BECO toist a No Instruction Manual Electric Chain Hoist NOTE: Owner and Operator must read and understand this instruction manual before using the Electric Chain HoistMOTOR HOUSING nae Lisle cima 2 Aluminum alloy casting features, ® Double hightensile alloy see plate ‘gd structure ard ight weight brah skeet nd cl ‘Totaly enclosed construction, winstands harsh conditions such electo-plating — MECHANICAL BRACKET 2 Acvenced design, assures firm and secure raking even under ‘overload. In conjunction with molor brake, features "DOUBLE BRAKE ‘SYSTEM to secure safety and urabiliy in hoist operation pie PHASE ERROR RELAY 3A specially designed current post, events motor from running at incorrect wire connection LOAD CHAIN a ® Grade 80 case hardened alloy steel chain, endures harsh conditions such as rain, salt water ang chemicale. Hook ‘m Ho! foged high tensie steel, gid and durable, 360° swivel th safety latch to assure sa iting. PUSH BUTTON PENDANT ® Fuly water-proof and insulated, ‘offers light and durable switching ccontoisBECO ELECTRIC CHAIN HOIST Contents i Preface--- Safty Attentions---- Chapter 1 Operation method-- Chapter 2 Regular inspection: Chapter3 Problems and solvements.BECO ELECTRIC CHAIN HOIST Disclaimers © We do not undertake any responsibility for the damages caused by fireearthquake lightning or other naturel disasters,acts of third parties actidents,the user's intent, negligence or misuse.or other damages from the conditions beyorid the useage environments. «© We do not undertake any responsibility forthe collateral damages caused by using this product or cannot put into use, such as the loss of business interests, business interruption, damage to lifting loads, etc). ‘© We do not undertake any responsibility for the damages caused by non-compliance with the contents of the operating manuals or beyond the specified scope. © Notinvolved with the company due to a mechanical malfunction caused by the combination of such damages arise, ‘the Company does not undertake any responsibil Use restrictions @ Do not move forthe transportation of persons.as this product is not designed and produced as a manned transport products. «Please do not use outside of the designing occasion, the products is designed under the purposes of load up and. down, horizontal loading and unloading in normal use environment. © Do notuse this product as parts of a non-mechanical devices with moving loads. m Operation and use Pls read carefully of this operating manual and other user manuals,understand the whole contents before you operation and use our products. © Pis wear protective clothing and appliance before operator operation and usp our products, i Safety precautions Operate any kind of lifting equipment may have caused the potential risk of loss of personnel or property. Dangerous substantial increase in the chance of the operators don't follow the correct operation mode and precautions, So as to ensure safe operation, before you start to use our product, each operator should be fully familiar with the description of the contents ofall manuals and precautions. When there appears warning symbles like the beside ones show in this frame in the manuals contents, and these contents have been bordered, it moans these text are very Important safty instructions or precautions. The operators have to be sure to likely fully comply with the instructions, otherwise it to endanger you or other people's lives and property. Therefore, pis read carefully of our operation manuals and precautions before you use ourelectric chain hoists,BECO ELECTRIC CHAIN HOIST @ Preface The contents covered in this manual can help you with correct installation,operation and maintance of our electric thain hoists and let your hoists operated in the best safty, efficiency and economy. Pls thoroughly study on our manual contents,correct process.operation modes and preventative | and reliable services. maintances before you use our hoists, you will get prai In order to provide you with the necessary replacement parts ina fastest time,pls kindly supply us with the bellowing information when you get in touch with us: (2) Model type (2) Product setial Number (3) Name of parts which need to be replaced (It is better to enclose with explains) You will find out that our electric chain hoists will offer you with many years various and satisfied services. ‘Whenever you have any doubts, pis donnot hesitate to contact with us (Dealer's stamp)BECO ELECTRIC CHAIN-HOIST mSafty attentions Chapter 1 Operational