adsiional to te optimized drafting sytem, the DF-2A Dramframe has # unique electronic drating $ytemy whieh elminotes the need of sopistested clelatiane to change gears ona pulleys to st te main daft requited by ather Oranframes. The operat oa” hanges the sver weigh on the machine screen inforing the celvery desea Weight vale of he slver along withthe nominal value found, wth ths intrmation the machine automata adjusts the mein drafting, delivering the siver wth the weight programmed setting Drafting and Break Draft System Drive: -Rncseton veangs ee usa ora earn poms of ee aratng system. ine system was asignea to {he Interchangeable toothed ules wha lege numberof teth This means thats posable make fine Sajustmentsn break cat A change in break art doesnot affect the delvered sliver court so thatthe fptimum sting ofthe beak daft is Independent ofthe Gelvere ver count. iver Condensation: rare crate syetem te slvr i formed through a vel gude (new condenser design). This condensation teers through the funnel AP andthe compreneo calender. The now tongue and groove 2 ype ealencer, [sential for 8 goos processing performance af sytnetc or landed Moers, aduonaly proves the "Searing effects onthe Drawtrome Rl andi very useful during the subsequent produeon stages 3740/60/60 or 100 resus in improved Sivercarnpecuan, proving more adherence to the ber, ‘decreasing the volume in upto 25% of higher can filling weight Sliver Coiling: ‘A Universal Rotating Coll made in aluminium alloy and with curved channel in stainless steel guarantee the corect and reat can cong without misteating the moter. Ths rotating eae s driven by fat bel nd supported by bearing wit larger slameter thon that found in others Grates, which leads Sreater stabi, which togetner wth the exclusive caller geometry slows to achieve a high detvery speed Sliver Separation: ‘Te sver separations held electronical, tis done by changing the slver count which generating a siver Tne port into the cat el. Ths fine pts conducted to the cutput ofthe rotting caer, causing the Separation of sive at the Une ofthe can change. This system guarantae an een sliver separation fr ny type of materi wih maintenance feeFeeding Creel Poovey driven fod alte ara important to reduce tha frequency of sare breskage and te avoid fe ‘rate ney also contbute to the controled motion among the feeding ralars tna measure calensers ‘TSG, omtiotng ths way to a000 auaity othe dlverysiver The precise conduction af he siver this sector hos importance mani at high delivery speeds, The ee! structure ana the article teanamission, allow to adjust the cael eight for cars with upto 40" dametars ond 48" height The ‘Standard version predits 9 eoubing 6 fold: However according to the ns order cane Made WN & foubing Boa Automatic Can Changer Print, whose Itai s simple (over te flor) and requires litle floorspace. The automatic changer Feplaces the ful cans by te empty ones in a fast and effective way. AS al the cans movements ae nea this system do not camaye the cans i case of an acldant as Inthe tradtonal carousel system The can Eenivalzaton is done by castes. can be used fr cans wth dlarveters ranging fom 12" to 24” ang hethes fom 36° to 4 Suction Box ‘Te new FATES" OF-2A Drawtrame suction system was designed to guarantee that ll the components in {he materal passage area sivays ean, on important conan Tor gh effeency. A conroed ai ow Inside the enclosed drafting tea and under the d-T8G> eectvaly ekunates mcr dust and loose bers [aaitenaly cleeners ane wipers made of speda rubber do nat allow oase fibers fom deposting onthe top and bottom rors. Al waste generated Is exhausted into the suction box at the Backie of the Dranftame whic canbe extracted at long ntvals of ime Control Panel - Friendly Man-Machine Interface For Ste and fast operation ofthe DF-2A FATES" high-Perfarmance Orawtame, the control panel Was ‘designed considering ergonomic pincples and wit @ endl mar-machne Interface One of ts important spouts i the machine's slg service, which allows communication withthe sytem in aiferet languages nd provides severa information about prosuction, qual, omales,ganerates graphs and gue the Spertor about how to operate the Dranframe. The change a the main araing (electronic drat) scone By serve motor na sip way, iforming the system ony he dsied and real value ust ke the ‘lecronc drat, the delveryspeea can azo be eiactroncaly skered witnou the need of abating pulleys or gearsFATES Digital Autoleveller “Tha High-Performance FATES* OF-28 Ornaframe ithe enly ane sang with autlavllr and filly dit ‘tronic draft system: I opertes based onthe prince of open loop cana, measuring variation nthe Sliver mass fe upto +/- 30%, The dive system operates vis last geertion servo motor, which ensures Sbsolute precision, the mase of te fod siverecontaled through the 1 8G” pear to the ang sya Snd's standardaea atthe exact mament that passes by the main fa This ystem achieves extreme” ft reigns tims even at ng pest aa sits avery rer serine shar, meu an ong TAG" ‘ha dgtal d-T8c* system is basa onthe wal-proven principle of TAG (Tongue and Groove) and performs Constant messuremnts INDEPENDENT OF THE FEEDING SPEED at very shor detancee, ‘Te tongue-and-grove principle ensures low icien between fibers and metal, creases the depos n the preva and allows the spplcaton of higher compression force on the incoming iver, being able to ‘meanure mth greater accuracy the devoions nthe siver feeding mate Tir consent compresaion Fre |S ererte bya high precision spring on the measurement den the T&G system The sana Is {ranamies by a total digital “dual esr senaor”B With no need of anaigtoaigal conversions on he bother TAG systems. The advantage ofa totally itl syotem ste higher precision in readings f the Snes feeding mat hich eas 8 hgh preci nd constant uo evcng wi he econ rng {The TAG" sensor catbraton i sporad, simple and con be performed by any person in only 45 seconds. Autolevelting: ‘ater detacton ofthe fod siver mass variations by the ¢-T8G, the measured signals are transmitted to fhe TM5:25 CPU, whieh process the signals Wrough a sophistcated algortim and sands commands to the Fighly dmamicservometor,corecng the mars varaton Iie of the maln raf al. The DF-2A Sutolevelior has an automate function that aeust te eveling setpoint. To atvate tis function e's tnough to press te buton“Centalzaton of @-T8G" an the machine aelay, which takes ers than ‘minute and can be done bythe operator The Seantrazation ofthe de? BG” is ved to change he ‘ater onde riprtant to define when 8 change detected by the €7 8G must be eared nthe main ‘rotting ares. Monitoring Quality: {Tne DF-2A FATES" Drawtrame AP quality measurement sensors located nthe measuring tunel at dalvery sie and measures cntnuousy al the mass devilons and kreguartes, sending Wise alr to {he cortreing pane, generating quay graphics and tuning of the Dronfame i case t surpasses the brogrammed values, These warning values and turing of ae indldualy ceived ana programmed Sczoding to use’ reference. The AP sensor has no elecvonic of mechani cammpanents, reason Why i Goes not require replacement or maintenance due to ‘wear or acient Sina quaity mantorng prosgar tre macs varstion data fom Ase, EUS, CV% 2m, CVS 3m and TO (ick aces) Additonal, the THS25-Unk stare (optional) also ges yeu the opton of registering onthe Sour production nd producti data ae wel as gusty graphics in an external PCDF-2A Drawframe Specification DF-2A Floor Plan Dimensions