NIHON SPINDLE COOLING TOWERS JS Series Nihon Spindle JS Series Super Low Noise Our cooling towers are designed in accordance to Japan Cooling Tower Institute (JCI) standard which has very stringent noise level criterias. Our continous development on super low noise fan further reiterated our commitment towards reducing noise level. Energy Saving Our power consumption for the fan meets. ‘and guideline, Our built-in drift eliminator = thus Conserving precious water resource savings in terms of operation costs to the building owner. back to Space Saving ur new cooling tower footprint is further reduced from previous generations. Our cooling towers are designed for multi-cell construction, thus offering better flexibility in tower selection and operation.Our Successful History Our Japanese team Quality Material With over 50 years of experience in Manufacturing Control, Engineering the development of cooling towers, Design, Quality Control and R&D led Nihon Spindle continues to lead the by qualified Japanese team from Asian market today through R&D and Nihon Spindle Manufacturing Co., innovation. it is an ingrained part Ltd., Osaka Japan of Nihon Spindle's culture to seek continuous improvement in order to supersede existing performances and quantity standards. CTI Standard Test Facility Diesel boilers to simulate heat load. ‘OOTR cooling tower CT testing In order to maintain the highest standards of quality, our products undergo strict annual testing according to world-renowned CTI standards. A test facility was designed and built at our manufacturing plantin Penang, Malaysian accordance to the specifications by a qualified and certified CT! tester. This unique CTI test facility has a combined floor space of 15,000 sq ft and is capable of up to 1,000 tonnes heat rejection testing. Testing is accomplished to great accuracy by 4 massive diesel-boilers and numerous sensors embedded around the vicinity of the test platform. In addition, our plant also includes a Static Fan Balancing and Dynamic Fan Testing facility. Witnessed performance test can be arranged with additional cost. 04 Nihon Spindle cooling towers are produced using only the highest ‘quality components and materials, We use hot-dipped galvanised steel for the structure and steel parts. These will ensure longer-lasting product life tunder exposure to water and heat. ‘Our FRP fan blade is lighter and more durable, and consumes less power to run and start up. Dynamic & Static Fan Balancing ‘Our cooling towers are manufactured to JIS 88609 standards. This is a renowned high performance standard for cooling towers that is certified by the Japan Cooling Tower Institute. Our performance standard incorporates features such as minimised footprint for the corresponding capacity required, super low noise performance ‘and uncompromised energy effienci Every fan set is subjected to regular static & dynamic balancing tests before delivery.NIHON SPINOLE COOLING TOWERS JS Series Hot Water Distribution System ur crossfiow design uses hot water basin as the distribution system which eliminate the use of nozzle spray heads. This will lower the first cost in the pumping system and operating cost in the long run due to lower energy consumption. High Efficiency Infills (ur high efficiency infils incorporate a drift eliminators which significantly reduces drift loss to save precious water. This design is the result from years of Research & Development, led by Japanese engineers, to continuously improve the infil performance and efficiency. Cost-Saving Internal Piping This item is available as an added option to all JS