SUNCOR ENERGY Technical Standard No. FB-K-5668 FIREBAG PROGRAM API 673 CENTRIFUGAL FANS SUNCOR ENERGY INC. CANADA 7 22-Nov-05) Date issued for Implementation nder Devender|_D. Tullis Originator Engineer Document Status K. Hart Reviewer | Approver UNCONTROLLED DOCUMENT WHEN PRINTED (26-Jan-08) CONTROLLED DOCUMENT IN JPI EWR 100-2004001 — 24-47 File Name: FB--5658_-.Rev_1_- API_673.Centifugal Fans 00 Pago 1 of 13Suncor) TECHNICAL STANDARD Subject amber Revision: API 673 CENTRIFUGAL FANS: FB-K-5668 1 REVISION HISTORY, Dato Description 22Nov.05 | Tesved Tor implementation [@-aug-05 — | isved for Extmal Squad Ghesk 2O-Ju-05 | Isued fo neal Squad Check ‘Ths standard fs based on Suncor Energy Ine. Stendaré No. 1302.2 Rev. 1 ana has been developed specfealy for use on Fetag rojct, TABLE OF CONTENTS 1.0 GENERAL ‘Scope Conflicting Requirements Definition of Terms Referenced Publications Units of Measurement 20 DESIGN 21 General 22 Fan Housing 23 Fan Housing Connections 24 External Forces and Moments 25 Rotating Elements 26 Shaft Sealing of Fans 27 Dynamics 28 Bearings and Bearing Housings 29 Lubrication 2.11 Nameplates and Rotation Arrows 3.0 ACCESSORIES 34 32 3.41 Drivers Couplings and Guards Mounting Plates Controls and Instrumentation Piping Inlet Trash Screens neers, Insulation and Jacketing Turning Gear Instrument and Control Panels ‘UNCONTROLLED DOCUMENT WHEN PRINTED (26 06) CONTROLLED DOCUMENT IN JPIEWR 100-2004-001 — 4-4-7 File Name: FB--5688_-Rev_1_-_API_673_Centrfugal_Fans.00C Page 2 of 13,Suncor) TECHNICAL STANDARD Subject API 673 CENTRIFUGAL FANS ‘Number Rovison: FB-K-5668 1 4.0 INSPECTION, TESTING AND PREPARATION FOR SHIPMENT 41 General 42 Inspection 43 Testing 4.4 Preparation for Shipment 5.0 SELLER DATA 5.1 General ‘UNCONTROLLED DOCUMENT WHEN PRINTED (26-Jan-06) CONTROLLED DOCUMENT IN JPIEWR 100-204-001 - 2-44-7 Fle Name: FB-5668_-.Rev_1_~ API_673 Centrifugal Fans,00C Page 3 of 13Suncor) oreo eee ENERGY TECHNICAL STANDARD Subject Namba Revision ‘API 673 CENTRIFUGAL FANS FB-K-5668 1 1.0 GENERAL 14 SCOPE This Standard supplements API Standard 673, “Centrifugal Fans for Petroleum, Petrochemical and Natural Gas Services,” 2” Edition, dated January 2002 as follows: 1. Defines minimum requirements for the design, material selection, inspection and testing requirements of centrifugal fans, drivers, and accessories etc., purchased by the Buyer. 2. Defines additional requirements that supplement API Standard 673, 2” Edition. 3. Defines exceptions that can be taken to certain features permitted by API, Standard 673, 2 Edition. U Seller's bid shall outline all deviations and exceptions. Any deviation from this standard requires prior express approval of the Buyer before the Seller proceeds with the work. Buyer allows deviations only where the safety of the service is not compromised and where the alternate design has potential for cost savings. Seller shall outline details of such advantages as part of the proposal. However, compliance with this Standard does not relieve the Seller of the responsibility of providing proper design, mechanical reliability, and metallurgical fitness of the product while meeting the operating conditions specified on the datasheets. The paragraph and section numbering of this Standard is the same as in API 673, 2" Edition while defining exceptions, options, or supplementary requirements. ‘Symbols and conventions used throughout this specification are defined as follows: Abullet (+). A decision made where required by corresponding paragraph of API-673 A delta (A) ‘An exception has been made to the corresponding paragraph of ‘API-673. The delta invalidates only those items in API-673 to which an exception is taken and not necessarily the entire sub- paragraph of API-673 UNCONTROLLED DOCUMENT WHEN PRINTED (26-Jan-06) CONTROLLED DOCUMENT IN JPIEWR 100-204-001 - 244-7 File Name: F8:K-5658_- Rev__1_-_API_673 Centitugal Fans.DOC Page 4 of 13SUNCOR TECHNICAL STANDARD ‘Subjese API 673 CENTRIFUGAL FANS: FB-K-5668 4 Noniber Revision (ay 4.3 (s) 1.4 (8) 15 Assmall (s). A supplement to or a rewording of a portion of corresponding paragraph of API-673, but not a substitution for the API-673 paragraph. A continuation of a small letter sub-paragraph beyond those employed in API-673 indicates supplements to that particular paragraph of API-673 CONFLICTING REQUIREMENTS Any conflict between this document, codes, standards, regulatory requirements, or other purchase order documents shall be brought to the attention of the Buyer for resolution before proceeding. DEFINITION OF TERMS 1. Mandatory requirements of this standard are indicated by the use of the word “shall”. Recommendations of an advisory nature are indicated by the word “should”. 2. “Buyer” means purchaser and is defined as Suncor Energy Inc., oF its designated agent. 3. “Seller” means vendor, supplier or manufacturer that supplies the materials and services. REFERENCED PUBLICATIONS The Seller shall comply with the following Firebag Project standards in addition to industry standards for design and manufacture of fans and accessories: Firebag Projects Title ‘Standard Number FB-A-5672 Plant Noise Level Control FB-A-5673 Equipment Protection During Transit and Storage at Jobsite FB-J-5406 Instrumentation for Packaged Units Vendor Instructions FB-L-6202 Piping Material Specifications FB-L-5214 Painting Standard FB-L-6217 General Welding Requirements ‘UNCONTROLLED DOCUMENT WHEN PRINTED (26-Jan-06) CONTROLLED DOCUMENT IN JPI EWR 100-2004-001 244-7 File Name: FB-K 5668, Rev_ ‘API_673, Centilugal Fans, DOC Page 5 of 13 Moses: SaneSuncor) (cn cn ORE TECHNICAL STANDARD Subjece API 673 CENTRIFUGAL FANS: FB-K-5668 4 Number Revision 17 2.0 2A (2.1.3 (s) 2.1.4 (21.8 (s) 2.1.12 (0) 2.4.13 (0) 2.1.22 FB-P-5550 Induction Motors Above 600 Volts FB-P-5552 Induction Motors 600 Volts and Below UNITS OF MEASUREMENT All units of measure shall be reported in the International System of units (SI) in accordance with CAN/CSA 2234.1-89, Canadian Metric Practice Guide. Dimensions shall be presented first in SI units followed by the equivalent value in imperial units shown in parentheses. Where imperial-sized materials such as plate are used (or where imperial dimensions are controlling) dimensions shall be first specified in SI Units (after hard conversion), with equivalent imperial sizes specified in parentheses. Piping flanges and bolting shall be shown in imperial units only (i.e. NPS 4). DESIGN GENERAL Operating conditions are as defined on equipment data sheets. For site conditions, see site conditions data sheet. For utilities data, see site utilities data sheet. ‘Sound level requirements specified in Firebag Projects Standard FB-A-5672 ~ Plant Noise Level Control shall be met. A complete unit noise attenuating enclosure is not permitted and alternate methods such as acoustic insulation shall be proposed. Electrical area classification shall be as defined on equipment data sheets. Seller shall review and comment on Buyer's ducting, and foundation drawings. Unless otherwise specified, Seller’s representative is