Respironics BiPAP Vision Service Manual

Service
Manual
h
The BiPAP Vision Ventilatory Support System is the subject of U.S. patents #5148802,
#5239995, #5313937, #5433193, and other pending U.S. and foreign patents. BiPAP is a regis-
tered trademark of Respironics.
Copyright © 1998-2007 Respironics. All rights reserved.
BiPAP Vision Service Manual 1045049

Limited Warranty
Respironics warrants that the BiPAP® VisionTM Ventilatory Support System (BiPAP Vision) shall be free from defects
of workmanship and materials and will perform in accordance with the product specifications for a period of one year
from the date of sale by Respironics. If the product fails to perform in accordance with the product specifications,
Respironics will repair or replace—at its option—the defective material or part. Respironics will pay customary
freight charges from Respironics to the dealer location only. This warranty does not cover damage caused by
accident, misuse, abuse, alteration, and other defects not related to materials or workmanship.
Respironics disclaims all liability for economic loss, loss of profits, overhead or consequential damages which may
be claimed to arise from any sale or use of this product. Some states do not allow the exclusion or limitation of
incidental or consequential damages, so the above limitation or exclusion may not apply to you.
This warranty is given in lieu of all other express warranties. In addition, any implied warranty, including any
warranty of merchantability or fitness for the particular purpose, is limited to one year. Some states do not allow
limitations on how long an implied warranty lasts, so the above limitation may not apply to you. This warranty gives
you specific legal rights, and you may also have other rights which vary from state to state.
The warranty for repairs is 90 days for labor and one year on the part(s) that was replaced.
To exercise your right under this warranty, contact your local authorized Respironics dealer or contact Respironics
at:
Visit Respironics Home Page on the World Wide Web at:

http://www.respironics.com
1045049 BiPAP Vision Service Manual

Table of Contents
Chapter 1: Introduction .......................................................................................1-1
1.1 BiPAP Vision Ventilatory Support System Overview .............................................. 1-2
1.2 Service Notice ................................................................................................................. 1-3
1.3 Technical Support .......................................................................................................... 1-3
Chapter 2: Warnings, Cautions, and Notes ....................................................2-1
2.1 Warnings .......................................................................................................................... 2-2
2.2 Cautions ........................................................................................................................... 2-3
2.3 Notes ................................................................................................................................ 2-4
Chapter 3: Description and Theory of Operation ........................................3-1
3.1 BiPAP Vision System ..................................................................................................... 3-2
3.2 Power Supply Subsystem (PSS) ................................................................................... 3-6
3.3 Main Control (MC) ........................................................................................................ 3-8
3.4 Pressure Control (PC) .................................................................................................... 3-9
3.5 Display Control (DC) ................................................................................................... 3-11
3.6 Airflow Module (AFM) ............................................................................................... 3-14
3.7 Oxygen Module (OM) ................................................................................................. 3-16
3.8 Description of Ventilator Modes ................................................................................ 3-17
3.9 Nurse Call / Remote Alarm ....................................................................................... 3-19
3.10 Patient Disconnect Alarm Description ...................................................................... 3-21
Chapter 4: Specifications and Control Ranges ..............................................4-1
4.1 Specifications .................................................................................................................. 4-2
4.2 Control Ranges and Increments ................................................................................... 4-5
Chapter 5: Routine Maintenance ......................................................................5-1
5.1 Cleaning ........................................................................................................................... 5-2
5.2 Replacing the Inlet Filter ............................................................................................... 5-3
5.3 Cleaning / Replacing the Nylon Mesh Inlet Filter ................................................... 5-4
5.4 Replacing the Oxygen Regulator Filter ...................................................................... 5-6
5.5 Changing the System Fuses .......................................................................................... 5-8
5.6 Voltage and Fuse Selection ......................................................................................... 5-10
5.7 Power Cord Inspection ................................................................................................ 5-10
5.8 Internal Alarm Battery ................................................................................................. 5-11
5.9 Preventive Maintenance Schedule ............................................................................ 5-14
Chapter 6: Troubleshooting ................................................................................6-1
6.1 Overview ......................................................................................................................... 6-2
6.2 Description of System Alarms ...................................................................................... 6-5
6.3 Alarm Indicators ............................................................................................................ 6-7
6.4 Troubleshooting ............................................................................................................. 6-8
6.5 Error Codes ................................................................................................................... 6-12
6.6 Vent Inop Errors ........................................................................................................... 6-14
i
Chapter 7: Repair and Replacement ................................................................7-1
7.1 Contact Information ....................................................................................................... 7-2
7.2 Exploded View ............................................................................................................... 7-3
7.3 BiPAP Vision Repair Kits ............................................................................................. 7-5
7.4 Mobile Stand II & III Repair Parts .............................................................................. 7-10
7.5 Replacement Identification Photos ........................................................................... 7-11
7.6 Touch Pad Replacement Instructions ........................................................................ 7-59
Chapter 8: Testing and Calibration ..................................................................8-1
8.1 Overview ........................................................................................................................... 8-2
8.2 Recommended Testing after Part(s) Replacement .................................................... 8-3
8.3 Exhalation Port Test ....................................................................................................... 8-5
8.4 Total Operating Hours Transfer Procedure ............................................................... 8-8
8.5 Blower / Valve Calibration Procedure ..................................................................... 8-10
8.6 Performance Verification ............................................................................................. 8-12
8.7 Run-In Cycle Procedure .............................................................................................. 8-16
8.8 System Final Test .......................................................................................................... 8-18
8.9 PC/Laptop Set-up Procedure .................................................................................... 8-37
8.10 Test Cable Usage Definitions ..................................................................................... 8-40
8.11 Oxygen Flow Module Test ......................................................................................... 8-41
Chapter 9: Option Instructions ..........................................................................9-1
9.1 PAV/T Mode Installation or EPROM Upgrade ........................................................ 9-2
9.2 Oxygen Baffle Installation Instructions ....................................................................... 9-6
Chapter 10: Summary of Upgrades for Repairs of Vision units with Serial
Numbers 100500 to 106000 ......................................................... 10-1
10.1 Summary of upgrades for repairs of Vision units w/ serial numbers
100500 to 106000 ........................................................................................................... 10-2
10.2 Repair Kits No Longer Manufactured ..................................................................... 10-5
10.3 Installation/Upgrade Instructions for Repair Parts ............................................... 10-6
Appendix A: Tools and Equipment ................................................................ A-1
A.1 Service Tools and Supplies .......................................................................................... A-2
A.2 Acceptable Test Equipment ......................................................................................... A-3
A.3 TSI, Inc. Certifier Test System .................................................................................. A-6
Appendix B: Schematics .................................................................................... B-1
B.1 Schematic Statement .................................................................................................... B-2
B.2 Main Control (MC) ...................................................................................................... B-3
B.3 Display Control (DC) .................................................................................................. B-9
B.4 Pressure Control (PC) ................................................................................................ B-20
B.5 Air Flow Module (AFM) ............................................................................................ B-25
B.6 Oxygen Module (OM) ................................................................................................ B-26
B.7 Power Supply ............................................................................................................. B-27
ii
Chapter 1: Introduction 1-1
Chapter 1: Introduction
Chp. 1
1.1 BiPAP Vision Ventilatory Support System Overview .......... 1-2
1.2 Service Notice .............................................................................. 1-3
1.3 Technical Support ....................................................................... 1-3

1-2 Chapter 1: Introduction
Chapter 1: Introduction
1.1 BiPAP® Vision™ Ventilatory Support System Overview

The BiPAP Vision Ventilatory Support System (BiPAP Vision), shown in Figure 1-1, is a microprocessor-con-
trolled, positive pressure ventilatory assist system. The BiPAP Vision incorporates a user interface with multi-
function keys, real time graphic displays, and integral patient and system alarms.
The BiPAP Vision features a centrifugal blower to generate airflow, as well as hardware and software platforms
that can be upgraded with an oxygen module and additional patient alarms. The system operates in the Con-
tinuous Positive Airway Pressure (CPAP), Pressure Support (S/T), and optional Proportional Assist Ventila-
tion/Timed (PAV/T) modes.
The BiPAP Vision contains a variety of integrated safety and self-diagnostic features. All system functions are
checked at start-up and during operation. Errors are reported by visual and/or audible indicators.
Pressure regulation is achieved by monitoring proximal airway pressure and adjusting flows accordingly to
ensure that the proximal pressure equals the set pressure.
IP
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Figure 1-1
The BiPAP Vision Ventilator

Chapter 1: Introduction 1-3
1.2 Service Notice
Chp. 1
This service manual was prepared by Respironics primarily for use by qualified technicians
required to service the BiPAP Vision.
1.3 Technical Support

Respironics is committed to customer satisfaction, and may be contacted with any questions or for technical
support at the following numbers:
U.S. and Canada
Phone: 1-800-345-6443
Fax: 1-800-866-0245
International
Phone: 1-724-387-4000
Fax: 1-724-387-5012
E-Mail service@respironics.com


Chapter 2: Warnings, Cautions, and Notes 2-1
Chapter 2: Warnings, Cautions, and

Notes
2.1 Warnings ........................................................................................ 2-2

2.2 Cautions ......................................................................................... 2-3
2.3 Notes .............................................................................................. 2-4

2-2 Chapter 2: Warnings, Cautions, and Notes
Chapter 2: Warnings, Cautions, and Notes
WARNING: Indicates the possibility of injury.
CAUTION: Indicates the possibility of damage to the device.
NOTE: Places emphasis on an operating or procedural characteristic.
2.1 WARNINGS
2.1.1 Safety
• Do not use the BiPAP Vision in the presence of a flammable anesthetic mixture with
air, oxygen, or nitrous oxide.
• Oxygen supports combustion. Do not use oxygen while smoking or in the presence of
an open flame.
• When using the optional oxygen module, the BiPAP Vision does not provide an oxygen
sensor to monitor oxygen concentrations delivered to the patient circuit. Therefore, the
use of oxygen with the BiPAP Vision should be monitored through oximetry.
NOTE: Refer to the Clinical Manual for guidelines on Applications and Operation.
2.1.2 Operational
• If the “Ventilator Inoperable” indicator illuminates, refer to Chapter 6 of this manual for
troubleshooting guidelines.
• Never attach oxygen tubing or any positive pressure source to the pressure port on the
front panel of the BiPAP Vision.

Chapter 2: Warnings, Cautions, and Notes 2-3
Warnings (Continued)
2.1.3 Service
CAUTION: Electronic components used in this device are subject to damage from static
electricity. Repairs made to this device must be performed only in an antistatic,
ESD-protected environment.
• Do not attempt to make connection to the diagnostic RS232 connector on the back panel of
the BiPAP Vision to obtain repair information while the unit is operating on a patient.
• To assure the safety of the service technician and specified performance of the device,
Respironics recommends that only qualified technicians perform repairs to the BiPAP
Vision. Contact Respironics Technical Service for service training and authorization
information.
• High voltages are present inside this device. To avoid electrical shock, disconnect the
electrical supply before attempting any repairs on the device.
• For continued protection against risk of fire, replace fuses with those of the same type
and rating only.
2.1.4 Cleaning
• To avoid electrical shock, unplug the BiPAP Vision unit before cleaning it.
2.2 CAUTIONS
• While cleaning the unit, do not allow any liquid to enter the cabinet or the inlet filter.
• Care should be taken to avoid exposing the BiPAP Vision to operating, storage, and
transport temperatures near the extremes specified in Chapter 4. If exposed to such
temperatures, allow the unit to cool or warm to room temperature before turning it on.
• The unit must be positioned on its base for proper operation.
• Always use an inlet filter when the BiPAP Vision is in use.
• If using the oxygen module, do not exceed 100 psig oxygen supply pressure.

2-4 Chapter 2: Warnings, Cautions, and Notes
2.3 NOTES
• This device contains a rechargeable nickel-cadmium (NiCAD) battery which is used by
the alarms in the event of a power failure.
• Refer to the BiPAP Vision Clinical Manual for a complete list of operational Warnings,
Cautions, and Notes.
Additional WARNINGS, CAUTIONS, and NOTES are located throughout this manual.

Chapter 3: Description and Theory of Operation 3-1
Chapter 3: Description and Theory of

Operation
3.1 BiPAP Vision Ventilatory Support System ............................... 3-2

3.2 Power Supply Subsystem (PSS) ................................................ 3-6
3.3 Main Control (MC)...................................................................... 3-8
3.4 Pressure Control (PC) ................................................................. 3-9
3.5 Display Control (DC) ................................................................ 3-11
3.6 Airflow Module (AFM) ............................................................ 3-14
3.7 Oxygen Module (OM) .............................................................. 3-16
3.8 Description of Ventilator Modes ............................................. 3-17
3.9 Nurse Call / Remote Alarm .................................................... 3-19
3.10 Patient Disconnect Alarm ........................................................ 3-21

3-2 Chapter 3: Description and Theory of Operation
Chapter 3: Description and Theory of Operation
3.1 BiPAP Vision Ventilatory Support System

The BiPAP Vision is a microprocessor-controlled, positive pressure ventilatory assist system. The
system’s integral air intake filter draws in ambient air which is then pressurized by the system’s centrifu-
gal blower assembly. The In-Line Flow Restrictor (ILFR) valve and Pressure Regulation Valve (PRV),
which are both located in the blower discharge airway, regulate total flow and pressure at the blower
discharge system. An oxygen module can be installed to add a controlled source of supplemental oxygen,
up to 100%, to the patient.
The Pressure Control (PC) board continuously monitors the readings from the Airflow Module (AFM) of
total gas flow, temperature, generated pressure, and patient circuit pressure to ensure prescribed therapy
to the patient. The PC board transmits process data to the Main Control (MC) board which then provides
overall control of the BiPAP Vision, including conveying instructions to the PC board regarding required
valve stem position and blower speed.
The unique design and operation of the ventilator makes it especially suited for mask applications.
Designed with the BiPAP Auto-Trak SensitivityTM feature that automatically adjusts to changing circuit
conditions, the ventilator is capable of ensuring optimum patient-ventilator synchronicity despite changes
in breathing patterns and circuit leaks. (Refer to the BiPAP Vision Clinical Manual.)
A liquid crystal display (LCD) screen is mounted on the front enclosure of the BiPAP Vision. The LCD
and the Display Control (DC) board provide the primary user interface with the ventilator, including the
visual presentation of data, control features, and visual and audible presentation of alarm conditions. The
user interacts with the ventilator through the touch pad and rotation of the rotary encoder while observ-
ing the results of this input on the display. The information provided on the display varies depending on
the state of the ventilator and / or the operations being performed.
The BiPAP Vision incorporates a number of safety features and self-diagnostic systems. System internal
functions are checked automatically at start-up, and periodically throughout normal operation. An
audible and visual alarm announces failures of principal subsystems. Integrated patient alarms are also
provided and are announced on a visual message display area as well as with an audible tone.
The following sections of this chapter describe in more detail the major subsystems and components that
make up the BiPAP Vision and its basic theory of operation.

BiPAP Vision Ventilatory Support System (Continued)
Subsystem Function
PSS The Power Supply Subsystem (PSS) provides DC power to the BiPAP Vision
from an AC source.
MC The Main Control (MC) board or Main Control Subsystem (MCS) performs all control,
or data acquisition, and calculations required for the user-selected parameters. In addition,
MCS the MC performs the start-up test and reports all errors.
PC The Pressure Control (PC) board or Pressure Airflow Subsystem (PAS) controls the blower
or and valves to generate and regulate the system pressure. The PAS senses the outlet
PAS pressure and the patient pressure and regulates the outlet pressure to the patient circuit.
DC Through the touch pad, the Display Control (DC) board or Display/Control
or Subsystem (D/CS) evaluates user inputs and passes valid parameters to the MC. The DC
D/CS receives display data from the MC. The DC also has its own internal functions; the
results of which are reported to the MC.
AFM The Airflow Module (AFM), including the mass airflow sensor in the airstream,
provides an airflow measurement interface to the PC, allowing the PC to
measure total flow, temperature, and system pressure.
ILFR The In-Line Flow Restrictor (ILFR) valve assembly regulates the total flow
from the blower discharge.
PRV The Pressure Regulation Valve (PRV) assembly is opened during exhalation to
allow the patient flow to be exhausted.
OM The Oxygen Module (OM) subassembly regulates and proportions the oxygen released
into the air from the blower according to the oxygen concentration level set on the
parameters screen.

BiPAP Vision Ventilatory Support System (Continued)
BiPAP Vision Block Diagram

Figure 3-1
* *
*
*
BiPAP Vision Block Diagram
* For S/N 106001 and greater

Pneumatics Block Diagram

3.2 Power Supply Subsystem (PSS)

The PSS supplies the Main Control (MC), Pressure Control (PC), and the Display Control (DC) with the
proper DC supply voltage. Safety features designed into the circuitry include an overvoltage disconnect,
low voltage supply detect, and line loss detect. Other features include “power-on” indicator voltage,
circulation fan power, and an On/Off switch connection.
Figure 3-2
PSS Block Diagram

Power Supply Subsystem (PSS) (Continued)
3.2.1 Input Range

The BiPAP Vision can operate with an AC input of 100, 120, 230, or 240 VAC (±10%) depending on the
model.
3.2.2 DC Supply
The output DC supply is fused at 30 amps and delivers between 20.6 VDC and 35 VDC with a maximum
ripple of 1 vpp (peak-to-peak voltage) to the MC, PC, and DC.
3.2.3 Overvoltage Disconnect

The overvoltage disconnect is used to remove the DC supply output when it exceeds 36 VDC and recon-
nects it when the level returns to an acceptable value.
3.2.4 AC Fail
The MC module monitors the level of DC supply voltage and the AC voltage output from the transformer
supply winding to determine if an AC fail condition exists.
Low DC supply detect – If the DC supply voltage drops to 19.38 VDC or lower (nominal), an AC fail
condition will be triggered.
Line loss detect – The AC voltage output from the transformer supply winding is monitored for a loss-of-
cycle condition. Both legs of the winding are input to the monitoring circuitry. Whenever AC is lost, the
AC fail signal is activated.
3.2.5 Outputs
The PSS module also includes the following:
a. Front panel “power-on” indicator voltage (J5)
b. Circulation fan power (J4)
c. On / Off switch (part of J2)
d. Circulation fan current sense information to (J12) on the PC subsystem.

3.3 Main Control Subsystem (MC)

The MC is microcontroller-based and provides overall system control and supervision by monitoring the
activity of all the other system modules and providing commands to these modules based on user and
system input. The MC also acts as the bus controller for all subsystem communications using the
Intermodule Communications Bus (ICB).
J6
Nurse Call /
*
Remote Alarm * J5
DCS RX / TX
PAS RX / TX
Figure 3-3
MC Block Diagram
* For S/N units >106K

3.4 Pressure Control Subsystem (PC)

The PC functions through a microcontroller to:
a. Communicate with the Main Controller Subsystem (MC)
b. Communicate to a terminal / PC for diagnostics
c. Acquire sensor data through an Analog-to-Digital Converters (ADC, A / D)
d. Control valves and the blower motor through a Digital-to-Analog Converter (DAC)
e. Respond to or invoke an error signal
or
J15*
*
* PC
*
* For Units Serial Number <106K
Figure 3-4
PC Block Diagram

Pressure Control Subsystem (PC) (Continued)
3.4.1 Microcontroller Interface

Programmable Array Logic (PAL) memory device decodes the chip selects in such a way that the pro-
gram code is retrieved from the EEPROM and data is retrieved from the RAM. An additional PAL
provides the interface for the Intermodule Communications Bus (ICB). The microprocessor monitors:
oxygen and gas temperatures; Airflow Module (AFM) and Oxygen Module (OM) detection; In-Line Flow
Restrictor (ILFR), Pressure Regulation Valve (PRV), and oxygen valve DAC control voltage; blower DAC
control voltage; and power supply and reference voltages.
3.4.2 Blower Motor Drive

The complete motor controller includes closed loop speed control via analog circuitry. When the desired
speed and actual speed are known by the processor, the speed is adjusted by increasing or decreasing the
DAC converter output to achieve proper pressure and flow.
3.4.3 Pressure Regulation Valve (PRV) and In-Line Flow Restrictor

(ILFR) Drives
The valve drives have closed loop control via the microprocessor. The microprocessor reads seven
pressure, flow, and temperature sensors through the PC hardware, and receives prescription parameters
from the MC. The microprocessor then adjusts analog DAC voltages to control the PRV and ILFR valves
as required to meet the prescription.
3.4.4 Pressure Sensors

The PC module has two dual pressure sensors (MT1 and MT2) and a single sensor (MT3). They measure
patient pressure, unit outlet pressure, and barometric pressure. These sensors are subject to calibration
with their calculated slope and intercept values stored in the on-board EEPROM. MT3 is a backup outlet
pressure sensor that provides a redundant check of the primary outlet sensor located on the AFM.
NOTE: Calibration is factory programmed and field adjustment is not required.
3.4.5 Error Line Control (ELC) Circuit

The ELC circuit is designed to simply detect a failure from, or signal a failure to, the MC and Display
Control (DC) modules. If the ELC line activates, only a power On / Off of the ventilator can clear this
latched circuit state.
3.4.6 Diagnostics Connector

The diagnostic connector (J3) interfaces with the microprocessor to view PC functions and system errors
on units from serial number 100500 to 105999, unless upgraded. For units greater than this, the diagnos-
tic connector is on the rear of the unit.

3.5 Display Control Subsystem (DC)

The DC provides a means of displaying the operating mode, measured and calculated operating param-
eters, parameter setpoints, alarm limits, real-time graphics, and general status information. The DC also
provides the necessary user interface controls to modify the operating mode, parameter set points, alarm
limits, and graphical scales; and to reset or silence the audible alarm, and freeze or unfreeze graphics.
The displays and controls are described in more detail in the following subsections.
*
or
*
*
or
* For Units Serial Number < 106K
Figure 3-5
DC Block Diagram

Display Control (DC) (Continued)
3.5.1 DC/DC Converter

The DC/DC converter reduces the +24 VDC bulk supply to a +5 VDC logic level. (S/N <106K)
3.5.2 Display Backlight and Contrast Adjustment

A serial 8-bit D/A converter provides two, 0 to +5 VDC which originate in the MCU for these controls.
3.5.3 Display Voltage DC/DC Converter

This adjustable negative voltage converter reduces the level of bulk supply voltage needed to operate the
Liquid Crystal Display (LCD) contrast control.
3.5.4 Cold Cathode Fluorescent Tube (CCFT) Inverter

The DC design has a DC to AC inverter that typically provides 390 VAC to the fluorescent tube in the
display through (J2). The current varies to adjust the brightness of the fluorescent tube.
3.5.5 Reference Voltage Checks

This circuit compares reference voltages to determine if they are at the appropriate level.
3.5.6 Power Failure Alarm Battery Enable

This control detects a power failure from the DC supply.
3.5.7 Alarm Battery Voltage Cutout/Check

The battery voltage cutout /check monitors the battery voltage level and cuts it out if it drops to a level of
approximately 3VDC.
3.5.8 Backup Battery/Charger

The DC contains a 3.6 V nickel cadmium rechargeable battery that operates the audible and visual alarm
indicators for at least 20 minutes, when fully charged, when the Error Line Control (ELC) is active, and
the DC supply has been removed. The battery output is compared to a reference voltage and the battery
is recharged as required through a charging circuit. If necessary, refer to page 5-12 to recharge the
battery.
3.5.9 Check Ventilator Light Emitting Diode (LED) Enable Current

Check
An internal test is performed to verify that the Check Ventilator LED current is acceptable.
3.5.10 Vent Inop LED Current Check

An internal test is performed to verify the Ventilator Inoperative LED current is acceptable.
3.5.11 Error Line Control (ELC) Circuits

The DC contains redundant error signaling circuitry to communicate error conditions among the sub-
systems. The circuitry’s redundant and diverse nature minimizes the chance of communication failures.

Display / Control Subsystem (D / CS) (Continued)
3.5.12 Error LED

The error LED indicates that an error condition was detected, and it illuminates to make unit diagnosis
easier.
3.5.13 Diagnostic Interface

The diagnostic connector interface (J5) interfaces with the MCU to provide a means for the DC to down-
load diagnostic data to a terminal or PC.
3.5.14 EEPROM
A serial EEPROM stores the setpoints for the backlighting and contrast and also for the appropriate
diagnostic data.
3.5.15 LCD Controller

The DC circuit contains an LCD controller that interfaces with the display.
3.5.16 Debouncing / Keypad Matrix

The matrix keys are debounced and then the microprocessor scans the matrix to determine what key was
depressed.
3.5.17 Rotary Encoder Control

The rotary encoder control circuit detects relative position, direction, and speed of the rotary encoder, all
within one detent of movement.
3.5.18 Audible Alarm Activation

The audible alarm is activated by either an input from the ELC, the power fail circuitry, or the test alarm
signal from the MCU. It will also occur when the wrong key has been depressed, an adjustable parameter
has reached its limit, or the error signal has been activated.
3.5.19 Audible Alarm Current Check

An internal test is performed to verify the audible alarm current is acceptable.
3.5.20 “Power-on“ in Safe State

The DC contains circuitry that causes the hardware to “power-on” in a safe state; which is when the
backlight is off, the display is off, and the Intermodule Communications Bus (ICB) is terminated. When
the MCU determines that no Vent Inop error exists, it lets the unit resume operation under normal
operating conditions.
3.5.21 Watchdog and Low Voltage Reset

The watchdog function has to be periodically reset by the microprocessor if a time-out period has been
exceeded. This function is designed to reset the processor if the software gets lost. When a low logic level
is detected, the ELC will be activated resulting in a system shutdown.

3.6 Airflow Module (AFM)

The AFM is a submodule of the Pressure Control (PC). The AFM receives power from the PC and pro-
vides the following analog signals to the PAS:
a. Gas flow indication
b. Pressure indication
c. Temperature indication
To provide indications accurate enough for system requirements, the AFM must be calibrated. Calibra-
tion data is stored in a nonvolatile memory that is part of the AFM. The flow, pressure, and temperature
indications are for the ventilator gas stream flowing through a “flow body” attached to the AFM circuit
board.
3.6.1 Flow Body

The flow body, with laminar flow element, is added to the ventilator gas stream, creating a small pressure
differential to short a fraction of the flow through the AFM sensor. Inlet, outlet, and pressure ports are
part of the flow body for tubing attachment to the AFM electronic sensors. Also, a hole is molded into the
flow body to position the temperature sensor. The body has molded feet for attaching it to the AFM
circuit board assembly.
And/Or Oxygen Supply

Figure 3-6
AFM Block Diagram

Airflow Module (AFM) (Continued)
3.6.2 Analog Reference

The PC provides the AFM with power in the form of +12 VDC, –12 VDC, analog ground, +5 VDC, and
digital ground. An analog voltage reference supply is derived from the +12 VDC to power the pressure
and flow sensors so their bridge outputs can be factory calibrated.
3.6.3 Flow Indication

Total gas flow indication is provided by MT1. It is then amplified by an instrumentation amplifier, low-
pass filtered, and sent to the PC board for conversion.
3.6.4 Pressure Indication

MT2, a precision compensated pressure sensor, provides unit outlet pressure indication. The sensor is
followed by a low-pass filter and a differential amplifier, and then sent to the PC board for conversion.
3.6.5 Temperature Measurement

The temperature is measured using a sensor inserted into a molded hole in the flow body. The BiPAP
Vision requires temperature indication to correct air density and detect an undesirable temperature rise in
the patient circuit.
3.6.6 Calibration
A data acquisition system, operating on a personal computer, is the control platform for AFM calibration
of temperature, pressure, and flow. Correction factors are derived and stored in the AFM module in an
EEPROM, with calibration accomplished by balancing the flow transducer bridge with an EEPOT. The
PAS uses temperature, pressure, and flow to correct for actual operating conditions. Once calibrated, the
AFM is interchangeable with other AFM assemblies.
NOTE: Calibration is factory programmed only.
3.6.7 Module Detection

The PC must know the AFM is connected, since it is required for normal operation of the ventilator. An
extra line pulls a PC microcontroller line near zero volts. If the line is above two volts, the AFM is not
connected, and the PC will transition to the error state.

3.7 Oxygen Module (OM)

The OM is an optional submodule of the Pressure Control (PC). It receives power from the PC and
provides an analog signal to the PC for oxygen flow indication. To provide indications accurate enough
for system requirements, the OM must be calibrated. Calibration data is stored in a nonvolatile memory
that is part of the OM. The flow indication is for the ventilator pure oxygen stream flowing through a flow
body attached to the OM circuit board.
PC
Figure 3-7
OM Block Diagram

3.8 Description of Ventilator Modes

The BiPAP Vision comes standard with two operating modes: Continuous Positive Airway Pressure
(CPAP) and Spontaneous/Timed (S/T). A third, optional, Proportional Assist Ventilation/Timed (PAV/
T) is also available.
3.8.1 Continuous Positive Airway Pressure (CPAP)

CPAP provides a constant pressure level delivered over the complete range of the patient’s spontaneous
breathing cycle. Pressure is controlled and maintained. Flow is available to meet changing patient
demands and automatically compensate for leaks. The mode delivers the prescribed level of pressure
that has been set with the CPAP control (Range: 4 to 20 cm H2O).
3.8.2 Spontaneous/Timed (S/T)

The S/T mode provides either pressure support during spontaneous breaths or time-triggered, pressure-
limited, time-cycled machine breaths.
Spontaneous Breaths
Two pressure levels are set: an EPAP level (range 4 to 20 cm H2O) to establish a baseline pressure and an
IPAP level (range 4 to 40 cm H2O) that determines the amount of pressure support delivered with each
breath (PS = IPAP– EPAP). During the inspiratory phase, the BiPAP Vision responds as necessary to
satisfy the patient’s flow requirements while maintaining the preset IPAP pressure. Under these condi-
tions, the patient is active in determining inspiratory time and tidal volume. The delivered tidal volume
will be dependent upon the pressure differential between the IPAP and EPAP levels, patient effort, and
the combined resistance and compliance of the circuit and the patient. If the patient does not actively
participate, the BiPAP Vision responds appropriately.
Timed Breaths
The S/T mode can also provide a time-triggered, pressure-limited, time-cycled machine breath, when the
spontaneous respiratory rate drops below the Rate control setting. If the ventilator does not detect a
spontaneous trigger within the interval determined by the Rate control setting, it will activate a time-
triggered machine breath and deliver the IPAP level. Machine breaths are not synchronized with patient
effort, and once triggered to IPAP, the balance of the cycle is determined by the Timed Insp. Control
setting. A maximum Timed Inspiratory setting of 3.0 seconds can be set, as long as the I:E Ratio does not
exceed 1:1, as determined by the Rate setting. For example, see Figure 3-12. If the Rate control is set at 10
BPM, the total respiratory cycle is six seconds. If a spontaneous trigger occurs before the six-second cycle
time has elapsed, a spontaneously-triggered, pressure support breath occurs, a timed trigger will not
occur, and the timer is reset for a new six second interval. If a six second interval passes without a
spontaneous trigger, a timed trigger will be initiated and IPAP will be delivered for the duration of time
set by the Timed Inspiration setting.

Description of Ventilator Modes (Continued)
Figure 3-12
Timed Breath Example
3.8.3 Proportional Assist Ventilation / Timed Mode (PAV/T)

For a detailed description of functioning of the Proportional Assist Ventilation/Timed (PAV/T) Mode,
refer to the appropriate BiPAP Vision Clinical manual. This mode utilizes the design features of S/T
mode and is a software enhancement only.

3.9 Nurse Call/Remote Alarm Feature Operation (for s/n units

greater than 106000 only)
The unit will activate a remote signal for system shutdowns, patient alarms, and Loss of AC Power condi-
tions which inhibit therapy. Note that a Check Vent condition does not activate the nurse call signal. The
nurse call signal can be silenced via the Alarm Silence key for the same amount of time that the audible
alarm on the Vision is silenced (two minutes). The signal can also be cleared by selection of the Alarm
Reset key. The nurse call signal will automatically terminate when a patient alarm self-cancels.
The Nurse Call/Remote Alarm feature is meant to be a backup with the main Vision alarm system being
the primary alarm/alert mechanism.
The Nurse Call or Remote Alarm signal is generated on the MC board and then can be connected to a
hospital nursing station. This signal is opto-isolated and used to switch a relay to provide open or closed
contacts to the remote station circuit. The arrangement of the two jumpers (JP1 and JP2) on the MC deter-
mine the output configuration that is utilized by a common connector on the rear panel of the Vision.
The Nurse Call Adapter (RI P/N 1014280) along with the Nurse Call Cable (RI P/N 1003742) can be used
to connect the Vision to a Nurse Call station.
The jumper configuration on the MC circuit board can be selected to meet requirements according to the
following table. Refer to the photo for jumper location.
Option JP1 JP2 No Alarm Output Alarm Option System Requiring

1 2,3 2,3 51.1K Open Respironics Remote Alarm
2 2,3 1,2 Closed Open Central Alarm System
3 1,2 1,2 Open Closed Central Alarm System
NOTE: Option 2 is the original factory set configuration for S/N 106001 to 106368.
Option 3 is the original factory set configuration for S/N 106369 and greater.
JP 2
JP1

Nurse Call / Remote Alarm (Continued)
Details of option selections:
Option 1:
For use with Respironics Remote Alarm ( RI p/n 34003, or equivalent).
Option 2:
For use with alarm systems requiring NORMALLY OPEN contacts for an “alarm” condition and CLOSED contacts
for a “no alarm” condition.
Option 3:
For use with alarm systems requiring NORMALLY CLOSED contacts for an “alarm” condition and OPEN contacts
for a “no alarm” condition.
Caution: The Vision Nurse Call/Remote Alarm port shall be connected to nurse call systems that meet the relevant
local safety standards. Secondly, the nurse call port shall be connected to a low voltage circuit (less or
equal to 42.4V peak ac or 50V dc). The leakage currents from the low voltage circuit shall not cause the
Vision leakage currents to exceed acceptable levels. Lastly, the rated output current of the low voltage
circuit shall not exceed 1A.

