‫ﺟﺰﻭﻩ ﺁﻣﻮﺯﺵ ﺑﺮﻧﺎﻣﻪ ﻧﻮﻳﺴﻲ ﻭ ﺍﭘﺮﺍﺗﻮﺭﻱ‬

‫ﻣﺎﺷﻴﻦ ﺗﺮﺍﺵ ‪CNC -‬‬

‫‪SINUMERIK 802C base line‬‬

‫‪Turning‬‬
‫ﮔﺮﺩ ﺁﻭﺭی ﻭ ﺗﻨﻈﻴﻢ ‪:‬‬

‫ﻣﻬﻨﺪﺱ ﺍﺳﺪ ﺑﺪﻝ ﺯﺍﺩﻩ‬

 ‫‪Programming‬‬

‫ﻧﺎﻡ ﺑﺮﻧﺎﻣﻪ ‪:‬‬

‫ﺗﻌﺪﺍﺩ ﮐﺎﺭﺍﮐﺘﺮ ‪ 8‬ﻋﺪﺩ ﻭ ﺩﻭ ﮐﺎﺭﺍﮐﺘﺮ ﺍﻭﻝ ﺑﺎﻳﺪ ﺣﺮﻑ ﺑﺎﺷﺪ‪.‬‬

‫‪ - 1‬ﺑﺮﻧﺎﻣﻪ ﺍﺻﻠﯽ ‪ -‬ﭘﺴﻮﻧﺪ ‪ - ( SHAFT.MPF) MPF‬ﭘﺎﻳﺎﻥ ﺑﺮﻧﺎﻣﻪ ‪M02-M30‬‬

‫‪ - 2‬ﺑﺮﻧﺎﻣﻪ ﻓﺮﻋﯽ – ﭘﺴﻮﻧﺪ ‪– ( SH200.SPF) SPF‬ﭘﺎﻳﺎﻥ ﺑﺮﻧﺎﻣﻪ ‪M17‬‬
‫‪ - 3‬ﺗﮑﺮﺍﺭ ﺑﺮﻧﺎﻣﻪ – ‪( SH200 P2) P‬‬

‫ﻓﺮﻣﺎﻧﻬﺎ ‪:‬‬

‫‪ -‬ﺣﺎﮐﻢ – ﻓﺮﻣﺎﻧﻬﺎﺋﯽ ﮐﻪ ﻣﻮﻗﻊ ﺭﻭﺷﻦ ﺷﺪﻥ ﺳﻴﺴﺘﻢ ﺧﻮﺩﮐﺎﺭ ﻓﻌﺎﻝ ﻣﻴﺸﻮﻧﺪ ‪( G90-G40-G60) .‬‬ ‫‪١‬‬
‫‪ -‬ﺧﻮﺩ ﻧﮕﻬﺪﺍﺭ‪ -‬ﻓﺮﻣﺎﻧﻬﺎﺋﯽ ﮐﻪ ﺍﮔﺮ ﺩﺭ ﺳﻄﺮﻫﺎی ﺑﻌﺪی ﻻﺯﻡ ﺑﺎﺷﺪ ﻧﻴﺎﺯ ﺑﻪ ﻧﻮﺷﺘﻦ ﺩﻭﺑﺎﺭﻩ ﻧﺪﺍﺭﺩ‪( G90-G40-G01) .‬‬ ‫‪٢‬‬
‫‪ -‬ﻏﻴﺮ ﺧﻮﺩ ﻧﮕﻬﺪﺍﺭ ‪ -‬ﻓﺮﻣﺎﻧﻬﺎﺋﯽ ﮐﻪ ﺍﮔﺮ ﺩﺭ ﺳﻄﺮﻫﺎی ﺑﻌﺪی ﻻﺯﻡ ﺑﺎﺷﺪ ﻧﻴﺎﺯ ﺑﻪ ﻧﻮﺷﺘﻦ ﺩﻭﺑﺎﺭﻩ ﺩﺍﺭﺩ‪( G02-G03) .‬‬ ‫‪٣‬‬