models and features an intemal piping design that help to reduce the amount of external piping works. The unique design helps to reduce further component costs as it only uses half the number of valves that are usually required. It also allows for a tidier, less cluttered piping installation. Maintenance us made easier due to the location of the values are installed on the same side. Special Internal Walkway The internal chambers of our Nihon Spindle cooling towers can be easily accessed through a special internal walkway that runs along the centre of the tower. This special feature provides better access to internal components and helps to simplify the maintenance process, thus reducing maintenance cost. It also allows internal inspections to be done easily and safely. 05JSHN High Performance Design cu | ompr [OVERALL TOWER DNENSION| Fava MOTOR oor. | EY | ERLE [wan | cengm | Heat [Diameter] motor ia ‘om | mm | mm |mxay| WW cay se ay “EAN S067 sso 3570 a7s0[s00x 1] 22x1 | 600 | 1900 Toons? see SOC iaso_[ ss0| 270 istonip sre] 7 oon ISHN. Sica ja50_| 3370 3260 [isnt] 37et{ 70 26Ax2|(s0ax1] SOAKt | GOAx1 | —26hx2 eH =Stbet tos0_ | ss70 | 3250" rs0oxt| S51 | 0 aga [150K] BOAT] BORE | SA sHN-oeT] 2050_| 3470 | 3360 [iss0x1] 8501 | 060 26Ax2|1s0he1] SOAKt | S0Axt | —26he? SERN LISS 3os0_| S170] S280 [ax] Sse | OO TSAK2| SORT] BOAT | BOAR | PSR? “HN LieBt 2o50_| 3170 | 3250 [2000x1] 7541 | 060 {2hx2| eta t] Soaxt | s0axt | —25A22 SsHN EBT [lessor [see 200m 751 om, 26a | 200K] ooaKT | eOaR | aA IGHN- LIEB 8 [asso syr0_| sate | 2000x4] rot | 1.0 {2sax2| at] Boat | BOAT | —AOAE2 TEA LAEBE [Cesso [arm sate 200s tio | 200 26ax2] 200axA| BoA] Goat] AOA? ISHN: sce & [amo_[ssro_[ 320 [renoea] 3707 | ias0 {26Ax4| 20041] BOA? | OOAxt| —40Ax2 “ean S182 8 [Caro [save [sz [eon] sez Diao “apacd|aooat| Baca e0RKT]ADAK? ISHN Wg2 [aco [sao [ s3e0_[resoxz] 6502 | 500 26Ax4| 200A 1] BOA? | OOAx1 | —40Ax? ssuue] , | Tayoo sm sz teoonz| sae 10 iaekut| zeta i[ cone | eoaxt | —aoaaz GHW Lies? 3 [care0_[ a0 s2s0 [2000x2] 7542 | ‘990 {asaxa[2s0axt] aoa? | B0axt| —d0ax2 HN ZEB § [areca sass | zc0onz| 7522 | tae asad] zeta i[ coax | Boxxt | —aoAaz ISHN Lies? E [hroo_[orm [sats [20002] 7522 | 2200 {asaxd| asta] conc | ooaxt | —d0ase [HN LAFBe = [Cameo [aro sate [200x2] 110s | 2500 “2phad | asoAct | Axe | 60a] AOA? ISHN: Wibas § [etso_ [sero s3s0_[es0x3] 5523 | 2400 {25Ax8| 2004.2] BOAx3 | OAx2| Oana ISH Lo 3 [prasor [razon [s2s0 | 2o00xs) s523"| 2880 26a] 200nx2] ooAxs [coma] AOA “SH: Liess_] Toso_[ so 3220 [2000x3| 7543 | 2700 125A | 2008 2 EES SH LBS oso -srro_| 38 eons] 75x3 | 2600 “asa 20a aa SHA L983 [ros [a7 [405 [2oms] 1523 | soto 125Ax6] 2A? Woks HN LaF Toso_[ sro Sis aavoxs| tioas| saa0 saxo] ama aa TSH Hige 700} sa70| 3380 [18804] sxe | 3250 258] 2008 «7 aOas SHA Lt Sao | 3170| 3280 |2000xa| S520 | 3800 sax] sta 2] aoaza SHN- Less] soo 3170 3250 [2000x4] r5xs | 3320 25ax8| 2504 2 aoa ISH Lest Soo [S170 | S888 2000x4758 | 00 Tsai aA stare TSH Lest 3400_[ 3170 _| sms [2000%4| 7524 | 4900 T25Ax6] 2022 aoas SSH Lat saoo[ sro sis Teaooad| tioea| 4600 asa | 25k EITES * AB Meteo Automate and Manus) s stauatedn degn cartons curing product eaecton 06 ‘Axial ow type fan For JSHN Models Distribution bax for external piping connection tohot water basinNIHON SPINDLE COOLING TOWERS JS Series JSHL High Performance Design & Low Noise Design [a ar [ERLE EN FREROTOR [TONER ST | rRNA ir RESTRERENT wooer | A | O86 [ram] teh | Hon [oiner] nai [oy Topesnl at] Out] Bein] san es ed eee te ON Uitte ere ree cee =i se aos ore [sed oar] ra con [oem ome ake sort] — sia Seat ear_[-oam_[ prefer arate Fama