3.10 BiPAP Vision Patient Disconnect Alarm Description of

Operation
The patient disconnect alarm (“Disconnect”) is based on the flow limit control algorithm in the Vision. The mitiga-
tion for the Disconnect alarm is to put the unit into flow limit control. This same action is done when the user selects
the Standby key.
3.10.1 Detection
The unit determines that a patient is not connected to the circuit anymore based on flow for the given pressure. This
is implemented via a look-up table, with a flow entry for every generated pressure. The range of flows is 95 to 180
LPM, with 180 LPM being the low limit for any pressure above 9 cmH2O. If the unit detects flow greater than the
threshold at any given pressure for more than 10 seconds (3 seconds in for software earlier than 13.2), the unit puts
itself into the Flow Limit Control state. In this state, the unit attempts to limit the flow coming out of the mask in
order to make putting the mask back on the patient easier and more comfortable for the patient.
Also, for safety concerns, the oxygen valve closes to discontinue oxygen delivery during this condition.
When the Standby key is selected by the user, the unit automatically enters the FLC state, regardless of the flow at
the time the Standby key is selected.
In order to limit the flow, the unit drops the pressure to 4 cmH2O. The algorithm was enhanced to work with the Full
Face Mask a while ago. The Full Face Mask has a flap that will close the patient circuit and open the mask to
atmosphere upon loss of flow and pressure. This flap must be kept in a position during FLC so that the patient
circuit is not occluded. This allows the unit to detect when the patient is reconnected. The enhancement to the
algorithm consists of the pressure being slowly increased to keep the flow at 160-170 LPM. The pressure level is
limited to 10 cmH2O for software 11.2 and 11.3 (15 cmH2O for software 11.3a and higher), regardless of how much
flow is being generated. Therefore, the unit will either output 160-170 LPM at some pressure or will be limited to
some lesser flow at 10 cmH2O for software 11.2 and 11.3 (15 cmH2O for software 11.3a and higher).
3.10.2 Termination
There are two termination stages to FLC. During the first stage, as the pressure is being increased from 4 cmH2O to
its maximum of 10 cmH2O for software 11.2 and 11.3 (15 cmH2O for software 11.3a and higher), FLC will be
automatically terminated if the unit detects negative flow (i.e., the patient breaths back into the unit). This pressure
increase takes about 10 – 12 seconds for software versions earlier than 13.2, depending on how soon the flow set
point is reached. There have been two enhancements in software version 13.2 in this area. The first is that the
pressure is increased faster (1 cmH2O per 40 ms instead of the previous ¼ cmH2O per 40 ms) to shorten the amount
of time in stage one. The second change concerns the flow range processing. In software versions earlier than 13.2,
when the pressure is dropped to 4 cmH2O and the flow is greater than the desired flow range (160-170 LPM), the
flow limit algorithm attempts to decrement the pressure to get the flow into that desired range. In software version
13.2, that was changed to immediately enter stage 2 under that condition.

Once either the flow set point or the maximum pressure is reached, the unit will automatically terminate
FLC for either the detection of negative flow or if flow varies from the current flow by more than 40 LPM
in software versions prior to 13.2 and 20 LPM for software version 13.2. For instance, if the 160-170 LPM
set point has been reached, the unit will terminate FLC if the flow drops below 120 LPM or goes above
210 LPM in older software and 140-190 LPM in the new software.
If the flow set point has not been reached, the current flow at 10 cmH2O for software 11.3 and 11.3 (15
cmH2O for software 11.3a and higher) is used as the set point. For instance, if only 80 LPM can be
reached at 10 cmH2O for software 11.3 and 11.3 (15 cmH2O for software 11.3a and higher), the thresholds
for automatic termination of FLC will be 40 LPM and 120 LPM in older software and 60-100 LPM in new
software.
This allows FLC to be terminated without the patient necessarily breathing back into the machine but by
the simple act of refitting the mask to the patient.
The Standby condition, besides being terminated automatically by the above methods, can also be
manually terminated by reselecting the highlighted Standby soft key on the Monitoring screen.
When FLC is terminated during a “Disconnect” alarm period, the alarm is self-cancelled. That means
that the audible component of the alarm is silenced but the visual component of the alarm remains
displayed on the screen. That can be cleared by selecting the Alarm Reset key.
Note: During FLC, the oxygen parameter setting reduces to 21%, regardless of the setting.

Chapter 4: Specifications and Control Ranges 4-1
Chapter 4: Specifications and

Control Ranges
4.1 Specifications ............................................................................... 4-2

4.2 Control Ranges and Increments .............................................. 4-5

4-2 Chapter 4: Specifications and Control Ranges
Chapter 4: Specifications and Control Ranges
4.1 Specifications
ENVIRONMENTAL:
Temperature ....................................... Operating: 40° F to 104° F (4.4° C to 40° C)

Transport / Storage: –4° F to 140°F (–20o C to 60o C)
Humidity ............................................ Storage and Operating: 0 to 95% Relative Humidity
PHYSICAL:
Dimensions ........................................ At the base: 16" (L) × 14 3/8" (W) × 10 5/8" (H)
(40.6 cm x 36.5 cm x 27cm)
Weight ................................................ 34 lbs (15.4 kg)
ELECTRICAL:
AC Input Voltage (VAC) ................. 100/120/230/ 240 VAC

Single Phase
±10%
Fuses ................................................... 100 – 120 VAC ~ T 3.5 A, 5 × 20 mm, Time Lag (×2)
(For serial no.’s 100500 and higher –
Respironics Reorder # 1000749)
115 VAC ~ T 3.0 A, 250 V, ¼” × 1¼”

(For serial no.’s 100499 and lower –
Respironics Recorder # 582100)
220 VAC, 230 VAC and 240 VAC ~ T 1.6 A, 250 V, 5 × 20 mm

(For all serial no.’s – Respironics Recorder # 1000750)
Power Consumption ........................ 300 VA max.
AC Current ........................................ 3.0 A maximum
AC Frequency .................................... 50/60 Hz
Class ................................................... Protection Against Electrical Shock: Class I

Specifications (Continued)
Type .................................................... BF
Degree of Protection Against Harmful Ingress of Water:
Ordinary Equipment, IPX0
Electromagnetic
Compatibility ..................................... The BiPAP Vision meets the requirements of IEC 601-1-2
Earth Resistance ................................ Less than 0.10 ohms
Earth Leakage Current ......................

Normal Pole, No Earth, L2 ........ Less than 300 µA
Reverse Pole, No Earth, L2 ........ Less than 300 µA
Reverse Pole, No Earth, No L2 .. Less than 1000 µA
Normal Pole, No Earth, No L2 .. Less than 1000 µA
Insulation Resistance ........................ Greater than 2 megaohms
Noise Level ......................................... No specification is given because various test instruments, test
procedures, and unit operating conditions produce varying
results.
Alarm Sound Level ........................... Between 70 and 85 dBA peak at a distance of 1 meter.
PRESSURE:
Output ................................................. 4 to 40 cm H2O
Dynamic Regulation .......................... ± 2 cm H2O at sinusoidal flow @ ± 100 L/min
Static Regulation ................................ ± 2 cm H2O from –60 to 120 L/min
Elevation .............................................. 0 to 5000 ft above sea level
CONTROL ACCURACY:
Timed Inspiration .............................. ± 0.2 sec of the set point
Rate ...................................................... ± 1 BPM of the set point
Oxygen Concentration ....................... The greater of ± 3% or ±10% of the set point
DISPLAY ACCURACY:
Pressure ............................................... ± 1 cm H2O
Volume ................................................ ± 10% (during stable conditions)
Flow ..................................................... ± 10% (during stable conditions)

Specifications (Continued)
TRIGGER SENSITIVITY:
(Refer to BiPAP Vision Clinical Manual Auto-Trak section for more details)
Spontaneous Trigger ......................... Shape Trigger Vleak

Volume 6 cc above
Spontaneous Cycle ............................ Spontaneous Expiratory Threshold (SET)

Shape Cycle
IPAP maximum of 3.0 sec
Flow Reversal
OXYGEN MODULE INLET:
Pressure Range .................................. 50 to 100 psig
Inlet Fitting ......................................... DISS male oxygen connector
INTERNAL BATTERIES:
Alarm Battery ..................................... NiCAD

Location: D/C
3.6 VDC, 110 mAh
Rechargeable (See Section 5.9.3 for details)
(RI P/N 1012819)
Data Retention Battery Type: Lithium Cell

(for original MCS board) Location: MCS
+3 VDC, 300 mAh
Not Rechargeable
(RI P/N 1001988)
Data Retention Battery Type: Lithium Cell

(for current MC Board ) Location: MCS
+3 VDC, 300 mAh
Not Rechargeable
(RI P/N 1006005)

4.2 Control Ranges and Increments
NOTE: Refer to the applicable BiPAP Vision Clinical Manual for PAV/T information.
4.2.1 Parameters
*With optional Oxygen Module
4.2.2 Alarms (Adjustable)

Alarm Control Control
Range Increments
High Pressure 5 to 50 cm H20 1 cm H20
Low Pressure Disabled to 40 cm H20 1 cm H20
Low Pressure Delay 0 to 60 sec. 1 cm H20
Apnea Disabled; 20 to 40 sec. 4 set points;

Disabled, 20, 30, 40 sec.
Low Minute Disabled to 99 L/min. 1 L/min.

Ventilation*
High Rate* 4 to 120 BPM 1 BPM
Low Rate* 4 to 120 BPM 1 BPM
*With optional Alarm Module

Control Ranges and Increments (Continued)
4.2.3 Display Ranges & Increments
PARAMETER DISPLAY DISPLAY

RANGE RESOLUTION
IPAP 0 TO 50 CM H2O 1 CM H2O
EPAP 0 TO 50 CM H2O 1 CM H2O
C PAP 0 TO 50 CM H2O 1 CM H2O
RATE 0 TO 150 BPM 1 BPM
EXHALED TIDAL 0 TO 4000 ML 1 ML

VOLUME (VT)
MINUTE VENTILATION 0 TO 99 L /MIN 1 L / MIN

(MIN VENT)
TOTAL LEAK (TOT LEAK) 0 TO 300 L/MIN 1 L / MIN
PATIENT LEAK 0 TO 300 L /MIN 1 L /MIN

(PT. LEAK)
PEAK INSPIRATORY 0 TO 50 CM H2O 1 CM H2O

PRESSURE (PIP)
PERCENT OF PATIENT 0 TO 100% 1%

TRIGGERED BREATHS
(PT.TRIG)
TI/TTOT 0 TO 100% 1%

Chapter 5: Routine Maintenance 5-1
Chapter 5: Routine Maintenance

5.1 Cleaning the BiPAP Vision ....................................................... 5-2
5.2 Replacing the Inlet Filter ........................................................... 5-3
5.3 Cleaning / Replacing the Nylon Mesh Inlet Filter .............. 5-4
5.4 Replacing the Oxygen Regulator Filter ................................. 5-6
5.5 Changing the System Fuses ...................................................... 5-8
5.6 Voltage Selection ....................................................................... 5-10
5.7 Power Cord Inspection ............................................................ 5-10
5.8 Internal Alarm Battery ............................................................ 5-11
5.9 Preventive Maintenance Schedule ........................................ 5-14

5-2 Chapter 5: Routine Maintenance
5.1 Cleaning the BiPAP Vision
CAUTION: Do not immerse the BiPAP Vision in water or allow any liquid to enter the cabinet or
the inlet filter.
NOTE: The following guidelines for cleaning refer to the BiPAP Vision only. Refer to the
individual instructions for cleaning accessories.
5.1.1 Cleaning the Front Panel

Clean the front panel as needed by wiping with water or 70% isopropyl alcohol only.
5.1.2 Cleaning the Enclosure

Clean the exterior of the enclosure as needed by wiping with any anti-bacterial agent.
CAUTION: Do not allow any liquid to enter the cabinet or the inlet filter.
NOTE: Do not clean the Auto-Trak sticker with anything except mild soap and water.

5.2 Replacing the Inlet Filter
CAUTION: A dirty inlet filter may cause high operating temperatures, and may affect ventilator
performance. Examine the inlet filter for integrity and cleanliness before each use, and
as required during operation.
Step 1 Turn the BiPAP Vision OFF and unplug the electrical cord from the wall outlet and from the
back of the unit.
Removing the Filter

Step 2 Remove the inlet filter cap by pinching the latch, then rotate the cap until the hinge is
free from its slot.
NOTE: The inlet filter is disposable. Do not attempt to clean the inlet filter. When the filter is
dirty replace it with a new filter. Use only Respironics filters; see Chapter 7 for
the filter reorder number.
(P/N 582101 x6)
Figure 5-1
Removing the Filter Cap
(P/N1003444)
Installing the Filter

Step 3 Place the filter inside the cap, then reverse Step 2 to reinstall the filter cap.
NOTE: To clean any of the accessories, refer to each accessory’s instruction sheet.

5.3 Cleaning/Replacing the Nylon Mesh Inlet Filter
CAUTION: A dirty nylon mesh inlet filter may cause high operating temperatures
and may affect ventilator performance.
Step 1 Turn the BiPAP Vision off and unplug the electrical cord from the wall outlet and
from the back of the unit.
Step 2 Remove the filter cap and inlet filter. (See Section 5.2 for more detailed instructions on
removing the filter cap and inlet filter.)
Step 3 Using a medium Phillips screwdriver, remove the two screws that secure the nylon mesh
inlet filter to the filter enclosure. Remove the nylon mesh inlet filter.
Figure 5-2
Removing the Nylon Mesh Filter
NOTE: Depending on the condition of the nylon mesh inlet filter, it may be cleaned and
reused. If the filter is in good shape, follow the cleaning instructions in Step 4. If the
filter must be replaced, proceed to Step 5.
NOTE: If the nylon mesh inlet filter is to be cleaned, care should be taken to protect the
adhesive on the edges of the filter. If the adhesive is damaged, the filter may not
correctly seal when reinstalled.

Cleaning / Replacing the Nylon Mesh Inlet Filter (Continued)
Step 4 Using a solution of mild soap and water, carefully clean then thoroughly rinse the nylon
mesh inlet filter. Insure that the filter is completely dry before reinstalling it in the unit.
Step 5 If necessary, remove the protective backing from the nylon mesh inlet filter. Align the new
cleaned nylon mesh inlet filter with the filter enclosure. Press the edges of the filter firmly in
place. Secure the filter to the filter enclosure using the two Phillips screws.

5.4 Replacing the Oxygen Regulator Filter
CAUTION: A dirty Oxygen Regulator filter may reduce system performance. Examine the filter
for integrity and cleanliness before each use.
NOTE: Replace the filter as necessary to ensure normal operation.
Step 1 Position the BiPAP Vision so that the back is easily accessible.
Step 2 Disconnect the Oxygen Module (OM) input line.
Step 3 Firmly grasp the plastic body of the regulator bowl and rotate it counterclockwise to
remove it. (Direction is referenced from the bottom of the unit.)
NOTE: The regulator bowl has a standard right-hand thread.
(shown is for original Oxygen Module)
Figure 5-3
Removing the OM Regulator Bowl
Step 4 Remove the original filter.

Replacing the Oxygen Regulator Filter (Continued)
(shown is for original Oxygen Module)
Figure 5-4
Removing the OM Filter
Step 5 Insert the new filter.
Step 6 If necessary, clean the regulator bowl with mild soap and water and dry completely.
Step 7 Put the regulator bowl in place and rotate it clockwise until securely tightened.
Step 8 Connect the oxygen input line to the OM.
BiPAP Vision Oxygen Module Regulator Filter and Regulator Bowl Compatibility
Note: Refer to the information below for compatibility when ordering Oxygen bowl and filter
replacements.
Oxygen Module (OM) Manifold / Regulator Bowl For Oxygen Module S/N < 300000, use part
number 582154
For Oxygen Module S/N > 299999, use part
number 1007546*
Oxygen Module (OM) Manifold / Regulator Bowl filter (x5)
For Oxygen Module S/N < 300000, use part
number 582153
For Oxygen Module S/N > 299999, use part
number 1007547*
* This part is also for the Oxygen Modules that do not have a serial number on the Oxygen Mod-
ule cover.

5.5 Changing the System Fuses
WARNING: Unplug the BiPAP Vision before changing the fuses.
NOTE: This procedure applies to Vision S/N’s 100500 and greater.
Step 1 Unplug the AC power cord from the wall outlet and from the power entry module on the
rear of the BiPAP Vision.
Step 2 With a small, flat-blade screwdriver, gently pry open the fuse holder door from the top. The
door hinges downward.
Figure 5-5
Opening the Fuse Door
Step 3 Pry the fuse drawers loose and slide them out of the power entry module.
Step 4 Pull the fuses out of the fuse drawers.

Changing the System Fuses / Operating Voltage Selection (Continued)
Figure 5-6
Replacing the Fuses
Step 5 Replace both fuses.
Step 6 Place the new fuses in the fuse drawers and slide the fuse drawers back into the power entry
module with the arrows on the front of the drawers pointing to the right.
Step 7 Select the proper operating voltage by removing the drum and reinserting it with the
desired voltage displayed.
NOTE: Use only Respironics approved fuses. See Section 5.6 for fuse part numbers.
Step 8 Swing the fuse drawer door shut and snap it into place.
Step 9 Plug the AC power cord into the BiPAP Vision and the wall outlet.

5.6 Voltage and Fuse Selection

The voltage selection is originally set at the factory. If you wish to use the BiPAP Vision with a different
operating voltage, refer to Section 5.5.
NOTE 1: Vision S / N’s 100500 and greater:

• For operating voltages of 100 and 120 VAC, use RI P/N 1000749 fuses.
• For operating voltages of 230 and 240 VAC, use RI P/N 1000750 fuses.
NOTE 2: Visions S / N’s 100499 and less:

• For operating voltage of 115 VAC, use RI P/N 582100 fuses.
• For operating voltage of 220 and 240 VAC, use RI P/N 1000750 fuses.
5.7 Power Cord Inspection

Inspect the power cord and replace if damaged or shows signs of wear.

5.8 Internal Alarm Battery
5.8.1 Battery Function

The BiPAP Vision contains an internal NiCAD battery located on the DC (P/N 1012819) to activate the
Ventilator Inoperative visual and audible alarm indicators if an error occurs. A fully charged battery can
maintain the audible alarm for up to 20 minutes.
5.8.2 Low Battery Condition

The NiCAD battery can lose its charge if the BiPAP Vision is not used for an extended time. In a typical
environment, a fully charged battery can be stored approximately six months before losing its charge, but
the discharge rate depends heavily on temperature.
NOTE: The BiPAP Vision internal alarm battery should be charged prior to use if it has been
stored for longer than three months.
If the battery voltage is too low to support the alarm indicators, the Check Ventilator visual (Eye icon) and
audible alarm indicators will activate. The time that the audible alarm operates may be short due to the
low voltage of the battery. The BiPAP Vision also generates error code 205.
To check the error code:
Step 1 Silence the audible alarm component by pressing the Alarm Reset key.
The audible component will not sound again.
Step 2 Press the Monitoring hard key if you are not already in the Monitoring screen.
Step 3 Press the Options soft key.
Step 4 In the Options screen, press the Error soft key.

Check vent error codes are displayed in the top line of the Options/Message area.

Internal Alarm Battery Maintenance (Continued)
5.8.3 Charging the Internal Battery

There are two methods used to recharge the NiCAD battery on the DCS circuit board that is used to sound the
audible alarm, fast charge and normal.
1. Fast Charge Method (Check Vent/Error 205 Being Displayed)
A fast charge will be initiated at first time initialization and when a low internal battery error is detected. Fast charging
is available when the unit is in the Setup Screen and when it is providing therapy (i.e., the unit can sit in the diagnos-
tic mode and still fast charge). Fast charge time is 6 hours to sufficiently charge the battery to support the audible
alarm for 20 minutes.
If the unit is powered off during a fast charge sequence, the sequence will pick up where it left off when the unit is
powered back on unless a low battery error is detected during the start-up testing (i.e., the unit was off long enough
to discharge the battery). In that case, a new 6-hour fast charge sequence will be initiated. The functionality of the
Check Ventilator error 205 remains unchanged - the error code will be able to be cleared approximately 1 minute after
the status indicates a good battery.
Note: If the status never indicates a good battery (i.e., the battery is actually bad and will not take a charge),
the fast charge sequence will run continuously. The user will be able to detect this by not being able to
clear the 205 error even after a full fast charge cycle.
Charging Process:
1. Remove the unit from patient use.

2. Plug the unit into an AC source and start the unit. The Self Diagnostics will begin.
3. Allow the unit to remain in the Exhalation Port/Language Screen.
4. Or, allow the unit to be in therapy or Standby mode. Press the alarm reset to silence the audible alarm.
5. Leave in one of these conditions for approximately 6 hours to fully charge the battery.
2. Normal Method (No Check Vent/Error 205)
If there is no Check Vent error 205, the charging circuit will continue to charge the battery on a regular basis while in
the Test Exhalation/Language screen or during therapy use. It will take approximately 24 hours to fully charge the
battery to support the audible alarm for up to twenty minutes.
Charging Process:
1. Remove the unit from patient use.

2. Plug the unit into an AC source and start the unit. The Self Diagnostics will begin.
3. Allow the unit to remain in the Exhalation Port/Language selection screen.
4. Or, allow the unit to be in therapy or Standby mode.
5. Leave in one of these conditions for approximately 24 hours to fully charge the battery.

Charging Verification:
1. A minimum of two hours is required to charge a fully discharged battery to a voltage at which the alarm will
not be activated. At this time, the unit can be operated and will continue to trickle charge the battery while it is
in operation.
2. Press Monitoring to begin operation.
3. Wait two minutes to determine if the Check Vent alarm activates with an error 205 in the Error Message screen.
If not, then the unit is ready for use.
CAUTION: Prolonged storage of the BiPAP Vision at high temperatures, above 80 ºF (27 ºC) can
result in premature battery failure. Failure to recharge a battery when it is being stored for
long periods will cause a loss of battery life, activate the Check Ventilator alarm, and
generate error code 205.

5.9 Preventive Maintenance Schedule

The Maintenance Schedule lists the items that are recommended to be periodically inspected or tested. The
service interval may be decreased as internal protocol specifies. The user should be aware of any local or
national regulations that may deviate from the schedule as described below. Use the log to record the dates
the maintenance items are performed.
5.9.1 Vision Preventive Maintenance Schedule (Factory Recommended)

Model # ______________ Serial # ______________
Maintenance Item Verification Reference Service Interval Date
Record hours of Displayed on Options 1 Year

operation Screen
Replace inlet filter Section 5.2 As required
Replace oxygen Section 5.4 As required

regulator filter
Audible Alarm Visual, verify by activating 1 Year

Test Alarms.
Run Blower Valve Section 8.5 1 Year

Calibration
Perform “System Section 8.8 1 Year

Final Test”
Inspect Power
Section 5.7 As required
Cord
Cleaning Section 5.1 As required
Tested by: ________________________________ Date: _______________

6-1
Chapter 6: Troubleshooting
6.1 Overview ..................................................................................... 6-2

6.2 Description of System Alarms ................................................. 6-5
6.3 Alarm Indicators ........................................................................ 6-7
6.4 Troubleshooting .......................................................................... 6-8
6.5 Check Vent Error Codes .......................................................... 6-12
6.6 Vent Inop Errors ........................................................................ 6-14

6-2
6.1 Overview
Purpose
This chapter outlines a general procedure for troubleshooting the BiPAP Vision. Problems shall be investi-
gated to the major component or subassembly as indicated on the specific error code charts found in this
chapter.
Process
Step 1 If a Patient Alarm activates and it is not possible to eliminate it, refer to the Alarm
Descriptions beginning on page 6-8 for detailed descriptions, possible causes, and corrective
action.
Step 2 If the Check Ventilator icon illuminates along with the audible alarm, refer to the Check
Vent Error Flow Chart on page 6-12 for the recommended troubleshooting sequence to
follow. Refer to the “Check Vent” Error Codes chart on page 6-13 for descriptions and
possible corrective actions.
Step 3 If the Ventilator Inoperative icon illuminates along with the audible alarm, refer to the Vent
Inop Errors Flow Charts on pages 6-14 and 6-15 for the recommended troubleshooting
sequence to follow. Refer to the Common System (page 6-16), PC Specific (page 6-18), MC
Specific (page 6-22), and the DC Specific (page 6-24) Error Codes Charts for descriptions and
possible corrective actions.
Step 4 Use the chart on page 6-3 to diagnose Common System Level Problems.
Step 5 Use the “Error Codes Chart Abbreviation Definitions” on pages 6-25 and 6-26 for the
definition of terms used throughout all of the Error Code Charts.
Step 6 Follow the PC/Laptop Setup Procedures in section 8.9 for the suggested method to check
the error code for each subsystem. The procedure includes PC/Laptop setup guidelines.

Common System Level Problems
Symptom Possible Cause Corrective Action
The unit will not power on. Inspect power cord insertion or damage, replace.
Power cord Inspect fuses, replace if blown.
Fuses Replace PSS.
PSS Continuity test switch, replace.
Main power switch Replace AC Inlet.
AC Inlet Replace transformer.
Transformer
Intermittent On / Off condition. Verify proper input voltage setting.
Main Power indicator blinks Power cord Inspect power cord insertion or damage, replace.
sporadically. Main power switch Continuity test, replace.
Loose connections Remove top cover, verify all wiring connections are
properly inserted.
Replace the LCD.

Display blank, power On. LCD
Replace the DC.
DC
BiPAP Vision Service Manual

Replace if failed.
Fuses
Fuses failing. Disconnect transformer from the PSS, if fuses still
Transformer failing, replace the transformer.
If the fuses and transformer are operational, replace the

PSS PSS.
1045049
6-3
6-4
Common System Level Problems
1045049
Symptom Possible Cause Corrective Action
Outlet air temperature too High ambient temperature Reduce ambient temperature, re-locate unit.
warm. Inlet filter Replace the inlet filter (See Chapter 5).
Blower
Transformer
PC
Noise PC Perform the Blower / Valve Calibration Procedure

ILFR (See Section 8.5).
PRV Replace PC.
Blower Replace the ILFR.
Replace the PRV.
Replace the Blower.
Touch pad not responding to Touch pad Check Connections
selection. DC Replace touch pad.
Replace DC.
Rotary encoder does not adjust Rotary encoder Replace rotary encoder.

selection. DC Replace DC.
Ventilator Inoperative icon See Section 6.3.

(wrench) illuminated, and the
audible alarm.
Check Ventilator icon (eye) See Section 6.3.

illuminated, and the audible
alarm.
6-5
6.2 Description of System Alarms

The BiPAP Vision incorporates self-diagnostic testing capabilities and a number of safety features. All
system internal functions are checked automatically at start up and periodically throughout operation. The
microprocessors continuously obtain readings from internal sensors to monitor machine functions and
operating conditions. Device malfunctions or abnormal operating conditions are analyzed and reported
according to the level of severity. Two primary alarm functions, Check Ventilator and Ventilator Inopera-
tive, are available to identify a system malfunction. Patient Alarms are displayed on screen when activated.
6.2.1 Patient Alarm Indications

All alarms contain an audible and visual element. In the event of an alarm condition, the audible alarm
sounds and the screen changes to show the alarm condition in the Mode/Message Area. See Figure 6-1.
Visual
alarm Flashing
indication "ALARM"
CPAP ALARM %O 2
HiP
15 set 55
cm H 2O 20 PS = cm
9 H 2O %
P (cmH 2O)
10
1 2 3 4 5 6 7 8 9
1500
Rate 1000
Vol (ml)
5 500
BPM
1 2 3 4 5 6 7 8 9
100
Flow (L/min)
-100
1 2 3 4 5 6 7 8 9
VT 700ml MinVent14 L/min PIP15 cm H 2O Options
Figure 6-1
Patient Alarm Shown in Mode / Message Area

6-6
Description of System Alarms (Continued)
6.2.2 Patient Alarm Silence and Reset

The audible indicator of most alarms is self-cancellable if the patient alarm condition is corrected. The user
can silence the audible indicator by pressing the ALARM SILENCE hard key. The ALARM SILENCE hard
key turns off the audible alarm for two minutes. Additional pressing of the ALARM SILENCE hard key has
no effect on the alarm. When the alarm silence is active, the message “Alarm Silenced” appears in the
Mode / Message Area for the duration of the silence period. Any new alarm condition that occurs, except
for an Apnea alarm, during the silence period will provide a visual alert, but will not trigger the audible
alarm.
The visual patient alarm indicator in the Mode / Message Area is cancelled only when the ALARM RESET
hard key is pressed. The ALARM RESET hard key cancels the alarm silence period and resets the visual
indicators. The alarm immediately reactivates if the condition causing the alarm has not been corrected.

6-7
6.3 Alarm Indicators

6.3.1 Vision Ventilator Inoperative Indicator
Purpose: Alerts the user to a machine malfunction by
illuminating the red “Wrench” icon on the display
panel and activating an audible alarm. The ventilator
immediately powers down and opens the internal
valves allowing ambient air to be drawn through the
ventilator for unimpeded spontaneous breathing. The
audible and visual alerts remain active and cannot be
silenced until the On / Off Switch is placed in the
OFF position.
Active: At all times.
6.3.2 Check Ventilator Indicator

Purpose: Alerts the user of a potential abnormal operating
condition by illuminating the yellow “Eye” icon on the
display panel and activating an audible alarm. The
audible alarm can be temporarily silenced with the
ALARM SILENCE hard key. However, the visual
indicator cannot be reset and remains illuminated until
the error is corrected. The ventilator continues to
operate during a “Check Ventilator” condition.
Active: At all times.

6-8
1045049
6.4 Troubleshooting
Alarm Meaning Description Possible Cause Corrective
Display Action
Ventilator System Failure – A system malfunction System level failure that Refer to the Vent Inop
Inoperative that results in machine shutdown. The system impairs performance of Troubleshooting Flow
valves open to the atmosphere to permit the unit. Charts on pages 6-14
unimpeded spontaneous breathing through the and 6-15 for diagnostic
system. Audible and visual indicators are information.

activated; once activated, the audible alarm
cannot be silenced.
AC Power Failure – Power to the device is lost AC power failure Verify input power.
while the power switch is in the Start position. Check fuses.
The system valves open to the atmosphere to
permit unimpeded spontaneous breathing Temperature overload fuse Replace Transformer.
through the system. Audible and visual indica- activated (Non-resetable).
tors are activated; once activated, the audible
alarm cannot be silenced. No bulk supply voltage. Replace PSS.
Check Ventilator Audible and visual indicators are activated. A System error. Refer to the Check Vent

system error has occurred. The Vision ventilator Error Troubleshooting
continues to operate. Chart on page 6-12 for
diagnostic information.
Hi P High Pressure Audible and visual indicator in proximal airway Improper Alarm setting; Review high pressure
pressure setting exceeds the high pressure setting alarm limit set below set alarm setting.
for more than 0.5 seconds. The inspiration is pressure.
terminated. Audible alarm indication cancels if
the subsequent breath is below the high pressure Patient coughing during Observe patient.
setting. inspiratory cycle.
Troubleshooting Chart
Lo P Low Pressure Audible and visual alarm indicators if the Patient disconnect or large Check circuit and
proximal airway pressure remains below leak. patient connection.
the low pressure setting for the time set
with the Low Pressure Delay control. The Patient inspiratory demand Check the patient
audible alarm indicator cancels if the exceeds machine-delivered circuit for obstructions.
pressure rises above the low pressure flow. Check inlet filter.
setting.
Low Pressure Delay set Review Low Pressure Alarm
incorrectly. Delay setting.
Improper alarm setting; alarm Review Low Pressure alarm

limit set above set pressure. setting.
Apnea No spontaneous Monitors spontaneous triggered breaths within Patient not breathing or Reevaluate the patient
triggered breath user-selectable time interval. Time interval unable to trigger ventilator. and check the patient
detected resets with each spontaneous trigger. If a circuit.
spontaneous trigger is not detected within the
within set
selected apnea time interval, there is an audible Reevaluate the patient
apnea interval
and visual alarm indicator. The audible alarm and alarm setting.
indicator cancels when two consecutive sponta-
neous triggers are detected. The apnea alarm can
be disabled.
Audible and visual indicators if the minute
Exh. Low leak during Activated when the leak, during exhalation, falls Block or restriction in the air Check air flow pathway.
exhalation 50% or 5 LPM, whichever is greater, below a flow pathway.

