10 Structure, function and maintenance standard SEN01290-02 Retarder control system see tee J | a a ae SONTAMa feat" >a 4 Tearanission cutest Cf > [tre eve mstaraapng x i sty sd ae mstaraanns gg stair saugemverst GR] vee | stato vy ene | ZN sit sang nese [oy HD785-7 27'SEN01290-02 10 Structure, function and maintenance standard Retarder controller L4amanannannnnersrnnnny Outtine The retarder controller has the following functions. 4. Retarder control The solenoid valve is controlled according to the operating angle of the retarder control lever ‘and actuates the retarder. 2. Overrun prevention and retarder control when, there is transmission abuse The retarder controller controls the solenoid valve to operate the retarder according to the ‘command of the transmission controller 3. Hoist control ‘The retarder controller controls the hoist EPC valve (solenoid valve) and hoist selector valve (ON/OFF valve) according to the position of the dump contral lever and actuates the dump body, 4, Automatic retarder speed control (ARSC) The retarder controller controls the solenoid valve to control the retarder braking force and keep the downhill travel speed at the speed set, with the automatic retarder travel speed set switch, 5. Automatic suspension control (if equipped) ‘The retarder controller changes the signals for the automatic suspension solenoid valve according to the travel conditions and load conditions such as the load weight, turning, 28 braking, etc. sent from various sensors to set the damping force of the front suspension to 1 of 3 levels of SOFT, MEDIUM, and HARD, 8, ASR Control (if equipped) ‘The retarder controller detects slips ofthe right and left drive wheels from their speed and steering angle and controls the ASR solenoid valve to maintain the speed difference between both wheels constant. The wheel slipping at higher speed is braked and the brake torque is transmitted to the wheel rotating at lower speed to improve the travel performance, 7. Transmission of network data 1). The retarder controler transmits the infor mation of operation of the retarder, float caution, and operation of the parking brake to the machine monitor. 2) The retarder controller receives informa- tion of overrun prevention, retarder com- mand when there is abuse, etc, from the transmission controler. 3) The ratarder controller transmits informa tion of reverse inhibition, etc, to the trans- mmission controler. HO785-710 Structure, function and maintenance standard SEN01290-02 Input and output signal cnt Fin No] ——Signainame ——[Impavouiptsignat «Pin Nox ——Signatname —[impuloutpat signal 7 [SUS press sensor Tut "13 _ [ARSC set SW Tnput 2 [Sty potentio. input “14 [Retard lever input 5 [Roland of tomo Tut "15 [allemator input [GND (SIG) = "16 [Sens PWR Output 5 [Real SW (ear Tapat "17 [Service brake press SW Input [Brake system iter input "16 [Validation SW2 input T—JSUS press sensor RY Tnput oat ever (mai input 8 [Body postion sensor input 20 [Hoist ever (SUB) Tapa [Retard oitemp F) input 21 [GND (Analog GNOT = 70 [GND IG) = 22 [Pot PWR Output 11 [Retard SWIFT Tapa 23 [Exhaust ake SW Tapat 72 [wemory car SW input 24 [atidation SWT Tnpat nz Pinney] ——Sgrainame ——[mpwvorpsarat «= Fino. ——Sgnatname ——[inpuoupot sonal TF utpat ZF TnpavOutput 2 [Seg rast Her SW Tout 22 [CANT inpatvOutput 3 [Sig hostiever SW. input 2 inpatoutput a2 Ro input 24 [PWR CTREXT input 5 [brake wear SWIRL) Tnput 25 [Brake war SWTFU) Tat oe input 25 [Parking brake sof satus input 7 FENG oT ovaT Sw input 27 input oe ‘uipal 25 [Thra Brake oT ew SW input 3 [Body Toat sonal Ouipat 23 GND (pulse GNDY < 0 [wheel speed (RAT Taput 30 [TIM output shat psec Tapat Te Duiput SI = ze = 32 oan Tapa 73 ena aT er Tapa 33 inpatOutpat ae Output uF = 75 [era wear SWEFRY Tout 35 [Rey SWC Engine sary Tapat 7 Tnput 33_[Sieering speed Tnpat 77 Retard coating MT input 37 Tnpat 78 [Stop ap ray Dutput 33 [Baery quid ever SW Tapa aE ‘Output 39__[GND (pulse GNO} = 720 |wwhear speed