not considered necessary at site for installation of fans. ‘The equipment shall be designed for outdoor, unheated, installation without roof. Fan blade cleaning system shall only be supplied if recommended by Seller or specified by Buyer on equipment data sheet or purchase order. UNCONTROLLED DOCUMENT WHEN PRINTED (26-Jan-08) CONTROLLED DOCUMENT IN JPIEWR 100-2004-001 - 244-7 File Name: FB-5688_- Rev_1_-API_673_Centrfugal Fans.00C Page 6 of 13Suncor) TECHNICAL STANDARD Subject API 673 CENTRIFUGAL FANS FB-K-5 ‘Number Revo: 1 22 ()(s) 2.2.4 ()2.2.5 23 ()(8) 2.3.4.4 (2.3.1.2 (A) 2.3.3.5 24 (244 25 ()2.5.4 (-) 2.5.6 26 (2.6.3 () 265 FAN HOUSING Double thick scroll and sidewall of standard materials shall be provided only when specified. Where potential exists for formation of corrosive precipitates, appropriate material selection or some form of corrosion protection shall be used to ensure life ‘expectancy of housing components. ‘When deemed necessary by the Seller, the fan housing shall be supported close to the horizontal centerline to minimize changes in housing/rotor relative position, and maintain shaft to housing seal clearances and alignment within Seller's manufacturing limits. FAN HOUSING CONNECTIONS Flange connections covered by ASME are preferred. Seller shall supply flange details to the Buyer for the purpose of manufacturing mating flanges. For toxic, flammable or sour service, flange connections shall be ASME B16.5 or 16.47. Seal Welded, threaded joints shall not be used. EXTERNAL FORCES AND MOMENTS Seller shall design the fan housing to accept external loads such as ducting, filters, ncers, expansion joints. It is the Buyer's responsibility to specify the external loads. ROTATING ELEMENTS Corrosion resistant shaft sleeves shall be provided if recommended by Seller or if specified on equipment data sheets or purchase order. Fan rotor shall be designed for the specified ambient and operating range of the fan as per the performance curve. SHAFT SEALING OF FANS For toxic, flammable or sour service, shaft sealing system shall be designed to prevent any leakage to atmosphere. Seller shall provide details for Buyer's review and approval prior to fabrication of such system. Seller shall ensure that shaft seal clearances and materials are based on the operating temperatures as specified on the equipment data sheet or purchase order. ‘UNCONTROLLED DOCUMENT WHEN PRINTED (26-Jan-08) CONTROLLED DOCUMENT IN JPIEWR 100-2004001 - 24-47 File Name: F8-K-5668_- Rev_1_- API_673_Centrfugal_Fans.00C Page 7 of 13eum) ee euency TECHNICAL STANDARD Subjeck Namba Ravan ‘API 673 CENTRIFUGAL FANS FB-K-5668 1 27 DYNAMICS ()2.7.2.3 Unless otherwise specified, train lateral analysis is not required. (8) 2.7.3.2 A torsional vibration analysis shall be proposed if specified on the data sheet or material requisition, ()27.44 Residual unbalance check shall be performed and recorded per Appendix E or API-673. ()27.4.6 Coupling shall be mounted on the shaft after rotor balance and then the balance shall be rechecked and corrected to meet the required tolerance. 