methods 1. Main specification 1.1 Specification chart Suitable for all kinds of our electric chain hoists 1-1 Item Specs Operating temperature range (°C) -20t0 +40 Operating humidity range (%) 85 or below Hoist Psa Protection class sa Button switch Power 3 phases , 200~-600V , 50/60HZ Single speed hoist a1 Noise level (dB) Double speed hoist ere Chain specs Working load limit Diameter (mm) | Chain pitch (mm) 03,05 463 18 | 31,21, 3t era 2 1st2t ¢10.0 30 2st, 3, SETS 1OLISLZSe e112 34 Remarks: (1) When the op in touch with our agency for more details. (2) Expected usage : atmospheric and working condi (3) The noise level working place where the hoists is proceeding with standard operat jing temperature and humidity our hoists are desi is beyond the above table, pls get jgned to lft up and down under the common is measured under the normal level of one meter from the hoistBECO ELECTRIC CHAIN HOIST 1.2 Mechanical level and service life The guarantee of the service lfe and safty for electric chain hoists is based on the operator strictly folloivs bellowing operation levels. Our electric chain hoists are designed to be 1Am level in FEM standards ( FEM 9.511) The average of the daily operation hours and total operation hours is calculated by load distribution. Load level Definition Cubic value Average daily operation hours(hours) 1__| The mechanism and parts are . frequently under tight load, Ke0.50 2 24 as | sa6 | > Wight) | and ther is no maxload unless 7 . es exceptional conditions. 2 _| The mechanism and parts are frequently under light load, Fi a ie rm apes [ace [e: (medium)| putalso under max. load with | °°0<159.63 = i as «| How frequency: 3 | The mechanism and parts are | (heavy) | frequently under medium and | 0-6360BECO ELECTRIC CHAIN HOIST Chapter 2 Periodic inspection 2. Periodic inspection "2.1 Daily inspection on electric chain hoists Resolutions to or damage of defect and chap. which are Bolts,nuts - Visual and using tools Practical and reliable installation. Precise installation ‘Therefore pls make sure the precise installations. Otherwise itwill lead to death or serious injury ete.BECO ELECTRIC CHAIN HOIST Items Inspection ways Standards Resolutions to deviations Extend of pitch tool Check by chai measurement Ht Attrition of Check by chain measurement chain toot diameters 0K No 7 7 eformation, Visual check +No deep cut. Replace load chains damage, wind damage chap. Confirm the chain if or not stick to the welding spatters *No deformation. | No welding spatters. No wind, No chap. by visual Rust and Visual check No remarkable rust and corrosion. ._ | Replace load chains Distortion + Visual check No distortion due to bottom block roll | Correct distortion over of doub Oilsupply Visual check Adequate supply of oll Oiling_ BECO ELECTRIC CHAIN HOIST Standards Resolutions to Move towards the same difection to the button's. Motor shutdown immediately when stop operating. All movements shutdown when push the E-stop button. Push any other buttons can’t cause any moves when pushing the E-stop button. All movements back to normal operation when relieve the E-STOP button. ms Inspection ways he ection ways deviations Limitswitch | -Check by pushing button | -Keep operating untilupper and lowerlimit | Replace limit switch, where motor shutdown automaticly. Disassemble and 1 clean the limit lever Movement | -Checkby pushing button | -Load chain can roll up easily. Brake «Check by pushing button | - Brake quickly works and botfom hook stop movements immediately when the operation is stoped. (The amount of movement of the load chain is within 2to 3 rings) Chain spring | -Check by visual and Replace chain i 4 Model {Capacity plasest sprig ne-ows | ost | 145 | - 140 peo | me | 4s 40 scons | a | 15 129 pe-or06s | 2 | 145 40 poo | st | too | 152 ne.osees | st | 135 poses | st | too | 132 pe-to06 | to | 160 is2BECO ELECTRIC CHAIN HOIST 2.2 Unpacking After unpacking, pls careful check over the apparence of the cable, gear box and motor shell Check the quantity of the bellowing items as well Every set of our hoist should including the bellowing standard spare parts : 1. Chain bag ( box) lpe 2. Control cable imtrs 3 . Button switch Ipe 2.3 Supply voltage ; A NOTICE If the supply voltage exceeds + 10% compare to the standard. voltage, operation may cause damage to the motor under this abnormal voltage. Thus operator have to confirm whether the power supply voltage within the operating range of the standard firstly before operating the hoists. A CAUTIONS Strictly prohibited connecting to the power before the completion of the installation process. 