‫‪EH‬‬
‫‪ -‬ﻫﻢ ﮔﺮﻭﻩ‪ -‬ﻓﺮﻣﺎﻧﻬﺎﺋﯽ ﮐﻪ ﻫﻤﺪﻳﮕﺮ ﺭﺍ ﺣﺬﻑ ﻣﻴﮑﻨﻨﺪ‪( G40,G42 ) .‬‬ ‫‪۴‬‬
‫‪ ) _ ( / ) -‬ﺍﺳﻠﺶ ( ﺍﮔﺮ ﺩﺭ ﺍﻭﻝ ﺑﻠﻮک ﻧﻮﺷﺘﻪ ﺷﻮﺩ ﺑﺎ ﻓﻌﺎﻝ ﺑﻮﺩﻥ ﭘﺎﺭﺍﻣﺘﺮ ﺍﻥ ﺩﺭ ﺳﻴﺴﺘﻢ ﺍﻥ ﺳﻄﺮ ﺍﺟﺮﺍ ﻧﻤﯽ ﺷﻮﺩ‪.‬‬ ‫‪۵‬‬
‫‪D‬‬
‫‪A‬‬
‫‪ _ ( ; ) -‬ﺍﮔﺮ ﺩﺭ ﺍﻭﻝ ﺑﻠﻮک ﻧﻮﺷﺘﻪ ﺷﻮﺩ ﺳﻄﺮ ﺍﺟﺮﺍ ﻧﻤﯽ ﺷﻮﺩ‪.‬‬ ‫‪۶‬‬
‫‪LZ‬‬

‫ﺷﺮﻭﻉ ﺑﺮﻧﺎﻣﻪ ﻧﻮﻳﺴﯽ‪:‬‬

‫‪A‬‬
‫‪D‬‬
‫‪A‬‬
‫‪-B‬‬

‫ﺍﻭﻟﻴﻦ ﻣﺮﺣﻠﻪ ﺑﺮﺍی ﺷﺮﻭﻉ ﺑﺮﻧﺎﻣﻪ ﻧﻮﻳﺴﯽ ﻳﮏ ﻗﻄﻌﻪ ﻣﻄﺎﻟﻌﻪ ﺩﻗﻴﻖ ﺁﻥ ﺍﺯ ﻟﺤﺎﻅ ﺍﺑﻌﺎﺩی ﻭ ﺗﻠﺮﺍﻧﺴﻬﺎی ﺩﺍﺩﻩ ﺷﺪﻩ ﻣﻴﺒﺎﺷﺪ ﺳﭙﺲ ﺩﺭ ﻣﺮﺣﻠﻪ‬
‫ﺑﻌﺪی ﺷﻤﺎ ﺑﺎﻳﺪ ﺭﻭﺷﻬﺎی ﻣﺎﺷﻴﻨﮑﺎﺭی ﮐﻪ ﺑﺘﻮﺍﻧﺪ ﻗﻄﻌﻪ ﺷﻤﺎ ﺭﺍ ﻃﺒﻖ ﺍﻧﺪﺍﺯﻩ ﻭ ﺗﻠﺮﺍﻧﺴﻬﺎﺋﯽ ﮐﻪ ﻣﺸﺨﺺ ﺷﺪﻩ ﺩﺭ ﮐﻤﺘﺮﻳﻦ ﺯﻣﺎﻥ ﻣﻤﮑﻦ‬
‫‪D‬‬

‫ﻣﺎﺷﻴﻨﮑﺎﺭی ﮐﻨﺪ ﺭﺍ ﻣﺸﺨﺺ ﻭ ﺗﻌﺮﻳﻒ ﮐﻨﻴﺪ ‪ .‬ﭘﺲ ﺍﺯ ﺁﻥ ﺑﺮﺍی ﻫﺮ ﺭﻭﺵ ﺗﻌﺮﻳﻒ ﺷﺪﻩ ﻳﮏ ﺍﺑﺰﺍﺭ ﻣﻨﺎﺳﺐ ﺑﺎ ﺟﻨﺲ ﻣﻮﺍﺩ ﻭ ﺍﺑﻌﺎﺩ ﻗﻄﻌﻪ ﻭ‬
‫‪SA‬‬

‫ﻋﻤﻖ ﺑﺮﺍﺩﻩ ﺍی ﮐﻪ ﺍﻧﺘﻈﺎﺭ ﺩﺍﺭﻳﺪ ﺍﺯ ﻗﻄﻌﻪ ﺩﺭ ﻫﺮ ﭘﺎﺱ ﺑﺮﺩﺍﺭﺩ ﺍﻧﺘﺨﺎﺏ ﮐﻨﻴﺪ ‪.‬ﺍﻳﻦ ﺳﻪ ﻣﺮﺣﻠﻪ ﻣﻘﺪﻣﺎ ﺗﯽ ﻧﻘﺶ ﺑﺴﻴﺎﺭ ﻣﻬﻤﯽ ﺩﺭ ﺍﺭﺍﺋﻪ ﻳﮏ‬
‫‪A‬‬