Port
limit for a period of one minute.
Ventilation is below the alarm setting. Patient disconnect or large Check circuit and patient
LoMin Low minute The audible alarm indicator cancels if the patient leak. connection.
Vent ventilation minute ventilation increases above the alarm
setting. Alarm can be disabled. Decrease in patient rate or Reevaluate the patient and
tidal volume. alarm settings.
Improperly set alarm limit. Reevaluate the patient and

alarm settings.
1045049
Troubleshooting (Continued)
6-9
6-10
1045049
Alarm Meaning Description Possible Cause Corrective
Display Action
Hi High total Continuously compares the total breathing Increase in patient breathing Reevaluate the patient and
Rate breathing rate (machine + spontaneous) with the Hi rate. alarm settings.
rate Rate alarm setting. Audible and visual
indicator if the measured value is higher Improperly set alarm limit. Reevaluate the patient and
than the alarm setting. The audible alarm alarm setting.

self-cancels if the total breathing rate drops
below the alarm setting.
Lo Low total Continuously compares the total breathing rate Decrease in patient breathing Reevaluate the patient
Rate breathing (machine + spontaneous) with the Lo Rate alarm rate. and alarm settings.
rate setting. Audible and visual indicator if the
measured value is lower than the alarm setting. Patient unable to trigger Reevaluate the patient
The audible alarm self-cancels if the total ventilator. and alarm settings.
breathing rate increases above the alarm setting.
Improperly set alarm limit. Reevaluate the patient
and alarm settings.
Loss of Audible and visual indicators if the measured Large leak Check the patient circuit.
P Regulation

pressure proximal pressure differs more than ± 5 cm H2O
regulation of the set pressure for greater than 5 seconds. Occluded patient circuit Check the patient circuit.
Audible self-cancels if the proximal pressure
returns to within ± 5 cm H2O of the set value.
Alarm is automatically disabled when the unit
goes into flow limit control.
Alarm Meaning Description Possible Cause Corrective Action

Display
ProxLine Proximal Audible and visual indicators if proximal Proximal pressure line Check the proximal
Disc pressure line pressure measures less than 1.0 cm H2O for disconnection or obstruction. pressure line.
disconnect greater than 1.0 second. Audible alarm
self-cancels if the measured proximal
pressure is increased above 1.0 cm H2O.
Alarm is automatically disabled when the
unit goes into flow limit control.
O2 Flow Incorrect System alarm that activates audible and visual Insufficient oxygen Check the oxygen
O2 flow indicators if the oxygen supply is lots. The supply pressure. supply.
audible alarm does not self-cancel after
correction. During the alarm condition, the Obstructed O2 inlet filter. Check the oxygen
ventilator continues to function. regulator inlet filter;
replace if necessary.
Disconnect Mask has been Audible and visual indicator if mask is Mask removed or dislodged. Reapply mask.
removed or removed or becomes dislodged enough to
excessive leak. cause excessive leak. (see section 3.10)
Audible self-cancels if leak is resolved.

1045049
6-11
6-12
6.5 Check Vent Error Codes
Perform Testing according to

the "Recommended Testing
after Part(s) Replacement"
found in Chapter 8
Figure 6-3
Check Vent Error Flow Chart

“Check Vent” Error Codes
Corrective Action
Code Error Definition Description (Replace in order until the
problem is corrected.)
100 RTC failure on the MC Real Time Clock failure on the MC MC
101 MC NVRAM CRC error MC Non-Volatile Random Access Memory Cyclic MC

Redundancy Check error
102 Backup battery failure on Backup battery for the NVRAM and RTC failure on the MC
the MC MC
103 V ref failure on the MC Reference voltage failure on the MC MC
200 DC display voltage Error detected in the display voltage on the DC DC
201 DC audible alarm Audible alarm current error detected on the DC DC
202 DC Check Vent indicator Check Vent indicator current error detected on the DC DC
203 DC Vent Inop indicator Vent Inop indicator current error detected on the DC DC
204 DC backlight error Backlight voltage error detected on the D C DC
205 DC alarm battery Alarm battery voltage low on the DC Recharge battery
(See Section 5.8.3)
DC
206 Keypad Error Key is held down too long (30 seconds) Keypad, DC

300 Circulation fan Circulation fan is not operational Circulation fan
301 Invalid PC Data not read successfully during installation Blower Valve Cal, PC
Calibration Data
303 Blower speed Blower speed exceeds 16500 RPM Blower

PC
306 OM detection PC detects OM originally present, but became OM cable
disconnected during operation OM
PC
Error Codes (Continued)
1045049
6-13
6-14
6.6 Vent Inop Errors

(Use when Vent Inop occurs and the unit operates afterwards)
Error Indicated on Vision Display
NOTE: When checking for Vent Inop

Errors, make sure that errors on the
PC, MC and DC are noted. If any
indicate a hardware or therapy delivery
suspected problem, follow this course of
action.
-17 19 3
Figure 6-4
Vent Inop Indicator Troubleshooting Flow Chart

6-15
Vent Inop Errors (Continued)
Error Indicated PC/Laptop

(use when “Ventilator Inoperative” is continuously activated)
NOTE: When checking for Vent Inop

Errors, make sure that errors on the
PC, MC and DC are noted. If any
indicate a hardware or therapy delivery
suspected problem, follow this course of
action.
Figure 6-5
Vent Inop Indicator Troubleshooting Flow Chart

6-16
Common System “Vent Inop” Errors
1045049
Corrective Action
MC DC PC Error Definition Description (Replace in order until the
problem is corrected.)
0 0 0 Hardware Failure Subsystem detects a hardware failure Refer to error reported on
other subsystem
601 E01 1601 Spurious interrupt MCU detects spurious interrupt Subsystem with LED lit
MCU detects unassigned interrupt Subsystem with LED lit
602 E02 1602 Unassigned interrupt

603 E03 1603 Bus interrupt MCU detects bus interrupt Subsystem with LED lit
Subsystem with LED lit
604 E04 1604 Illegal instruction MCU detects illegal instruction executed
605 E05 1605 Breakpoint error MCU detects breakpoint error Subsystem with LED lit
606 E06 1606 Divide by zero MCU detects divide by zero Subsystem with LED lit
607 E07 1607 Uninitialized interrupt MCU detects uninitialized interrupt Subsystem with LED lit
608 E08 1608 Software interrupt MCU detects software interrupt executed Subsystem with LED lit
609 E09 1609 Unused interrupt MCU detects unused interrupt executed Subsystem with LED lit
60A E0A 160A ROM CRC error EPROM corrupted (stored CRC does not match Subsystem with LED lit
calculated CRC)
60C N/A N/A Bad MC state Invalid data on “MC state” signal Subsystem with LED lit
60E E0E 160E Watchdog failure Watchdog circuitry failure (software continues Subsystem with LED lit
after long delay in watchdog timer test)
614 E14 1614 Walking RAM test error Pattern read from RAM doesn’t match pattern Subsystem with LED lit
written (RAM hardware problem)
Power-on reset occurred after Watchdog test Subsystem with LED lit

616 E16 1616 Watchdog reset after Watchdog
Alarm PAL on MC
test completed
617 E17 1617 SCI failed SCI register not ready for a character to be output Subsystem with LED lit
after a delay loop of one flip-flop iterations ICB cable
700 F00 1700 CRC error on third send to Calculated CRC does not match transmitted CRC DC
DC – MC on third try MC
PC
ICB cable
701 F01 1701 NAK received on third send to Negative Acknowledgment message received DC
DC-MC on third try MC
PC
ICB cable
702 F02 1702 Tack timeout on third send to Tack not received on last byte sent within DC
DC-MC 750 usecs MC
PC
Common System “Vent Inop” Errors
703 F03 1703 Trply timeout on third send to Slave did not start responding within one msec ICB cable
DC-MC of last byte sent from MC DC
MC
PC
N/A F04 1704 MC timeout from slave MC did not request data from slave within MC/PC (if code exist)
15 msecs
705 F05 1705 Packet does not fit in message Buffer in “Move Packet To Message” is out of Subsystem with LED lit
room
706 F06 1706 Invalid timer value Timers not initialized before this call or invalid Subsystem with LED lit
data on the timer parameter
707 F07 1707 Invalid delay value Timers not initialized before this call or requested Subsystem with LED lit
delay is greater than one minute (prevents rollover)
708 F08 1708 Invalid delay (usec) Timers not initialized before this call or requested Subsystem with LED lit
delay is greater than 85 usecs (use “Delay” for
larger delays)
709 F09 1709 GPT not initialized GPT not initialized before call to Initiate Timers Subsystem with LED lit
is made
70A F0A 170A Invalid usec ticks Timers not initialized before this call or PCsed Subsystem with LED lit
parameter to large (greater than 62499 prevents
rollover)
70B F0B 170B Invalid priority level PCsed priority level value has invalid data Subsystem with LED lit
70C N/A N/A CRC error on third send to PC Calculated CRC does not match transmitted CRC ICB cable
on third try PC
DC
MC

70D N/A N/A NAK received on third send to PC NAK received on third try ICB cable
PC
DC
MC
70E N/A N/A Tack timeout on third send to PC Tack not received on last byte sent to PC within ICB cable
750 usecs PC
DC
MC
70F N/A N/A Trply timeout on third to PC PC did not start responding within one msec ICB cable
of last byte sent from MC PC
DC
MC
1045049
FFFF FFFF FFFF Illegal Error Report Software recognzed an extra data bit No Action Required
6-17
6-18
PC Specific “Vent Inop” Error Codes

Corrective Action
1045049
Code Error Description (Replace in order until
the problem is solved.)
1201 ADC timeout After read of internal ADC, incomplete conversion occurred after a PC
173 usec delay. (ILFR, PRV, O , ANA ground, Vref)
2
1202 Blower speed test fail Invalid data in the “blower test status” signal PC
1203 Error controlling operational tests Invalid data in the “test case primary” and “test case secondary” PC
signals
1204 MUX voltage error Invalid data in the “MUX channel” parameter PC
1205 Other voltage error Invalid data in the “channel” parameter PC
1206 IADC failed Internal ADC did not complete sequence before background sensors PC
are read
1207 MC did not communicate within MC did not request status within 30 seconds of PC starting ICB cable
start-up time MC, PC, DC
1208 12 volts voltage reference test 12 volt signal read from MUX is less than 11 volts or greater than PC
failed - operational 13 volts
120A Bulk supply voltage reference test Bulk supply signal read from MUX is less than 20 volts or greater PC
failed - operational than 38.88 volts
120B –12 volts voltage reference test –12 volt signal read from MUX is less than –13 volts or greater than PC
failed - operational –11 volts
120C –5 volts voltage reference test – 5 volt signal read from MUX is less than –5.425 volts or greater PC
failed - operational than -4.547
120D Reference Voltage test Voltage reference signal read from MUX is less than 3.749 volts or PC

failed - operational greater than 4.445 volts
120E QSM failed Queued Serial Module failed PC
120F Error in rise rate processing The Rise Rate information in the MC to PC message not within ICB cable
range (0-4) PC, MC, DC
1210 Blower voltage bad in safe state Blower drive voltage read from MUX is greater than 15 mV PC
1211 PRV voltage bad in safe state PRV drive voltage read from internal ADC is greater than 15 mV PC
1212 ILFR voltage bad in safe state ILFR drive voltage read from internal ADC is greater than 15 mV PC
1213 O2 valve voltage bad in safe state Oxygen module drive voltage read from Internal ADC is greater PC
than15 mV
1214 Failure controlling start-up tests Invalid data in “test case” PC
1215 12 volts voltage reference test 12 volt signal read from MUX is less than 10.12 volts or greater PC
failed - start-up than 14.04 volts
1216 ANA ground voltage reference test ANA and signal read from MUX is less than 0 mV or greater than PC
failed - start-up 500 mV
1217 Bulk supply voltage reference test Bulk supply signal read from MUX is less than 18.4 V or greater PC
failed - start-up than 38.88 V
1218 –12 volts voltage reference test –12 volt signal read from MUX is less than –14.04 V or greater than PC
failed - start-up –10.12 V
1219 – 5 volts voltage reference test –5 volt signal read from MUX is less than –5.833 V or greater than PC
failed - start-up – 4.467
121A Reference Voltage test Voltage reference signal read from MUX is less than 3.749 V or PC
failed - start-up greater than 4.445 V
121B Blower voltage reference bad - Blower drive voltage read from MUX is greater than 100 mV PC
start-up
121C ILFR voltage reference bad - ILFR drive voltage read from internal ADC is greater than 100 mV PC
start-up
121D O2 valve voltage reference bad - Oxygen Module drive voltage read from Internal ADC is greater than PC
start-up 100 mV
121E PRV voltage reference bad - PRV drive voltage read from internal ADC is greater than 100 mV PC
operational
121F Blower voltage reference bad - Blower drive voltage read from MUX is greater than 40 mV on the PC
operational second try immediately after first try
122A Corrupted Resistance Table Invalid data in the resistance table - Software Error PC
122B Invalid Mode Selected mode not supported in software - Software Error PC needs
PAV / T EPROM
122C Blower Failure Blower Bad (overcurrent, undervoltage, shut down) PC, Blower
122D Bad Backup unit outlet Data can not be read from backup unit outlet pressor sensor PC
pressure sensor
122E Unit outlet difference Unit outlet and backup unit outlet sensor readings differ too much PC, AFM,PSS
122F Stuck backup unit outlet pressure Bad backup unit outlet pressure sensor or ADC PC
sensor
1220 ILFR voltage reference bad - ILFR drive voltage read from the internal ADC is greater than PC
operational 40 mV on the second try immediately after the first try

1221 O2 valve voltage reference bad - Oxygen Module drive voltage read from the internal ADC is greater PC
operational than 40 mV on the second try immediately after the first try
1222 PRV voltage reference bad - PRV drive voltage read from the internal ADC is greater than PC
operational 40 mV on the second try immediately after the first try
1225 Internal ADC calibration divide by Analog Vref signal = analog ground PC
zero
1226 Bad O2 temperature sensor Oxygen Module temperature out of range (40-160° F), for 2500 OM
counts, conversion did not complete
1227 Blower out of calibration / stuck Blower speed ± 750 RPM from desired setting for 12 seconds Blower
motor PC
1228 Bad pressure setpoint calculated LPF of pressure setpoint in the rise rate calculation not in range of PC
the unit outlet pressure - error in LPF calculation
1045049
1229 Patient pressure sensor drift error PC

LPF of change in pressure average is greater than 10 cm H2O if the

flow is less than 5 LPM
1230 Voltage Failure Voltage reference test failed PC
6-19
6-20
Description Corrective Action

Code Error
(Replace in order until
the problem is solved.)
1045049
1300 Bad AFM calibration AFM calibration data all zeroes or CRC bad AFM
data CRC
1301 Bad O2 Module calibration data OM calibration all zeroes or CRC bad OM
CRC
1302 Bad PC calibration data CRC PC calibration data all zeroes or CRC bad PC
1304 QSM timeout QSPI not finished after 100 usecs after selection of EEPROM for PC
reading of actual read

1305 No AFM AFM detection signal, supplied by hardware, is greater than AFM cable
300 mV (cut off for AFM being present) AFM

PC
1308 Bad pressure setpoint message MC commanded pressure in message is greater than 40 cm H2O ICB cable
from MC MC
PC
DC
1309 Bad rise rate message from MC Rise rate setpoint in MC message is greater than four (4) ICB cable
MC
PC
DC
130A Bad IPAP setpoint message from IPAP pressure setpoint in the MC message is greater than ICB cable
MC 40 cm H2O (non-PAV) or 50 cm H2O (PAV) MC
PC

DC
130B Bad O2 concentration setpoint Oxygen concentration in the MC message is less than 21 or ICB cable
message from MC greater than 100 MC
PC
DC
130C Invalid MC message Byte count in message not equal to expected byte count ICB cable
MC
PC
DC
1312 AFM detect conversion cannot be Read of ADC not completed in time for the AFM detection read AFM cable
done AFM
PC
1313 OM detect conversion cannot be Read of ADC not completed in time for OM detection read OM cable
done OM, PC, AM
1316 Stuck absolute atmospheric Sensor reading is less than 20 in. HG or greater than 40 in. HG for PC
pressure sensor 2.5 seconds
1317 Stuck unit outlet pressure Sensor reading is less than –5 cm H2O or greater than 70 cm H2O AFM cable
for 2.5 seconds AFM
1318 Stuck patient pressure sensor Sensor reading is less than –5 cm H2O or greater than 50 cm H2O PC
for 2.5 seconds
1319 Stuck total flow sensor Sensor reading is less than –200 LPM or greater than 300 LPM AFM cable
AFM
131A Stuck O2 flow sensor Sensor reading is greater than 120 LPM for 2.5 seconds OM cable
OM
131B Bad air temperature sensor Air temperature out of range (40 - 160° F) for 2500 counts, AFM cable
conversion not complete AFM
PC
131C ATM detected bad unit outlet (High ATM - Low ATM) × 100 is greater than or equal to (5 × High PC
pressure sensor ATM)
131D Bad calibration data 2 CRC PC calibration data 2 CRC is bad after filling with either default PC
values or calculated data and reading them back out
131E Bad PC calibration data 3 CRC PC calibration data 3 CRC is bad after filling with default values PC
and read them back out
131F Error in drift tests Invalid data in “drift test case” PC
1320 Bad AFM drift calibration data AFM calibration data 1 CRC is bad after filling with either default AFM cable
CRC values or calculated values and read them back out AFM
PC

1321 Bad PC calibration PC calibration data 4 CRC is bad after filling with either default PC
values or calculated data and read them back
1322 Sensor drift failure Unit outlet or pressure sensor out of range (Tolerance + 2 cm H2O AFM cable
around nominal) AFM
PC
1323 Bad Calibration data 6 CRC Drift Data could not be updated. PC
1324 Bad OM drift calibration data OM calibration data 1 CRC is bad after filling with either default OM cable,
CRC values or calculated data and reading them back OM, PAS
1325 Total Flow Sensor Drift Total Flow sensor drifted too much AFM cable,
AFM, PAS
1045049
1326 Oxygen Flow Sensor Drift Oxygen Flow sensor drifted too much OM cable
OM,PAS
6-21
6-22
MC Specific “Vent Inop” Error Codes

Corrective Action
Code Error Definition Description (Replace in order until
the problem is corrected.)
1045049
206 RTC test error Invalid data on the “RTC case” signal or SPI time-out when MC
attempting to get time
207 Illegal Operational Test Requested test does not exist MC
209 +12 volt out of range ADC voltage test MC

20A -12 volt out of range ADC voltage test MC

20B +24 volt value out of range ACC voltage test MC
20C Reference voltage value out of ADC voltage test MC

range
20D ADC could not return +12 volt ADC voltage test MC
value
20E ADC could not return-12 volt ADC voltage test MC

range
20F ADC could not return +24 volt ADC voltage test MC
value

210 ADC could not return Reference ADC voltage test MC
Voltage Value
211 Power Fail without AC Fail Loss of bulk supply without loss of AC input caused by PS1 trip MC
PSS
PC
301 Invalid byte count in DCS Byte count from DCS not within range (greater than 0) ICB cable
message DC
MC
304 Divide by zero in sum total Calculation error MC
breaths calculation
305 Divide by zero in baseline error Clock cycle times per breath = 0 MC
calculation
306 Divide by zero in calc. BPM / Min Sum total time = 0 MC
Vent calc.
MC Specific “Vent Inop” Error Codes
Corrective Action
Code Error Definition Description (Replace in order until
307 Divide by zero in Ti / Ttot Clock cycles time per breath = 0 MC

calculation
30A MC scan cannot be performed Response task did not complete processing before 10 msecs ICB cable
(overflow of 10 msecs process) interrupt occurred again DC
PC
30B Invalid command for CPAP mode Received command ID from DC for some S/T or PAV/T specific DC
message MC
30C Invalid command for S/T mode Received command ID from DC for some CPAP or PAV/T DC
specific message MC
30D Invalid command for PAV / T mode Received command ID from DC for some CPAP or S/T DC
30E No dispatch function Command ID from DC not recognized DC
310 Invalid mode update Invalid mode update MC

311 Illegal alarm module Hardware returns something other than built-in Module B MC
312 MC Scan Overruns Response task did not complete processing before 10 msecs interrupt ICB cable
occurred again, 3 times in 1 hour. DC
PC
MC
313 PAV/T Security failure PAV/T Software implementation not accessible Contact
Respironics
Technical
Service

332 Pressure regulation Cannot regulate to 2 cm H2O in Pressure Out or Flow Limit Control ILFR valve
PRV valve
Blower
PC
AFM
MC
333 Invalid S / T state Invalid data on “system status state” signal (not BPM, IPAP, or MC
EPAP)
334 Invalid PAV state Invalid data on “system status state” signal (not BPM, IPAP, MC
EPAP, or To Inspiratory)
335 Invalid mode Invalid data on “active mode” signal (not Standby, CPAP, or MC
1045049
PAV/T)
6-23
6-24
DC Specific “Vent Inop” Error Codes
Code Error Definition Description Corrective Action

(Replace in order until
1045049
B00 Bad ICB message from MC Status in self-test message not valid, Byte count in message greater ICB cable
than 125, command ID not recognized. DC
MC
PC
B01 Bad download sequence from MC DC received download message when not expecting it ICB cable
DC
MC
PC
B02 Bad mode Invalid data in “test mode” and “test mode” signals. Mode-specific DC
messages received in the wrong mode
B03 Error decoding hard key table ICB message corresponding to selected hard key not valid DC
B04 Bad screen state Receive soft key selection for mode when impossible (illegal entry into DC
process key stroke function)
B09 Simultaneous failure of audible Simultaneous failure of Vent Inop LED and Audible Alarm as DC
alarm and system error LED indicated by hardware
B0A MC did not start communication MC did not send status request within 30 seconds of the DCS MC
within start-up time starting up DC
B0B Bad font type Invalid data on the “G screen font type” signal DC
B0C Bad video memory address Calculated screen pixel to which to begin writing is to large (off DC
the screen)

B0D DC queue overflow No room in the display queue for incoming MC message DC
(background not running often enough)
B0E Bad graph size X length or Y length is less than or equal to zero (invalid memory data) DC
B0F No graph structure available An attempt is being made to initialize a fourth graph DC
B10 Spurious keypad interrupts More than ten keypad interrupts in a row with no key depressed Touch pad
DC
11D7 Invalid start-up test Invalid “test case” data DC
11D8 Invalid BIST test Invalid “Built-In Self Test” case data DC
11D1 Keypad Error Key is pressed during start-up tests or held down too long (10 sec.) Touchpad
DC
6-25
Error Codes Chart Abbreviation Definitions
Abbreviation Definition
ADC Analog to Digital Converter
AFM Air Flow Module
ANA Analog
ATM Atmospheric
BIST Built-In Self Test
CRC Cyclic Redundancy Check
DC Display Control
EPROM Electrically Programmable Read Only Memory
EEPROM Electrically Erasable Programmable Read Only Memory
GPT General Purpose Timer
IADC Internal Analog to Digital Converter
ICB Intermodule Communications Bus
ILFR In-Line Flow Restrictor
LCD Liquid Crystal Display
LED Light Emitting Diode
LPF Low PCs Filter
MC Main Control
MCU Microcontroller Unit
MP Microprocessor
MUX Multiplexer
NAK Negative Acknowledgment
NVRAM Non-Volatile Random Access Memory
O2 Oxygen
OM Oxygen Module

6-26
Error Codes (Continued)
Error Codes Chart Abbreviation Definitions (Continued)
Abbreviation Definition
PC Pressure Control
PAV Proportional Assist Ventilation
PAV/T Proportional Assist Ventilation / Timed
PRV Pressure Release Valve
QSM Queued Serial Module
QSP Queued Serial Peripheral Interface
RAM Random Access Memory
ROM Read Only Memory
RPM Revolutions Per Minute
RTC Real Time Clock
SCI Serial Interface
SPI Serial Peripheral Interface
Tack Acknowledge Timer
Trply Reply Timer
Vref Voltage Reference

Chapter 7: Repair and Replacement 7-1
Chapter 7: Repair and Replacement
7.1 Contact Information .................................................................. 7-2

7.2 Exploded View ............................................................................ 7-3
7.3 BiPAP Vision Repair Kits .......................................................... 7-5
7.4 Mobile Stand II and III Repair Parts ..................................... 7-10
7.5 Replacement Identification Photos ........................................ 7-11
7.6 Touch Pad Replacement Instructions ................................... 7-59

7-2 Chapter 7: Repair and Replacement
7.1 Contact Information

Figures 7-1 and 7-2 list the names and identify the locations of major replaceable components in the BiPAP
Vision. These drawings provide a quick reference and overview of the unit.
Note: Refer to Section 8.2 for testing that is required after items are replaced.
For replacement part ordering information, technical or clinical assistance contact Respironics Customer
Service at:
U.S. and Canada
Parts Ordering: 1-800-345-6443

Fax: 1-800-886-0245
Technical Support: 1-800-345-6443

Fax: 1-724-387-5236
International (Parts or Technical Assistance)
Phone: 1-724-387-4000
Fax: 1-724-387-5012
E-Mail Technical Assistance service@respironics.com

7.2 Exploded View
Figure 7-1
BiPAP Vision Ventilator Component Location and Identification

Exploded View (Continued)
( )
Figure 7-2
Front Panel Assembly Exploded View
* Not available as a repair kit, contact Technical Support for assistance.

7.3 BiPAP Vision Repair Kits

Replacement Kit Replacement Part No. Photo Page No.
AC Inlet (includes power inlet filter) 582138 7-13,7-14
AC Power Cord (North American)
(See Note 2) 362435 Not Shown
AC Power Cord Clamp 1000751 7-13,7-43
Airflow Module (AFM) 582127 7-19,7-31,7-37
Alarm Module (Optional) 582158 7-36
Audible Alarm 1000743 7-19,7-30,7-31
Backlight 1014432 7-56
(See Note 8)
Battery, (MC board) S/N >106K 1006005 7-36
Battery, Lithium (MC board) S/N<106K (See Note 8) 1001988 7-53
Battery (DC, Alarm) 1012819 7-17
Blower Assembly 582128 7-20,7-21
Blower Muffler 582129 7-20
Blower Valve Coupler 1003728 7-26,7-57
Blower Vibration Isolator (x3) 1003893 7-21
Bottom Enclosure S/N < 106K 582130 7-43,7-55
Bottom Enclosure S/N > 106K 1004700 7-13,7-55
Cable Kit (all interconnecting) 582131 Not Shown
Circulation Fan 582132 7-26,7-27
Circulation Fan Muffler English – 582155
International - 1005618 7-16,7-43
Coiled Pressure Tube 28” 1000752 7-19,7-30,7-31
DC Subsystem S/N >106K (see note 4) 1004709 7-17
DC/LCD Ribbon Cable 1016457 7-56
DCS Connector 1007206 Not Shown
DC/MC/PC Upgrade with PAV S/N<106K 1004707 7-24,7-25
DC/MC/PC Upgrade S/N<106K 1004714 7-24,7-25
Display Control (D/CS) 582133 7-24, 7-25, 7-45, 7-46
EPROM V11 S/N<106K 1000286 7-47
EPROMS V11 S/N<106K W/PAV 1003524 7-47
EPROM V12 S/N<106K 1000351 Not Shown
EPROMS PAV 12 S/N<106K 1000349 Not Shown
EPROMS V13 S/N>106K 1000353 7-11,7-36
EPROMS PAV V13 S/N>106K 1000354 7-11,7-36

BiPAP Vision Repair Kits (Continued)

EPROM Extraction Tool Kit 1006874 Not Shown
Front Panel Enclosure 582135 7-54
Fuses, 115VAC, S/N <100500 582100 Not Shown

(Also part of upgrade
Fuses, 100-120 Volt, S/N >100499 kit 1004713)
1000749 7-14
Fuses, 230-240 Volt, all S/N’s (Also part of

upgrade kit 1000356) 1000750 7-14
Grounding Post 1002902 7-13,7-26
Grounding Post Hand Punch 1002991 Not Shown
Keypad, English 582151 7-54

Keypad, German 582221
Keypad, Universal 1004712
Hose Kit (All internal Tubing) 582136 Not Shown
ICB Cable S/N <106K 582159 7-49
ICB Cable S/N >106K 1004695 7-18,7-19,7-28,7-30
In-Line Flow Restrictor (ILFR) Valve Assembly 582137 7-29,7-35,7-39
Inlet Filter Cover 1003444 7-13,7-15,7-43
Inlet Filter Enclosure Assembly (see note 7) 582134 7-13,7-15,7-20
Inlet Filter Foam Strip 1004493 7-52
Inlet Filter Replacement (×6) 582101 7-15
Inlet Mesh Filter (Nylon) 1000747 7-15
Label, Diagnostic/Nurse S/N>106K 1004703 7-16
Liquid Crystal Display (LCD) Assembly 582139 7-17,7-56
Main Power Switch 582141 7-13,7-26,7-38


MC/DC Cable S/N>106K 1004698 7-28
MC Board S/N>106K (see note3,4) 1004711 7-34,7-36
Mobile Stand III Shipper 1009410 Not Shown
Mobile Stand III drawer feet 1009745 Not Shown
Ni-Cad Alarm Battery for DC (all) 1012819 7-17, 7-22, 7-25
Nurse Call Adapter (Executon/Hill-Rom connector) 1014280 Not Shown
Nurse Call Cable 1003742 Not Shown
Nurse Call Harness S/N >106K 1004697 7-26,7-27,7-36
Oxygen Baffle 1004705 7-26,7-31,7-35
Oxygen Module (OM) Assembly English- 582142 7-13,7-20,7-29,
Int’l - 1004977 7-32
Oxygen Module (OM) Manifold / Regulator Filters 582153 7-13
(x5) 1007547
Oxygen Module (OM) Manifold/Regulator Bowl 582154 7-13
1007546
Oxygen Regulator/Manifold 1014434 7-32
Oxygen Flowbody/PCA 1014433 7-32
Oxygen Inlet Fitting (DISS) 1014805 7-32
PC Board S/N>106K ( see notes 3,4) 1004710 7-11
PC/MC Upgrade PAV S/N<106K 1000356 7-33
PC/MC Upgrade S/N<106K (see notes 3,4) 1004713 7-33
Power Harness PC/DC S/N>106K 1004696 7-28
Power Harness PSS/PC S/N>106K 1004706 7-27,7-30
Power Supply Subsystem (PSS) 582145 7-26,7-27,7-30,7-38
Pressure Regulation Valve (PRV) Assembly 582147 7-29,7-35,7-39
Pressure Regulation Valve (PRV) Muffler 582156 7-55
Rotary Encoder 582148 7-23
Rotary Encoder Knob 582157 7-17,7-54
Rubber Feet 582149 7-43,7-55
Service Manual 582160 Not Shown

Shipping Container 1002424 Not Shown

(includes all necessary inner packaging)
Test Cable(S/N <106K) (see section 8.10) 582161 7-58
Test Cable (Ribbon) 1004699 7-17,7-19,7-27,
(or RS232 Ribbon Harness for S/N >106k) 7-36,7-42
Test Cable S/N >106K (see section 8.10) 1004823 7-58

(or for upgraded units)
Test Orifice (0.25”) 332353 Not Shown

Top Enclosure 582150 7-13,7-43
Transformer Assembly 582152 7-26,7-27, 7-40

NOTE 1: All items have a quantity of one unless otherwise specified.
NOTE 2: For specific country AC power cord ordering information, please contact
Respironics Customer Service.
NOTE 3: The original EPROM must be removed from the circuit board and installed into the
new circuit board, unless performing an upgrade to units S/N<106K. EPROMS
are included.
NOTE 4: This item is either a Replacement Part or an Optional Upgrade for the unit.
NOTE 5: For units from S/N 100500 to 100999, the PSS (582145) and power wiring harness
(part of 582131) must also be replaced if not already done.
NOTE 6: For units from S/N 100500 to 100999, the PSS (582145), main power switch
(582141) and the power wire harness (part of 582131) must also be replaced.
NOTE 7: The Inlet filter foam strip (1004493) should also be ordered with this kit.
NOTE 8: CAUTION: Danger of explosion if battery is incorrectly replaced. Replace only

with the same or equivalent type recommended by the manufacturer. Dispose of
used batteries according to the manufacturer’s instructions.