2.8 BEARINGS AND BEARING HOUSINGS (2.8.5.1 Oilers when furnished, shall be manufactured by Trico. ()2.8.5.9 Seller shall provide a speed sensing device such as a key phasor only if specified on equipment data sheets or in material requisition. (*)2.8.5.10 If specified, Seller shall provide bearing temperature sensors. Bearing temperature sensors shall be RTDs 100 chm platinum wired to a junction box. ()28.5.11 If specified, Seller shall provide bearing oil temperature indicators. Seller shall advise if a’ heating device is recommended for the bearing housing for startup conditions in cold weather. (-)2.8.5.12 If specified, Seller shall provide bearing housing vibration transducers, (-)2.8.5.13 The flat surfaces for mounting magnetic based vibration sensors shall be provided for vibration measurement (+)2.8.5.14 If hydro dynamic bearings are supplied, provision for two (XY) radial proximeter probes and one key phaser shall be provided. 29 LUBRICATION (29.4 Lubricating oil shall be the same for all of the machinery components in the system, and shall be as specified on the data sheet. (2.9.5.4 Refer to equipment data sheet or purchase order for standby oil pump requirements. ()2.9.5.8 Unless otherwise specified, an electric immersion heater shall be supplied for the lube oil reservoir in a pressurized oil lube system. ‘UNCONTROLLED DOCUMENT WHEN PRINTED (26-Jan-06) CONTROLLED DOCUMENT IN JPIEWR 100-204-001 — 2-4-4-7 File Name: FE-K-5688, AP|_673, Centsifugal_Fans.DOC Page 8 of 13Suncor) TECHNICAL STANDARD SabjecE Taber Raion API 673 CENTRIFUGAL FANS. FB-K-5668 4 ()2.96 It is not necessary for a pressurized oil system to meet the requirements of API 614. The lube oil system shall be proposed by the Seller for approval by the Buyer. (-)2.10.1.6 Refer to equipment data sheets for information on any erosive or corrosive agent in the process or environment. ()2.10.43 Refer to equipment data sheets for minimum design metal temperature (MDMT) requirements. 2 NAMEPLATES AND ROTATION ARROWS (s) 2.11.3 Buyer's item number to be clearly stamped on nameplate. 3.0 ACCESSORIES 34 DRIVERS (3.4.4 ‘The type of driver will be specified on the equipment data sheet. (3.4.2 Drivers shall be sized for worst operating conditions for air service, and shall be sized for lowest ambient condition. (3.1.3 The Seller shall provide starting conditions for review by the Buyer. Driver starting torque capability shall exceed the speed torque requirements of the driven equipment at all operating and start up conditions. (3.4.5 Electric motor driver shall meet Suncor Standard FB-P-5550 or FB-P-5552 as applicable. In addition, requirements specified in electric motor driver data sheet shall also be applicable. (3.1.6 Reduced voltage starting, if required, will be specified in electrical motor data sheet. (3.4.7 ‘Steam turbine drivers are not applicable for fan applications in the Firebag Projects. (3.1.8 Gas turbine drivers are not applicable for fan applications in the Firebag Projects. (3.4.9 Gears shall conform to API 677, latest edition. 32 COUPLINGS AND GUARDS ()(s)3.2.1 Couplings and guards shall be provided by the Seller. Couplings shall be dynamically balanced. ‘UNCONTROLLED DOCUMENT WHEN PRINTED (26-Jan-06) CONTROLLED DOCUMENT IN JPIEWR 100-204-001 - 2-44-7 File Name: FE-K-5668_- Rev_1_-_API_673_Centifugal_Fans.00C Page 0 of 13Suncor) TECHNICAL STANDARD Sabet amber avon ‘API 673 CENTRIFUGAL FANS FB.K-5668 1 34 MOUNTING PLATES (3.4.4.4 Unless otherwise specified, fan and driver shall be mounted on a common baseplate. (A)3.4.1.2.2 For single equipment, each group of mounting surfaces required to be in the same horizontal plane, shall be within 0.05 mm (0.002") to avoid a soft foot. (s)3.4.1.2.4 The grouting system will be specified on the data sheet. (s)3.4.1.2.7 The number of shims under each foot is not to exceed 3. Shims shall cover, as a minimum, 90% of each equipment mounting foot. (s)3.4.1.210 The base of the bearing pedestals shall be drilled with