‫ﺑﺮﻧﺎﻣﻪ ﺍﻳﺪﻩ ﺍﻝ ﺍﺯ ﻟﺤﺎﻅ ﺯﻣﺎﻥ ﻭ ﺩﻗﺖ ﺍﺑﻌﺎﺩی ﭘﺲ ﺍﺯ ﻣﺎﺷﻴﻨﮑﺎﺭی ﻭ ﻋﻤﺮ ﺑﻴﺸﺘﺮ ﺍﺑﺰﺍﺭﻫﺎی ﺑﺮﺷﯽ ﺩﺍﺭﺩ‪ .‬ﭘﺲ ﺍﺯ ﺿﺮﻭﺭﻳﺎﺕ ﻳﮏ ﺑﺮﻧﺎﻣﻪ‬
‫ﻧﻮﻳﺲ ﺧﻮﺏ ﺩﺍﺷﺘﻦ ﺍﻃﻼﻋﺎﺕ ﮐﺎﻓﯽ ﺍﺯ ﻧﻘﺸﻪ ﺧﻮﺍﻧﯽ ﻭ ﺍﺑﺰﺍﺭ ﺷﻨﺎﺳﯽ ﻭ ﺗﮑﻨﻮﻟﻮژی ﻣﺎﺷﻴﻨﮑﺎﺭی ﻣﯽ ﺑﺎﺷﺪ‪.‬‬
‫ﺑﻌﺪ ﺍﺯ ﻓﺮﺍﻫﻢ ﺷﺪﻥ ﻣﻘﺪﻣﺎﺕ ﺑﺮﺍی ﺑﺮﻧﺎﻣﻪ ﺍﻳﮑﻪ ﻣﻴﺨﻮﺍﻫﻴﺪ ﺑﻨﻮﻳﺴﻴﺪ ﻳﮏ ﺍﺳﻢ ﻣﺸﺨﺺ ﻣﯽ ﮐﻨﻴﺪ ‪ .‬ﻫﻤﺎﻧﻄﻮﺭ ﮐﻪ ﻫﺮ ﻓﺮﺩی ﺑﺎ ﻧﺎﻣﺶ ﺑﺮﺍی‬
‫ﻫﻤﻪ ﻣﻌﺮﻓﯽ ﻣﯽ ﺷﻮﺩ ﺳﻴﺴﺘﻢ ﻧﻴﺰ ﺑﺮﻧﺎﻣﻪ ﻣﻮﺭﺩ ﻧﻈﺮ ﺷﻤﺎ ﺭﺍ ﺑﺎ ﻧﺎﻣﯽ ﮐﻪ ﺑﺮﺍی ﺁﻥ ﺗﻌﺮﻳﻒ ﻣﻴﮑﻨﻴﺪ ﺷﻨﺎﺧﺘﻪ ﻭ ﺩﺭ ﻣﻮﻗﻊ ﺍﺳﺘﻔﺎﺩﻩ ﺗﻮﺳﻂ ﺍﻳﻦ‬
‫ﻧﺎﻡ ﻓﺮﺍﺧﻮﺍﻧﯽ ﻣﯽ ﺷﻮﺩ‪ .‬ﭘﺲ ﺍﺯ ﺗﻌﺮﻳﻒ ﻭ ﺍﻳﺠﺎﺩ ﺑﺮﻧﺎﻣﻪ ﺟﺪﻳﺪ ﺷﺮﻭﻉ ﺑﻪ ﺑﺮﻧﺎﻣﻪ ﻧﻮﻳﺴﯽ ﻃﺒﻖ ﺭﻭﺷﻬﺎﺋﯽ ﮐﻪ ﺗﻌﺮﻳﻒ ﮐﺮﺩﻩ ﺍﻳﺪ ﻣﯽ ﮐﻨﻴﺪ‬
‫‪.‬ﺑﺮﺍی ﺷﻤﺎﺭﻩ ﮔﺬﺍﺭی ﺳﻄﺮﻫﺎ ﺍﺯ ﺣﺮﻑ ‪ N‬ﻭ ﺷﻤﺎﺭﻩ ﻫﺎﺋﯽ ﮐﻪ ﺟﻠﻮی ﺍﻳﻦ ﺣﺮﻑ ﻧﻮﺷﺘﻪ ﻣﻴﺸﻮﺩ ﺍﺳﺘﻔﺎﺩﻩ ﻣﻴﮑﻨﻴﻢ ‪.‬‬
‫ﻓﺮﻣﺎﻧﻬﺎ ﻭ ﺩﺳﺘﻮﺭﺍﺗﯽ ﮐﻪ ﺩﺭ ﺑﺮﻧﺎﻣﻪ ﺍﺳﺘﻔﺎﺩﻩ ﻣﯽ ﮐﻨﻴﺪ ﺍﺯ ﺩﻭ ﻗﺴﻤﺖ ﺁﺩﺭﺱ ﮐﻪ ﺑﺎ ﺣﺮﻭﻓﺎﺕ ﻧﻮﺷﺘﻪ ﻣﻴﺸﻮﺩ ) ‪ ( G,F,S‬ﻭ ﮐﺪ ﮐﻪ ﺑﺎ ﺍﻋﺪﺍﺩ‬
‫ﻧﻮﺷﺘﻪ ﻣﻴﺸﻮﺩ ﺗﺸﮑﻴﻞ ﺷﺪﻩ ﺍﻧﺪ ‪ .‬ﻣﺜﻼ ) ‪ . ( G01,X40‬ﺩﺭ ﺳﻴﺴﺘﻢ ﺯﻳﻤﻨﺲ ﺍﮔﺮ ﺍﺯ ﺩﺳﺘﻮﺭﺍﺗﯽ ﮐﻪ ﻗﺴﻤﺖ ﺍﺩﺭﺱ ﺁﻧﻬﺎ ﺑﻴﺶ ﺍﺯ ﺩﻭ ﺣﺮﻑ‬
‫ﺑﺎﺷﺪ ﺍﺳﺘﻔﺎﺩﻩ ﮐﻨﻴﻢ ﺑﺎﻳﺪ ﺑﻌﺪ ﺍﺯ ﻧﻮﺷﺘﻦ ﺁﺩﺭﺱ ﻋﻼﻣﺖ )=( ﺑﮕﺬﺍﺭﻳﻢ ﻣﺜﻞ ‪ CHF=2‬ﺩﺭ ﻏﻴﺮ ﺍﻳﻦ ﺻﻮﺭﺕ ﺳﻴﺴﺘﻢ ﺑﻪ ﺍﻳﻦ ﺩﺳﺘﻮﺭ ﺍﺷﮑﺎﻝ‬
‫ﺧﻮﺍﻫﺪ ﮔﺮﻓﺖ ‪.‬‬
‫‪8.1.1‬‬ ‫‪Program structure‬‬