anf a} a ee mE a Stat Hier San [-Sea[eaner[-sar [ans aes rtf ans ener f aa “ISHL = LION - 2980 | 3.770 [3280 [2000x1] 55x10 [900 [2,720 [125Ax2| 150Ax1| SOAxt | SOAx1 | 25Ax2 SSS [beri Ssee [deer scr | roof go faecatmcit ance ance — ans Sue 3 (Ceca ef eSeees eects gaat some open as Sr sar germ ae meat aes [tee tee oats afer a Seite], | Ferment feumest asco um [ee tees [aera a peor ame ee fem eons ie [aoe [see Tramee| net er weet aes Sesser 4 [amma [same [2smcat ona | sem [-asa-Tiameel smart oan mexr[ ams Tete 3 Pb Dee ssa [asoasl soee | eae | com [eeestsomaal ass cones | ame Sei =tione Pies [ atte p sae [eomiap este amn-[ ta brnt masa sontr/emcz| are ecu | Het pure oe [ees ese eee | tam [ees aos] ome oes] at Sete taar—[-3tme—[-tase—|amneal-rase[-aam[-aseo[asnre[ smna[ ware mse} — amt SS aar—[-atm_[-tane—[asmneal oss | tam[ asm ire[ smara[ war mo| —ae Stone saat [-s7m_[ waa [auineal sar ‘han iara[ omar o[ ore emt ame Seo] tear [-t7m_[ sea _(aenee| Past bao _[anre/omaral anse[ eos | amet Sturn saar_[-s7m_[-Saee[auneal ras ‘baste oaataf ose eo} ame Stat r_{-s7n—[-tets—fenneal tase{ sae tat aekesf aac ab omer ease {ames [A seals rate ontop on iil io reovee wer enyover. Ail fow type FPR fan for JSHL Modes o7JSHS High Performance & Super Low Noise Design carr [ORAL TONER OMENGION] FANEWOTOR | TONER WEOHT STAARD PP REOURENENT moon | SRL | OMT Tam] Lena | Height [Siete] wotr | ory onering] et outa | Drain overow [WakoUn AW imr_| vem” _| ‘mm |mmzay| sweay| ng | ag. lozengy|szexay|su0xay|azesqy| azo say ISHS 681 “as0_[-saro—[-areo[rswoxt|-aret [rao [ taco ropes [tax | sane [sonst | pean Seesssios] |, |g [Casto sare [sas0~Prasoxr | ener [ew [a wo anes [eons aon [smc [ee ISHS. MIDST g 2050 | 3470 | 3480 [rasoxi| ssx1 | sio | 2sro | r2sax2| isoaxt| S0axt | S0Ax1 2OAx2 ISHS Libs! [seo [ armas amar} eset [em are [remacs| reouct | sme [eoar | pean SHS GEST eT gH aS 8 [aro [-aam—[ sao [rora| sare | tm fasta [eer apts [ect aos “es-wosz—] | § [awe [-saro[ sae [iatoxz| so12 | 1700 Taskce [some [sons | ook | — ata eis ibe § [anec} mee aemsa toes Cis Tasnea | wont | aoncg [eae [aura ene EEE 4 [lemoc[-ar [ass famons] tere | zon faztta feencrt Leotes emwct [aos sie woes § [ete [sam | 300 fistoxa] e519 | 200 fasaxe| somr2 | conn | eokxz | —atax SeascebeeS] |p [aac acca amos [on [oaae Taste [soma aot | emus [aout ISHS GEE 3 [row [-am—[ seco eorex | 7543 goon Taste [soma [eons | eouxe [aon SHE Wiost * [gme-[-saro—[ seo [atone] eoee | ao Tesuce|-somra|-eoure | epuxz | aout SeMESLDEET] saa0[ arm [- arm [ave] eset [a fasts [aera eoue | eons [amu ISHS ESE San—[ 3770 [ 3800 [awe] 7848 | gore [ 1319 [wae] sens Pemee [eons | aot “As sipunee deg condos surg pret acta ‘Axial Flow Type FRP Fan for JSHS Models A layer of PVC wire mesh to support the upper layer infil and to separate it from the bottom ayer. 08NIHON SPINDLE COOLING TOWERS : : JS Series JSEN = Energy Saving Design a |? 2 SSS Se 2 oe os ee oot oy sect aeeaeeetee Beare aeons ick antes aa soceluncolatiael mis ae Schaal at Ses bees ENOL 1 [3703 Bae oar Tae ae | Ba | Bea eee eect rear eearhemaae oo aise Saal eearlrmaa aa a Sara aaa s ae ee — i — ee ae ; aa casi eeohee =a 5 pois ee ae ae i ae ae ia : ate cease cole sa i ahaa aoa SEN ELS 37 [ 3B ‘boa S | ooAnz | AOA soa ae sacar age ject eeer ine ae soa ich cece aie vera Sache aes oa Sacer SEN “sro as Teoaxe | woe | aaa ae iaiahe sisi ETT nate 09JSEL Energy Saving And Low Noise Design moon, | SS | ORT [am sem] Ro [ Samoa] Heer | [Oswatt Tia] Oot] Ora [ovrtw] io AE a0 [a0 Maver [test 7e—[ avm[ aes] cant | soko Se oan monet gist {an —[ 250 [tasnee onc [ sot gue a [are Somer} s32t [eof