LY Tnput aE input Na Pune] —Sqraiame ——Trewongsgrar | Fo] ——Sqratnane ——[inpuvoupat sonar 7 [WB eontroter PWR) Tut 21 [GND Teontraier GNOY Tat 2— [VIS Golenaxt PWR) Tnput 22 [Vis Gotenoid PWR) Input ISOL_COMt ISOL_COM 3 _[soiénoia common GND) Input 23 [solenoid common GND) Input aE ‘Suipat Za |key SiG Tipu 5 Rom EPC vale ‘Output 25 Ouiput oa ‘Output 25 _[aSRvalve AOD Output 7 aie SUS SOUT ‘Ouipat 27 [Cover Kick out so7 ‘Output 3 rae V or sensor Output 2 ‘Output 3 [Parking brake press SW Input 2 Input 710 [ASR press SW (RL) Tnput 30_|Shatotivane Sw input "iTV oniroer PRY Tut 31 [GND (controler GNDY Tut 72_[uIS Golenaed PWR) Tut 32 [GND (controler GND) input 73 SOLACOM okenaW SOT | ppt 33 [GND (controler GND) input ImonNO) 34 [Powsr out V1 = Ta [key si Tina TF Output 75_[ASR shut ovale Duiput 33 _[ASRvalve RAY Output 78 |Retard valve R) Duibut 37 [auto SUS SOLZ Output 77 [Host change vale Duiput 3a [Exhaust brake valva Output 75_]eCV relay Outpt 39 [Secondary brake SW. input aE Tipu @0_[RSR chock SW. input 20 ASR press SWRA) Input HO785.7 29'SEN01290-02 10 Structure, function and maintenance standard Retarder controller list of real-time monitoring display contens ‘The input and output signal states of the retarder controller can be checked withthe realtime monitoring function of the machine monitor. Realtime monitoring display items related to retarder controller and contents displayed in normal state are as follows, Ne Term number] Dip speo Data contents TYP aR No, at saRvare Tavs VERSION Mass produc sofware pa nba output 7 [Rppicaton version ‘2OZBT—|VERSTON TAPP) — | Safware vasion Na, 5 Op SORTS pa version No} 3 [Daa version ZOZEZ_ | VERSION DATA) | Sofware version No. & ouput Gah Gala pat version No} 7 [ARSC STS STO [ARSC SET SPSW [ANE 3 | Transmission Supa shat speed | 3140S [TM SPEEDOUT—|PUSINT Transmission output shat speed i ouput 3 [Weer spea TERY TBTOS WHEEL SPEEDL_|PLS_INZ west speed s ouput 7 [WesT speed Fahy Ja704 | WHEEL SPEED RPLS_INS weet speed s output 3 [Retarder cooling ol emperature | 50207 | BRAKE OIL TF —|Converied tomporature of rtarder alter ron perature sensor (ron) (ALINA2) output 3 |Reiaer cooling of Temperature | 80204 |BRAKEOTLTF [ANI ron TO |Retarder cootag ov amporatwrs | S021 BRAKE OIL TR |Converad temperate otretarr ola cea perature sensor fea (A_IN_2) i output TT |Reiarder cooing ofTomperature | 80212 BRAKE OIL TR [ANZ rear 2 |Brane output (ron whoo TST BKOUTP ORF —|S0L_OuT-S TS |Brate ouput Gear whee T3506 BKOUTPOIRR—|SOL_OUT_T a |Rotardar aver T5000] RETARD LEVER [AINA 15 [Body postioner TSU2 [BODY POSITION [AINE 6 |Dump Tver hast Tver patent: | Sa308 [DUMP LEVER T [ATS lomater 17 |Dump Tver (haat Tver patent: | 54305 [DUMP LEVER [AIT lometer2 78 [ROBT EPC output GSG00_ [ROSTERS DR |SOL_OUTIOR TS ]Seaing conor command Tea) | #5102 |S CNT ORT 2 |Seating caval command T(cay | #5703 |SCNTOIRT 2 Sealng conan calbvaton —| 5207 | SCNTA ae (1) BE [Cynder stopper ealbraton | 45507 | SCNTS hate (6) ZB_|Beating contr ume TA $5402 |SONT THER 2 [Seating conroT ume ay 75403] SCNTTNET 25 [Shuto vabes outa $5700 | SHUT OFF VALVE ]SOL_OUTIOB 30 HO786-710 Structure, function and maintenance standard SEN01290-02 Data range Remarks Diapanaing upan sofware part number Depending upon sofware version Na, Depending upon sofware version Na: T00-500 IARSC setting OFF or other than above) D= 32767 om TARSC option setting OFF or other than above} T= 32767 [rpm] [Other nan above] T= 32767 [pm [Other than above] O= Teorey [Other than above] T00=5.00M] [Other than above] O= Teorey [Other than abovel 100-500] == [Other than above] = 1900 [mal command value] s=[Other than above} T= TooO|mAT [command value] [other than above] 100-500) {other than above] T00-S.001M1 other than above] T00-5.00 M1 [Other than above] 100-5001 other than above] = Tool [commana value] Other than above) T= TooORAT [eammana valve] Other than above] = Tooojmal [commana value] Other than above) Ta0= 5.00] other than above] 000-5001 Other than above] TO= TONE] Other than above) Davin 2 decimal places are aSplayed: TO = T0005] Other than above) Down ta 2 decimal places are aSplayed ONTHT OFF (0) Units not displayed. 