‫‪N... G... X... Y... Z... F... S... T... D... M...‬‬

‫ﻣﻮﺑﺎﯾﻞ ‪۰۹۱۴۸۸۷۲۲۵۱ :‬‬ ‫اﺳﺪ ﺑﺪل زاده‬

 (OPRATION)
SINUMERIK 802S/C base line Operator Panel OP

EH
D
A
LZ
A
D
A
-B
D
SA
A

۰۹۱۴۸۸۷۲۲۵۱ : ‫ﻣﻮﺑﺎﯾﻞ‬ ‫اﺳﺪ ﺑﺪل زاده‬

     

 










 

EH
D
A
LZ
A
D
A

Table 1–1 Explanation of display elements

-B

Display Element Abbreviation Meaning

D

MA Machine
SA

PA Parameter

PR Programming
A

Active operating area DI Services

DG Diagnosis
STOP Programm stopped

RUN Program running
Program status RESET Program aborted
Jog Manual traverse

MDA Manual input with automatic function
Operating mode Auto Automatic

۰۹۱۴۸۸۷۲۲۵۱ : ‫ﻣﻮﺑﺎﯾﻞ‬ ‫اﺳﺪ ﺑﺪل زاده‬

Display Element Abbreviation Meaning
SKP Skip block
Program blocks marked by a slash in front of the block number
are ignored during program execution.
DRY Dry run feed
Traversing movements are executed at the feed specified in the
Dry Run Feed setting data.
ROV Rapid traverse override
The feed override also applies to rapid feed mode.
SBL Single block with stop after each block
When this function is active, the part program blocks are
processed separately in the following manner:
Each block is decoded separately, the program is stopped at the
 end of each block. The only exception are thread blocks without
dry run feed. In this case, the program is stopped only when the
Status display end of the current thread block is reached. SBL can only be
selected in the RESET state.
M1 Programmed stop
When this function is active, the program is stopped at each block

EH
in which the miscellaneous function M01 is programmed.
In this case, the message “5 stop M00/M01 active“ appears on

D
the screen. A
PRT Program test
LZ
1…1000 Incremental mode
INC If the control is in the Jog mode, incremental dimension is
A

displayed instead of the active program control function.