7.4 BiPAP Mobile Stand Repair Parts
Mobile Stand II
Replacement Kit Replacement Part No.
Mobile Stand II Caster (locking) 1001921

Mobile Stand II Casters (x3) (non-locking) 1001922
Mobile Stand II Circuit Arm Mount 1002310
Mobile Stand II Plexiglass Door 1001920

Mobile Stand II Pole 1001923
Mobile Stand II Shipping Container 1002425
Mobile Stand II Strike / Catch Kit 1002151
Circuit Support Arm Handle 1006501
Mobile Stand III
Replacement Kit Replacement Part No.
Humidifier Bracket 1005101
O2 Hose Hanger Assembly 1007903
Oxygen Analyzer Pole 1011515
Storage Compartment 1007904
Mobile Stand III Storage Tray 1007905

Mobile Stand III Shipper 1009410
Mobile Stand III Storage Tray Feet 1009745

7.5 Replacement Identification Photos
Overview
The following identification photos are to be used as repair guidelines. Items have been identified
for all serial number units beginning with 100500 to present.
Pressure Control Board S/N >106K

(1004710)
EPROM S/N >106K

(1000353)
(W/ PAV 1000354)

Pressure Air Flow Subsystem
Note: This item is obsolete, originally P/N 582146. Replaced by 1004713 for units S/N <106001.

Rear View
S/N >106000
Top Enclosure Inlet Filter Enclosure

Oxygen Module (582150) Assembly
Assembly (English) Grounding Post (582134)
(582142) (1002902)
(Int’l 1005619)
Inlet Filter Cover
Oxygen Inlet (1003444)
( 1014805)
Top Cover Screws (2)

Oxygen Module
Manifold/Regulator
Filters
(582153 )
(1007547 )
Nurse Call/Remote
Alarm Connector
RS232 Diagnostic
Connector
Oxygen Module
Model Number
Manifold/Regulator
and
Bowl
Serial Number
(582154) AC Inlet Bottom Enclosure
(1007546) Power Cord Clamp
(582138) S/N >106K
(1000751)
(1004700)
Main Power Switch (now comes with a

spring loaded cover.) (582141)

Fuses and Voltage Selector
Fuse Location
AC Inlet
(582138) Voltage Setting
Fuses
(1000749 for 100 and 120 VAC operation
1000750 for 230 and 240 VAC operation)

7-15
Inlet Filter Enclosure

(582134)
Inlet Mesh Filter

(1000747)
Inlet Filter (x6) Inlet Filter Cover

(582101) (1003444)

Exploded View (Continued)
Circulation Fan Muffler

(English 582155)
(Int’l 1005618)
Standoff(s) (x4)*
Label, Diagnostic Nurse

Call S/N >106K
(1004703) Screws (x4) *
* Included

7-17
DC View #1 S/N >106K
Display Control (DC) S/N >106K

(1004709)
Alarm Battery
(1012819) Liquid Crystal Display
(582139) Located under the
DC/LCD Mounting plate
RS232 Harness S/N >106K

(1004699)
DC Power Connection
S/N >106K
Ground Connection
ICB Cable S/N >106K Rotary Encoder
(1004695) (582148)

DC View #2
S/N >106K
LCD Backlight Main Power Indicator

Voltage Connection Cable Connection
(Connects either way) (Connects either way)
DCS/LCD
Audible Alarm Mounting
Connection Bracket
Rotary Encoder
Connection
ICB Cable S/N >106K

(1004695)

7-19
Component Identification
ICB Cable S/N >106K

(1004695)
Air Flow
Module
(582127)
Ground Wire
Coiled Pressure
Tubing
(1000752)
Audible Alarm
Main Power
RS 232 Harness S/N >106K (1000743)
Indicator Connector
(1004699)

Inlet Filter Enclosure

Assembly Blower Muffler
(582134) (582129)
Oxygen Module Assembly
(English 582142)
(Int’l 1005619)
Blower Assembly
(582128)

7-21
Blower Assembly
(582128)
Blower Mounting
Blower Brackets (x3)
Blower Vibration
Isolators (x3)
(1003893)
Heat Sink*
Dampener*
Blower Connection to PC
* Not sold seperately

Front Panel Assembly
Error LED
DC Subsystem
Main Power
Indicator Connector
LCD / DC Cable
Keypad Cable
Ground Connection
Audible Alarm
Battery DC Power Connector
Rotary Encoder ICB Connector

7-23
DC Cable Connections
DC EPROM
LCD / DC
Cable
Keypad
Ribbon Cable
Rotary Encoder
(582148)

Front View DC Subsystem

(1004709, or part of 1004707, 1004714)
DC EPROM Error LED

7-25
Back View DC Subsystem

(1004709, or part of 1004707, 1004714)
Audible Alarm Battery
Audible Alarm Keypad

Connection Connection
Power Supply
Rotary Encoder Connection Connection
ICB Connector

RFI Filter
(Part of AC Inlet)
Circulation Fan AC Inlet

(582132) (582138)
Ground Post
Oxygen Module
(1002902)
Assembly
(582142)
Blower / ILFR Coupler

Inlet Filter (1003728)
Enclosure
(582134)
AC Inlet to Transformer
Main Power Connection
Switch
(582141) Oxygen Baffle
(1004705)
Nurse Call/ Remote
Alarm Connector
(1004697)
Power Supply
Subsystem (PSS) Transformer
(582145) Assembly
(582152)

7-27
Power Supply
Subsystem (PSS)
(582145) RS 232 Harness S/N>106K
(1004699) Nurse Call / Remote Alarm Harness
(1004697)
Circulation Fan
(582132)
PC Subsystem
PC to DC
Power Connection
Power Harness PSS/PC S/N >106K Transformer Assembly

(1004706) (582152)
Main Power Switch Connection to PSS

DC Cables
ICB Cable S/N >106K RS 232 Cable S/N >106K

(1004695) (1004698)
Power Harness PC / DC S/N >106K

(1004696)

7-29

Oxygen Valve (English 582142)
(Part of Kit 1014434) (Int’l 1005619)
Oxygen to PC Ribbon Cable
Oxygen Valve
Connection
Pressure Regulation
Valve (PRV)
(582147)
AFM
Thermister
In-Line Flow
Restrictor Valve Ac Inlet to Transformer Connection
(ILFR) (582137)

Transformer
Assembly
(582152)
PSS to PC Power Cable
(1004706)
PSS Subsystem
(582145)
Coiled Pressure Tube
(1000752)
AFM to PC
Ribbon Cable
OM to PC
Ribbon Cable
Redundant
Pressure Sensor
Audible Alarm
(1000743)
Error LED ICB Cable S/N >106K

(1004695)

7-31
Oxygen Baffle
(1004705)
Air Flow Module
(582127)
Coiled Pressure
Tubing
Transformer Assembly
(1000752)
(582152)
ICB Cable Audible Alarm

(1004695) (1000743)


(English, 582142)
(Int’l 1005619)
Regulator/Manifold Assembly 1014434 Flow Body / PCA 1014433
Inlet Fitting (DISS) 1014805

7-33
Pressure Control (PC) Subsystem*

(1004710)
PRV Connector Ambient Pressure Sensor

Patient Pressure Sensor
ILFR Valve Connector
Circulation Fan Current

Sense Connector
Power Supply
Connector
Redundant Pressure
Sensor
Power Supply to
DC Connector ICB connector
AFM Connector
Oxygen Module Connector
Error LED EPROM
* Also part of 1004713, used to upgrade units S/N<106K 1000356, 1004714 and 1004707

Main Control (MC) Subsystem*

(1004711)
Nurse Call / Remote Alarm Connector

RS 232 Connector
EPROM Error LED

Alarm PAL
(582158)
RS 232 to DC Subsystem Connection
* Also part of 1004713, 1000356, 1004714 and 1004707

7-35
Inline Flow Restrictor Valve (ILFR)

(582137)
Pressure Regulation Valve (PRV)

(582147)
Oxygen Baffle
(1004705)

Main Control (MC) Subsystem*

(1004711)
Nurse Call / Remote

Alarm Connector
(1004697)
RS 232 Connector
(1004699)
Alarm PAL
(582158)
EPROM
Battery S/N >106K
Error LED (1006005)
* Also part of 1004713, 1000356, 1004714 and 1004707 used to upgrade units S/N<106K

7-37
Air Flow Module (AFM)

(582127)
Pressure Sensor
Thermistor
Flow Sensor
Connects to the PC Connects to the redundant

pressure sensor on the PC
Oxygen Baffle
(1004705)
Arrow towards front

of unit, gas flow
direction.

Power Supply Subsystem (PSS)

(582145)
Power Supply connection to PC Subsystem

Main Power
Switch Connection
(582141)
Transformer
Connection
Main Power LED, Circulation Fan Current Sense,

Connects to the Front Panel Connects to PC
Circulation Fan Power

Connection

7-39
Valve Identification
In-Line Flow Pressure Regulation

Restrictor Valve Valve (PRV)
(ILFR) (582137) (582147)
Connect to PC Subsystem

Transformer Assembly
(582152)
Connection to AC Inlet
Connection to PSS
Metal Retaining Plate
Bottom Insulation Spacer

Top Insulation Spacer
Retaining Nut

7-41
Transformer Connection
Circulation Fan
(582132)
Main Power Switch
(582141)
Nurse Call / Remote Alarm Ac Inlet / EMI Filter

(1004697) (582138)
RS 232 Connector
(1004699)
Grounding Stud
Connects to PSS
Bottom Enclusure
S/N >106K
(1004700)
Connections to MC
(Nurse Call / Remote Alarm)
Connects to PSS

Nurse Call / Remote Alarm,

RS 232 Cable routing

7-43
Back Panel, Units S/N <106001
Top Enclosure Inlet Filter Cover

(582150) (1003444) Inlet Filter Enclosure
(582134)
Oxygen Module
(English, 582142)
(Int’l, 1005619)
Main Power Switch

(582141)

(English, 582155)
(Int’l, 1005618)
Bottom Enclosure
S/N <106K
(582130)
Rubber Feet (x4) AC Inlet AC Power Cord Clamp
(582149) (582138) (1000751)

Display Control Subsystem (D/CS)

Connections for S/N <106001
(582133)
ICB Cable S/N < 106K Power Supply Connection
Audible Alarm Rotary Encoder Connection

Connection

7-45

Connections for S/N <106001
(582133) *
LCD Power Connection

(Connects either way)
Main Power Indicator
Audible Alarm
LED Connection
Connection
(Connects either way)
Rotary Encoder Connection
ICB Cable Connection
* Also could be for upgrade units S/N <106K using 1004714 or 1004707


(582133)
ICB Connector Error LED
LCD Backlight Connector
Main Power Connector
DCS/LCD Connector
Keypad Connector
Rotary Encoder Connector Power Connector
ICB Connector
Placement for Upgraded Units

7-47

(582133)
RS 232 Test Cable Connector LCD Backlight

Connector (connect either direction)
EPROM
(1000286 Non PAV S/N <106K)
(1003524 W/PAV S/N <106K)


(582133)
LCD Backlight Connector

(connects either direction)
RS 232 Test Cable Connector
Audible Alarm Battery
Keypad Connector
ICB Connector
Audible Alarm Connector
Rotary Encoder Connector

Power Connections
ICB Connector placement for upgraded units

(Part of upgrade kit 1004713 or 1000356, PAV)

7-49
Component Identification *
(S/N <106K)
Blower Muffler
(582129)
Blower Oxygen Module

(582128) (582142)
Power Supply Air Flow Module

Subsystem (582127)
(582145)
Coiled Pressure Tubing

(1000752)
Bottom Enclosure S/N <106K

(582130)
PAS* MCS*
ICB Cable S/N <106K

(582159)
* Replaced using upgrade kit 1004713, or 1000356 (PAV)

(S/N<106K)
Power Connections
Transformer
MCS Error LED (582152)
MCS RS 232 Test

Cable Connection
PAS Blower
Connection

Unit Outlet Pressure Sensor
PAS Error LED

7-51
Pressure Airflow Subsystem (PAS)

(No longer manufactured, now part of upgrade kit 1004713 or 1000356,PAV)
ILFR Valve Connector

Power Connector
PRV Valve Connector
Blower Connector
Circulation Fan Current

Sense Connector
AFM Connector
Oxygen Module
Connector
RS 232 Connector
Unit Outlet Pressure

ICB Cable Connector
Error LED
EPROM S/N <106K
(1000286)
(1003524 W/PAV)

Inlet Foam Strip Location
Inlet Filter Foam Strip Inlet Filter Enclosure

(1004493) (582134)

7-53
Main Control Subsystem (MCS)

(No longer manufactured, now part of upgrade kit 1004713 or 100356, PAV for S/N<106K)
Error LED Power Connection
RS 232 Test Cable

Connection
Battery, Lithium
(1001988)
ICB Cable
Connection
Alarm PAL
EPROM S/N <106K

MCS to D/CS Ground Wire (1000286)
(1003524 W/PAV)

Front Enclosusre
(582135)
Rotary Encoder Knob

(582157)
Keypad
(English, 582151)
(Universal Symbols, 1004712)
(German, 582221)
Note: See “Touchpad Replacement Instructions” at

end of chapter, section 7.6

7-55
Bottom Enclosure S/N <106K

(582130)
Bottom Enclosure S/N >106K
(1004700)
Rubber Feet (x4) PRV Muffler

(582149) (582156)

LCD Assembly
(582139)
LCD Backlight 1014432

Connects to
DC Subsystem
(Keypad)
Connects to DC Subsystem
(Connects either direction)

7-57
Blower Valve Coupler

(1003728)

Test Cable Identification *

Test Cable, Units S/N < 106K -
Upgraded to Hybrid. (1004699)
Test Cable, Units S/N < 106K ( 582161)
Test Cable, Units S/N > 106K and Upgraded Units

S/N < 106K Hybrid (1004823)
* See Section 8.10, Test Cable Usage Definitions, for further information.

7-59
7.6 Touch Pad Replacement Instructions

Replacement Part Number: 582151
Procedure
Removed / Installed During Process:
• Top enclosure
• Front panel enclosure
• Rotary encoder
• Display / Control Subsystem-Liquid Crystal Display (D / CS - LCD) mounting plate assembly
• Touch pad
Included in Kit: Touch pad

Tools Required: Phillips screwdriver, 7/16" nut driver, Isopropyl alcohol, Cleaning cloth
Touch Pad
WARNING: Electrical shock hazard: Disconnect the electrical supply before attempting to make
any repairs to the device.
CAUTION:
Electronic components used in this device are subject to damage from static electricity.
Repairs made to this device must be performed only in an antistatic, ESD-protected environment.

Step 1
Removing the D / CS Touch Pad Ribbon Cable and Shielding Foil
a. Making sure the front enclosure is protected, place it face down on the work surface
with the D / CS upwards.
b. Gently remove the ribbon cable from (J6).
c. Remove the one D / CS mounting screw that has touch pad shielding foil and
ground wire under it. Locate the foil away from this connection.
Screws

7-61
Touch Pad Replacement (Continued)
Step 2
Removing the D / CS - LCD Mounting Plate
a. Remove the six screws securing the D / CS - LCD mounting plate to the front
enclosure.
b. Hold down on the front panel enclosure, and slowly lift upwards on one of the
mounting plate to begin releasing the LCD from the touch pad. Continue until the
plate can be removed.
NOTE: It may be necessary to use a small amount of isopropyl alcohol to assist with the touch
pad removal.
D / CS LCD
Mounting Plate
NOTE: Place this assembly in a protected area.
Step 3
Removing the Touch Pad
a. With the touch pad facing down, place a small amount of isopropyl alcohol between the
touch pad lens and the front panel enclosure at its smallest width (near the top). Tilt the
front panel enclosure slightly, and allow it to sit for approximately 10 to 15 seconds.

Touch Pad Replacement (Continued)
Apply Isopropyl
Alcohol as Necessary
Apply Alcohol to Front Panel enclosure
b. Gently push the touch pad away from the front panel enclosure, while adding small amounts
of alcohol as required, to loosen the bonding glue. Continue slowly and carefully around the
panel opening until entire touch pad is removable.
c. Using isopropyl alcohol, clean any remaining glue from the front panel enclosure touch
pad mounting surface.
Step 4
Installing the Touch Pad
a. Lay the front panel enclosure face up. With respect to the front of the unit, place the left
side of the front panel enclosure slightly over the edge of the work surface.
b. After assuring that all glue from the original touch pad has been removed from the front
panel enclosure, remove the protective paper backing from the new touch pad, including
the clear protective coating on the LCD side of the touch pad lens.
c. Place the ribbon cables and ground shields through their appropriate slots in the front
panel enclosure. Make sure no wiring is pinched. Slide the cables and shields through
until the left side of the touch pad rests (but is not secured) on the left side of the front
panel enclosure.
d. Align the touch pad, top to bottom, and rest it in place. Observe alignment as the touch
pad becomes secured to the front panel enclosure.

7-63
NOTE:
Place one hand underneath the front panel enclosure while applying any pressure, so that the curve in
the front panel is not damaged. Once on and aligned properly, apply a rotating, rubbing pressure to
secure the touch pad.
NOTE:
If an alignment problem occurs, use a small amount of isopropyl alcohol to remove the touch pad. Allow
to dry before trying again.
Step 5
Installing the D / CS - LCD Mounting Plate
a. While placing the D / CS - LCD mounting plate on the front enclosure, ensure that the
cables are properly routed. Secure the plate into position using the six mounting screws
Step 6
Installing the D / CS - Touch Pad Ribbon Cable
a. With the tabs fully extended on (J6), place the ribbon cable completely into the connector. While
applying slight inward pressure on the ribbon cable, lock the tabs on both sides of (J6).

Chapter 8: Testing and Calibration 8-1
Chapter 8: Testing and Calibration
8.1 Overview ..................................................................................... 8-2

8.2 Recommended Testing After Part(s) Replacement ............... 8-3
8.3 Exhalation Port Test ................................................................... 8-5
8.4 Total Operating Hours Transfer Procedure ........................... 8-8
8.5 Blower/Valve Calibration Procedure ..................................8-10
8.6 Performance Verification......................................................... 8-12
8.7 Run-In Cycle Procedure........................................................... 8-16
8.8 System Final Test ...................................................................... 8-18
8.9 PC or Laptop Setup Procedures ............................................. 8-37
8.10 Test Cable Usage Definitions ................................................. 8-40
8.11 Oxygen Flow Module Test ..................................................8-41

8-2 Chapter 8: Testing and Calibration
Chapter 8: Testing and Calibration

8.1 Overview
The following is a summary of the testing and calibration procedures detailed in this chapter.
8.2 Recommended Testing after Part(s) Replacement

Defines the recommended testing to perform on the unit after removal and
installation of a replacement part. The testing reflects the minimum required to verify
system performance.
8.3 Exhalation Port Test

Characterizes the circuit by analyzing the leak rate of the exhalation port.
8.4 Total Operating Hours Transfer Procedure

Transfers the current Total Operating Hours for a unit when
replacing the Main Control Subsystem (MC), or the memory battery.
8.5 Blower/Valve Calibration Procedure

Provides instructions for calibrating the Blower and Valves of the unit
after major component replacement.
8.6 Performance Verification

Verifies that the BiPAP Vision user interface is functioning properly. It is not
intended to verify specifications, only the operational features are tested.
8.7 Run-In Cycle Procedure

This procedure is to be used after servicing the BiPAP Vision as called out in the
Testing after Part(s) Replacement on page 8-3 and 8-4. The unit will cycle for one half hour
with specified operating parameters to qualify the repair after a component has been
replaced.
8.8 System Final Test

Verifies that the Vision unit operates within specifications. The intent of this
procedure is to ensure that the unit functions against performance specifications by
verification of the internal sensor measurement’s accuracy and the unit’s capability to
generate and control the required pressures and flow rates of the various operating
modes. User controls and alarm functions are also tested.
8.9 PC or Laptop Setup Procedures

Necessary steps to set up a PC/Laptop for testing or Vent Inop error code extraction.
8.10 Test Cable Usage Definitions

8.11 Oxygen Flow Module Test

8.2 Recommended Testing after Part(s) Replacement

Purpose
This chart defines the recommended testing to perform on the unit after removal and installation of a
replacement part. The testing reflects the minimum required to verify system performance.
Replacement Item Blower/ Run-In Performance System

Valve Cal. Cycle Verification Final Test
1. Air Flow Module (AFM) YES YES NO YES
2. Alarm “B” Option NO YES YES NO
3. Blower YES YES NO YES
4. Blower Muffler YES NO NO NO
5. Bottom Enclosure YES YES NO YES
6. Cables (any internal) NO NO YES NO
7. Circulation Fan YES YES NO YES
8. Display Control (DC) NO YES NO YES
9. AC Power Cord (any) NO YES YES NO
10. Fan Muffler NO NO NO NO
11. Filter Enclosure YES YES YES NO
12. Filter NO NO NO NO
13. Front Panel Enclosure NO YES YES NO
14. Fuses, Domestic NO NO YES NO
15. Fuses, International NO NO YES NO
16. Hoses (any internal) YES YES YES NO
17. ICB Ribbon Cable NO NO YES NO
18. In-Line Flow Restrictor (ILFR) YES YES NO YES
19. AC Inlet YES YES NO YES
20. Liquid Crystal Display (LCD) NO NO YES NO
21. Main Control (MC) YES YES NO YES
22. Oxygen Module Assembly (OM) YES YES NO YES
23. OM Regulator Bowl NO NO NO NO
24. OM Regulator Filter NO NO NO NO
25. Main Power Switch NO NO YES NO
26. Power Supply Subsystem (PSS) YES YES NO YES
27. Pressure Control (PC) YES YES NO YES
28. Pressure Relief Valve (PRV) YES YES NO YES
29. PRV Muffler YES NO YES NO
30. Rotary Encoder NO YES YES NO

Recommended Testing after Part(s) Replacement (Continued)
Replacement Item Blower/ Run-in Performance System

Valve Cal. Cycle Verification Final Test
31. Rotary Encoder Knob NO NO NO NO
32. Rubber Feet NO NO NO NO
33. Top Enclosure NO NO NO NO
34. Touch Pad NO YES YES NO
35. Transformer YES YES NO YES
36. Power Line Filter NO YES NO YES
37. Audible Alarm NO YES YES NO
38. EPROM NO YES NO YES
39. PAV / T NO YES NO YES
40. Oxygen Manifold/Regulator YES YES NO YES
41. Oxygen PCA/Flowbody YES YES NO YES
Figure 8-1

Purpose
The Exhalation Port Test characterizes the circuit by analyzing the leak rate of the exhalation port. During
the test, the system learns the intentional exhalation port leak over the complete pressure range. The
learned leak value is then stored in system memory and is used to perform leak calculations and provide an
accurate display of patient leak, minute ventilation, and tidal volume in the Data Display Area. When a test
is performed successfully, the Data Display shows the unintentional leak. The display will appear as “Pt.
Leak” in the Data Display Area. If the test is not performed or cannot be completed successfully, the system
is unable to accurately know the intentional leak and will display the total leak value (intentional + unin-
tentional). The display will appear as “Tot. Leak” in the Data Display Area.
NOTE: The Exhalation Port Test should be performed after servicing to ensure the accuracy of
estimated tidal volume and minute ventilation readings. Accurate minute ventilation
readings are necessary to ensure the accuracy of the low minute ventilation alarm when
it is set below 3 L/min.
NOTE: The Exhalation Port Test is recommended before each use, with circuit changes, with
changes in the exhalation port, or after servicing. Completing the test ensures the
accuracy of some displays and alarms.
Equipment Set-up
• First Install a 6’ smooth inner lumen tubing, then a whisper swivel, and then a pressure pick-
off port onto the unit outlet.
• Connect a pressure line from the pick-off port to the pressure connection on the Vision unit.
• Occlude the outlet.
Procedure
Step 1 Plug in the power cord. The Main Power indicator will illuminate.
Step 2 Turn the main power switch to the On position and wait for the unit to complete the
SYSTEM SELF TEST (internal system check). This will take approximately 5 to 15 seconds.
The TEST EXHALATION PORT screen will then be displayed.

Exhalation Port Test (Continued)
Step 3 Press the Test Exh Port (Test Exhalation Port) soft key. Follow the instructions that appear
on the screen, then press Start Test.
Start
EXHALATION PORT TEST
Test
INSTRUCTIONS:
1. INSTALL CIRCUIT WITH EXHALATION DEVICE.
2. OCCLUDE CIRCUIT OUTLET.
Test Exh 3. PRESS "START TEST" WHEN READY. Cancel
Test Exh
Port 4. KEEP TUBING OCCLUDED UNTIL TEST IS
Port COMPLETE.
Test
Languages
Languages
Total Operating Time: 22 HRS

PRESS "MONITORING" TO EXIT
Figure 8-2
Exhalation Port Test Instructions
NOTE: This test can be canceled at anytime by pressing the Cancel Test soft key.

Exhalation Port Test (Continued)
Step 4 There are seven possible status messages that can appear depending on the outcome of the
SYSTEM SELF TEST. Follow the instructions for the condition that appears.
a. TEST COMPLETE
The circuit displays normal leak conditions at the exhalation (user interface) port.
b. LOW FLOW, CHECK CIRCUIT, REPEAT TEST

The circuit displays a lower than normal leak rate at the exhalation port. Check that the vents on
the exhalation port are not blocked and that the circuit is sound. Replace, in order, the PC, AFM,
PRV, and ILFR. Repeat the Exhalation Port Test.
c. EXCESSIVE FLOW, CHECK CIRCUIT, REPEAT TEST

The circuit displays a higher than normal leak rate at the exhalation port. Assure that the internal
circuit is properly assembled. Replace, in order, the PC, PRV, and ILFR. Repeat the Exhalation Port
Test between each replacement.
d. OCCLUDED EXHALATION PORT, CHECK CIRCUIT, REPEAT TEST

The leak rate was less than predicted. Check that the exhalation port is not blocked. Replace, in
order, the PC, AFM, PRV, and ILFR. Repeat the Exhalation Port Test between each replacement.
e. PROXLINE DISCONNECTED, CHECK CIRCUIT, REPEAT TEST

The proximal pressure line is disconnected. Check that the internal and external proximal pressure
line is connected and is not obstructed. Repeat the Exhalation Port Test.
f. PRESSURE REGULATION ERROR, CHECK CIRCUIT, REPEAT TEST

Leak test pressures cannot be attained. Check that the internal pressure line is connected and not
obstructed. Replace, in order, the AFM and PC. Repeat the Exhalation Port Test between each
replacement.
g. INTERMITTENT EXCESSIVE FLOW, CHECK CIRCUIT, REPEAT TEST

The leak rate was intermittently high during the test. Check that the internal and external circuit is
occluded and properly sealed. Replace, in order, the PRV valve and PC. Repeat the Exhalation Port
Test between each replacement.

8.4 Total Operating Hours Transfer Procedure*
Purpose
The following steps must be done to transfer the current Total Operating Hours for a unit.
Equipment
• PC / Laptop
• Test Cable (RI P/N 582161) for S/N < 106000
• Test Cable (RI P/N 1004823) for S/N > 106000 and upgraded units for S/N <106000.
Note: See Figure 8-3 and 8-4 for cable connections.
Procedure
Step 1 Power on the unit.
Note: If powering on is not possible, then an approximation will have to be made based on
previous documented hours and additional running time.
Step 2 Write down the Total Operating Hours for the unit from either the Set Up Screen or the
Options Screen.
Step 3 Using the test cable, connect a PC/Laptop to the MC. If necessary, follow the Terminal Setup
guidelines in Section 8.9
Step 4 Power on and leave the unit in the Set Up Screen.
Step 5 Enter “S J O” on the terminal keyboard. This will display the “Operating Time Modify”
screen.
Step 6 Follow the instructions on the screen to modify the Total Operating Time value displayed to
match the hours written down from the unit in Step 2.
Step 7 After the time is correctly set, turn the power switch off, remove the terminal from the MC,
reassemble the unit, or continue with testing process.
* This is used primarily when a Main Control Subsystem or Lithium battery is replaced.

Figure 8-3
For Visions with S/N < 106K
Figure 8-4
For Visions with S/N > 106K

8.5 Blower / Valve Calibration Procedure
Purpose
This procedure provides instructions for calibrating the Blower and Valves for the BiPAP Vision system.
This test will take about 10 minutes or less depending on the software version.
Note: Unit must be a minimum software revision of 11.8 / 12.4 / 13.4 to successfully pass this test. If
necessary, upgrade unit.
Equipment (See Figure 8-3 and 8-4 for cable connections)
• Test Cable (Respironics P/N 582161) for S/N < 106K
• Test Cable (RI P/N 1004823) for S/N >106K and upgraded for units for S/N <106K
• PC / Laptop (Terminal mode)
• 0.25” test orifice (Respironics P/N 332353)
• Phillips screwdriver
CAUTION: Electronic components used in this device are subject to damage from static electricity.
Use and follow appropriate electro-static discharge (ESD) procedures.
Procedure
Step 1 Verify that the power to the BiPAP Vision is turned Off.
Step 2 For S/N < 106000, remove the top enclosure.
Step 3 Depending on the test cable needed, connect one side to the (J3) connector on the Pressure
Control Subsystem (PC), or a standard serial cable to the PC connector, and the other side to
the PC or Laptop.
Step 4 Install the test orifice and pressure line to the Vision outlet. Plug in and turn on the unit. Turn
on the PC/Laptop.
NOTE: It may be necessary to refer to the “PC/Lap Setup Procedure” found in Chapter 8 to
properly set the parameters on the PC or Laptop for Hyperterminal application.

Blower / Valve Calibration Procedure (Continued)
Step 5 Wait for the Test Exhalation Port/Language screen to appear. Do not press Monitoring.
Step 6 Assure that the test orifice and the PRV exhaust are not obstructed.
Step 7 Type the calibration start code: SJB, on the terminal with no carriage return.
NOTE: Insure that the calibration start codes are in all capital letters. These will not display on
the PC or PC/Laptop.
Step 8 Wait for the calibration process to complete. The terminal will stop updating information and
the cursor will blink when the process is finished. “Valve Calibration Successful” will be
displayed. (See below for a description of the Calibration Sequence Summary.)
NOTE: If calibration is unsuccessful, try the test again. If it fails a second time, follow the guide
lines on the screen for suggested failure information.
Step 9 Turn the unit Off and remove the power cord.
Step 10 Unplug the test cable from unit unless further testing is required.
Step 11 Remove the test orifice.
Step 12 Install the top enclosure, unless further testing is required.
Step 13 If necessary, carefully position the unit on its side and install the PRV muffler enclosure
Step 14 If necessary, set the unit upright.
Step 15 Test complete.
Calibration Sequence Summary

The first four states are for blower calibration. The blower DAC voltage is increased while the pressure and
blower speed are monitored to determine the slope and intercept.
The next two states independently “warm up” the ILFR and PRV valves and then collect four sets of
operating data on each to use to determine an average value.
All of this information is stored in memory and is used to ensure that the blower and the valves are able to
meet the specified requirements.

8.6 Performance Verification
Purpose
This procedure confirms that the ventilator is functioning properly. It is not intended to verify specifica-
tions; only operational features are tested.
Equipment
• Test orifice (P/N 332353)
• Pressure tubing
• Smooth inner lumen tubing
• Whisper swivel II (P/N 332113)
Procedure
Step 1 First connect the smooth inner lumen tubing to the unit outlet then the whisper swivel and
finally the test orifice. Connect the pressure tubing from the BiPAP Vision to the test orifice.
NOTE: If the Vision unit loses power, and power is restored in less than 10 seconds, the unit
will return to operation at the same settings that were in effect before power was lost.
Step 2 Turn the unit on. When the Test Exhalation Port/Language Screen is displayed, remove the
AC power cord from the rear of the unit. Verify that the Ventilator Inoperative visual (wrench
icon) and the audible alarm is activated. Turn the unit off. Verify that the audible and visual
alarms are no longer active.
Step 3 After 15 seconds or more, reinstall the AC power cord, and switch the unit on.
NOTE: For software versions 11.2 and higher, the “Loss of AC Power” symbol will begin flashing
in the display area. Press the Alarm Reset to clear and continue.
Perform the Exhalation Port Test as described in Section 8.3. (After successful completion of
the test, press the MONITORING hard key to proceed to the Monitoring Screen.)
Step 4 Press the OPTIONS soft key to access the Options Screen. If an alarm is active, press the
Reset Hard Key.