sew frates front [eon Sd foe feanet| tet ane] sau [ran sao at Sa sa [are Saoerp seer taf aie franes sane aoe “aie som Sot rest too [soso ame ss Sat sa [are Sas iost{ tan aan francs ase [aon eas “a_i fem Test vanaf fae a “ais “anna ‘pest sree [in-use freer fame Pao a saa Benes] sree | to [ essence] set toe sa atop Hanes; arse imo” ean faaer ane Panna “ais i Gepeat tt tan eae gf er ca Feta Teste | “ass } Gewctom acer omnrr aoe ar 3 [ach Tasha fason | won atts 2 Peecpee aise foes aut ; Gees ace omars[ sa ai eta ante amez Lao ai eta axe ames Lao a a_i Tease pours pas ai “focpuned op coon gp ton 010NIHON SPINDLE COOLING TOWERS JS Series JSES Energy Saving Design vem Towa “SARE ORE REGRET cou | oner ae B woo, | EE | ters [lay cage] aoe eer ne Seer Sree seer st esc aro ae seart [aa Sat i sear —aner east sro sear] anti Sess aero aste sear] amar ess sat aoa ear] —eoare amps sear] —anar i ‘3ar0_|- 3350 Oar | —atax2 c i are ase seat] ae Sees 2 | as feast | amas sua], | § aim [ae sear] ante aaa 2 mapas sent ama Seas t oes Buh ee ses uas i a7 ame soar | ates Sess aot ; am ast soar | amar sea ‘ om soar | ana Sees a : arma our | —atare essa i maa sone | ama ese areas wears [nar ies armas nour | —atare asc areas wae are esc Sree Pare [ ae “oes ae a7 uae sou | ene acca ae seats] —aatre Sea] re ase aa ses cae Srp ase seas ante esr aoe Das wearer states design casos ag ede seteton Tower structures in HDG on Al standoré ‘The motor unit for every models strategically placed away from JS Sones the discharge air stream. The wedge belts diving the fan units ‘are enclosed inside the FRP belt covers for added protection and longer service ie O11Cooling Tower Location During the selection for the location of Cooling Tower, considerations should be given tothe folowing: 1. The area should provide grounded power supply forthe cooling tower. Wiring should only be installed by qualified personsl Al elecrical wiring should comply with your regions electrical codes, 2. Cooling Towers are industrial equipments with rotating parts Place them ina secured area where unauthorized access is minimzed 3._ Place the tower ona level surface. Fllure todo so wil esultin tower and fan damage. ‘4. Donot place Cooling Tower near exhaust fans. Tis isto prevent exhaust ai from recirculated into the cooling town therefore 5. Dont place the Cooling Tower near air makeup (ventilation) unit where there is a possibility of the moist Cooling Tower discharge air mixing withthe ar being drawn into the ar makeup (ventilation) unit, 6. Locate the tower where there is safe access for service. 7. Itis advisable and preferred to have the top of the Cooling Tower above the roofline of any adjacent building. This will limit the possiblity of the moist discharge air rectulation back to Cooling Tower air intake 8. The height of Cooling Tower must be the same level or higher than perimeter wall to prevent recirculation of discharge hot ait Figures) in Ait To Seoing overt osure (Sona Wt) _[ITE,) { Figure 012Engineering Specification Cooling Tower Each cooling tower manufactured to cool lites per second of water from __*C (HW) entering water temperature to ——*C (GW) leaving water temperature at °C (WB) entering wet bulb temperature. The cooling towers are guaranteed to perform in accordance with the conditions specified without any modifications. Structure The cooling tower structure shall be constructed from HDG Stee. All HDG (Hot Dipped Galvanized) are carried out in accordance to ISO 1461:1999, The cooling ‘tower casing shall be constructed from FRP (Fibreglass Reinforced Polyester) Cold Water Basin With Integrated