D

1 Stop: No NC Ready
A

2
-B

3 Stop: EMERGENCY STOP active

D

4 Stop: Alarm active with stop

SA

5 Stop: M0/M01 sctive

6 Stop: Block ended in SBL mode
A

7 Stop: NC STOP active

8 Wait: Read-in enable missing
9 Wait: Feed enable missing
10 Wait: Dwell time active
 11 Wait: Auxiliary function acknowl. missing
12 Wait: Axis enable missing
Operational 13 Wait: Exact stop not reached
message
14
15 Wait: For spindle
16
17 Wait: Feed override to 0%
18 Stop: NC block incorrect
19
20
21 Wait: Block search active
22 Wait: No spindle enable
23 Wait: Axis feed value 0

Program name

۰۹۱۴۸۸۷۲۲۵۱ : ‫ﻣﻮﺑﺎﯾﻞ‬ ‫اﺳﺪ ﺑﺪل زاده‬

1.3 Overview of the most important softkey functions

Machine Parameter Program Services Diagnosis

Service Machine
Alarms Start-up
display data

Display Display Change

bright. darker lang.

Data In Data Out RS232

Error log show
Start Start setting

Execut. f.
ext.

EH
D
A
Programs Cycles Selection Open
LZ
A

Memory
D

New Copy Delete Rename

info
A
-B
D

R Tool Setting Zero

SA

Parameter correction data offset

A

Program Act.val Zoom

Zoom block Search
control WCS act.val

Execut.f. Zoom G Zoom M

Axis feed.
ext. funct funct

Act.val Zoom
Zoom block
WCS act.val

Zoom G Zoom M
Axis feed.
funct funct

Act.val Zoom
Hand wheel Axis feed.
WCS act.val.

۰۹۱۴۸۸۷۲۲۵۱ : ‫ﻣﻮﺑﺎﯾﻞ‬ ‫اﺳﺪ ﺑﺪل زاده‬

 ‫ﻣﺤﻴﻂ ﺭﻓﺮﻧﺲ‬

‫‪EH‬‬
‫ﻋﻼﻣﺖ ﻗﺒﻞ ﺍﺯ ﺭﻓﺮﻧﺲ ﻣﺤﻮﺭ‬ ‫‪D‬‬
‫‪A‬‬
‫‪Axis has to be referenced‬‬
‫‪LZ‬‬

‫ﻋﻼﻣﺖ ﺑﻌﺪ ﺍﺯ ﺭﻓﺮﻧﺲ ﻣﺤﻮﺭ‬ ‫‪Axis has reached the reference point‬‬
‫‪A‬‬
‫‪D‬‬
‫‪A‬‬
‫‪-B‬‬
‫‪D‬‬

‫ﻣﺤﻴﻂ ﺩﺳﺘﯽ ) ‪( JOG‬‬

‫‪SA‬‬
‫‪A‬‬

‫ﻓﻌﺎﻝ ﮐﺮﺩﻥ ﻫﻨﺪﻭﻝ‬

‫‪Fig.4-1 Jog main screen‬‬

‫ﺗﻌﻴﻴﻦ ﻣﺨﺘﺼﺎﺕ ﻣﺤﻮﺭﻫﺎ ﺭﻭی ﺻﻔﺤﻪ ﻧﻤﺎﻳﺶ ﻧﺴﺒﺖ ﺑﻪ ﺻﻔﺮ ﻗﻄﻌﻪ ﮐﺎﺭ ) ‪ ( WCS‬ﻳﺎ ﻧﺴﺒﺖ ﺑﻪ ﺭﻓﺮﻧﺲ ﻣﺎﺷﻴﻦ ) ‪( MCS‬‬

‫ﻣﻮﺑﺎﯾﻞ ‪۰۹۱۴۸۸۷۲۲۵۱ :‬‬ ‫اﺳﺪ ﺑﺪل زاده‬