Performance Verification (Continued)
Step 5 Press the TEST ALARMS soft key to verify that both the audible tone and the alarm
messages activate for all available alarms. The Ventilator Inoperative and Check Ventilator
icons should illuminate during the test. The Vision front panel should look like Figure 8-2
(O2 Flow, Lo MinVent, Hi Rate, and Lo Rate appear if the oxygen module and optional
alarms are installed).
NOTE: Each alarm function has both an audible and visual component. Verify that both
components are active during the alarm test. If either component is not active, have the
unit serviced.
Alarm Messages
in Mode/Message
Area
Low Leak ALARM Time at P

Error O2 Flow Hi P 49
Messages Lo MinVent Lo P hrs
Hi Rate Apnea Reset
Lo Rate ProxLine Disc P Regulation
P (cm H2O) OPERATING IN: S/T
Brightness
Vol (ml)
Illuminated
Test Contrast
Alarms
Flow (L/min)
Invert
TOTAL OPERATING TIME: 50 HRS

Figure 8-5
Alarm Test Screen
(Oxygen and Optional Alarm Module Installed)
Step 6 Press Monitoring. If the CPAP or PAV/T mode is active, press the MODE hard key, select the
S/T soft key, and set the parameters as shown below. Activate the new mode. If the S/T Mode
is active, press the MONITORING hard key then press the PARAMETERS hard key. In either
case, set the parameters as follows:
IPAP = 15 cm H2O
EPAP = 5 cm H2O
Rate = 15 BPM
Timed Insp = 1.0 sec
IPAP Rise Time = 0.1 sec

Performance Verification (Continued)
Step 7 Press the ALARMS hard key and set the following alarm parameters.
Hi P = 20 cm H2O
Lo P = 10 cm H2O
Lo P Delay = 20 sec
Apnea = Disabled
If you have the optional Alarm Module, set the following additional alarm parameters.
Lo MinVent = Disabled
Hi Rate = 40 BPM
Lo Rate = 10 BPM
Step 8 Press the MONITORING hard key to return to the Monitoring Screen. Verify the following
parameters from the Monitoring Screen. (visual inspection)
• The Rate soft key indicator flashes when each timed breath is activated.
• The timed breath is approximately 1 second in duration.
• The IPAP during a timed breath is 15 cm H2O.
• The EPAP during a timed breath is 5 cm H2O.
• The Timed Breath Rate is 15 BPM as indicated in the Timed Breath Indicator display.
Step 9 Occlude the test orifice for a few seconds. While viewing the Vision Pressure waveform, create
a small leak at the test orifice to simulate a spontaneous trigger. This process may have to be
repeated a few times. Verify that the unit cycles to IPAP and that the Rate Indicator did not
flash. After the breath is triggered, unocclude the test orifice.
Step 10 Press the ALARMS hard key to display the Alarms Screen.
Step 11 Select the Hi P soft key and adjust the parameter to 10 cm H2O. Wait for the audible and
visual alarms indicating a High Pressure alarm. Return the Hi P parameter to 20 cm H2O and
press the Alarm Reset hard key to remove the alarm message.
Step 12 Open the circuit to atmosphere for approximately 20 seconds to verify the following audible
and visual alarms.
• The disconnect alarm is activated after a few seconds. Press the alarm silence button and
continue.
• The Lo P Alarm is activated.
Occlude the patient outlet on the circuit and press the Alarm Reset hard key to clear both the
audible and the visual alarms.
Step 13 Select the Apnea soft key and adjust the parameter to 20 sec. Maintain the occlusion of the
patient connection for a minimum of 20 seconds to verify that the audible tone and the Apnea
Alarm Message are activated. Adjust the Apnea setting to the Disabled setting. Press the
Alarm Reset key to clear the visual alarms.
Step 14 Test complete.

BiPAP Vision Performance Verification/Screening Data Sheet
Serial Number Service Notification

(Respironics use only)
Model Number Total Operating Time
Purpose:
This data sheet is to be used in conjunction with the BiPAP Vision Performance
Verification. It should also be used whenever a screening procedure is required on the
BiPAP Vision.
Results:
Test Step Pass Fail
Ventilator Inoperative Alarm 2
Exhalation Port Test 3
Test Alarms 5
Parameters From Monitoring 8

Screen
Spontaneous Breath 9
High Pressure Alarm 11
Low Pressure Alarm 12
Apnea Alarm 13
Tested By: (print) Tested By: (signature) Date

8.7 Run-In Cycle Procedure

Purpose
This procedure is to be used after servicing the BiPAP Vision as called out in the Recommended Testing
after Part(s) Replacement Chart in section 8.2. The unit will cycle for one half hour, with specified operat-
ing parameters, to qualify the repair after a component has been replaced.
Equipment / Materials
• 0.25” test orifice (Respironics P/N 332353)
• pressure tubing
Procedure
Step 1 Connect the 0.25” test orifice (Respironics P/N 332353) to the outlet port, and the pressure
tubing from its port to the pressure input on the BiPAP Vision.
Step 2 Connect the power, turn the unit On, and set up the following parameters in the S/T Mode.
IPAP = 40 cm H2O
EPAP = 4 cm H2O
Rate = 20 BPM
Timed Insp = 0.5 sec.
IPAP Rise Time = 0.1 sec.
Step 3 Set the following alarm parameters:
Hi P = 50 cm H2O
Lo P = Disabled
Lo P Delay = 60 sec.
Apnea = Disabled
If the unit has the optional Alarm Module, and/or optional Oxygen Module set the following
additional parameters:
Lo MinVent = Disabled
Hi Rate = 50 BPM
Lo Rate = 4 BPM
%O2 = 21%

Run-In Cycle Procedure (Continued)
Step 4 Return to the Monitoring screen and observe that the display values match the set values.
Step 5 Run the unit for one half hour with the above settings.
Step 6 Verify that the display values match the set values and that no alarms occurred during this
time period. If a problem exists, follow the appropriate Troubleshooting Flow Chart in
Chapter 6 and perform the Run-In Cycle Procedure again before proceeding.
Step 7 Test Complete.

8.8 System Final Test
Purpose
This procedure will verify that the Vision unit operates to specifications. The intent is to ensure that the
unit functions against performance specifications by verification of the internal sensor measurement’s
accuracy, and the unit’s capability to generate and control the required pressures and flow rates of the
various operating modes. User controls and alarm functions are also tested. Below are the major activities
performed within this test procedure.
• Set up the Unit for Test • Verify Pressure Accuracy
• Measure Flow Accuracy • Measure Dynamic Pressure Regulation
• Measure S/T Performance • Verify Oxygen Module Operation (if installed)
• Verify Options, Controls, and Alarms • Verify PAV/T Mode (if installed)
• Nurse Call/Remote Alarm (if installed) • Earth Restance and Leakage Current (Optional)
Data and other various information is to be recorded on the System Final Test Data Sheet.
Equipment
• Flexible, smooth inner lumen tubing (P/N 301016)
• Flowmeter (Appendix A)
• Manometer (Appendix A)
• PC/Laptop (Appendix A)
• Mechanical lung (Appendix A)
• Medical grade Oxygen and regulator (for testing of optional oxygen module only)
• Oxygen analyzer (for testing of optional oxygen module only - Appendix A)
• Variable flow restrictor (adjustable valve) (P/N 1006120)
• Whisper swivel (P/N 332113)
• Phillips screwdriver
• Pressure tubing
• Safety analyzer (Appendix A)
• Test cable (P/N 582161 for serial numbers 105999 and less, P/N 1004823 for serial numbers
106000 and higher or upgraded units).
• Multiple outlet power strip
• Plug, cap, or stopper

• Pressure pick-off port (02 port, P/N 312710)

System Final Test (Continued)
CAUTION: Static sensitive components. This procedure must be performed at an ESD approved
workstation.
NOTE: Only properly trained service personnel are permitted to perform this procedure.
Initial Equipment Setup

(May vary according to equipment used) (Locally sourced flow restrictor)
Flow Restrictor (1006120) Figure 8-6 Certifier Flow

Initial Equipment Setup Analyzer (1012598)
Procedure
A. Connect Unit to Test Equipment
Step 1 Remove the top enclosure.
Step 2 Connect the Test Cable from the PC board (J3), or the Test Cable connector labeled PC, to the PC/
laptop com port.
Step 3 Plug in the AC power cord and verify the MAIN POWER indicator is lit.

Step 4 Connect the patient tubing to the outlet of the unit. Place a pressure pickoff port on the other end and
then connect this to the Flowmeter. Using another piece of patient tubing, connect the outlet of the
flowmeter to the restrictor valve. Adjust restrictor valve to allow for a small amount of circuit leak.
Refer to figure 8-3.
Step 5 Using a Tee fitting, connect the Manometer, the pressure pickoff port, and the Vision pressure port
together.
B. Turn on Unit
Step 1 After the System Self Test is complete, record the Total Operating Time shown on the
display shown at the bottom of the Test Exhalation Port/Language screen.
Step 2 Press MONITORING, then press Options.
Step 3 Verify that Brightness and Contrast can be controlled by pressing the appropriate key
and turning the adjustment knob. Then adjust both of these for an acceptable display.
(The Brightness has a small control range, it will not have much affect on the screen).
Step 4 Press MONITORING to exit.
C. Set Up Alarms and Scales
Step 1 Press ALARMS.
Step 2 After selecting the desired alarm, rotate the adjustment knob, and set each alarm
according to the following:
ALARM VALUE
Hi P 50
Lo P Disabled
Lo P Delay 60
Apnea Disabled
Step 3 If ALARM MODULE B is installed, set the alarms as listed below (they will be
displayed on the right side of the alarms screen).
ALARM VALUE
Lo Min Vent Disabled
High Rate 50
Low Rate 4

Step 4 Press SCALE. Select the desired scale then rotate the adjust knob . Set each to the
following:
SCALE VALUE
P 45 cm H2O
Vol 1500 ml
Flow 100 L/min.
Time Base 9 sec.
Step 5 Press MONITORING to exit.
D. Set CPAP Pressure
If the unit is in CPAP mode:
• Press PARAMETERS
• Press Set CPAP and adjust the pressure to 5 cm H2O
If the unit is in S/T mode:
• Press MODE then CPAP.
• Press Set CPAP and adjust the pressure to 5 cm H2O.
• Press Activate New Mode to enable.
If the unit is in PAV/T mode:
• Press MODE then CPAP.
• Press Set CPAP and adjust the pressure to 5 cm H2O.
• Press Activate New Mode to enable.
Step 1 On the PC/Laptop type, in sequence, the capital letters SJL to view the system parameters of the
Vision unit being tested. Note that only the blinking cursor will be displayed.
(If required, use the PC/Laptop Setup Procedure found in Chapter 8)

NOTE: Lo Rate alarm will sound during this test. Press ALARM SILENCE to temporarily
cancel.
NOTE: Unit may oscillate when no flow is present. Open the flow restrictor slightly until it
stops, then slowly close the valve.
NOTE: After a period of time, the unit will automatically switch to MONITORING. Press
PARAMETERS to return to the parameters screen for making unit adjustments and
viewing the displays listed below.
E. Pressure Accuracy
Step 1 Adjust the flow restrictor for 0 (+0.5) LPM on the flowmeter.
Step 2 Record the following unit values on the data sheet:

a) Set pressure value from Vision display.
b) Outlet pressure value from Vision display (Bottom number while in parameter)
c) “Unit Outlet Pressure” on PC/Laptop.
d) “Patient Pressure” on PC/Laptop.
e) Manometer pressure
CPAP
Set Pressure set 5
Outlet Pressure 5
cm H2O
Step 3 Verify all pressure readings are within specification (i.e. ± 2 cm H2O of the
Manometer reading).
Step 4 Set the unit pressure for 10 cm H2O and repeat steps 2-4.
Step 5 Set the unit for a pressure of 20 cm H2O, adjust the flow restrictor to 30 (± 3) LPM
and repeat steps 2-4.
F. Flow Accuracy
Step 1 Leave the CPAP pressure set to 20 cm H2O.
Step 2 Set the flow restrictor for 0 LPM (+0.5) flow rate.
Step 3 Record the flow meter reading.
Step 4 Record the COMPENSATED TOTAL FLOW from the PC/Laptop.

Step 5 Verify the compensated total flow values are within specification.
Step 6 Set the flow restrictor for 10, 60, and 120 LPM (± 1 LPM) and repeat steps 3-5.
Step 7 While at 120 LPM, verify the pressure is 20 cm H2O ± 2 cm H2O.
G. Dynamic Pressure Regulation
Step 1 Turn the unit Off.
Step 2 Disconnect the flow restrictor from the flow meter.
NOTE: The test lung should not be connected at this time.
Step 3 Connect a whisper swivel to the patient tubing at the output of the flow meter and plug
the end. Turn the unit On. Wait for the Test Exhalation Port Screen to appear.
Step 4 Press Test Exh Port then Start Test. Follow the on screen instructions as appropriate until
“TEST COMPLETE” is displayed.
NOTE: Do not block the slots on the Whisper Swivel while the Exhalation Port Test is in
progress.
Step 5 Press MONITORING to exit then press PARAMETERS.
Step 6 Ensure that the unit is still in CPAP mode, set at 20 cm H2O.
Step 7 Remove the plug and connect the test lung. (Compliance set to 0.05, Parabolic Resistor
RP 20). See Figure 8-7 for setup instructions.
Step 8 Press MONITORING and verify that the unit is in “Waveform” display.
Step 9 Manually operate the test lung to create a uniform waveform on the Vision flow display
with peaks approaching 100 L/Min and a rate of approximately 30 BPM (one every two
seconds). While doing this, observe the manometer reading.
Step 10 Verify the manometer reading to be within ± 2 cm H2O of the unit’s set value.

Figure 8-7

H. S/T Performance
Step 1 Press MODE, then S/T. Leave the test lung connected.
Step 2 Select and set the following.
• IPAP = 35 cm H2O
• EPAP = 5 cm H2O
• Rate = 10 BPM
• Timed Insp = 2.5 sec
• IPAP Risetime = .05 sec
Step 3 Press Activate New Mode when ready to continue. Allow the unit to cycle a few times.
Step 4 Verify that the unit is cycling between low and high pressure by observing the
waveforms on the Vision pressure display.
Step 5 Verify the Manometer readings for IPAP pressure and EPAP pressure are within
± 2 cm H2O of their settings.
Step 6 Record the BPM. Acceptance range is 9.3 to 10.8 BPM.
I. Options and Controls
Step 1 Press MONITORING then press Options.
Step 2 Press Invert. Verify function, and press again to return.
Step 3 Press Bar Graph. Verify that the screen displays bar graphs. Press again to return to waveform.
Step 4 Press Test Alarms. An audible tone should occur along with alarm messages displayed briefly at
the top of the screen. The Check Vent and Vent Inop symbols will light.
Step 5 Press Error Messages. Observe and record any displayed messages. Then press Clear
Error Messages.
Step 6 If desired, press the key for Time at P to reset.
Step 7 Press System Info and record the software version, if the Oxygen Module is installed, and
which Alarm Module is installed.

Step 8 Press MONITORING.
Step 9 Press FREEZE/UNFREEZE and observe that the graphic displays have stopped updating.
Press FREEZE/UNFREEZE again to resume.
Step 10 Press SCALE. Press P and change the scale by rotating the knob and observe a change in
the displayed waveform. Set back to 45 cm H2O. Press MONITORING to exit.
J. Alarms
Step 1 Disconnect the manometer tubing from the Vision Pressure Port. In a few seconds, an alarm
will sound and ProxLine and / or Lo P Disc will be displayed in the Alarm message
window at the top of the screen.
Step 2 Replace the tubing and the alarm will be silenced. Press ALARM RESET and the alarm will
reset.
Step 3 Pull the AC power cord from the unit. An alarm should sound and the “wrench” icon will
light.
Step 4 Turn the unit Off, wait for the alarm to stop and then wait 10 seconds minimum.
Step 5 Plug the AC power cord into the unit and turn the unit On.
Step 6 Verify that the unit powers up without alarming.
NOTE: For software versions 11.2 and higher, the “Loss of AC Power” indication will be flashing in the
display area. Press the Alarm Reset to clear and continue.
Step 7 Turn off the unit.

BiPAP Vision Oxygen Module Testing for S/N 1007401-108343

Note: This test should only be performed once for affected units. If the Oxygen Module has been replaced with
a new type, or if your unit does not have a serial number on the oxygen module label, this test does not need
to be performed.
Purpose:
1. To perform an additional test on BiPAP Vision units from serial number 107401 to 108343
(inclusive). This procedure must be done the first time a Vision that falls within the above listed
serial number range is returned for service for any reason. This procedure is to be performed
after the unit passes system final test found in the service manual.
2. This procedure must also be performed on any Oxygen Module repair kit from serial number
300000 to 301249 (inclusive) that has been installed into any unit. The serial number is located
on the cover. Repair parts 582142 and 1004977 are made up of these serial numbers, along with
the production units listed above.
This test will verify the ability of the oxygen delivery subassembly to adequately supply the required flow
needed to yield a specified oxygen concentration at the maximum unit flow rate. Some of these may have
had a vendor assembly problem. Any faults will require the replacement of the Oxygen Module assembly.
Test Equipment:
Same as used with oxygen testing found in step K of the System Final Test.
Test Setup:
See figure 8-8, except substitute the flow restrictor in the circuit for the test lung. Begin with a small leak.
Procedure:
1.) Turn the unit on.
2.) After the System Self Test completes, press MONITORING.
3.) Press PARAMETERS button and set the following unit parameters:
IPAP = 40 cm H2O
EPAP = 20 cm H2O
RATE = 10 BPM
TIMED INSP. = 3.0 sec
IPAP RISETIME = .05 sec
O2% = 21%

4.) Slowly open the flow restrictor and verify the flowmeter reads a minimum of 130 LPM for four
consecutive breaths during the IPAP portion of the cycle. If the unit activates the “Disconnect”
alarm, it may be necessary to adjust the flow restrictor valve to a lower flow and slowly re-open to
reach this flow rate.
5.) Set the O2% parameter to 100% and wait for oxygen analyzer reading to stabilize.
6.) For the unit to pass, the oxygen analyzer reading must remain between 90% and 109% inclusive for
four consecutive breaths. If any unit fails, the Oxygen Module subassembly must be replaced and the
unit retested.
7.) When complete, set the unit parameters as follows:

IPAP = 15 cm H2O
EPAP = 5 cm H2O
RATE = 10 BPM
TIMED INSP. = 1.0 sec
IPAP RISETIME = .05 sec
O2% = 21%
8.) Press MONITORING button.
9.) Close the oxygen tank valve.
10.) Turn power off and disconnect test equipment.
11.) Test Complete.

K. Oxygen Module Operation

Note: To perform this test it is necessary that the Vision unit being tested have at least 11.8 / 12.4 / 13.4 software. If
your Vision unit has earlier software, it is mandatory that it be upgraded before performing this test.
Note: See Figure 8-8 for assistance in connecting oxygen analyzer.
WARNING: Oxygen supports combustion. Do not use oxygen while smoking or in the presence of an open
flame.
WARNING: Never use the analyzer to measure gas with a high oxygen content following use on air with an oil
vapor content. The oil vapor will contaminate the tubing and may result in a fire on contact with
high oxygen levels.
Oxygen Module Test Procedure
Step 1
Prior to performing this test, a visual inspection should be made of the internal components of the
oxygen delivery system including tubing, to ensure that there are no faulty items.
Step 1A Connect the 6 foot smooth inner lumen tubing from the outlet of the Vision, to the Whisper Swivel,
then to a pressure pick-off port (O2 port) and then to the TTL Lung (or equivalent). A small length of
tubing (approximately 6 inches) may be needed between the pressure pick-off port and the test lung.
Connect the oxygen analyzer cell in the patient circuit.

Put the pressure tubing from the pick-off port to the unit’s patient pressure connection.
Or, Using a “T” connector, connect the pressure pick-off port, the unit’s patient pressure connection
and the oxygen analyzer inlet together, whichever applies.
Set the test lung to have a compliance of 0.04 and a parabolic resistance of 20.
Step 2 Turn on the Vision unit.
Step 3 On the unit, press Parameters and set the following unit parameters.
IPAP = 20 cm H2O
EPAP = 4 cm H2O
RATE = 15 BPM
Timed Insp. = 1.0 sec
IPAP Risetime = .05 sec
O2% = 21%

Figure 8-8

Step 4 Press Monitoring. Ensure that the tidal volume reading on the Vision (Vt) is at 500 ml, +/- 20 ml (480 to
520 ml). If not raise or lower the IPAP pressure until the proper tidal volume reading is obtained.
Step 5 Connect the O2 line to the Oxygen Module. Open the O2 cylinder valve. Ensure that the O2 regulator
is set at 50 psi.
Step 6 Wait for the Oxygen Analyzer to stabilize and verify that the reading is 18% to 24%.
Note: Readings should be stable after 8 to 10 breaths. Some variance in the reading may occur,
depending on the quality of the analyzer being used.
Step 7 Press Parameters then set % O2 and adjust for 30% O2 level. Wait for the Oxygen Analyzer to stabilize
and verify that the reading is between 27% and 33% (inclusive). If the tidal volume reading on the
Vision falls out of the acceptable range, adjust the IPAP pressure until the tidal volume falls within the
acceptable range before taking the reading.
Step 8 Set the O2 to 100%.
Step 9 Close the O2 cylinder valve. Disconnect the Oxygen hose from the back of the Vision.
Step 10 The unit should alarm for no O2 Flow at 15 Breaths or less.
Step 11 Reconnect the Oxygen hose to the back of the Vision and Open the O2 cylinder valve, set the O2 to
40% and press Alarm reset. Verify that no alarms exist after 8 breath cycles.
Step 12 Wait for the Oxygen Analyzer to stabilize and verify that the reading is between 36% and 44%
(inclusive). If the tidal volume reading on the Vision falls out of the acceptable range, adjust the IPAP
pressure until the tidal volume falls within the acceptable range before taking the reading.
Step 13 Set the unit for 60% O2. Wait for the Oxygen Analyzer to stabilize and verify that the reading is
between 54% and 66% (inclusive). If the tidal volume reading on the Vision falls out of the acceptable
range, adjust the IPAP pressure until the tidal volume falls within the acceptable range before taking
the reading.
the reading.
the reading.
Step 16 Close the O2 cylinder valve. Disconnect the O2 input line.
NOTE: If O2 Module Test Fails, perform the “Oxygen Flow Module Test” found in section 8.11. Then re-run step
K above.

L. PAV / T mode (if installed)
Step 1 Select Mode.
Step 2 Select PAV/T.
Step 3 Activate the PAV/T mode and verify the mode features are displayed on the screen and that
no errors or alarms occur.
NOTE: No further testing of the PAV/T mode is needed since the functioning of the PAV/T
mode is directly linked to the S/T mode through software. The S/T specifications
were verified earlier in the system final test.
Step 4 Turn off the unit, disconnect the test circuit, and remove the power.
Step 5 Install the top enclosure.
M. Earth Resistance
Step 1 Measure and record the earth resistance value. Test current is 25 amps. The value must be
less than 0.10 Ohms (W) to pass.
N. Earth Leakage Current
Step 1 Measure and record the Normal Pole, No Earth, L2 earth leakage current. The value must
be less than 300 microamps to pass.
Step 2 Measure and record the Reverse Pole, No Earth, L2 earth leakage current. The value must
be less than 300 microamps to pass.
Step 3 Measure and record the Reverse Pole, No Earth, No L2 earth leakage current. The value must be less
than 1,000 microamps to pass.
Step 4 Measure and record the Normal Pole, No Earth, No L2 earth leakage current. The value must be less
than 1,000 microcamps amps.

O. BiPAP Vision Nurse Call / Remote Alarm Feature Testing ( for units s/n greater than
106000 only). (optional test)
Note: Refer to chapter 3 of this manual for details of the operation of this feature.
Purpose:
This test verifies the operation of the Nurse Call/Remote Alarm output connector on the rear panel of the BiPAP
Vision unit. This is an optional test and is provided to use as specified by internal protocol. The option 1,2 and 3
tests can be performed independently or as a whole, depending on requirements. The unit is shipped from the factory
set at the option 2 setting.
Equipment:
Fluke DVM, or equivalent

0.25” Test Orifice (p/n 332353), or occluded patient circuit
Jumper Location Photo: JP2 JP1
Option 1 Test (Remote Alarm)
1. JP1 and JP2 on the MC board are set at 2,3.
2. Using a DVM and the unit turned off, measure the continuity across the High and Low of the Nurse Call/
Remote Alarm output connector. Value should be approximately 48.6K to 53.7K.
3. Place the test orifice on the unit. Turn the Vision on and activate any patient alarm. (For example, the Apnea
alarm could be set to 20 seconds)
4. Measure the continuity on the same connector and it now should be an open circuit.
5. Turn unit off.

Option 2 Test (Nurse Call, normally closed setting)
1. JP1 on the MC board is set at 2,3. JP2 is set at 1,2.
Remote Alarm output connector. A closed circuit should be measured.
3. Place the test orifice on the unit. Turn the Vision on and activate any patient alarm (For example, the Apnea
alarm could be set to 20 seconds).
4. Measure the continuity on the same connector and it now should be an open circuit.
5. Turn unit off.
Option 3 Test (Nurse Call, normally open setting)
1. JP1 and JP2 on the MC board are set to 1,2.
Remote Alarm output connector. An open circuit should be measured.
3. Place the test orifice on the unit. Turn the Vision on and activate any patient alarm (For example, the Apnea
alarm could be set to 20 seconds).
4. Measure the continuity on the same connector and it now should be a closed circuit.
5. Turn unit off.
Upon completion, set the unit to the desired option.
Q. Final Test Data Sheet
Step 1 Sign and date completed Final Test Data Sheet.

BiPAP Vision Final Test Data Sheet

Serial Number Model Number
Total Operating Time Service Notification
Power Indicator and LCD Controls

Step Control Pass Fail
A-3 Power Indicator
B-3 Brightness
B-3 Contrast
Pressure Accuracy (see step E-3 for guidlines)

Step Pressure Set Outlet Unit Patient Manometer Spec Pass Fail
E-2 5 cm H2O +/- 2 cmH2O
E-4 10 cm H2O +/- 2 cmH2O
E-5 20 cm H2O +/- 2 cmH2O
Flow Accuracy
Step Flow Setting Flowmeter Compensated Pressure Specification Pass Fail
Total Flow 123456789012345
123456789012345
123456789012345
F-2 to 0 LPM 123456789012345
123456789012345
123456789012345
-5 to 5 LPM
123456789012345
123456789012345
F-5 123456789012345
123456789012345
123456789012345
123456789012345
F-6 10 LPM 123456789012345
123456789012345 4.2 to 15.8 LPM
123456789012345
123456789012345
F-6 60 LPM 123456789012345
123456789012345
123456789012345
50.2 to 69.8 LPM
123456789012345
F-6 120 LPM 123456789012345 105.6 to 134.4 LPM
12345678901234567890123456789012123456789012 123456789012345
12345678901234567890123456789012123456789012
F-7 120 LPM 12345678901234567890123456789012123456789012 18.0 to 22.0 cm H2O
12345678901234567890123456789012123456789012
12345678901234567890123456789012123456789012
Dynamic Pressure Regulation

Step Test Pass Fail
G-4 Exhalation Port
G-9 Flow Waveforms
G-10 Manometer Reading (Spec = +/- 2 cm H2O)
S/T Performance
Step Test Reading
1234567890123456 Specification Pass Fail
1234567890123456
1234567890123456
H-4 Cycling 1234567890123456 Visual
H-5 IPAP/EPAP +/- 2 cm H2O
H-6 BPM 9.3 to 10.8 BPM

Options and Controls Error Messages System Information

Step Pass Fail Step Type Codes Step Item Info.
I-2 to I-10 I-5 Error I-7 Software Version
I-5 MCS I-7 Oxygen Module
Alarms I-5 PAS I-7 Alarm Module
Step Pass Fail I-5 DCS
J-1 to J-6
Oxygen Module (if installed)

Step Oxygen Set Point Oxygen Analyzer Specification Pass Fail
K-6 21% 18.0 to 24%
K-7 30%
123456789012345678901234567890121234567890123456789012345678901
27.0 to 33%
123456789012345678901234567890121234567890123456789012345678901
K-10 123456789012345678901234567890121234567890123456789012345678901
123456789012345678901234567890121234567890123456789012345678901
Alarm Activates
K-12 40% 36 to 44%
K-13 60% 54 to 66%
K-14 80% 72 to 88%
K-15 100% > 90%
PAV/T Mode (if installed)

Step Pass Fail
L-3
Earth Resistance and Leakage Current (Optional)

Step Test Reading Specification Pass Fail
M-1 Earth Resistance < 0.100 Ohms
N-1 Norm. Pol, No Earth, L2 < 300 microamps
N-2 Rev. Pol, No Earth, L2 < 300 microamps
N-3 Rev. Pol, No Earth, L2 < 1,000 microamps
N-4 Norm Pol, No Earth, No L2 < 1,000 microamps
Nurse Call/Remote Alarm (optional test for S/N > 106000)

Step Pass Fail
P
Testing Verification
Tested By: (Full Signature) Date

8.9 PC / Laptop Setup Procedure

Purpose
This procedure is to be used to set up the PC / Laptop required for testing and troubleshooting of the BiPAP
Vision.
Note: The Vision requires no special data acquisition software. All necessary software is contained within
the unit.
Equipment
PC/Laptop Computer
Serial Cable
Test Cable for serial number 105999 and lower (RI P/N 582161)
Test cable for serial numbers 106000 and higher (RI P/N 1004823), or upgraded hybrid units.
Test cable for upgraded hybrid units also required (RI P/N 1004699)
Note: For any unit 105999 and lower that has had a new MC board installed, test cable 1004823
will be used. Test cable 582161 will still need to be used on the DC board.
Equipment Setup
Step 1 Connect one end of the test cable to the RS-232 communications port on the PC/laptop.
Note: When connecting to a PC/Laptop, the 9 pin to 25 pin connector supplied with the test cable 582161 is
not required.
Step 2 For S/N 105999 and lower: Connect the proper end of the test cable (582161) to the desired
subsystem: (J3) on the Pressure Control (PC) and Main Control (MC) or (J5) on the Display
Control (DC).
For S/N 106001 and higher: Connect the other end of the test cable (1004823) to the rear panel
of the Vision and connect a standard computer cable to the desired selection.
For upgraded hybrid units connect ribbon cable (1004699) to the desired selection of test cable
(1004823) .
Step 3 Turn on the PC / Laptop.
Operating System Setup

A. Microsoft Windows® with Hyperterminal.
Step 1 Open the following:

Start
Programs
Accessories
Hyperterminal
Hyperterminal
Step 2 From Connection Description, name the file if it is to be saved, select the umbrella with phone
icon, then click OK.

Step 3 In Connect To, select COM1 in Connect Using, then click OK.
Step 4 In COM1 Properties, Port Settings, set the following:
Bits per Second; 19,200

Data Bits; 8
Parity; None
Stop Bits; 1
Flow Control; Xon / Xoff.
Step 5 Click OK to activate the settings. At this point, a blinking cursor will appear on the screen.
Step 6 If necessary, check the ASCII settings. Go to File, Properties, Settings, ASCII Setup.
Step 7 Enter the appropriate command for the desired selection below. No typed letters will appear
on the PC or Laptop. Data will appear after the code is entered.
Step 8 If screen rolling go to: File, Properties, Settings, Emulation, VT52, OK
Note: For an existing Vent Inop condition, the MC and DC will output full screens of information.
The PC only outputs one line of error code information. No command and needs to be entered.
During normal operation, the full command needs to be entered.
B. Microsoft Windows® V. 3.1
Step 1 From Program Manager, open Accessories.
Step 2 From Accessories, open Terminal.
Step 3 Under Settings, open Terminal Emulation then select DEC VT-52, and click OK.
Step 4 Again under Settings, open Terminal Preferences then set the following:
Line Wrap; On
Columns; 80
Cursor; Block, Blink
Show Scroll Bars
Use function arrows and control (Ctrl) keys for Windows.
Step 5 Click OK

Step 6 Again under Settings, open Communications then set the following:
Baud Rate; 19,200

Data Bits; 8
Stop Bits; 1
Parity; None
Flow Control; Xon / Xoff
Connector; COM 1 or COM 2 (which ever is being used).
Step 7 Click OK
Step 8 Turn on the Caps Lock.
Step 9 Enter the appropriate command for the test being performed. See the list of commands
on the next page.
Commands Options:
SJO Transfer of total operating hours (MC subsystem connection).
SJB Blower/valve calibration (PC subsystem connection).
SJL System final test and limited PC function (PC subsystem connection).
SJP PC error code info, including operating parameters (PC subsystem connection).*
SJM MC error code information (MC subsystem connection).*
SJD DC error code information (DC subsystem connection).*
SJE Check Vent error code history (MC subsystem connection).
SJC For determining type of breath triggering (MC subsystem connection).
* If the unit is in a Vent Inop condition, the current error will automatically appear.