Sump, ‘The basin sump shall be constructed from FFRP. The basin shall be made of FRP and equipped with drain outlet for ease of cleaning Bolts & Nuts HDG (Hot Dipped Galvanized) Boks & Nuts shall be provided. Stainless Stee! Bolts & Nuts avalable at addtional cost ‘upon request Infill Infill shall be of UV ray treated PVC (Polyvinyl Chloride), The PVC infil shall be vacuumformed with patented intricate design to facilitate a good spread of water lover the surface area of cossfiow induced draft of air Italso incorporatea bitin drift eliminator. Water Distribution System ‘The hot water distribution shallbe of open gravity type basin. It shall be constructed Of HOG Steet designed with multiple array of turet-punched holes to faciltate even distribution of stable water sprinkling fet. Mechanical Equipment (Fan Section) Fansshallbeaxialfow typewithFRP blades. ‘The fans shall be designed to provide necessary air flow for heat transfer, Fan blades shall be assembled, balanced and pitched, The fan shall operate within a FRP fan cylinder, which provides a streamlined air entry and minimum tip clearance for ‘maximum fan efficiency Access [A FRP inspection door shall be provided to facilitate entry into the cooling tower for inspection and maintenance. A HOG Steel access ladder shal be installed on the cooling tower, NIHON SPINDLE COOLING TOWERS JS Series Motor ‘The fan motor() shall be to IPSS standard ‘with ClassF insulation, specifically designed {or cooling tower service, The motor shall bbe located adjacent tothe fan cylinder for ‘ease of maintenance and increased motor life expectancy. The motor shall be fully ‘outside of the moist discharge airstream. Mechanical Support ‘The mechanical support shall be of HOG ‘Steel and bolted to the top of fan cylinder. HDG Steel fan guard shall be bolted to ‘the top of mechanical support for safety measure. Extended lubrication lines shall be provided to the bearings with grease nippleslocated outside foreaseofschedule maintenance. Wedge-Belt Drive System ‘The wedge-beltshallbefabricimpregnated type. Belt tensioning adjustment shall be provided. Entire drive arrangement shall be protected by a FRP cover, 013Optional Accessories Vibration Isolators Pa —" Mounted at the feet ofthe cooling tower, vibration isolators provide an effective way of isolating ary vibsation from the tower to the concrete floors Single-spring and double-spring design are generally sufficient to meet the requirements of the range of Nihon Spindle cooling towers. Selection of the right sizes depending on rated load and rated deflection Vibration Switch Vibration switch is mounted on the cooling tower fan deck where f there is any excessive vibration, it will cut off power supply to fan motor. Extended Discharge Hood (Angle/ Straight) Wherever the discharge of airis necessary to be diverted towards a certain direction, RP extended discharge hood can beeaslly Installed onto the standard fan cylinder. 014 Aluminium Alloy Blade ‘Aluminium alloy blades are available as an ‘optional tem to our standard FRP blades. “These blades are recommended for use in highly corosive enviroments Handrail & Caged Ladder Handtall and caged ladder can be supplied san optional item for added safety when the fan deck is relatively high above ‘round. Additional Drift Eliminators SS » ‘Additional deft eliminators can be supplied ‘when very low drift losis to be achieved. Additional drift eliminators can further reduce dif loss to as low a5 0.001% of the circulating water flowrate. Gear Reducer As an alternative to wedge belt drive system, gear reducer option Is avallabl. The motors