3'SEN01290-02 10 Structure, function and maintenance standard Ne Tem TD number] Diplay spec, Data contents | Steering positon sensor 35402 |STRG ANGLE [Converted angle of steonng angie sonsar (ALIN_6) is output ‘2 | Steering positon sensor 35400 STRANGLE [AINE 2B [Steering speed 35403 |STRG ANG SPEED |PLS_INO Steering speed is output 2 [Suspension prossure (oR) 32574 _|SUSPRESS (1) [Converted pressure of suspension pressure sensor (&_IN_10) is output ‘30 Suspension pressure (ehh TaBTS_|SUSPRESS() —_[ALI1O ‘3 | Suspension pressure (aM 32576 _|SUS PRESS (R) __|Convaried pressure of suspension pressure sensor (ALIN_S) is output, ‘Z| Suspension pressure (aM 32817 [SUS PRESS) [ALIS “BE Rdg oF arapIToRad TATER | SAO EMPTY OR LOAD | Rakgrant oF empty loaded WRK Gulp ‘34 [ASR output (1 command 38607 [ASR OUTP DIRT [Output command value to ASR (1) saronod is output ‘35 [ASR output (RY commana 30603 ASR OUTP ORR [Oulput command value to ASR (R) solenoid s output 35 [input signa DINO =7 FORE |D=IN-O-——7 —]input signal stats af O_INLO—O_INLT are output as they are 37 [input signal DNB 1S 2093] Tiput signal sats of ONS -D_NLIS are output as they 35 [Input signalD_W_16 23 F0e4 [= INS Input signal stats of _IN_16-D_IN_23 are output as they ar. 35 [input signal D_IN24— 37 TRS [O-INZE put signal tals of N24 — OWL aw output as they are 0" [npat signal DN 32 = 38 FOsaS|O= INTE ITiput signal sais of D_IN_32=D_NO are output as they ‘T[Output signal D_OUT_O-T FORES|DOUTT D_OUTO=T reterto SOL_OUTO-T or loR710, 32 HO785-710 Structure, function and maintenance standard SEN01290-02 Data range Remarks Te0.0= BDO T [Other than above] T00-5.00 M1 {other than above] 00 —38.88 faais] [Other than above] [Down to 2 decimal places are dplayed: T.00- 20.10 (MPal += {Automatic suspension option seting OFF and ARSC ‘option setting OFF, or other than above] 0.00-5.00 (M1 -=automatt suspension option setting OFF and ARSC ‘option setting OFF, or other than above] 0.00 = 20.10 IMPal [Automatic suspension option setting OFF and ARSC ‘option setting OFF, or other than above) 000-5001 {Automatic suspension option seting OFF and ARSC option seting OFF, or other than above] TOAD, EMPTY(0) =-fOther than above] On rat aSpTayeT. Tommand value 0- TO2OTmAOO- FFT =-fOther than above} Tommand value 0- TOZOjmATOO- FFT =-fOther than above] DIOTOTOT [1.0 displayed under corresponding aisplay (oumben] Input signal ON (1. Input signal OFF (0, Dis displayed on unused part Unit nat displayed: DIOTOTOT [10s displayed under corresponding splay (oumber] Input signal ON(1}, Input signal OFF}, O's displayed on unused par. Units not asplayed, ‘DTOTOTOT [101s displayed under corresponding aisplay (oumber] Input signal ON], Input signal OFF 0} Os displayed on unused part Units nat displayed: ‘D1OTOTOT (1.0 displayed under corresponding aisplay (oumben) Input signal ONTA} Input signal OFF}, Dis displayed on unused part Unit not displayed: "{OD00000T1.0s displayed under corresponding aisplay (oumber] Input signal ON(1}, Input signal OFF}, O's displayed on unused par. Units not displayed: ‘DTOTOTOT [101s displayed under corresponding aisplay (oumber] Input signal ONI1), Input signal OFF 0} Dis displayed on unused part Units nat displayed: HO785.7 33'SEN01290-02 10 Structure, function and maintenance standard We Tem TD number] Displayed spec Data contents [Output signal D_OUT_8— 15 | ~40856|DOUT-E-—15 |DOUT_8 15 refer to SOL_OUT_B, 8, TOR, 0B, 114, "1B, SIG_OUT_Oand SIG_LOUT_1 of CRTI0, [Output signal D_OUT_16—23 | ~40957 | OUTTE—28 |D_OUT_16 ~ 23 ter to SIG_OUT-2, 5, HSw_GUT_0, 1 and BATT_RY_OUT of JOR710, D_OUT_21, 22 and 25-are not use, 34 HO785-710 Structure, function and maintenance standard SEN01290-02 Data range Ramarks DIOTOTOT [101s displayed under coresponding display [Unit