8.10 Test Cable Usage Definitions
For Vision units serial number <106K
Test Cable 582161 is to be used to test/calibrate BiPAP Vision units with serial numbers <106K
For Vision units serial number <106K that are upgraded hybrid units (new PC/MC installed)
Test Cable 1004823, along with the Ribbon Cable 1004699 (see note below), is to be used to test/calibrate BiPAP
Vision units with serial numbers <106K that are upgraded hybrid units (repaired using the new PC/MC circuit
boards). A standard serial I/O cable is used in conjunction with this to connect to the PC/laptop.
Any unit still having the original Display Control Subsystem will still need Test Cable 582161 connected to the DCS
to test the unit.
Note: The Ribbon cable will be temporarily installed and then removed after testing. Make sure that the metal
connector housing does not make contact with any components within the Vision unit during use.
For Vision units serial number >106K
Test Cable 1004823 is to be used to test/calibrate BiPAP Vision units with serial numbers >106K. A standard serial
I/O cable is used in conjunction with this to connect to the PC/laptop.
Test cable (582161) Ribbon Cable (1004699)
Test Cable (1004823)

8.11 Oxygen Flow Module Calibration

Purpose:
To field adjust the zero flow voltage on the main circuit board of the Oxygen Module Assembly. This test can be
performed on any Oxygen Module that is suspected to be out of tolerance. The Oxygen Module testing in the
System Final Test should be performed after this test is completed to confirm this module is now operational. If
acceptable, the complete System Final Test needs to be performed.
Equipment:
Digital Multimeter, Fluke 87 or equivalent (3 ½ digit)
Equipment Set Up:
1. Remove the complete oxygen module assembly (except the ground wire and ribbon cable) to be able to easily
perform this test. The assembly can then set on the table next to the Vision unit.
2. Connect the DVM to TP 9 with respect to TP 13 (ground).
Procedure:
1. Turn the Vision unit on.
2. Allow the unit to complete the “System Self Test In Progress”. Do not put the unit into Monitoring mode.
3. Adjust R41 for a value of 0.225 to 0.235 volts DC.
4. Re-assemble unit (if necessary)
NOTE: If the measured Oxygen concentration is still not in specification after completion of this test, follow
standard repair practices to obtain acceptable results.

Chapter 9: Option Installation Instructions
9-1
Chapter 9: PAV/T or EPROM Upgrade

Installation Instructions
9.1 PAV/T Mode or EPROM

Upgrade Installation .................................................................. 9-2
9.2 Oxygen Baffle Installation
Instructions (for units S/N <106K) ......................................... 9-6

9-2 Chapter 9: Option Installation Instructions
9.1 BiPAP Vision PAV / T Mode or EPROM Upgrade Installation
Included in Upgrade Kits Tools Required
EPROM (DC or DCS) Phillips screwdriver

EPROM (PC or PAS) Long-shaft, small, flat-blade
EPROM (MC or MCS) Extraction Tool
Alarm B PAL (For PAV/T only)
NOTE: For PAV/T mode, the Alarm B PAL on the MC board will also need to be changed.
CAUTION: To ensure proper operation of the unit, the MC, PC, and DC EPROM’s MUST be the same
revision.
Procedure
Removed / Installed During Process
• Top enclosure
• Front panel enclosure
• Display Control Subsystem (DC), partially
• Pressure Control Subsystem (PC)
• EPROM (DC)
• EPROM (PC)
• EPROM (MC)
• Alarm B PAL (install only if not already a PAV/T unit)
WARNING: Electrical shock hazard: Disconnect the electrical supply before attempting to make any
repairs to the device.
CAUTION: Electrical components used in this device are subject to damage from static electricity.
Repairs made to this device must be performed only in an antistatic, ESD-protected
environment.

9-3
EPROM Upgrade or PAV / T Installation (Continued)
Step 1 Installing the EPROM Upgrade or PAV/T Mode
NOTE: Each EPROM in the RP kit is labeled for identification purposes. During this procedure,
ensure that the correct EPROM has been identified for each installation.
a. Locate the new EPROM for the DC.
b. Remove the DC. Using an appropriate extraction tool,

remove the existing EPROM.
NOTE: It may be possible to replace this EPROM by partially removing the DC Board. Leave the
keypad and LCD connections attached and remove the retaining screws to be able to
carefully rotate the board upwards to expose the EPROM side.
DCS
EPROM
S/N <106K, not upgraded S/N >106K, or upgraded
Figure 9-1
Location of the DC EPROM
NOTE: If necessary, store the removed EPROM in an approved anti-static bag or box.
c. Carefully insert the new DC EPROM.
NOTE: Ensure proper orientation before insertion. Flat edge of EPROM to the flat edge of
the socket.
d. Re-secure the DC to the front panel.
e. Locate the new EPROM for the PC.
f. Place the PC on an appropriate work surface. Using an appropriate extraction tool, remove
the existing EPROM.

(S/N <106K, not upgraded) (S/N >106K, or upgraded)
PAS
EPROM
Figure 9-2
Location of the PC EPROM
NOTE: If necessary, store the removed EPROM in an approved antistatic bag or box.
g. Carefully insert the new PC EPROM.
NOTE: Ensure proper orientation before insertion. Flat edge of EPROM to the flat edge of the
socket.
h. Set the PC aside for installation later in this procedure.
i. Locate the new EPROM and Alarm B PAL (PAV/T mode only) for the MC.
j. Using an appropriate extraction tool, remove the existing EPROM from U46.

9-5
Alarm PAL
MCS EPROM Alarm PAL MCS EPROM
(S/N <106K, not upgraded) (S/N >106K, or upgraded)
Figure 9-3
Location of the MC EPROM
NOTE: If necessary, store the removed EPROM in an approved antistatic bag or box.
k. Carefully insert the new MC EPROM.
l. If necessary, remove the Alarm PAL (PAV/T mode installation only).
m. Carefully insert the new Alarm B PAL (PAV/T mode installation only).
NOTE: Ensure proper orientation before insertion. Flat edge of EPROM to the flat edge of
the socket.
Step 2 Testing
To ensure the integrity of the unit, the Run-In Cycle and the System Final Test found in
Chapter 8 must be performed.

9.2 BiPAP Vision Oxygen Baffle Installation Instructions

(P/N 1004705)
Purpose
To provide the necessary information to install the Oxygen Baffle into BiPAP Vision units less than serial
number 1006001.
Oxygen Baffle Description
The oxygen baffle provides a better mix of oxygen and air to improve the Air Flow Module (AFM) flow
measurements.
Oxygen Baffle

9-7
Procedure
1. Remove:
• Top Enclosure
• Front Panel
• AFM
• Oxygen module outlet tubing support bracket (no longer needed)
• “T” tubing (no longer needed)
• 22mm coupling at the Oxygen Module outlet (no longer needed)
Oxygen tubing support bracket
Remove these two screws.
Oxygen Module Tubing
“T” Connection
22mm Coupler

2. On the AFM assembly, install the two nylon washers provided in the kit under the two mounting
screws for the AFM flowbody to allow proper clearance for the new Oxygen Baffle.
• Remove the two Phillips screws that hold the flow body to the circuit board. Be careful not
to cause any damage to the thermistor wiring connection.
• Place the two nylon washers between the AFM flowbody and the circuit board.
• Install the screws and securely tighten.
Nylon Washers (2)
AFM Mounting Screws (2)
New, Final AFM Assembly
Nylon Washers (2)

9-9
3. Place the Oxygen Baffle, as far as possible, onto the ILFR with the oxygen inlet port pointing directly
upwards and the flow direction arrow towards the front of the unit.
Oxygen Baffle
Flow Direction Arrow
4. While keeping the AFM lifted slightly upwards, gently insert it into the Oxygen Baffle outlet until the
AFM is aligned with its three mounting posts on the bottom enclosure. A back and forth motion may
be required. Push down on the AFM circuit board at the 3 mounting post locations to secure it into
place.
AFM Insertion
NOTE: Make sure that no tubing for

the AFM is “kinked”
5. Re-install:
• Remaining AFM connections
• Oxygen tubing to baffle
• Front enclosure
• Top enclosure
6. Perform the BiPAP Vision System Final Testing from Chapter 8 of the service manual.

10-1
Chapter 10: Summary of Upgrades
Chapter 10: Summary of Upgrades for

Repairs of Vision units with
Serial Numbers 100500 to
106000
10.1 Summary of upgrades for repairs of Vision units with serial

numbers 100500 to 106000 ..................................................................... 10-2
10.2 Repair Kits No Longer Manufactured ................................................. 10-5
10.3 Installation/Upgrade Instructions for Repair Parts 1004713

and 1000356 for serial number units less than 106001 ....................... 10-6

10-2
10.1 Summary of upgrades for repairs of Vision units with serial numbers
100500 to 106000
Note: For any of the following upgrades, the new Nurse Call/Remote, RS-232, Oxy-
gen Baffle, and Ground Stud will not be implemented. Existing Keypad and
labeling will remain the same. Language additions are only available in version
13.0 and higher. A non-PAV and PAV kits will be available.
10.1.1 Upgrade #1 – P/N 1004713, RP-Vision PC/MC Upgrade

(without PAV) (2 Board Upgrade)
For replacement of the PC (582146) or MC (582140) in s/n’s 100500 to 105999
without PAV option. The following items will be included in this kit:
a) MC board and version 12 EPROM

b) PC board and version 12 EPROM
c) DC version 12 EPROM
d) DC ICB connector (must be soldered onto DC board)
e) New ICB cable
f) Revised longer AFM harness
g) Revised longer Power harness
h) PC/MC board spacers
i) Nut for MC center board spacer
j) Pressure tubing
k) Cable clamps
l) Screw for center cable clamp
m) MC ground screw
n) Top cover screws
10.1.2 Upgrade #1A – P/N 1000356, RP-Vision PC/MC Upgrade (with PAV)
For replacement of the PC (582146) or MC (582140) in s/n’s 100500 to 105999
with PAV option. The following items will be included in the this kit:
a) MC board and version 12 PAV EPROM

b) PC board and version 12 PAV EPROM
c) DC version 12 PAV EPROM
d) DC ICB connector
e) New ICB cable
f) Revised longer AFM harness
g) Revised longer Power harness
j) Pressure tubing
1045049
10-3
k) Cable clamps
m) MC ground screw
n) Top cover screws
10.1.3 Upgrade #2 – P/N 1004714, RP-Vision DC Upgrade (without PAV)

(3 board upgrade)
For replacement of the DC (582133) to add the additional languages in s/n’s

100500 to 105999 without PAV, the following items must be installed and will
be included in this kit (note that new PC and MC boards are also installed).
If necessary, a new test cable (1004823) and RS-232 cable (1004699) will also
have to be ordered (refer to Section 8.10 for further details).
a) DC board and 13 EPROM

b) PC board and version 13 EPROM
c) MC board and version 13 EPROM
d) Revised longer AFM cable
e) Power cable, PSS to PC
f) Power cable, PC to DC
g) ICB cable
j) Pressure tubing
k) Cable clamps
m) MC ground screw
n) Top cover screws
10.1.4 Upgrade #2A – P/N 104707, RP-Vision DC Upgrade (with PAV)
For replacement of the DC (582133) to add the additional languages in s/n’s

100500 to 105999 with PAV, the following items must be installed and will
be included in this kit (note that new PC and MC boards are also installed). If
necessary, a new test cable (1004823) and RS-232 cable (1004699) will also have to
be ordered.
a) DC board and 13 PAV EPROM

b) PC board and version 13 PAV EPROM
c) MC board and version 13 PAV EPROM
d) Revised longer AFM cable
e) Power cable, PSS to PC
f) Power cable, PC to DC

10-4
g) ICB cable
j) Pressure tubing
k) Cable clamps
l) Screw to center cable clamp
m) MC ground screw
n) Top cover screws
10.1.5 Upgrade #3 – P/N 1000286, RP-EPROM Upgrade Kit (without PAV)
This kit provides a software only update to provide new features to units s/n’s
100500 to 105999. The O2% parameter will be retained when switching between
modes of operation, pressure increase from 10cm H20 to 15cm H20 during dis
connect alarm conditions, and the revised alarm sounds for different alarms will
be implemented.*
The following items are included in this kit:
a) MC version 11 EPROM
b) PC version 11 EPROM
c) DC version 11 EPROM
10.1.6 Upgrade #3A – P/N 1003524, RP-EPROM Upgrade Kit (with PAV)
This kit provides a software only update to provide new features to units s/n’s
100500 to 105999 along with the PAV option. The O2% parameter will be retained
when switching between modes of operation, pressure increase from 10cm H20
to 15cm H20 during disconnect alarm conditions, and the revised alarm sounds
for different alarms will be implemented.*
The following items are included in this kit:

d) MC version 11 PAV EPROM
e) PC version 11 PAV EPROM
f) DC version 11 PAV EPROM
g) Alarm B option PAL (not used for units already having PAV)
* 5 beep tone sequence for Patient Alarms

3 beep tone sequence for Check Vent Alarms
Soft click for an attempt to change a selection that is out of range.
Original solid tone for Vent Inop Alarms
1045049
10-5
10.2 Repair Kits No Longer Manufactured

The following table is a listing of the repair kits that will no longer be available. It also
gives a description to the reasoning behind the decision and the replacement kit to be
used as a new substitute.
RP Kit No Longer Reasoning Replacement Kit to be

Manufactured Used in Place of This
Circulation Fan Muffler, Replaced language specific 1005618, Circulation Fan

French (1000741) items with the international Muffler International.
Spanish (1000738) symbols style.
German (1000729)
EPROM Upgrade (582180) New Kit created to avoid 1000286, Vision EPROM
confusion. Kit (non PAV) for S/N
<106K that have not been
upgraded already.
Fuse, International Existing RP kit already 1000750
(582099) replaces this.
Mail Control Subsystem, Design improvements have Upgrade kit 1004713 (non
MC (582140) made this item obsolete. PAV) or 1000356 (PAV).
See Section B for details.
Oxygen Module Assembly, Replaced language specific 1004977, Oxygen Module
French (582254) items with the international International.
Spanish (582255) symbols style.
Italian (1003547)
German (582220)
PAV/T Option New kit created to avoid 1003524, Vision EPROM
(1000747) confusion. Kit (with PAV) for S/N
<106K that have not been
upgraded already.
Power Line Filter Engineering has included 582138
(1000745) this item into the AC inlet
design.
Pressure Airflow Design improvements have Upgrade kit 1004713 (non
Subsystem, PC made this item obsolete. PAV) or 1000356 (PAV)
(582146) See Section 10.1 for details.
Touchpad, Replaced language specific 1004712, Universal
Spanish (582256) items with the international Keyp ad.
French (582257) symbols style.

10-6
10.3 Installation/Upgrade Instructions for Repair Parts

1004713 and 1000356 (PC/MC Upgrade, with and without PAV, for
serial number units less than 106000)
Caution: All work is to be done following proper ESD guidelines.
Note: The original Total Operating Hours should be recorded, if possible, to enter onto the new unit
when this upgrade is complete.
Additional Items Required:

• Ribbon Cable used for testing (RI # 1004699)
• BiPAP Vision Service Manual (RI # 582160)
• Test Cables (RI # 582161, and 1004823)
• Other miscellaneous items as called out in the service manual to support testing after this upgrade is
performed as defined in this procedure.
Remove the following from the existing unit with serial number less than 106000:
1. Top cover.
2. Front Panel.
3. DCS.
4. Inlet tubing, Blower Muffler and Blower* (may need to partially remove the Oxygen assembly to
access the back blower mounting screw).
5. All connections to the PAS.
6. PAS.
7. MCS.
8. The two cable clamps from the left side of the unit that hold the blower, power supply, and main
power indicator wiring.
* It is possible to just remove the front two blower mounting screws and then when required,
partially lift upwards on the front of the blower assembly to perform this upgrade.
The following will no longer be needed:

1. Power cable (gray) that originally connected to the PSS, PAS, and DCS.
2. ICB cable.
3. AFM to PC ribbon cable.
4. 4 of the 5 screws that held the MCS in place.
5. PAS (including software).
6. MCS (including software).
7. DCS software.
8. Two top cover screws.
1045049
10-7
From the repair kit 1004713 or 1000356 (PAV):
1. Locate the EPROMs (version 12) and place them into their respective locations on the MC and
PC boards.
2. For non-PAV/T units, remove the original Alarm PAL located in U41 in the MCS and place it in
the new MC board. For PAV/T units, install the PAL provided with upgrade kit 1000356 into U41
in the MC board.
3. Remove the DCS from the front panel. Install the DCS EPROM into its respective location.
4. Locate the independent connector supplied with the kit. Insert it into the DCS next to the original
ICB connector that is in the center of the board. It should be placed so that the keying (single open
slot in the plastic body of the connector) is facing downwards. Solder in place. This will allow for
the new ICB cable to be located so that the ribbon cable is downwards towards the bottom of the
unit.
5. Re-install the original DCS back onto the front enclosure.
6. Install the 6-32 nut and one of the aluminum spacers onto the MC board with the spacer located
on the component side of the board and the nut on the other side. The mounting hole is located by
the power cable connection near the center of the board.
7. Install the MC board into the bottom enclosure. Use the existing nylon “snap” standoffs to be
placed where the original ones were removed, except put the new 8-32 x 3/8 screw in the
mounting hole with the ground plane around it, which is located along the transformer edge of the
MC board.
8. Also for the MC, install new nylon “snap” standoffs in the front left and back left MC mounting
holes. Put one of the three nylon standoffs between these two. Put one of the other two nylon
standoffs in the rear behind the power supply connector and the third one opposite of this in the
front of the MC board.
9. Place the original DC ground wire and screw is to put into the mounting hole with the ground plane
around it on the front left side of the MC board.
10. Temporarily install the Ribbon cable, 1004699. This is not part of the kit, but should be kept on
hand as part of the service tools needed to repair upgraded BiPAP Vision units s/n<106K. It will
be left in only for testing purposes and must be removed afterwards.

10-8
Installation/Upgrade (continued)
11. Install the PC board onto the MC board standoffs making sure that the power connection near the
center of the board, and the other similar connector (testing and error data) located in the front
right of the board are fully seated. Also make sure that all of the nylon “snap” locks are fully
engaged.
12. Mount the second aluminum standoff onto the location near the center of the PC board where the
first aluminum standoff from the MC board can be seen.
13. Connect the blower, valves, circulation fan current sense, Oxygen Module ribbon cable, and the
new ICB cable to the appropriate PC connection points.
14. Locate the new AFM to PC ribbon cable and install it in place. Put this on the PC connection J4
to the AFM. The other is connected to J6 for the OM ribbon connection.
15. Connect the new power supply cable to the PSS connection. Note that the new cable has 6
inches between the one end connector and the one in the middle. Connect this middle connector
to the power connection on the PC board. Make a counterclockwise loop in the remaining part of
the cable that will connect to the DCS board. Using the 6-32 x ¼ inch screw and cable clamp
from the kit, attach the power supply cable to the center aluminum standoff in the center of the PC
board. This will allow the cable to be secured, but also allow some movement of the cable during
front panel removal.
16. Remove the 7 inch piece of pressure tubing that connects from the “T” fitting on the AFM that
originally connected to the pressure sensor on the PAS board.
17. Locate the 3 inch piece of pressure tubing in the kit and place one end on the AFM “T” connec-
tion and the other end to the redundant pressure sensor. This is the sensor located nearest to the
AFM module.
18. Re-install the blower, blower muffler and inlet tubing (if all or any of these were removed). Con-
nect the blower connector to the PC board.
19. Re-install the front enclosure, making sure that all the proper connections are secured in place.
The patient pressure tubing will go from the front enclosure to the middle pressure sensor, port on
the right side.
20. Make sure all required connections are correctly made. Just a reminder to double check your
work.
1045049
10-9
Installation/Upgrade (continued)
21. When the upgraded unit is first turned on, a Check Vent Error 301 may occur. This will clear after
the Blower/Valve Calibration is performed on the unit and the unit is cycled off and then on again.
22. Using the Total Operating Hours Transfer found in chapter 8 of the BiPAP Vision service manual,
put the original operating hours into the unit.
23. Perform Blower/Valve Calibration found in chapter 8 of the BiPAP Vision service manual.
Note: The PRV muffler DOES NOT get removed once this upgrade is installed
into a unit.
24. Perform the Run-In Test and then the System Final Test found in chapter 8 of the BiPAP Vision
service manual.
25. When complete, remove the Ribbon (1004699) cable that was temporarily installed into the MC
board.
26. Install the top enclosure using the two 6-32 x ½ screws supplied with the kit.

Appendix A: Tools and Equipment A-1
Appendix A: Tools and Equipment
A.1 Service Tools and Supplies ...................................................... A-2
A.2 Acceptable Test Equipment .................................................... A-3
A.3 TSI Inc. Certifier Test System .................................................. A-6

A-2 Appendix A: Tools and Equipment
A.1 Service Tools and Supplies

You should have the following hand tools and supplies available for troubleshooting, testing, and repair of
the BiPAP Vision.
• Common hand tools:
Flat-blade screwdrivers – small (long shaft) and medium
Phillips screwdriver – medium
Nut drivers – 1/4”, 5/16”, 11/32”, and 7/16”
1/4” wrench
Needle-nose pliers, medium
• Antistatic work station – minimum requirement is a grounded mat and wrist strap
• Digital manometer - see section A.2, A.3
• Flowmeter - see section A.2, A.3
• Digital Multimeter – see section A.2
• PC/Laptop – see section A.2
• O2 Analyzer - see section A.2, A.3

• Oxygen tank, medical grade oxygen and regulator
• Mechanical test lung – see section A.2
• Test Cable – Respironics P/N 582161 or 1004823 (see test cable description, Chapter 8)
• Pressure tubing – 6 in., 6 ft., other misc. lengths as required
• Tubing, 6 ft. smooth inner lumen – Respironics P/N 301016, other misc. lengths as required.
• Variable flow restrictor - Respironics P/N 1006120

• Pressure Pick-Off Port – Respironics P/N 312710
• Test orifice – 0.25” – Respironics P/N 332353
• Isopropyl alcohol
• Cleaner (i.e. Fantastik®, 409®.)
• Cleaning cloth
• Bacteria filter
• Mild Detergent

A.2 Acceptable Test Equipment

A.2.1 Digital Manometer
Specifications:
0-40 cm H2O minimum
± 1.0% cm H2O of reading
Acceptable Options:
• Certifier Flow Analyzer, RI p/n 1012598 (High flow module) (see A.3 for details)
• Any commercially available digital manometer that meets the above specifications
A.2.2 Flowmeter
Specifications:
0-150L/minimum
± 1% of reading
Acceptable Options:
• Any commercially available flowmeter that meets the above specifications
A.2.3 Digital Multimeter

Specifications:
3 1/2 digit readout
Acceptable Options:
• Fluke 87 or better model.
• Any commercially available digital multimeter that meets the above specifications

A.2.4 PC/Laptop
Acceptable Options:
• Any commercially available PC or laptop with Windows operating system and hyperterminal.
A.2.5 Mechanical Lung (Adult)

Specifications:
Variable Compliance includes 0.05
Parabolic Resistor value RP-20
Lung capacity of at least 100L
Acceptable Options:
• Michigan Instruments, Inc. Model 1601 Test Lung
• Any commercially available test lung that meets the above specifications
A.2.6 Electrical Safety Analyzer

Specifications:
Earth Resistance
Range – 0 to 19.99 Ohms
Resolution – 0.01 Ohms
Accuracy – ±5%, ±1 digit
Leakage Current
Range – 0 to 19.99 µA
Resolution – 1µA
Accuracy – 2.5 to 1k HZ: ±1%, ± 1 digit
1k HZ to 100 k HZ: ± 1 digit
100 k HZ to 1M HZ: ± 1 digit
Acceptable Options:
• Dale model 544L
• Any commercially available safety analyzer that meets the above specifications.

Acceptable Test Equipment (Continued)
A.2.7 Oxygen Analyzer

Specifications:
Range: 0.0% to 100.0% O2
Display Resolution: 0.1% O2 increments
Accuracy: ± 2% of full scale
Acceptable Options:
• MSA Mini OX1 (or better)
• Servomex 570A Oxygen Analyzer
• Any commercially available Oxygen Analyzer that meets the above specifications

A.3. TSI, Inc. Certifier Test System

The Certifier FA Test System manufactured by TSI Inc. and will be distributed worldwide by Respironics Inc. This
test system, currently being used by the Respironics mobile technicians, is ideal for biomedical testing
applications, including ventilators. The system as configured can measure air, O2 and nitrous gases. The following
are the measurement capabilities of this device:
♦ Flow
♦ Peak Flow
♦ Volume
♦ Stacked Volume
♦ Minute Volume
♦ Inspiratory Time
♦ I:E Ratio
♦ Respiratory Rate
♦ Pressure
♦ Peak and PEEP Pressure
♦ Barometric Pressure
This small battery powered unit is ideal for use in the field, in any medical facility or laboratory. It comes equipped
with all the filters and connectors to install in-line for testing purposes. There are two versions being offered. The
first version is the portable unit with a high flow and O2 module. This is the version used currently by the
Respironics Mobile Technicians for test of the Esprit, Vision and the PLV. The second version includes the high
flow and O2 module but adds a low flow module and is designed to handle low flow and volume measurements
when a high degree of accuracy is required. The following is the ordering information for both versions:
P/N 1012598 - Kit, Certifier, High Flow Module

P/N 1012599 - Kit, Certifier, High and Low Flow
These kits can be ordered through Respironics Customer Service.

B-1
Appendix B: Schematics
B.1 Schematic Statement ................................................................. B-2

B.2 Main Control (MC) .................................................................... B-3
B.3 Display Control (DC) ............................................................... B-9
B.4 Pressure Control (PC)............................................................. B-20
B.5 Air Flow Module (AFM) ........................................................ B-25
B.6 Oxygen Module (OM) ............................................................ B-26
B.7 Power Supply ........................................................................... B-27

B-2
Appendix B: Schematics B.1 Schematic Statement
B.1 Schematic Statement

Schematics are supplied with this manual in direct support of the sale and purchase of this product.
The schematics are proprietary and confidential. Do not copy the schematics or disclose them to third
parties beyond the purpose for which they are intended. Patents are pending.
The schematics are intended to satisfy administrative requirements only. They are not intended to be used
for component level testing and repair. Repairs and testing are supported only at the complete board level.
Respironics does not recommend component repair of the BiPAP Vision. The circuit boards in the BiPAP
Vision are multilayer boards. Due to the very small trace size, extreme care must be used when replacing
components to prevent permanent nonrepairable damage to the circuit board. Components are surface
mounted and require special hot air jet soldering and desoldering equipment. Most of the work should be
done under a microscope set at 25 times magnification. Use of regular soldering equipment will damage
the board and void any applicable warranty.
The schematics are of the revision level in effect at the time that this manual was last revised. Prior
revisions may be obtained upon request.

8 7 6 5 4 3 2 1
REV C/N DESCRIPTION DATE DRAWN BY: CHECKED BY: APPROVED BY:
2 EDMS Change RI p.n. for C52 3-10-00 J. MALIVUK EDMS EDMS

3 EDMS No change this sheet 6-15-00 J. MALIVUK EDMS EDMS
DEBUG INTERFACE 4 EDMS Change C47, C49, C59 to 100pf 6-28-00 J. MALIVUK EDMS EDMS
* 5 EDMS No change this sheet 11-16-00 P.DEVINNEYEDMS EDMS
J7:A 1
DS ADDRESS_BUS
J7:B 2
BERR
J7:C 3 DATA_BUS
EPROM
J7:D 4 MICROCONTROLLER +5V
BKPT *
D INSTALLED AT NEXT D
J7:E 5
+5V ASSEMBLY LEVEL
+5V
J7:F 6
FREEZE U46
DGND A0 U25 2
C11
.1uF
J7:G 7 90 ADDR0 VDDE8 VPP VCC 44
RESET A1 1
19 ADDR1 VSSE 9 PP1 NC NC 33 PP2
J7:H 8 A2 3
DSI 20 ADDR2 CE PGM 43
A3 22 A17
23 ADDR3 CSBOOT OE A16 42
J7:I 9 A4 4 A16
DQ15 A15 41
+5V
24 ADDR4
A5 VDDI 1 DGND D15 5 A15 DGND
J7:J10 25 ADDR5 VSSI 2 D14
DQ14 A14 40
DS0 A6 6 A14
26 ADDR6
D13
DQ13 A13 39
A7 DGND 7 A13
27 ADDR7
D12
DQ12 A12 38
A8 D0 8 A12
28 ADDR8 DATA0109 D11
DQ11 A11 37
A9 D1 9 A11
30 DATA1108 DQ10 A10 36
A10ADDR9 D2 D10 10 A10
31 DATA2107 DQ9 A9 35
A11ADDR10 D3 D9 11 A9
+5V 32 DATA3106 DQ8 A8 32
A12ADDR11 D4 D8 14 A8
33 DATA4104 DQ7 A7 31
A13ADDR12 D5 D7 15 A7
34 DATA5103 DQ6 A6 30
A14ADDR13 D6 D6 16 A6
35 DATA6102 DQ5 A5 29
A15ADDR14 D7 D5 17 A5
36 DATA7101 DQ4 A4 28
A16ADDR15 D8 D4 18 A4
37 DATA8100 DQ3 A3 27
A17ADDR16 D9 D3 A3
R110
R111
R113
R114
R116
R117
R118
R119
19
10.0K
10.0K
10.0K
10.0K
10.0K
10.0K
10.0K
10.0K
DQ2 A2 26
ELC D10 20 A2
PP8
DQ1 A1 25
D11 21 A1
ELC 72 IRQ7/PF7 DQ0 A0 24
DATA1195 D12 D0 13
PFAILINT 73 IRQ6/PF6 PP5 NC NC 23 PP4
DATA1294 D13 12
ADSINT 74 IRQ5/PF5 VSS VSS 34
DATA1393 D14
RCVINT 75 IRQ4/PF4 DGND AM27C2048
C DATA1492 D15 DGND C
SNDINT 76 IRQ3/PF3 DATA1591 +5V
77 IRQ2/PF2 CSBOOT U24
RESET CSBOOT110 D0 15
78 IRQ1/PF1 BR/CS0116 PP24 I/O15 R163
D1 16
RESET PP30 I/O14 IN8 2
R6 69 RESET BG/CS1117 CS2 D2 17 22.1K
+5V 70 HALT BGACK/CS118 +5V I/O13 ICB INTERFACE
100 C57 D3 18
71 BERR ADDR19/C119 PP11 I/O12 R143 +5V
10uF +5V D4 30
C22+
C52
.1uF
16V
PP25 I/O21 IN3 22
1000pF
50 VRH ADDR20/C120 D5 29 22.1K
51 VRL ADDR21/C121 PP26 I/O20
DGND +5V D6 28
ELCACT 7 IC1/PGP0 PP10 AS I/O19 NC 44 PP3
ADDR22/C122 D7 27
R27
*
PP9 I/O18 NC 43 PP14
47.5K
R29
HDW_REV R164 6 IC2/PGP1 ADDR23/C123 A1

+5V PP51 25 IN6 NC 42 PP33
4
R58
R56
R48
R49
R50
R51
R52
R53
R54
R55
R57
5 IC3/PGP2 FC0/CS3/111 CS4 A2 41

22.1K
22.1K
22.1K
22.1K
22.1K
22.1K
22.1K
22.1K
22.1K
22.1K
22.1K
47.5K IN13 NC 40 PP34

R11 DGND
4 OC1/PGP3 FC1/CS4/114 CS5 U1:D U7:B 6 RD A3 23
3 OC2/OC1/ FC2/CS5/115 R22 9 8 5 IN4 NC 32 PP35
10.0K R/W +5V 19
132 OC3/OC1/ ELC IN0 I/O5 10 ICBDAT0
DSACK0/P89 10.0K MC74HC14A MM74HC32A CS5 20 J4:A 1
NURSECALL IN1 I/O4 9
R23 (7=DGND,14=+5V) (7=DGND,14=+5V) ICBDAT1
131 OC4/OC1/ DSACK1/P88
DOGRESET 130 IC4/OC5/ R/W 21 IN2 I/O3 8 J4:B 2
AVEC/PE287 10.0K 24
R24 PP52
10 MISO/PQS DS DS IN5 I/O2 7 ICBDAT2
MOSI DS/PE486 1 J4:C 3
R28
AS IN9 I/O1 6
47.5K
10 R125 ICBDAT3
11 MOSI/PQS AS/PE585
SCK 12 SCK/PQS2 PP7 1 RESET 3 IN7 I/O0 5 J4:D 4
SIZ0/PE682 35
10 R133 13 PCS0/SS/ PP6DGND U7:A 3 WR SNDINT I/O11 I/O16 14 ICBDAT4
PCS0 SIZ1/PE781 2 38 J4:E 5
10 PP53 RCVINT I/O8 I/O17 13 ICBDAT5
14 PCS1/PQS R/W 80
PP54
15 PCS2/PQS MM74HC32A ADSINT 39 I/O7 I/O22 31 J4:F 6
BERR 16 PCS3/PQS (7=DGND,14=+5V) 37 I/O9 I/O10 36 ICBDAT6
J4:G 7
TXD +5V ATV2500S ICBDAT7
18 TXD/PQS7
RXD 17 RXD (11,12=+5V, 4,26,33,34=DGND) J4:H 8
PSV12P 44 ANO/PADA ADS
B PSV12N
J4:I 9 B
45 AN1/PADA
PSV24 46 AN2/PADA ATN
J4:J10
PSVREF
R3
R25
R26
47 AN3/PADA
10.0K
10.0K
4.75K
RD RD PP31
48 AN4/PADA ACK
J4:K11
WR WR PP16
49 AN5/PADA
ELCSIGNAL ELCSIGNAL
PP13
52 AN6/PADA MODCLK/P79 J4:L12
AOMDET 53 AN7/PADA FREEZE
+5V FREEZE/Q64 CS2
42 VDDA TSTME/TS65 CS4
43 VSSA BKPT
BKPT/DSC66
54 VSTBY DS0
IPIPE0/D67
*
DSI