located outside the ar steam. Epoxy Fusion Coating Wherever extra corrosion protection Is needed over the standard hot dipped galvanized stel parts epoxy fusion coating is available as option, Hot Water Basin Cover The hot water basin coverisavalable as an added protection to the hot water basin fom gathering dit, foreign particles and ‘objects that can clog the basinNIHON SPINDLE COOLING TOWERS JS Series Cooling Tower Water Treatment Water Quality The open tecirculating cooling tower concentration which isthe ratio of dissolved solids Inthe circulating water to dissolved system has the greatest potential for solidsin themake-up water This should be determined and monitored frequently through problems associated with fouling, water reatment. Corrosion and microbiological organisms. Even the highest quality water contains The annexed table Ists the water quality standards for use with refigeration and alt- some amount of dissolved sols that conditioning equipment. For maximum heat transfer efficiency and maximum equipment become concentrated over time, posing life these guidelines should be followed, potential threat to corrosion and fouling, This is further enhanced by the effects of air pollution and make-up water it t wt 68-90 contamination cE ee ‘The degree to which dissolved solids and Retteriens < 250 ppm ther Impurties bull up in recculaing | oAKA <200 6m here <120 59m water may be defined as the cycles of Water Treatment ‘As a cooling tower manufacturer, we strive to offer a complete solution to condenser water issues with water treatment program, ‘The water treatment system should minimally consist of chemicalsand dosing equipments. Chemicals can be dosed in automatically at a predetermined amount and duration Wenow offer Alternatively, we can offer conductivity control system that has a pre-set range, whereby water treatment "upon reaching is limit, blowdown will automaticaly take place and stop when its lower solution within limits reached. Klang Valley area ‘The blowdown conducted isto contol scale build-up and corrosion Alin all, the water ‘treatment program should be able to control or minimise scale, corrosion, algae and microorganisms including the possible outbreak of Legionnaire Disease. Last but not least the chemicals must be compatible with the materials of construction of. all cooling tower parts in contact with the recirculating water. Fally automatic chemical dosing system with conductivity Overview of the installation at site, controller and pumps. O15Giant Hypermarkets in Malaysia 4Jusco Shopping Malls in Malaysia Econsave Hypermarkets in Malaysia Carrefour Hypermarkets in Malaysia Westin Langkawi, Malaysia Damai Beach Resort, Kuching, Malaysia Capital Square Phase 2, Kuala Lumpur, Sunway Giza, Kota Damansara, Malaysia Malaysia Surian Tower, Mutiara Damansara Menara UOA Bangsar, Malaysia Yayasan Selangor, Kuala Lumpur, Malaysia Malaysia|| Unive Teexoeogr Mara New National Palace, Malaysia Rapid KL LRT Station - Masjid Jamek, _UITM Puncak Alam Campus, Malaysia Dang Wangi, KLCC, Kampung Baru & ‘Ampang Park, Malaysia Sony Bangi Factory, Malaysia ASE Electronics, Penang Malaysia Borneo Convention Centre, Kuching, _Meritus Mandarin Hotel, Singapore Hotel Grand Central, Singapore Malaysia Emirate Glass Factory, Oubai NUS Business School, Singapore ‘National Parks Board Headquarters, Singaporewww.spindle.com.my NIHON SPINDLE COOLING TOWERS SDN BHD (782210-p) Cr aM eee Ren oe SUE) Head Office: Peed ied PO ue CUCM ou cea Ee a Ke Une ecu Peco mcae Ee PIU 3, 47410 Selangor, Malaysia. DEE Se OEE Ley SEE On Ci Seek eC E erg ome =o peeaee eet