2.4 Installations (1) Chain bag assemblyBECO ELECTRIC CHAIN HOIST (2) Switch on the power supply to the hoist and operate the push button ( operated by professional ) ‘cable pulloy Contactor mat [ steel cable etectic box : ial z as eating / LM wd (yellow.green) ed (3) Operation test (2) Press the ® button indeed , let the hook down untill the limit spring touches the switch the motor will stop automatically. (b) Press the @ button indeed until the chain is collected into the chain bag completely, and the motor stops. (c) Test the function of the emergency stop switch (if the optional emergency stop switchs purchased)Press ®or@ button, meanwhile press the eimergency stop switch, Check if the hoist stop running immediately or not after press the emergency stop switch, and make sure the hoist can not be started again when press this button. Rotate the emergency stop switch clockwise, make the emergency switch back to the original place. When it bounces back, the hoist can be started again. Ifany of tests above is failed, please check the distribution circuit and the automaticlocking of the ‘emergency switch. (4) Check the lubricating condition of load chain (the load chain has been lubricated before delivery, but could be dried when delivery). Any lubricant you havecan be used to lubricate bag to protect the load ittle of lubricant into the chai the chain, We suggest that infund chain. (e) Check the directiona of the chain eyes. All welding points should be of the same dire The hoi i same line, can notbe operated properly and utterly unless all weldiBECO ELECTRIC CHAIN HOIST 2.5 Installation of the trolley (2 Dinstall the trey 1) Insert the suspension pin into the lateral plate G and lock it with suspension pin bolts and nuts. 2) Install the suspensioh pin with adjusting disk. 3 ) Install the suspension pin into the hangerT. The nameplates of hoist and trolley should be in the same direction. 4) Install more gaskets into the suspension pin before insert it into the lateral plate S. 5) Install the outside adjusting disk and spacerpin into the suspension pin, and insert the cotter pin stall the spacerpin, checkif the cotter pin can be seen at the left side into the spacerpin. Wher fromthe front of the trolley switch box. side plate side plote $ (2) Adjust width of the trelley Please adjust width of the trolley according to below drawing to get appropriate cleerance. Size Ais the dimension when two side plates stretch outside completely. Size Amust be approximate B (the width of ral flange) +4mm. Please adjust size A by increasing or decreasing adjusting disk. Insert the cotter pin into, the spacerpin and bend two branches of cotter pin if the size Ais ok. nBECO ELECTRIC CHAIN HOIST. AtEm The nut must be fixed and strong, insert cotter pin and bend it completely. (3 ) Install trolley into the beam. 1) Install the trolley at the end side of the beam and than slip the trolley which has been connected with hoist already to the appropriate place. This is the most convenient method. 2) Iffirst method is unavailable, please follow drawing 5-9. 4) Unload the brake stopper from hole Aon the suspension pin, and insertit into hole B, Insert cotter pin again and bend it completely. bb) Pull the side plate S and G outside then lft the trolley untill the orbit wheel and orbit surfaceisin the same horizontal. Put the orbit wheel of side plate G onto the surface of the orbit. c) Hold the side plate G and stop it from dropping from the orbit. Push side plate S harder and putits orbit wheel onto the surface of the girder. 4d) Unload the brake stopper from hole & and insertinto hole A. Do not forget to bend the cotter pin. side plate G 12 .BECO ELECTRIC CHAIN HOIST : Chapter 3 Reason and Countermeasure of faults 3. Fault Resolution * 3.1 Wiring Diagram (1) 2 directions wiring diagram for single speed (2) 4 directions wiring diagram for single speed-~ (3) 6 directions wiring diagram for single speed-~ (4) 2ditections wiring diagram for double speeds (5) 4 directions wiring diagram for double speeds (6) 6 directions wiring diagram for double speeds (7) wiring diagram for single phase motor- The above mentioned wiring diagrams above are only for reference, user should take the one inside the electric box as the proper one. ‘The electric specifications can be made according to the follows: (2) 3phase (b) Frequence (c) Single or double voltage 3P e2ov/3eov | 3P 220v/44ov | 3P