J4:X24
R44
R21
R12
56 VDDSYN IPIPE1/D68 R200 RXD_PAS
R120
R121
R122
10.0K
10.0K
10.0K
10.0K
10.0K
C59
C49
C47
100pF
100pF
100pF
129 PAI CLKOUT63 20.0 J4:W23
126 PCLK TXD_PAS
XFC 60
C87
C89
.1uF
PP50
.01uF
+5V
128 PWMA EXTAL57 R2 13J4:M J4:V22
PP49
127 PWMB XTAL55 10.0M J4:U21
MC68HC16Z1 14J4:N
DGND
R176
10.0K
C9 J4:T20
15J4:O
R5
DGND
332K
DGND
.01uF 16J4:P J4:S19
NVREADY Y1
+5V C4 R174 J4:R18
NOTES: 17J4:Q
R146 18.2K 32.768KHZ
.1uF 1.* - INDICATES ITEMS NOT INSTALLED.
100
+5V HSMS-C650 2. RESISTORS ARE 1/8 WATT, 1% UNLESS OTHERWISE SPECIFIED. DGND
CR10 (7=DGND,14=+5V) (22,29,41,58,62,83,97,105,112,125=DGND, 21,40,59,61,84,98,113,124=+5V)
C5
3. ANY CHANGE TO THE SCHEMATIC COULD AFFECT THE PERFORMANCE
C90
C88
22pF
22pF
10pF
R13 MC74HC14A POWER AND GROUND PINS FOR U25 - NOT SHOWN ON SCHEMATIC OF THE TEST SOFTWARE. TEST FUNCTIONALITY SHOULD BE VERIFIED.
1.00K 10 11 PLEASE REFER TO MCS TEST EPROM TF-58-028.
A U1:E A
ERROR DGND DGND DGND PRODUCT LINE:
LED SPARE CONFIDENTIAL AND
VISION RESPIRONICS INC.
PROPRIETARY
PROCESS: TITLE:
9 INFORMATION
PCA VISION MAIN CONTROL BD
U7:C 8 PP29 SCHEMATIC
10 CPU
MM74HC32A DRN BY: SIZE DRAWING NO. REV.
(7=DGND,14=+5V) J. MALIVUK 3-16-99
DGND CHK BY: EDMS 3-17-99 D S1001366 5
APPR BY: SCALE PART NO. SHEET OF
EDMS 3-17-99 N/A 1001366 1 6
8 7 6 5 4 3 2 1
1045049
B.2 Main Control (MC)
B-3
Main Control Microcontroller Interface

B-4
8 7 6 5 4 3 2 1
1045049
* +5V +5VISO *
C40 C37
.1uF .1uF AOM CIRCUIT
* I
DGND U16 * ISOGND
1 6 R107 +1VREF
10.0K * *
R34 5 * L4
D PCS0 2 5 TP2 R137 D
* 24.9K 7 J3:A
R19 U4:B* 1
6 1.00K 0.22uH
3 4 24.9K LMC6484
2
(4=+5VISO, 11=-5VISO)
74OL6000 I * TP6
FL9
C24
R8
.1uF
DGND ISOGND * *
1000pf
+5VISO *
1
100K * L5
R138 J3:B
CONN M 20 PIN RA RIBBON 2
100 0.22uH
+
I
20V
ISOGND
C31
*
4.7uF
DAC
* +5V +5VISO * C35 *
C41 C38 +1VREF
.1uF *
I *
.1uF .1uF R20
I ISOGND 3 * L6
* +5VISO TP3 R140
DGND ISOGND * 24.9K 1 J3:C
* +2.5VISO +2.5VISO R36 U4:A* CONN M 20 PIN RA RIBBON 3
U17 U13 * 2 1.00K 0.22uH
R108 13 TP VDD 14 LMC6484
1 6 24.9K
2
12 RFCD RFAB 5 (4=+5VISO, 11=-5VISO)

10.0K
9 CS OUTA 2 * C25
R35
.1uF
* *
FL11
2 5 10 1
1000pf
SCK SCK OUTB *

1
11 16 100K * L7
PP21 SDO OUTC R139
8 15 J3:D
3 4 SDI OUTD CONN M 20 PIN RA RIBBON 4
4 AGND LDAC 7 100 0.22uH
3 6 I
74OL6000 I VSS DGND
I ISOGND
DGND ISOGND MAX537BCWE I
ISOGND
ISOGND
C C
+1VREF
+5V +5VISO * * *
-5VISO 20V R38 10 * L8
* * TP4
C32
R142
.1uF
C42 C39 4.7uF * 24.9K 8 J3:E
C34 R40 U4:C
* CONN M 20 PIN RA RIBBON 5
+* 9 1.00K 0.22uH
.1uF .1uF 24.9K LMC6484
I
2
DGND ISOGND (4=+5VISO, 11=-5VISO)

* I *
C26
R39
.1uF
* *
FL13
U14 * ISOGND
1000pf
*
1
1 6 R105 100K * L9
10.0K R141 J3:F
CONN M 20 PIN RA RIBBON 6
100 0.22uH
MOSI 2 5 I
ISOGND
3 4
74OL6000 I +1VREF
DGND ISOGND * *
R41 12 * L10
TP5 R145
* 24.9K 14 J3:G
R43 U4:D* CONN M 20 PIN RA RIBBON 7
13 1.00K 0.22uH
24.9K LMC6484
2
(4=+5VISO, 11=-5VISO)
*
C27
R42
.1uF
* *
FL15
1000pf
*
1
100K * L11
R144 J3:H
B CONN M 20 PIN RA RIBBON 8 B
100 0.22uH
I
+5VISO ISOGND
AOMDET U4 -5VISO U4
C60
C61
.1uF
.1uF
* *

*
R136
ZERO
I I
ISOGND ISOGND
DGND
+5VISO
R47
*
1.00K
+2.5VISO +1VREF
*
R46
47.5K
*
U12
C29
R45
C30
.1uF
.1uF
* * *
31.6K
LM4040BIM-2.5
A A
I I I PRODUCT LINE:
ISOGND ISOGND ISOGND CONFIDENTIAL AND
I VISION
ISOGND PROPRIETARY RESPIRONICS INC.
PROCESS: TITLE:
INFORMATION PCA VISION MAIN CONTROL BD
SCHEMATIC
ANALOG OUTPUTS
DRN BY: SIZE DRAWING NO. REV.
J. MALIVUK 3-16-99
CHK BY: EDMS 3-17-99 D S1001366 5
EDMS 3-17-99 N/A 1001366 2 6
8 7 6 5 4 3 2 1
Main Control I / O Interface 1

8 7 6 5 4 3 2 1
DATA_BUS
+5V
D0 R75
D D
47.5K
ADDRESS_BUS D1 R76
+5V 47.5K
+5V D2 R77
A0 R30 47.5K
C8 47.5K D3 R78
A1 R31 47.5K
.1uF 47.5K D4 R79
DGND A2 R32 47.5K
CR2
B120
47.5K D5 R80
A3 R59 47.5K
D6 R81
U3 DGND 47.5K
A0 A4 R60 47.5K
10 A0 VCC 28 D7 R83
A1 9 47.5K
A1 D8 R61 47.5K
A2 8 DQ0 11 A5 R84
A2 D9 D8
A3 7 DQ1 12 47.5K
A3 D10 R62 47.5K
A4 6 DQ2 13 A6 R85
A4 D11 D9
A5 5 DQ3 15 47.5K
A5 D12 R63 47.5K
A6 4 DQ4 16 A7 R86
A6 D13 REAL TIME CLOCK/NON-VOLATILE RAM D10
A7 3 DQ5 17 47.5K
A7 D14 R64 47.5K
A8 25 DQ6 18 A8 R87
A8 D15 D11
A9 24 DQ7 19 47.5K
A9 R65 47.5K
A10 21 A9 R88
A10 D12
A11 23 47.5K
A11 IRQ 26 PP27 R66 47.5K
A12 2 NOTE: A10 R89
A12 D13
RST 1 U3 REQUIRES A "SNAPHAT" 47.5K
C WR 27 W A11 R67 47.5K C
BATTERY/CRYSTAL FOR D14 R90
RD 22 G
47.5K
CS4 20 E VSS 14 PROPER OPERATION. A12 R68 47.5K
D15 R91
M48T59Y-70MH1 47.5K
A13 R69 47.5K
DGND
47.5K
NVREADY A14 R70
47.5K
VBULK +5V A15 R71
47.5K
R1 CR1 A16 R72
124K MMBD301LT1 47.5K
A17 R73
47.5K
R4
C103
.01uF
9.31K
+5V
+5V U47
MAX696CWE
* 3 VCC BATTON 5 PP18
TP1 2 *
VOUT OSCSEL 8 PP19
R154
825.0
DGND 1 TP8
VBATT OSCIN 7
9 PFI RESET16 PP20
DOGRESET 11 WDI RESET15 RESET
* 13 LLIN WDO 14 PP22
+5V TP7 12
PP17 NC PFO 10 PFAILINT
R155 4 GNDLOWLINE
B 24.3K 6 DGND B
DGND PP23
R156
C102
.01uF
10.0K
WATCHDOG AND POR CIRCUIT
DGND DGND
CS2
+5V +5V

*
INSTALLED AT NEXT
ASSEMBLY LEVEL +5V
U41
R166
R167
47.5K
47.5K
C17 DATA_BUS
2CLK/I0 VCC 28 U2
ACFAIL_F 3I1 I/O9 27 .1uF 1 ENABLEA
4 19 D7
I2 I/O8 26 DGND ENABLEB
YB1 9
5 11 D6
I3 I/O7 25 B1 YB2 7
6 13 D5
I4 I/O6 24 B2 YB3 5
7 15 D4
I5 I/O5 23 B3 YB4 3
9 17 D3
OFF/ON I6 I/O4 21 B4 YA1 18
10 2 D2
I7 I/O3 20 A1 YA2 16
11 4 D1
A I8 I/O2 19 A2 YA3 14 A
12 6 D0
I9 I/O1 18 A3 YA4 12
13 8 PRODUCT LINE:
I10 I/O0 17 A4 CONFIDENTIAL AND
16I11 GND 14 MC74HC244ADW VISION RESPIRONICS INC.
PALCE22V10Q-15 (10=DGND,20=+5V) PROPRIETARY
PROCESS: TITLE:
DGND DGND INFORMATION
R168
R170
47.5K
47.5K
SCHEMATIC
WATCHDOG / REAL TIME CLOCK
DGNDDGND J. MALIVUK 3-16-99
CHK BY:
EDMS 3-17-99 D S1001366 5
EDMS 3-17-99 N/A 1001366 3 6
8 7 6 5 4 3 2 1
1045049
B-5
Main Control I / O Interface 2

B-6
8 7 6 5 4 3 2 1
ELC
+5V
1045049
R7
10.0K
ELCSIGNAL
2
D D
FL2
U1:B U1:C
1000pf
R17 3 4 5 6
1
ELC
ELCACT 221K MC74HC14A MC74HC14A
(7=DGND,14=+5V) (7=DGND,14=+5V)
DGND
+5VISO
U1:A
C7
R16 Q3
.1uF
1 2 BSS123LT1 ELC
22.1K
+5VISO MC74HC14A
U39 (7=DGND,14=+5V)
U44:A 1 NC 8
C6
R101
.01uF
3.32K
1 2 R106 2 7 DGND DGND
TXD
MC74HC14A 392
(7=DGND,14=+5V)
6
3
DGND
DGND
4 NC
5
+5VISO
6N136-007 I
ISOGND
+5VISO
U43
U44:E 1 NC 8
L12
R100
3.32K
11 10 R104 2 7
TXD_PAS J3:J
MC74HC14A 392 CONN M 20 PIN RA RIBBON 10
(7=DGND,14=+5V)
6 ASYNCHRONOUS SERIAL INTERFACE 0.22uH
3
+5VISO
DGND
4 NC
5 U11
C12 C2
+5VISO L13
6N136-007 I 10 C1+ VCC 9
C ISOGND C15 J3:L C
2.2uF 2.2uF CONN M 20 PIN RA RIBBON 12
+5VISO
12 C1- V+ 11
U49 0.22uH
C13 2.2uF C14
13 C2+ V- 15
U44:C 1 NC 8
R33
2.2uF 2.2uF
3.32K
J6:A R149 5 6 R112 2 7
14 C2- I
1 ISOGND
R9 L14
10.0 MC74HC14A 392 7
(7=DGND,14=+5V)
6 T1IN T1OUT2 R98 J3:N
3 6 T2IN T2OUT3 10.0 CONN M 20 PIN RA RIBBON 14
R99 0.22uH
18 T3IN T3OUT1 10.0
DGND
4 NC
5 19 T4IN T4OUT24 10.0
+5V 21
6N136-007 I T5IN T5OUT20
ISOGND 5 R10 L15
R1OUT R1IN 4 R96
+5V 22 10.0 J3:P
U42 R2OUT R2IN 23 R97 CONN M 20 PIN RA RIBBON 16
17 R3OUT R3IN 16 10.0 0.22uH
8 NC 1 10.0
R18
3.32K
7 2 R103 GND 8
U44:F I
392 ISOGND MAX207ECWG I
12 13 6 L16
RXD 3 ISOGND
MC74HC14A J3:R
(7=DGND,14=+5V) I CONN M 20 PIN RA RIBBON 18
NC 4 0.22uH
5 ISOGND
+5V
6N136-007
DGND
+5V
U45 L17
8 J3:T
NC 1 CONN M 20 PIN RA RIBBON 20
R15
3.32K
R102 0.22uH
U44:D 7 2
392
B RXD_PAS 8 9 6 B
3 J3:I
MC74HC14A
(7=DGND,14=+5V) I L18 CONN M 20 PIN RA RIBBON 9
5 NC 4 ISOGND
R109 J3:O
6N136-007 15
+5V 10.0 0.22uHCONN M 20 PIN RA RIBBON
DGND
J3:K
11
+5V L19 CONN M 20 PIN RA RIBBON
U50 R92 J3:Q

8 17
NC 1 10.0 0.22uHCONN M 20 PIN RA RIBBON
R14
3.32K
7 2 R115 J3:M
U44:B 13
R148 392 L20 CONN M 20 PIN RA RIBBON
J6:B 4 3 6 R95
2 3 J3:S
10.0 MC74HC14A 19
(7=DGND,14=+5V) I 10.0 0.22uHCONN M 20 PIN RA RIBBON
5 NC 4 ISOGND
I
ISOGND
6N136-007
DGND
J6:C R147
3
10.0
DGND
A A
PRODUCT LINE:
CONFIDENTIAL AND
PROPRIETARY
PROCESS: TITLE:
INFORMATION
SCHEMATIC
ELC / SERIAL INTERFACE
J. MALIVUK 3-16-99
CHK BY:
EDMS 3-17-99 D S1001366 5
EDMS 3-17-99 N/A 1001366 4 6
8 7 6 5 4 3 2 1
Main Controller PCMCIA Interface

8 7 6 5 4 3 2 1
+5V
+5V
L1
PS2 1 2 7
15V 2A 22uH J1:G
T1 2A +C146
R93
47.5K
5 +C86 +C115 120uF
.1uF
1000uF 1000uF
C152
CR3
50V
J1:C R82 5 25V 25V
ACFAIL_F DGND VOLTAGE CHECKS
P6SMB5.0AT3
AC FAIL3 499.0 6 CR29 +12V
2 MBRS340T3 DGND DGND DGND DGND DGND R123
D 3 D
C1
.01uF
8 30.1K R127
17 U18:A 1 PSV12P
L3 R134 2 1.00K
11 CR45 PS3 OPA4277UA
CR24 CR4 4 1 2 5 10.0K
DGND B160 15V 2A 22uH J1:E (4=+12V, 11=-12V)
C23
.1uF
SMBJ24A MURS120T3 9 2A DGND
C101 50V
CR6
.1uF
120uF
C105
VBULK 11 DGND
1000uF -12V
C104 R129
U15 10 CR44 + DGND
P6SMB15AT3
+ 25V
PS1 LM2585T-5 2.49K
J1:A 5 4 B160
1 VIN SWITCH XFORMER FLYBACK 100KHz
60V 750MA DGND DGND DGND (4=+12V, 11=-12V)
1 2 17:5,11,11 DGND +12V R128
+C20 COMP FB OPA4277UA
J1:B L2 6 R130
2 120uF GND PS4 10.0K
C21
.1uF
50V 1 2 U18:B 7 PSV12N
3 4 1.00K
15V 2A 22uH J1:D -12V 5
2A
+C99 +C149
C66
J1:H
.22uF
DGND
C43
.1uF
8 DGND 1000uF 120uF
.1uF
C128
CR5
DGND DGND 25V 50V
P6SMB15AT3
J1:I
9
VBULK DGND
R37
2.4K
J1:J DGND DGND DGND DGND
10 +5V
R126 10
82.5K R131
DGND U18:C 8 PSV24
DGND R135 9 1.00K
OPA4277UA
R169
10.0K
10.0K
(4=+12V, 11=-12V)
C44
.1uF
J1:F CR22 DGND

C 6 OFF/ON C
MMBD301LT1
+12V DGND
R124 R132
PSVREF
4.75K 1.00K
VBULK +5VISO U19

C46
.1uF
C28 R150 C33 T2

1 CR9 LM4040BIM-2.5
1000pF 11.3K 1000pF 5
MBRS340T3
DGND DGND VBULK +C56
182
DGND
*
U6 100uF
R165
1/4W
R159
1 COMP VREF 8 16V DGND
2 VFB VCC 7 2
6
R158 Q4 3
C3
3 SENSE OUT 6 IFRF220
100K
R151
I
1000pF
249 +C58 SPARE
4 RT/CT GND 5 1/4W ISOGND 100uF
121
R162
1/4W
UC3845 16V
499
R161
1/2 W
7 CR11 12
DGND 4
MBRS340T3 U18:D 14 PP32
ICA-0416 13
24V -5VISO OPA4277UA
DGND DGND
R157 DGND (4=+12V, 11=-12V)
4.99K
B JUMPER POSITIONS FOR NURSE CALL OPTION B
2.0
1W
C36
R160
100pF
NO ALARM ALARM
OPTION JP1 JP2
OUTPUT OUTPUT
R152 CR8 DGND DGND
165 MURS120T3 1 2,3 2,3 51.1K OPEN
+C55
100uF
165
R153
16V 2 2,3 1,2 CLOSED OPEN
+5VISO * 3 1,2 1,2 OPEN CLOSED * ASSEMBLED CONFIGURATION
DGND DGND
CR7
B120

K1 R175
1.00M CHASSIS GROUND IS AT THE PLATED
8 +3 NURSE CALL RELAY/JUMPERS J5:C
- 3 C10 MOUNTING HOLE IN THE ISOLATED
10 NO FL3 SECTION.
NFM61R30T472 .001uF
C5 J5:B I
1 3 2
1 NC ISOGND CHASGND
+5VISO 2
V23026 A1 001 B201
J 1
Q2
2
12 JP1
NURSECALL U1:F U5 BSS123LT1 CHASGND
13 12 R74 1 A
U7:D 11 C 4
13
3
A ELC MC74HC14A 392 2 K R94 A

(7=DGND,14=+5V) E 3
MM74HC32A H11A817A 47.5K
(7=DGND,14=+5V) PRODUCT LINE:
I
DGND ISOGND
CONFIDENTIAL AND
FL4
J 1
R172
R173
47.5K
47.5K
2
NFM61R30T472 PROPRIETARY
JP2
J5:A PROCESS: TITLE:

1 3 1
R171
51.1K

3
2
SCHEMATIC
POWER SUPPLY / STATUS
DGND
CHASGND DRN BY: SIZE DRAWING NO. REV.

J. MALIVUK 3-16-99
CHK BY:
EDMS 3-17-99 D S1001366 5
EDMS 3-17-99 N/A 1001366 5 6
8 7 6 5 4 3 2 1
1045049
B-7
Main Controller Error Line Control Circuit

B-8
8 7 6 5 4 3 2 1
1045049
D D
+5V +5V +5V +5V +5V

U25 U25 U25 U25 U25
PIN 1 PIN 8 PIN 21 PIN 40 PIN 61
C48
.1uF
.1uF
.1uF
.1uF
.1uF
C108
C110
C112
C114
DGND DGND DGND DGND
DGND
C C
+5V +5V +5V +5V +5V +5V

U25 U25 U25 U25 U25 U25
PIN 84 PIN 98 PIN 113 PIN 124 PIN 42 PIN 54
PIN 59
.1uF
.1uF
.1uF
.1uF
.1uF
.1uF
C126
C124
C122
C120
C118
C116
DGND DGND DGND DGND DGND DGND
B B

+5V
+12V +5V
U25 U25
U1 U2 U7 U24 U44 U47 U18 U18 -12V
+C62 +C63
10uF 10uF
C51
C18
C16
C50
C45
C19
C53
C54
.1uF
.1uF
.1uF
.1uF
.1uF
.1uF
.1uF
.22uF
10V 10V
A DGND DGND DGND A

DGND PRODUCT LINE:
CONFIDENTIAL AND
PROPRIETARY
PROCESS: TITLE:
SCHEMATIC
BYPASS SHEET
J. MALIVUK 3-16-99
CHK BY:
EDMS 3-17-99 D S1001366 5
EDMS 3-17-99 N/A 1001366 6 6
8 7 6 5 4 3 2 1
Main Controller Decoupling Caps

B-9
B.3 Display Control (DC)
Display Control Power Conversion Circuitry

B-10
Appendix B: Schematics B.3 Display Control (DC)
Display Control Battery and Indicator Circuitry

B-11
Display Control Error Line Control Circuitry

B-12
Display Control Diagnostic Interface and Address Decoding

B-13
Display Control User Interface and Safe State Circuitry

B-14
Display Control Microcontroller Interface

B-15
B.4 Display Control (PC)S/N >106K
PCA Display Control Board - Power Conversion Circuitry

B-16
Appendix B: Schematics B.4 Display Control (PC) S/N >106K
PCA Display Control Board - Battery and Indicator Circuitry

B-17
B.4 Display Control (PC) S/N >106K
PCA Display Control Board - Error Line Control

B-18
Appendix B: Schematics B.4 Display Control (PC) S/N >106K
PCA Display Control Board - Diagnostic Interface & Address Decoding

B-19
B.4 Display Control (PC) S/N >106K
PCA Display Control Board - Microcoltroller Interface

B-20
8 7 6 5 4 3 2 1
1045049
ADDRESS_BUS
ERRORLED DATA_BUS
+5V
U8:B CR22 EPROM
3 4 R13 MICROCONTROLLER STATIC RAM LOWER BYTE STATIC RAM UPPER BYTE
1.00K
*
MC74HC14A DIODELED SMT +5V +5V INSTALLED AT NEXT+5V
+5V +5V ASSEMBLY LEVEL
(7=DGND,14=+5V)
D U3 D
U1 22
U27 22
U20 44
PP3
90 ADDR0 VDDE8 RD OE VCC 28 RD OE VCC 28 VCC VPP 2
A1
19 ADDR1 VSSE 9 CS1 20 CS CS0 20 CS PP6 33 NC NC 1 PP11
+5V A2
20 ADDR2 WR 27 WE WR 27 WE 43 PGM CE 3
10 10 42 DGND
A3
23 ADDR3 A1 A0 A1 A0 A17 A16 OE 22 CSBOOT
A4
24 ADDR4 VDDI 1 A2 9 A1 A2 9 A1 A16 41 A15 DQ15 4 D15
8 8 DGND 40
A5
25 ADDR5 VSSI 2 A3 A2 I/O1 11 D0 A3 A2 I/O1 11 D8 A15 A14 DQ14 5 D14
A6
26 ADDR6 A4 7 A3 I/O2 12 D1 A4 7 A3 I/O2 12 D9 A14 39 A13 DQ13 6 D13
R99
R100
R101
R102
R103
R104
R105
R106
6 6 38
10.0K
10.0K
10.0K
10.0K
10.0K
10.0K
10.0K
10.0K
A7
27 ADDR7 DGND A5 A4 I/O3 13 D2 A5 A4 I/O3 13 D10 A13 A12 DQ12 7 D12
A8
28 ADDR8 DATA0109 D0 A6 5 A5 I/O4 15 D3 A6 5 A5 I/O4 15 D11 A12 37 A11 DQ11 8 D11
A9
A10
A11
A12
A13
34 ADDR13 DATA5103 D5 A11 21 A10 A11 21 A10 A7 30 A6 DQ6 15 D6
A14
A15
A16
37 ADDR16 DATA8100 D8 A14 26 A13 VSS 14 A14 26 A13 VSS 14 A4 27 A3 DQ3 18 D3
A17
PP2 39 ADDR18 DATA1096 D10 KM62256 KM62256 A2 25 A1 DQ1 20 D1
ELC 72 IRQ7/PF7 DATA1195 D11 A1 24 A0 DQ0 21 D0
DGND DGND 23
ILFR_OPEN 73 IRQ6/PF6 DATA1294 D12 PP21 NC NC 13 PP22 DEBUG
ADSINT 74 IRQ5/PF5 DATA1393 D13 34 VSS VSS 12 CONN M 10 PIN 100
RCVINT 75 IRQ4/PF4 DATA1492 D14 AM27C2048 DS
J9:A 1
SNDINT 76 IRQ3/PF3 DATA1591 D15 DGND DGND CONN M 10 PIN 100
PRV_OPEN 77 IRQ2/PF2 CSBOOT110 CSBOOT BERR
*
J9:B 2
C
78 IRQ1/PF1 BR/CS0116 CS0 CONN M 10 PIN 100
* C
R69 RESET 69 RESET BG/CS1117 CS1
+12V U19 + BUS ACCESS JUMPER J9:C 3
10.0K C56 70 HALT BGACK/CS118 PP38 +5V CONN M 10 PIN 100
*
10uF
C22
C47
.1uF
LM4040BIM-5.0 BERR 71 BERR ADDR19/C119 PP9 BKPT
.001uF
10V +5V CONN M 12 PIN 100 6 J10:F R14 J9:D 4
50 VRH ADDR20/C120 PP37 SCK-P CONN M 12 PIN 100 SCK CONN M 10 PIN 100
*
51 VRL J10:E5 10
AGND ADDR21/C121 PP14 R24
CONN M 12 PIN 100 4 J10:D J9:E 5
ELCACT 7 IC1/PGP0 ADDR22/C122 CS9-P AS MOSI-P CONN M 12 PIN 100 MOSI *
J10:C3
J10:C 10 DGND
R51
6 IC2/PGP1 ADDR23/C123 PP10
47.5K
CONN M 12 PIN 100 2 J10:B CONN M 10 PIN 100
5 IC3/PGP2 FC0/CS3/111 PP8 R1 4 MISO-P CONN M 12 PIN 100 MISO FREEZE
4 OC1/PGP3 R66 J10:A1 J9:F 6
FC1/CS4/114 PP7 47.5K 47.5K U8:A R33 CONN M 10 PIN 100
*
U7:B 6 RD CONN M 12 PIN 100 8 J10:H
3 OC2/OC1/ FC2/CS5/115 CS5 1 2 5 PCS0-P CONN M 12 PIN 100 PCS0 RESET
132 OC3/OC1/ R/W +5V J10:G7 10 J9:G 7
DSACK0/P89 CONN M 10 PIN 100
MC74HC14A MM74HC32A CONN M 12 PIN 100 10J10:J *
MOTORFAULT 131 OC4/OC1/ DSACK1/P88 CS9-P CONN M 12 PIN 100 CS9 DSI
130 (7=DGND,14=+5V) (7=DGND,14=+5V) J10:I 9 J9:H 8
DOGRESET IC4/OC5/ AVEC/PE287 *
+5V 10 CONN M 12 PIN 100 12J10:L R34 +5V
MISO-P MISO/PQS DS/PE486 DS PCS1-P CONN M 12 PIN 100 PCS1
J10:K11 10 CONN M 10 PIN 100
R32
MOSI-P 11 MOSI/PQS AS/PE585 AS
47.5K
DGND 1
*
HDW_REV SCK-P 12 SCK/PQS2 SIZ0/PE682 PP5 J9:I 9
R42
R113
R107
R108
R109
R110
R111
R112
13 3
47.5K
47.5K
47.5K
47.5K
47.5K
47.5K
47.5K
CONN M 10 PIN 100
C99
C97
C96
C91
PCS0-P PCS0/SS/ SIZ1/PE781 PP4 U7:A WR *

100pF
100pF
100pF
100pF
14 2 DSO
R30
R28
PCS1-P PCS1/PQS R/W 80 J9:J10
J9:J
47.5K
47.5K
PCS2-P 15 PCS2/PQS MM74HC32A *
PCS3-P 16 PCS3/PQS (7=DGND,14=+5V)
DGND +5V
TXD 18 TXD/PQS7 DGNDDGNDDGNDDGND
+5V
RXD 17 RXD
AFM-DETECT 44 ANO/PADA
OM-DETECT 45 AN1/PADA CLKOUT
V_ILFR 46 AN2/PADA
B V_PRV 47 AN3/PADA R3 R154 R67 B
V_O2 48 AN4/PADA 10.0K 10.0K 4.99K WATCHDOG AND LOW VOLTAGE RESET
O2TEMP 49 AN5/PADA +5V
AIRTEMP 52 AN6/PADA MODCLK/P79 +5V
POUT_BU 53 AN7/PADA FREEZE/Q64 FREEZE C12
+5V R41 U29
42 VDDA TSTME/TS65 MAX696CWE

100 +5V .1uF 3
43 VSSA BKPT/DSC66 BKPT DGND VCC BATTON5 PP19
R29
+C57 2 *
825.0
54 VSTBY IPIPE0/D67 DSO VOUT OSCSEL8 PP20
C35
C85
.1uF
10uF 1 TP8
.001uF
10V
56 VDDSYN IPIPE1/D68 DSI VBATT OSCIN7
RESET RESET 129 PAI R9 9
CLKOUT63 * PFI RESET16 DGND
126 PCLK XFC 60 20 TP9 11 WDI RESET15 RESET
R157
24.3K
128 PWMA EXTAL57 DGND 13 LLIN WDO 14 PP25
AGND R2
PP15 127 PWMB XTAL55 PP17 12 NC PFO 10 PP18
BSPEED 10.0M 4
C95
MC68HC16Z1
10pF
GNDLOWLINE
BENABLE RESET
+5V 6
R23
C11
C9 C8
332K
R31
DGND C52 DGND
.01uF
10.0K
.1uF .01uF .01uF Y1 DGND NOTES:1. ALL RESISTORS 1/8 WATT, 1 % UNLESS OTHERWISE SPECIFIED.
PP16
R68
R/W R/W
18.2K
2. AN ASTERISK " " INDICATES COMPONENTS THAT ARE NOT INSTALLED.
100
R155
32.768 KHZ DGND DGND
CS5 CS5 C1 3. ALL TEST POINTS ARE NOT INSTALLED.
C14 C10 *
DOGRESET 4. ANY CHANGE TO THE SCHEMATIC COULD AFFECT THE PERFORMANCE OF THE
DS DS DGND
R35 .1uF 22pF 22pF TEST SOFTWARE. TEST FUNCTIONALITY SHOULD BE VERIFIED.
PCS2 PCS2-P POWER AND GROUND PINS FOR U1 - NOT ON SCHEMATIC PLEASE REFER TO PAS TEST EPROM TF-58-030.
10 (22,29,41,58,62,83,97,105,112,125=DGND, 21,40,59,61,84,98,113,124=+5V) 5. WIDER LINES INDICATE JUMPERS THAT ARE ADDED TO ASSEMBLY,
R36 DGND DGND NOT ON ORIGINAL PCB.
PCS3 PCS3-P
10 SPARES
A A
C101
C102
9 12
.01uF
.01uF
PRODUCT LINE:
8 PP23 CONFIDENTIAL AND
10
U7:C 13
U7:D 11 PP24 VISION
MM74HC32A MM74HC32A
PROPRIETARY INFORMATION
PROCESS: TITLE:
RESPIRONICS INC.
DGND DGND
(7=DGND,14=+5V) (7=DGND,14=+5V)
DGND DGND PCA VISION PRESSURE CONTROL BD
U8:C U8:D U8:E U8:F SCHEMATIC CPU
5 6
PP26 9 8 PP27 11
PP29 10 PP28 13 12
MC74HC14A MC74HC14A MC74HC14A MC74HC14A SIZE DRAWING NO. REV.
DGND (7=DGND,14=+5V)
DGND (7=DGND,14=+5V) D S1001365 6
SCALE PART NO. SHEET OF
N/A 1001365 1 5
8 7 6 5 4 3 2 1
B.4 Pressure Control
PCA Pressure Control Board CPU