pilot holes for use in final doweling. (3.4.24 Unless otherwise specified, baseplate shall be a single fabricated steel unit suitable for mounting complete drive train equipment. (s) 3.4.23 Unless otherwise specified, baseplate shall have sufficient rigidity to support driver train without continuous grouting under structural members. Grout and vent holes for all sections shall also be provided. (s) 3.4.2.7 The machined surface of a baseplate shall not deviate in level by more than 0.17 mm/m (0.002"/f) along the full length of the baseplate in any direction. 35 CONTROLS AND INSTRUMENTATION (s) 3.5.1.4 Instrumentation design and installation shall be in accordance with ap instrumentation and contro! standards including Suncor standard FB-J-5408. Refer to purchase order documents for all applicable Firebag Projects instrumentation, control standards and specifications. ()3.5.1.2 Electrical area classification and environmental data are as specified on equipment data sheets. () 3.5.2.4 Fan control parameters are as specified in the equipment data sheets and material requisition. (3.5.25 Facilities shall be provided with fail-safe design. (Xs) 3.5.3.2 Seller shall state expected damper/vane leakage rate in the proposal. Control vanes to have bearings which can be accessed externally for inspection and servicing. Where potential exists for formation of corrosive precipitates, appropriate material selection or some form of corrosion protection shall be used to ensure life expectancy of dampers/vanes and linkages. UNCONTROLLED DOCUMENT WHEN PRINTED (26-Jan-06) CONTROLLED DOCUMENT IN JPI EWR 100-2004001 24.47 File Name: FE-K-5668_-Rov_ P1_673_Contitugal_Fans.D0C Page 10 of 13,Suncor) TECHNICAL STANDARD Subject Tamba Revision API 673 CENTRIFUGAL FANS FB-K-5668, 4 3.6 PIPING (3.6.1.3 Supplier shall furnish all piping systems including vent, drain and auxiliary system piping. Supplier supplied piping shall meet applicable Suncor piping classes listed in Suncor standard FB-L-5202. Piping shall terminate with flanged connections at the edge of the base. 3.61.14 Seal welded, threaded joints shall not be used 37 INLET TRASH SCREENS (3.74 When specified Seller shall provide cost for inlet trash screen with rain hood as described in paragraph 3.7.1. Screen to be coarse enough to prevent frost buildup with sufficient structural support to prevent cave-in. 38 SILENCERS (3.84 When specified Seller shall provide inlet and exhaust silencer, as an optional cost adder. (8) 3.8.3, If required, as an option, Seller shall propose inlet and discharge expansion joints. 39 INSULATION AND JACKETING (3.9.4 When specified, Seller shall provide insulation clips or studs. (3.9.3 Unless otherwise specified, insulation material shall be supplied by the Buyer and shalll extend over all portions of the fan housing and inlet and discharge connections. 3.10 TURNING GEAR ()3.10.1/3.10.3 3.11 (s) (3.114 Itis assumed that the shaft does not require turning gear unless the shaft design and rotor loads dictate the need for a turning gear. Seller shall confirm during the proposal stage if a turning gear is required. INSTRUMENT AND CONTROL PANELS All instrumentation and controls supplied by Seller shall meet Firebag Projects standard FB-J-5406. When specified fan housing mounted vibration switch or seismic vibration sensor shall be supplied by the Seller. Unless otherwise specified in purchase order or data sheets, control panel for fans shall be supplied by the Seller. ‘UNCONTROLLED DOCUMENT WHEN PRINTED (26-Jan-06) CONTROLLED DOGUMENT IN JPIEWR 100-204-001 - 2-447 File Name: FB--5668_-Rev_1_-_API_673_Centrfugal Fans, DOC Page 11 of 13,Suncor) TECHNICAL STANDARD Sabie Namba Revisor ‘API 673 CENTRIFUGAL FANS FB-K-5668 4 4.0 INSPECTION, TESTING AND PREPARATION FOR SHIPMENT 4a GENERAL (41.4 All inspection and testing, NDE and Quality Surveillance requirements specified on equipment data sheets and purchase order documents shall be met. (s) 4.1.42 The Seller shall propose witnessed shop tests of fan and driver as an option. 