e30V/460V 13BECO ELECTRIC CHAIN HOIST (1) 2 directions wiring diagram for single speed ahs @) fl mit switen eo) & ‘control switch, L3.L2 L1 — sanstormer ks, @)|(e)| |) 4 alfalfa Inc S-P1L nc S-P1L ae elfte! ele|e|& ei[le! transfomer:380V/24V(35VA) RDG:reverse protector “e.stop” means emergency stop(2) 4 directions wiring diagram for single speed BECO ELECTRIC CHAIN HOIST soraroid asianar9ay (WASE)AvZ/AOBEN@Wo}sUEN [6] al ele e 9Ta-S ow s I , aa] ae] (eee ae ee ty Tld-s 90 Ild-S ow eee) eee T Toe euium per oie roves veusojsuoy, 17 27 £7 {yous gaBECO ELECTRIC CHAIN HOIST (3) 6 directions wiring diagram for single speed 1u0o @Boy0n (ou Jo Bo0}:944 9Td-s on Itd-s ‘ow Bese tH oleae T1d-$ ou aes here t yeun0}eu04 uote yu 403281014 assenaxgay (VASE)APZ/AOBEHOWIOsUEL, promy00q pipmoy wou we} vee ch an alle) I1d-8 oN BelaBECO ELECTRIC CHAIN HOIST (4) 2 directions wiring diagram for double speeds 13 L2 LI Ins fas @) (& limit ewiteh @) fs) ka Galel[a control switch tronsformer INONC S-P16 e/a a/e (e}fiel start Up stow Ka eo) See 5. 3/2) Ole uptost uyuz} ow vim v2 Ké 2) @)]@)|el|tel AT down slow NC S-Pi1 NC S-PI1 down tost elas cu-11 ae) (offs! Az eee ele transfomer:380V/24V(35VA) RDG:reverse protector 7BECO ELECTRIC CHAIN HOIST (5) 4 directions wiring diagram for double speeds iewioysuon, T1d=s oN Pelee Td-§ oN Pelee T1d-$ oN Jojow yses jo umen/enven JO}OW MOIS JO 24}R:TAVTAVTN soysaroud ass9nou:90% (WASE)A¥Z/AOREHAWO}sUE eel se TTd-$ on vous woyuoa 18BECO ELECTRIC CHAIN HOIST (6) 6 directions wiring diagram for double speeds s0j0W Ise; Jo oMZM/EAIEN 20}0U MOS JO BUM TM/TA/TN sorayoid asiaaasigay (VASE)APZ/AoBEOWojsUEN e1ys 04409 eBoyOn piomyooe | A] pips wu TId-S omj- | Ttd-s on 491 woe mors ute ic} ngs Fees ay TId=s 94 I1d-$ 28 Fees eels 2 per yous foyuoo 19BECO ELECTRIC CHAIN HOIST (7) wiring diagram for single phase motor KL Kt K fi (Ciena emcimacn (nt noasformer icopacitance| ‘transfomer-380V/24V(35VA) capecitance:40uF 20 ul U2 U1. U2BECO ELECTRIC CHAIN HOIST 3.2 Reason of faults and irispection Faults Major Cause Checkitems | Remarks Exceptional voltage Power Power supply Fault of operating circuit ae Inner wiring Contactors | breakoft electric parts soundless Contactor, overbuning Transformer Cannot |prake in soundiess operatein Up aed dow init sith non-load Button switch state Moter i |__| Faultof powercircuit Sa break-off, overburning | #rake Soundable | motor, brake inner wiring Contant rg) ‘ ~ ; ‘Overburning of diving | Gear joint Brake in soundable partsbrokenbearing fees Power Can operate : DefaultPhase (single | Feed power eee Cannottttup mtorr) © | Oeeorentsn) free state Contactrncon tng | Canliftup butvery slow Low voltage Feed power “Anticphase wir Feed power | Different reaction from the button bives NES ap (inverse reaction from the bution) | rong witing Inner witing Button switch Wire break of operated | nner wiving cent Button switch Contactor Up and down rit vt Different reaction from Contactor the button Brake No reaction after pressing the button Feed power Fault of electric ae installation parts Button switch Load chain Toad pulley, bare pulley| Gear, joint Bearing Running (grating) Drag Brake Noise of brake Stop Wear offfriction plate | Brake Abnormal noise of rail curve (grating )| Obstruction of orbitwheel] Operation of trolley 21BECO ELECTRIC CHAIN HOIST Trouble description Reasion Inspectionttems [Remarks Can not move Rail declining Trolley movement inhorizontal | Etectric trolley /manual trolley Inclined pull (wheel is lift) | Trolley movement Electric trolley /manual trolley Gear occlusion problem | Trolley movement Electric trolley /manval trolley Brake fastening Trolley movernent Electric trolley Electric faults Trolley movement fail & wheel's interference eo Side wheel lack oil way mid bieng Wheel uneven wear with abnormal | Electric trolley /manual trolley ‘Wheel deformation Trolley movement ee Rail deformation, wear Bearing eging Brake wear Hook Deformation Hook Load chain Wearotersiondefomation [Load chain echic shock once joudhing the mediinery body or control switch | imperfect earthcabe break-off | Electric Hands Supply powervoltage _ | Supply power voltage| re ite tbe Operating circuit aes ey break-offelectric parts | Transformer overburning Hlectrical relay Brakeis not soundable Limit switch Push-button switch The hoist can 2 Motor notoperstion reer large or small aniae state THipping as motor too heat | Thermal protector ane Gea, top sub aring burning outeriving [OE t0P brake issoundabe Bening bring sotetig comet