8 7 6 5 4 3 2 1
R6 CONN M 9 PIN 198

HALL-C
10 J5:I 9
R7 CONN M 9 PIN 198
10 J5:H 8
D R8 CONN M 9 PIN 198 D
* 10 J5:G 7
+24V TP10 R10 CONN M 9 PIN 198
10 J5:D 4
U11 CONN M 9 PIN 198
C136 C137 C138 8 VIN VOUT1 J5:F 6
100pF 100pF 100pF CONN M 9 PIN 198
7 GND GND 2
J5:E 5
C49
C50
.1uF
.1uF
6 GND GND 3
5 NC NC 4
10
MOTGNDMOTGNDMOTGND
R11
LM78L15ACM
MOTGND PP13 PP12 MOTGND
+24V +24V MOTGND
+5V +5V
+C7
.1uF
C128
100V
1000uF
R235
R197
8.66K
2 D
C13
4.99K
.1uF
C132 MOTGND 63V

ERROR AMP R223 Q3
1 MTP75N06HD
C48
.1uF
R232 R233 .01uF ZERO
BLOWER_DAC +5V 3
DGND
24.9K 15.0K
CR1
SI9979CS
3 AGND U34:B 43 U12 42 C123 MOTGND
1
8 TRIG DSCH13 MOTGND
100V
DRIVEA
C VDD V+ CONN M 9 PIN 198 C
U32:A2 R243 9 OUT TSHLD12 1 HA .1uF
OPA4277UA GTA 34 J5:A 1
10.0K
(4=+12V, 11=-12V) 10 RS CRTL 11 +5V
2 HB CAPA 36 2 D
R234
CR5
LM556CM SA 35
(7=DGND, 14=+5V) C133 3 HC
R224 Q4
1 MTP75N06HD
MURS120T3 MBRS1100T3
274.0KC135 GBA 33
.01uF 4 60/120
ZERO 3
.22uF 5 EN R227 MOTGND
R236
10.0K
PWM R49 GTB 30
DGND 6 F/A ZERO
CAPB 32
.1uF
2 D
C129
R237
100V
5 PP1 7Q SB 31 MOTGND
* Q7
3
4.99K U22:A 2 8 PWM GBB 29 C122 1 MTP75N06HD
C134 4 100V
9 BRK .1uF
LM2901 3
CR25
CR2
.1uF (3=+12V, 12=AGND) GTC 26
1
10 TACH
DRIVEB
MMBD914LT1
CAPC28
MOTORFAULT CONN M 9 PIN 198
11 FAULT
SC 27
MOTGND 12 GND J5:B 2
AGND AGND GBC 25 2 D
RT/CTRT IS- IS+
CR6
R226 Q6
17 18 20 19 1 MTP75N06HD
MOTOR ENABLE (1 = RUN, 0 = COAST) C124 ZERO

BENABLE 100V 3
.1uF
MOTGND
+4096 MVDC BUFFERED C117

B VREF-BUF B
R194
10.0K
.1uF
2 D
C130
100V
1000pF MOTGND
+12V R228 Q8
1 MTP75N06HD
ZERO 3
CR3
7
C151 DRIVEC
6
U22:B 1 CONN M 9 PIN 198
47pF
R199
95.3K
LM2901 J5:C 3
(3=+12V, 12=AGND) 2 D
MOTGND

R225 Q5
CR4
9 1 MTP75N06HD
R198 R196 ZERO
C118 8
U22:C 14 3
100 10.0K
1000pF LM2901 R195 MOTGND
(3=+12V, 12=AGND)
4.99K
C2
R5
2W
R27
.010
24.3K
AGND 1000pF
+5V
R238 MMBD914LT1
HALL-C
1.00M 1 3
CR26
MOTGND
SPARES
A SPEED INDICATION (2 PULSE/REV) A
BSPEED +12V +5V U12 - 13 = MOTGND U12 - 37 = MOTGND PRODUCT LINE:
U12 - 14 = MOTGND U12 - 38 = MOTGND CONFIDENTIAL AND
11 U12 - 15 = MOTGND U12 - 39 = MOTGND VISION
U34:A PROPRIETARY INFORMATION RESPIRONICS INC.
6 TRIG DSCH1 U12 - 16 = MOTGND U12 - 40 = MOTGND PROCESS: TITLE:
U22:D 13 PP31 PP32
10 U12 - 41 = MOTGND PCA VISION PRESSURE CONTROL BD
MOTORFAULT MOTORFAULT LM2901 PP30 5 OUT TSHLD2 PP33 U12 - 21 = MOTGND SCHEMATIC
(3=+12V, 12=AGND) 4 RS U12 - 22 = MOTGND U12 - 44 = MOTGND MOTOR CONTROLLER
CRTL 3 PP34
LM556CM U12 - 23 = MOTGND U12 - 45 = MOTGND SIZE DRAWING NO. REV.
AGND (7=DGND, 14=+5V) U12 - 24 = MOTGND U12 - 46 = MOTGND
U12 - 47 = MOTGND
D S1001365 6
U12 - 48 = MOTGND N/A 1001365 2 5
8 7 6 5 4 3 2 1
1045049
PCA Pressure Control Board - Motor Controller
B-21
B-22
8 7 6 5 4 3 2 1
*
ELC OR RESET WILL CLAMP VREF AND SHUT OFF DAC OUTPUTS TP3
R65 3
VREF-BUF J4:U
O2TEMP O2TEMP 10.0K 6B BACKUP
1045049
REF_DAC REF_DAC
2
U31:A 1 OUTLET
PCS1 PCS1 C119 J6:U
OPA4277UA 6B PRESSURE
CR7
+
* .1uF (4=+12V, 11=-12V) CR13
RESET C25 C63 5
TP6 3 D VREF
MMBD301LT1 DAC 4.7uF AGND POUT_BU POUT_BU
.1uF 20V U32:B 7 VREF-BUF
D CR8 Q2 SGL41-60 6 D
ELC 1 BSS123LT1
AGND OPA4277UA VREF-BUF
U25
MMBD301LT1 2 PCS1 9 CS SDI 8 MOSI (4=+12V, 11=-12V)
EEPROM +12V SCK 10 SCK LDAC 7 6A
+5V J6:F
R80
MISO -5V VREF-BUF
47.5K
U33 C86 11 SDO DGND 6
12 RFCD RFAB 5 6A
CS9 1 CS VCC 8 AGND J4:F
.1uF 13 TP AGND 4
SCK SCK SCK 2 SDK SDO 4 VDD
+
AGND 14 VSS 3
ILFR DRIVE (0V = OFF, 4V = FULL ON)
DGND C61 C24 15 OUTD OUTA 2 V_ILFR DAC-A
MOSI MOSI MOSI 3 SDI GND 5 PRV DRIVE (0V = OFF, 4V = FULL ON)
4.7uF V_PRV DAC-B
NM93C66EM8 20V .1uF 16 OUTC OUTB 1
DGND MAX536BCWE
MISO MISO
DGND BLOWER MOTOR DRIVE (4V = MAXIMUM SPEED)
AGND BLOWER_DAC DAC-C
V_O2
12B
+12V J4:AA
OXYGEN VALVE DRIVE (4V = FULL ON) 12B DAC-D
(4=+12V, 11=-12V) R74 J6:AA
+10.0V OPA4277UA 432 2B
13 R72 .1% 25PPM J4:Q SCK

U31:D 14 SCK 2B
8.25K
C87
.1uF
12 C15 U13 AGND J6:Q
MT3
C71
1 RG RG 8
.022uF
+V 4 .1uF 3B
C46 J4:R MISO
+SO 3 2 -IN +VS 7
C51 AGND MISO 3B
-SO 1 1uF 3 +IN R75 R76 5 J6:R
OUT 6
-V 2 .1uF AGND 6.81K 47.5K
U31:B 7 POUT_BU 4A
SM5652 4 -VS REF 5 6 J4:D MOSI
R73 C72 OPA4277UA
AD620AR (4=+12V, 11=-12V) ZERO PRESSURE = +475mv MOSI 4A
AGND J6:D
C 8.25K C70 OPA4277UA (4=+12V, 11=-12V) C
.1uF (0 to 4V = -9 to +70cmH2O)
9 PCS2 3A
.1uF 8 U31:C UNIT OUTLET PRESSURE J4:C PCS2
10 +10.0V 3A
AGND J6:C
-12V R82 R81 PCS3 5A
J4:E PCS3
499 10.0K 5A
0.1% 25ppm/C 0.1% 25ppm/C +5V C55 J6:E
R17
AGND REF_DAC
1.00K AFM-DETECT 4B
R19 .1uF J4:S AFM-DETECT
PCS0 C54 R18 4B
10 VREF-BUF J6:S
R25 C23 .1uF .1uF 1.00K
VREF-BUF 3 OM-DETECT 5B
10.0K 1 J6:T OM-DETECT
+10V C65 + AGND ADC .1uF
0.1% 25ppm/C2 U14:A (4=+12V, 11=-12V) 5B
4.7uF
J4:T
OPA4277UA 20V U26 OPA4277UA C98
(4=+12V, 11=-12V) +12V 20 R43 9 8A
AGND VDD CH0 1 J4:H AIRTEMP
R54 19 1.00K 8 U32:C 47.5K
R55 SCK SCLK CH1 2 AIRTEMP 8A
14.3K 18 R44 10 R150 J6:H
0.1% 25PPM 232 CS CH2 3
R60 .1% 25PPM MOSI 17 DIN CH3 4 1.00K O2TEMP 8B
R45 J6:W O2 TEMP
C100
16
.022uF
R26
MT1 PP36 SSTRB CH4 5
10.0K
8.25K
C78
.1uF
C4 U5 15 1.00K 8B
0-1 PSI MISO DOUT CH5 6 J4:W
R149
6.81K
1 RG RG 8 14 ZERO PRESSURE = +475mv
0.1% 25ppm/C
VS 2 * DGND CH6 7
.1uF C3 TP1 13 AGND (0 to 4V = -9 to +70cmH2O) 10B OUTLET
VO+ 3 2 -IN +VS 7 AGND CH7 8 J6:Y
AGND C27 AGND 12 PRESSURE
VO- 5 1uF 3 +IN RFADJ VSS 9 UNIT OUTLET PRESSURE 10B
OUT 6 11 J4:Y
GND 4 AGND VREF VREF SHDN10 PP35
.1uF
B 4 -VS REF 5 MAX186CCAP 9A B
+
R62 J6:I
1 TP+
6 TP-
R46
R47
AD620AR C29 C28 C30 ZERO FLOW = +2048mv TOTAL-FLOW

AGND C64
1.00K
1.00K
8.25K 4.7uF
C16 C17 C18 C19 C20 9A
C68 (0 to 4V = -100 to +300 SLPM) J4:I
.1uF 20V .01uF .1uF .1uF .1uF .1uF .1uF .1uF
.1uF TOTAL FLOW 10A
VREF-BUF C62 J4:J PATIENT
-12V AGND + 10A PRESSURE
4.7uF
J6:J
DGND 20V
R165
10.0K
AGND AGND -5V AGND 12A BAROMETRIC
J6:L
R50 5 PRESSURE
12 PATIENT PRESSURE .1uF ZERO FLOW = +256mv 12A
VREF-BUF (4=+12V, 11=-12V) J4:L
10.0K 14 U14:B 7 TP2 (0 to 4V = -10 to +150 SLPM)
0.1% 25ppm/C 13 U14:D 6 0 to 4 VDC equals C75 OPA4277UA
13 OXYGEN FLOW 9B

OPA4277UA R57 -20 to +70 cmH2O J6:X
R137
O2-FLOW
2.87K
OPA4277UA (4=+12V, 11=-12V) 6.81K 47.5K U32:D 14
(4=+12V, 11=-12V) 383 +12V (+910mV = zero pressure) 9B
0.1% 25PPM 0.1% 25ppm/C

+10V R77 R79 12 J4:X
R84 .1% 25PPM +5V
R48
499K
14.3K U6 C84
AGND
C74
0.1% 25PPM
.022uF
1 RG RG 8 .1uF
R85
R59
10.0K
2 -IN +VS 7 C153
MT2 AGND AGND J12:B 2
100K CONN M 2 PIN 100
R12
0-15 PSI
0.1% 25ppm/C
4.99K
C67 3 +IN OUT 6 .1uF FAN
+
VS 2 AGND
VO+ 3 .1uF C5 4 -VS REF 5 R254 AGND J12:A CURRENT
AGND 4.7uF TP5 CONN M 2 PIN 100 1
VO- 5 C81 20V AD620AR BAROMETRIC PRESSURE 1.00K
GND 4 0 to 4 VDC equals AGND
TP+ TP- .1uF AGND R56 C26
21 to 34 inHg
1 6 AGND 100K .1uF
A R91 -12V AGND A
(+2810mv = 29.92 inHg normal sea level)
16.2K PRODUCT LINE:
0.1% 25PPM CONFIDENTIAL AND
(4=+12V, 11=-12V)
R90 OPA4277UA VISION
VREF-BUF PROPRIETARY INFORMATION RESPIRONICS INC.
10.0K 9 PROCESS: TITLE:
0.1% 25ppm/C U14:C 8
PCA VISION PRESSURE CONTROL BD
R93 10 SCHEMATIC PRESSURE SENSORS
10.0K
0.1% 25ppm/C
SIZE DRAWING NO. REV.
AGND
D S1001365 6
N/A 1001365 3 5
8 7 6 5 4 3 2 1
PCA Pressure Control Board - Pressure Sensors

8 7 6 5 4 3 2 1
+24V
60V 750MA
24V-OM
J6-15A, 15B OM VALVE
PS3
1 J1:A
+24V
2 J1:B
J11:A 1
D D
J11:B 2 CONN M 6 PIN 165
1 PRV DRIVE
J15:A
+5V
ACFAIL 3 J1:C C37
CONN M 10 PIN 156 J11:C3 +24V
.1uF
120uF
50V
+12V J11 MOTGND
+C39
PS1
4 J1:D "PASS THRU" U10 60V .5A
CONN M 10 PIN 156
N.C. R39 C38
J11:D4 CONNECTION
274K 4 VCC UN 5 PP49
5 J1:E TO THE MCS .1uF
CONN M 10 PIN 156
N.C. J11:E 5 5
-12V R38 R53 MOTGND
8 NO COM 1 1 OPA544
-12V 10.0K 10.0K 4 J7:B 2
PP48 7 UN NC 2 0.1% 25ppm/C 2 U15 PRV
CONN M 6 PIN 165
5 MOTGND
J15:E 6 IN GND 3 3 CONNECTOR
J7:A
1
1
R52
6 J1:F +5V ALTERNATE POWER
OFF/ON CONN M 10 PIN 156 J11:F 6 PI5A319AW
CONNECTOR FOR THE MOTGND
CONN M 6 PIN 165
C40
.1uF
3 DCS (NEW STYLE) PRV_OPEN
J15:C -12V
7 J1:G
C41
V_PRV
.01uF
CONN M 10 PIN 156

N.C. J11:G7 CONN M 6 PIN 165
MOTGND
2 R40 R58
8 J1:H J15:B
CONN M 10 PIN 156
N.C. N.C. J11:H8
CONN M 6 PIN 165
10.0K 40.2K
4 0.1% 25ppm/C 0.1% 25ppm/C MOTGND
MOTGND
J15:D MOTGND
C J11:I 9 CONN M 6 PIN 165
C
6
9 J1:I J15:F
CONN M 10 PIN 156 J11:J10 +5V
C36
10 J1:J +24V
CONN M 10 PIN 156 .1uF
120uF
50V
MOTGND
+C43
PS2
R16 U9 60V .5A C42
AGND DGND MOTGND
274K 4 VCC UN 5 PP51 .1uF
-12V R15 R63 5 MOTGND
8 NO COM 1 1 OPA544
10.0K 10.0K 4 J8:B 2
PP50 7 UN NC 2 0.1% 25ppm/C 2 U18
LINEAR -12V TO -5V REGULATOR MOTGND
6 IN GND 3 3 ILFR
+10.0V J8:A
1
+12V 1
R61
U17 CONNECTOR
79L05VAS PI5A319AW
C73 R78 MOTGND
2 J8:C
C44
.1uF
IN OUT 3 3
1.00K ILFR_OPEN
GND .1uF -12V
C66 1 C69 U16
AGND
C45
V_ILFR
.01uF
-12V 4.7uF 4.7uF -5V PP41 ELC MOTGND
+
+
20V 20V LM4040BIM3-10.0 R37 R64
+5V 10.0K 40.2K
0.1% 25ppm/C 0.1% 25ppm/C MOTGND
MOTGND
AGND MOTGND
B AGND B
R22
10.0K
ILFR DRIVE
ELCSIGNAL
2
FL16
1000pf
1
U2:B U2:C
DGND R21 3 4 5 6 ELC
221K MC74HC14A MC74HC14A

(7=DGND,14=+5V) (7=DGND,14=+5V)
U2:A Q9
C32
R20
.1uF
ELCACT 1 2 BSS123LT1 ELC
22.1K MC74HC14A
(7=DGND,14=+5V)
C31
.01uF
DGND DGND
DGND SPARES
A A
PRODUCT LINE:
U2:D U2:E U2:F

CONFIDENTIAL AND
9 8 11 10 13 12
VISION
PP42 PP43 PP44 PROPRIETARY INFORMATION RESPIRONICS INC.
PROCESS: TITLE:
MC74HC14A MC74HC14A MC74HC14A
DGND (7=DGND,14=+5V) DGND (7=DGND,14=+5V) DGND (7=DGND,14=+5V)
SCHEMATIC VALVE DRIVERS / ELC
D S1001365 6
N/A 1001365 4 5
8 7 6 5 4 3 2 1
1045049
PCA Pressure Control Board - Valve Drivers / ELC
B-23
B-24
8 7 6 5 4 3 2 1
ADDRESS_BUS
1045049
DATA_BUS +5V
J4:A
1A
ALTERNATE 20 PIN A1 R114
J4:P
HEADER FROM DCS J2:M 47.5K 1B
ICBDATA0F 13
A2 R115
(OLD STYLE) J2:N
ICBDATA1F 14 24 PIN HEADER 47.5K
D ICB INTERFACE J2:O FROM DCS A3 R116 DGND D
ICBDATA2F 15 +5V
J2:P 47.5K FL2
ICBDATA3F 16 A4 R117 NFM60R30T222
3
3
3
3
1A J13:A J4:B
* +5V 47.5K 1 3 2A
2A J13:B ELCSIGNALF U4 A5 R118
15
2
2
2
2
D0 I/O15
FL5
FL6
FL7
FL8
3A J13:C 16 47.5K 2
* D1
17
I/O14 IN8 2
A6 R119
NFM51R20P207
NFM51R20P207
NFM51R20P207
NFM51R20P207
4A J13:D * D2 I/O13 +5V DGND DGND DGND DGND J4:G
1
1
1
1
D3 18 I/O12 47.5K 7A
5A J13:E * 30 +5V +5V PASS THRU CONNECTOR A7 R120 DGND
ICBDATA0F D4 I/O21 IN3 22 TO MCS ICB DATABUS
29 47.5K J4:V
6A J13:F * DGND D5 I/O20 DGND 7B
ICBDATA1F 28 44 A8 R121
D6 I/O19 NC PP47
7A J13:G * 27 47.5K J4:M
ICBDATA2F D7 I/O18 NC 43 PP46 J3:A 13A
R83
R86
R87
R88
R89
R92
R94
R95
25 1 A9 R122
22.1K
22.1K
22.1K
22.1K
22.1K
22.1K
22.1K
22.1K
8A J13:H * A1 IN6 NC 42 PP45 J4
ICBDATA3F 41 J3:B 47.5K J4:AB
A2 IN13 NC 40 PP40 2 13B
9A J13:I * 23 32 A10 R123 AIR FLOW

ICBDATA4F A3 IN4 NC PP39 J3:C
19 10 3 47.5K +12V MODULE
10AJ13:J * IN0 I/O5 R124 FL3
ICBDATA5F 20 9 J3:D A11 AGND
IN1 I/O4 4 NFM60R30T222
1B J13:K * 21 8 47.5K J4:K
ICBDATA6F IN2 I/O3 J3:E 1 3 11A
24 5 A12 R125
2B J13:L * IN5 I/O2 7
ICBDATA7F 1 J3:F 47.5K J4:Z
IN9 I/O1 6 6 R126 2 11B
3B J13:M * 3 A13
IN7 I/O0 5 J3:G
35 7 47.5K
4B J13:N * I/O11 I/O16 14 R127
ADSF 38 J3:H A14 AGND J4:N
I/O8 I/O17 13 8 14A
3
3
3
3
5B J13:O * ATNF 39 I/O7 I/O22 31 ADS J3:I 47.5K
37 ADS 9 A15 R128 J4:AC
6B J13:P * ACK I/O9 I/O10 36 ATN 14B
ACKF J3:J 47.5K
2
2
2
2
ATV2500S
(11,12=+5V, 4,26,33,34=DGND) ATN 10 R129
FL9
7B J13:Q A16
FL10
FL11
FL12
C
*
N.C. +5V
+5V
+5V
ACK
J3:K
11 47.5K
MOTGND C
NFM51R20P207
NFM51R20P207
NFM51R20P207
NFM51R20P207
8B J13:R * R98 R97 R96 DGND DGND DGND DGND J3:L A17 R130
1
1
1
1
N.C. ELCSIGNAL 12
J4:O
3
3
3
9B J13:S 22.1K 22.1K 22.1K J2:Q J3:M 47.5K 15A
N.C. ICBDATA4F 17 13
**
10BJ13:T J2:R J3:N J4:AD
+5V
2
2
2
ICBDATA6F ICBDATA5F 18 14 15B
FL15
FL14
FL13
* J2:S
19
J3:O
15
DGND
NFM51R20P207
NFM51R20P207
NFM51R20P207
ICBDATA7F
J2:T J3:P
1
1
1
ELC DGND DGND DGND 20 16
D0 R132
J2:U J3:Q J6:A
CS5 ADSF 21 17 47.5K 1A
J2:V J3:R D1 R133
R/W ATNF 22 24 PIN HEADER 18 J6:P
47.5K 1B
J2:W FROM DCS J3:S R134
DS ACKF 23 19 D2
FL17
NFM51R20P207 J3:T 47.5K
CLKOUT J2:X 20 DGND
ELCSIGNAL 1 3 24 D3 R135
J3:U
RESET 21 47.5K
J2:A J2:G R136
2 1 7 J3:V D4
SNDINT 22 J6:B
J2:B J2:H 47.5K 2A
2 8 J3:W R138
RCVINT DGND TXD 23 D5
J2:C J2:I
3 9 J3:X 47.5K
ADSINT ELCSIGNALF RXD 24
J2:D J2:J D6 R139
4 10
TXD TXD 47.5K
J2:E J2:K R140
5 11 D7
RXD RXD J6:G
J2:F J2:L DGND 47.5K 7A
BYPASS CAPACITORS 6 12 R141
ELCSIGNAL ELCSIGNAL D8
DGND J6:V
47.5K 7B
B R142 J6 B
D9
J6:M
47.5K 13A OXYGEN
+5V +5V +5V +5V D10 R143
+5V J6:AB MODULE
U1 47.5K 13B
U1 PIN 59 U1 U1 U1 R144
D11
PIN 1 PIN 8 PIN 21 PIN 40 47.5K
PIN 61 AGND
D12 R145
J6:K
11A

47.5K FL4
C58
R146
.1uF
.1uF
.1uF
.1uF
.1uF
D13 NFM60R30T222
C106
C108
C110
C112
J6:Z
47.5K 1 3 11B
D14 R147
DGND DGND 47.5K -12V 2
DGND DGND DGND R148
D15 J6:N
47.5K 14A
+5V +5V +5V +5V +5V AGND
J6:AC
U1 U1 U1 U1 U1 14B
PIN 84 PIN 98 PIN 113 PIN 124 PIN 54
FL1 MOTGND
NFM61R30T472
J6:O
1 3 15A
.1uF
.1uF
.1uF
.1uF
.1uF
C126
C125
C114
C127
C121 J6:AD
2 15B
DGND DGND DGND DGND DGND

PLACE THESE CAPS AGND
+12V +5V 24V-OM
+5V AROUND U1
A A
PRODUCT LINE:
U2 U3 U4 U7 U8 U20 U27 U34 U22 U14 U31 U32 U14 U31 U32 CONFIDENTIAL AND
+C33 +C34 VISION
C6
-12V
C79
C21
C59
C60
C76
C77
C80
C83
C88
C89
C90
C92
C93
C94
PROPRIETARY INFORMATION RESPIRONICS INC.
.1uF
.1uF
.1uF
.1uF
.1uF
.1uF
.1uF
.1uF
.1uF
.1uF
.1uF
.1uF
.1uF
.1uF
.1uF
10uF 10uF
10V 10V PROCESS: TITLE:

SCHEMATIC BYPASS - PULLUP - ICB DATABUS
DGND AGND SIZE DRAWING NO. REV.
AGND DGND
D S1001365 6
N/A 1001365 5 5
8 7 6 5 4 3 2 1
PCA Pressure Control Board - Bypass-Pullup-ICB Databus

B-25
B.5 Air Flow Module (AFM)
Air Flow Module

B-26
8 7 6 5 4 3 2 1
1045049
+12V
OM-J1
R7
383
+10V TP11 R29 2B
SCK
1.00K J1:Q
R20 5A
PCS3
TP18 +5V 1.00K J1:E
D D
C1 2A
15K
R18
3 +5V DIG
U7 .1uF J1:B
DGND
+C30
1 +2.5V 4.7uF
C13
20V
1000pF
TL431CPK
R19
U5
4.99K
1 CS DGND R28 3B
VCC 8 MISO
TP2 J1:R
0.1% 25ppm/C 0.1% 25ppm/C

TP17 1.00K
OM-J1 2 SDK SDO 4
1A
15A
3 SDI GND 5 DGND
+24V AGND J1:A
J1:O NM93C66EM8
15B DGND
+24V +C24 R23 4A

J1:AD MOSI
C5
1000uF J1:D
.1uF
TP19 +10V 1.00K
63V
+12V 1B
DGND
APPROX 2V AT 70 DEG F. J1:P
PWRGND 14A
J1:N TP16
R13
R15 5B
80.6K
PWRGND 14B 9 OM-DETECT
J1:AC U1:C 47.5K J1:T
R22
TP4 8
4.99K
PWRGND +10V
OPA4277UA R21 10 OPA4277UA DGND
2 1.82K BRIDGE
U1:A (4=+12V, 11=-12V)
2
R14
1 R41
20.0K
BALANCE
3
R4 8B
1
3
CW
(4=+12V, 11=-12V) O2 TEMP
121 J1:W
C 200 C
AGND
R11
C19
22pF
R3
R26
24.9K
24.9K
649
MT1 U4 AGND
0.1% 25ppm/C
+12V +256mv
0.1% 25ppm/C
GND11 R1
1 RG RG 8
TP8 At ZERO FLOW
C21
AGND
.22uF
VS2 2 2 -IN
OM-J2 8.25K +VS 7 TP9
HCO44 +6VDC R10 R12
HC+55 3 +IN OUT 6 12
R6
OXYGEN FLOW (+4V, FS) 9B
1uF
C10
1 J2:A HC-3 3 23.7K 49.9K 14 O2 FLOW
CONN M 2 PIN 200 +6VDC 4 -VS REF 5 13
U1:D J1:X
VS6 6 R2 121
AD620AR OPA4277UA
C7
1uF
200 SCCM/0.2IN H20 8.25K

-12V AGND (4=+12V, 11=-12V)
C20
22pF
AGND
CR1
C11
C17
.1uF
.1uF
1N4003
AGND
2 J2:B AGND AGND

CONN M 2 PIN 200 +12V TP12
+12VDC INPUT
11A
+12V
+12V_P J1:K
+C14
TP3 4.7uF
C2
.1uF
XC2:A 20V
TP13
B 1 8 B
R32
1/4W
TP5
115 OHMS @ 100 MHZ 7A
D AGND
5% 2.4K
TP1 J1:G
LM2901 Q1 -12V_P -12V 7B
10 G +12V
U2:D 13 IRFR024 3A AGND J1:V AGND
TRIANGLE WAVE 11 S J1:C
+12V_P 0 TO 4096mv 4B

AT 300 HZ. (3=+12V_P, 12=-12V_P) XC2:B U1 U4 J1:S
2 7 6B
C4
C3
.1uF
.1uF
115 OHMS @ 100 MHZ J1:U TP14
R5
75K
8A
PWRGND AGND
PWRGND J1:H -12VDC INPUT 11B
-12V
LM2901 9A J1:Z
U1 U4
4 LM2901 J1:I
U2:A AGND C15
C6
C9
2 6 R8 R16 10A
.1uF
.1uF
C8
U2:B -12V 4.7uF

.1uF
5 1 +12V J1:J
C16
1.82K 1.50K +12V_P
3
20V 13A
.1uF
7 10B + AGND
(3=+12V_P, 12=-12V_P) XC2:C XC2:D J1:M
*
J1:Y
C26
CR2
(3=+12V_P, 12=-12V_P) 3 6 4 5 13B
12A AGND
1
PWRGND 115 OHMS @ 100 MHZ
115 OHMS @ 100 MHZ J1:AB
-12V J1:L
CMPSH-3TR
AGND
PWRGND
C28
C29
.1uF
.1uF
R9 +4.096 VDC
6A
J1:F 10.0K PWRGND AGND
A A
C23
PRODUCT LINE:
TP6 +12V_P +12V_P CONFIDENTIAL AND
VISION
PWRGND PROPRIETARY INFORMATION RESPIRONICS INC.
R42 0 TO +4.096 VDC DAC-D -12V_P PROCESS: TITLE:
12B
J1:AA 1.00K OPA4277UA U2 U2 LM2901 VISION OXYGEN MODULE
6 C12 8 SCHEMATIC
U1:B U2:C
C18
PCA
.1uF
*
7 14
C25
5 .1uF 9
(4=+12V, 11=-12V) (3=+12V_P, 12=-12V_P)
AGND D S1000699 4
PWRGND PWRGND PWRGND SCALE PART NO. SHEET OF
PWRGND N/A 1000699 1 1
8 7 6 5 4 3 2 1
B.6 Oxygen Module (OM)
Oxygen Module
B-27
B.7 Power Supply
Power Supply Subsystem

1045049
LH /RICT 05/31/07

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Copyright © 1998-2007 Respironics. All rights reserved.

BiPAP Vision Service Manual 1045049

Visit Respironics Home Page on the World Wide Web at:

1045049 BiPAP Vision Service Manual

BiPAP Vision Service Manual 1045049

1.1 BiPAP® Vision™ Ventilatory Support System Overview

1045049 BiPAP Vision Service Manual

1.2 Service Notice

1.3 Technical Support

U.S. and Canada

Visit Respironics Home Page on the World Wide Web at:

BiPAP Vision Service Manual 1045049

Chapter 2: Warnings, Cautions, and

2.1 Warnings ........................................................................................ 2-2

BiPAP Vision Service Manual 1045049

Chapter 2: Warnings, Cautions, and Notes

WARNING: Indicates the possibility of injury.

CAUTION: Indicates the possibility of damage to the device.

NOTE: Places emphasis on an operating or procedural characteristic.

1045049 BiPAP Vision Service Manual

• The unit must be positioned on its base for proper operation.

• Always use an inlet filter when the BiPAP Vision is in use.

BiPAP Vision Service Manual 1045049

1045049 BiPAP Vision Service Manual

Chapter 3: Description and Theory of

3.1 BiPAP Vision Ventilatory Support System ............................... 3-2

BiPAP Vision Service Manual 1045049

Chapter 3: Description and Theory of Operation

3.1 BiPAP Vision Ventilatory Support System

1045049 BiPAP Vision Service Manual

BiPAP Vision Service Manual 1045049

BiPAP Vision Ventilatory Support System (Continued)

BiPAP Vision Block Diagram

* For S/N 106001 and greater

1045049 BiPAP Vision Service Manual

Pneumatics Block Diagram

BiPAP Vision Service Manual 1045049

3.2 Power Supply Subsystem (PSS)

1045049 BiPAP Vision Service Manual

3.2.1 Input Range

3.2.3 Overvoltage Disconnect

a. Front panel “power-on” indicator voltage (J5)

b. Circulation fan power (J4)

c. On / Off switch (part of J2)

d. Circulation fan current sense information to (J12) on the PC subsystem.

BiPAP Vision Service Manual 1045049

3.3 Main Control Subsystem (MC)

* For S/N units >106K

1045049 BiPAP Vision Service Manual

3.4 Pressure Control Subsystem (PC)

a. Communicate with the Main Controller Subsystem (MC)

b. Communicate to a terminal / PC for diagnostics

c. Acquire sensor data through an Analog-to-Digital Converters (ADC, A / D)

e. Respond to or invoke an error signal

* For Units Serial Number <106K

BiPAP Vision Service Manual 1045049

Pressure Control Subsystem (PC) (Continued)

3.4.1 Microcontroller Interface

3.4.2 Blower Motor Drive

3.4.3 Pressure Regulation Valve (PRV) and In-Line Flow Restrictor

3.4.4 Pressure Sensors

NOTE: Calibration is factory programmed and field adjustment is not required.

3.4.5 Error Line Control (ELC) Circuit