42 INSPECTION ()4.2.1.1.d Final assembly, maintenance and running clearances for runout data shall be kept by Seller for 30 years. (4.2.24 All inspection and testing, NDE and Quality Surveillance requirements specified on equipment data sheets and purchase order documents shall be met. Cast iron components are not permitted. (4.2.3.4 Centrifugal fans, drivers, and all auxiliaries shall be shop assembled. (42.34 When specified, the Buyer will inspect equipment, piping and appurtenances for cleanliness. 43 TESTING (s)4.3.4.1.1 When specified, Seller shall conduct mechanical and performance shop tests of the complete fan-driver unit mounted on the common baseplate. When specified, sound level testing shall also be performed in accordance with Firebag Projects standard FB-A-5672 (+)4.3.4.1.2 Fan performance tolerances shall be as specified in paragraph 4.3.4.1.2 of API-673. (-)4.3.4.2.1 When specified, Seller shall quote optional price for complete unit test 44 PREPARATION FOR SHIPMENT (s)4.44 Unless otherwise specified, the Seller shall prepare the equipment for domestic shipment, as per Firebag Projects Standard FB-A-5673, Equipment Protection During Transit and Storage at Jobsite. UNCONTROLLED DOCUMENT WHEN PRINTED (26-Jan-06) CONTROLLED DOCUMENT IN JPIEWR 100-2004-001 246-7 File Name: FB-K-5688.- Rev_ :-APL_673_Centitugal_ Fans,.00C Page 12 of 13Suncor) Sacre asada Puercy TECHNICAL STANDARD ‘Subject Wamber Revision: API673 CENTRIFUGAL FANS FB-K-5668 4 5.0 SELLER DATA 5A GENERAL (s)5.1.1 In addition to the requirements of Appendix F of API-673, Buyer's requirements specified in purchase order documents related to Seller's drawings and data shall be met. UNCONTROLLED DOCUMENT WHEN PRINTED (26.Jan-06) CONTROLLED DOCUMENT IN JPIEWR 100-2004001 24.47 File Name: FB-K-5668_- Rev_1_- APL_673_Centifugal_Fans.D0C Page 13 of 13PREDAG PROGRAM ENGINEERING GENERAL TECHNICAL STANDARD Suncor) REVISION REVIEW AND APPROVAL Now: FIREBAG PROGRAM TECHNICAL STANDARD REVISION REVIEW AND APPROVAL Doc. Ne FB-K-5668 Current Rev.N Date: 22-Nov-05 Document Title: ‘API 673 CENTRIFUGAL FANS. Issuing Department: _ Mechanical To: From: DESCRIPTION OF CHANGE (Attach the draft/revised Technical Standard) * Reasons for Change — Creation of a Firebag Program Technical Standard ‘* Revisions: ‘Comments from Site incorporated ‘* Additions: + Deletions: Comments Approval Date 1. | Originator ‘Y. Me A Arcot Devender p. Bo Tan 206 Firebag Mechanical Program Lead Was Lae ome sears 2. | Engineer 7 ‘Arcot Devender Wave 4: hk Ae lock 3 0 Vana Firebag Mechanical Program Lead ~ 3. | Reviewer Dave Tullis. (Aso sion front p90 of Firebag Engineering Manager Aho @. | Approval Authority schlos (Also sig font page of ) Ken Hart Firebag Operations Manager LAWL | Taviebe | 5. | Return to t Rita Lewis Jacobs Canada Inc. Heritage Square Attachment Revised Firebag Standard No.FB-K-5668 Rev. 1 Issue Date 22-Nov-05 [ TRCONTROLLED DOCUENT WHEN PRINTED (25 JAN-G5) CONTROUED DOCUMENT INEWR FILE LOCATION ———] (cam en iOi-200e or pa- FR Fay Pager Tot]