not displayed: (oumber) Input signal ON], Input signal OFF 0}, Dis displayed on unused part ‘DTOTOTOT [1.0 displayed under corresponding display [Unit not displayed (oumben) Input signal ON), Input signal OFF 0}, O's displayed on unused part 35'SEN01290-02 10 Structure, function and maintenance standard Retarder control function Retarder control system diagram. EShu< —- a Fronoute nied] Leh alg eae oh & — Accumatat 68 oY BRO wa ett Retarder lever control ©The operating angle of the retarder lever is detected by the potentiometer and a current corresponding to this is output to the solenoid valve to actuate the retarder, ‘©The solenoid valve outputs pressure to control the retarding action according to the input cure rent (retarder lever angle). Overrun prevention and retarder contro! when there is transmission abuse ©The retarder controller controls the solenoid valve to operate the retarder according to the ‘command of the transmission controller 36 HD785-710 Structure, function and maintenance standard SEN01290-02 Relationship between retarder lever potentiometer and output to solenoid valve om ‘A: To improve the initial response of the solenoid reducing vaive, the output (trigger output) is set to a high value B: To operate the hydraulic equipment smoothly inthe low pressure range, the output s setto a high value @: In the range where the retarder is normally used, the output is proportional to the angle of the lever. D: To release the hydraulic pressure smoothly in the low pressure range, the output is set to a low value, 37'SEN01290-02 Hoist control function Hoist control system diagram 10 Structure, function and maintenance standard rows | vain Se [Ee rtsitee fete geet she tere Far _ eer ake a TE weno BO Varsriesion Electuie deren Hoist control function When the engine is running, the EPC valve (solenoid valve) and selector valve are con- {rolled according to the operation of the dump control lever and operate the dump body, Lever positioner function ‘The dump control lever has four positions RAISE, HOLD, FLOAT, and LOWER. If the dump control lever is operated to the RAISE position, the dump body is raised, and when the top of the dump body reaches the set position of the body position sensor, the lever is retumed to the HOLD position If the lever is kept at the RAISE position, the RAISE output continues to be given, 38 3. Body seating speed control ‘When the body is lowered to near the seat, the open area of the EPC valve is reduced to con- trol the lowering speed of the body and reduce the seating shock, HO785-710 Structure, function and maintenance standard SEN01290-02 4. Control when starting switch is turned to ON, OFF, or START Starting switch at ON The output is set to HOLD, regardless of the position ofthe lever. If the engine is not started, even if the hoist lever is operated, the condition remains at HOLD. Starting switch at OFF: The hoist valve is closed and the dump body is held in position regardless of the position of the lever, Engine started. Immediately after the engine is started, the out- ut is set to HOLD, regardless of the position of the lever. After the lever is moved to the HOLD positon, it becomes possible to carry out normal opera- tions, 5. Reverse inhibit function The retarder controller judges if itis permissi- ble to travel in reverse or not, and transmits the result of the judgment through the network to the transmission controller, "FLOAT OUTPUT" or "SEATED" and "LEVER NOT RAISED" —> Reverse travel permitted "NOT FLOAT OUTPUT" and "NOT SEATE! or "LEVER RAISED" and "SEATED" > Reverse travel prohibited 6. Calibration function To absorb any inherent error in the dump body potentiometer, calibration is carried out to rece ognize the dump body seating and the body cylinder stopper condition. After adjusting the installation of the body potentiometer or replacing the retarder control- ler, carry out calibration. For the calibration procedure, see Testing and adjusting. 39