no Bearing Load operation slow but work Voltage drop Feed cable Low specd satus operationtigh speed | Lew voltage ‘Supply power status did not operation or work slow Voltage drop Feed cable ‘Motor wes ere phar enna | Motor Themovment | THE movment did not coincident —— did not with as switch button Connection Error = Push-button switch coincident [Operating circuit break-off] Wang ise the machinery with as switch button COpertion all the switch button,the hoist did not work Push-button switch Electrical installation fault Limit switeh 22BECO ELECTRIC CHAIN HOIST 3.3 Trouble & Measures Supply Power Condition Reasons Confirmation & solvement Mereesteee* iT ieanzdrsinenter | NO Operation | Supply voltage “Check the power supply, when Powersupply Check the power abnormal cach phasevoltage abnormality | extraordinary | supply regularly Power Cable condition | Reasons" Confimation asovement | RSRRFSNFEN|pessrcoo NO Operation | Wire break “| (Check the wir continultywwastage ] Stes ocr Firmly fred on the (Zormore) | and the pressure welding exerted ‘cablesupport or other equipment terminals, Repair or change the cable if abnormal Not use the anti vibration cable Use the anti vibration ‘cable in movable part| Twisted, knotted No twisted, no knotted Interference other equipment Used the fixed cable] in the case of no interference ‘Overburning (2or more) Check the cables, Exchange the it if itis overburning by Temperature rise caused] [Adopt the proper cable Off capacity Binding cable used Dome ue te ting cael Biceps aa 7 ey ° wich bution opposite COMMEction error per wiring diagram flotor : Condition Reasons Confirmation & solvemant Musee? | Messumnient NO Creration |coltburing | Measure phase resstancevalue, | Owrarnrt city loperaton under (above 2 phase)| change the motor if all the value ‘over-voltage, low voltage | Rated voltage isinfinite ‘vercuent caused by [Operation under ove bod Rated vatage Beyond the short-term [Conkmed dat sonsomn rating and intermittent, ating, intermittent le Joyce rating ting Opeton ude ate tage Mice Motion owe [Donor ever braking over-operation cpeatin Sarting lcurent added continuous Over-current caused by daggling brake Refer to brake 23BECO ELECTRIC CHAIN HOIST Teading wire beak] Measure phase resistance value; | Leading wire break | Do not infibulate (above2 phase) | change the motor fallthe value | Whenassembly | wires w isinfinite. Vibration,Drop | Avoid large bumping in useing Opertiaon only | Collburning | Measure phase resistance value; Do not mixforeign ince toed | CLphaseony) [change themotorifinfite value | ifeuiting caused by matter into the (Single-phase ist ire low lestation. | ier in o inh (phase fault) Leadiagwire | Measure phase resistance alue;_ [Leading wire break | Do not infibulate break (1 phase | change the motor finfnite value | when assembly | wires when assembly only) exist Vibration Drop _| Avoid large bumping inuseing Brake Conilition | Reasons Confirmation &rsolvement | Maigoccurrence | Measurement NOOperstion | Braking Con | Measure brake phase resistance | verarrent cused by | Operation under burning value; change brake ifallthe | overvotoge low vatoge| Rated voltage eB ‘Micro-Motion over, | Donot reversebraking | over-operation operation (Starting curtentadded continuous) FOverccurrent ‘Operation under causa by overtoad| Rated voltage Wicro-Motion over, | Confirmed that reverse braking —_| short-termrating, opération Starting | intermittent cycle [current added rating, Operation continuows) under Rated voltage [Overcurrent caused | Asin the single- Iby operation in _| phase operation singe phase state | cannot load lifting, please stop immediately if any unconventionality Fiicion plate waste | Measure brakespace, replace one | Over Donot {beyond brake | ifthe space is overtheuse limit |Micro-operation | over-operation ‘magnetisin scop) Drake wire break | Makesurewireis connected, | Leading wire damaged | Do not infoulate wires replace it when disconnect when asambly when assambly Wate vin rect wrvral| Repace the insert terminal when |Bad combination | Effective combinatios bad combination it loose when assambly | when assambly Rust Replace a brake when Tnused in Humidity | Use it regularly insensitivity environment a condensation Pay attention when use it in the environments ‘temperature change| Rapidly Fiidion plate | Meszure brakespace, replace one [Over Do not waste ifthe space is overthe uselimit | Micro-operation | over-operation 24 >BECO ELECTRIC CHAIN HOIST Inside wiring: Condition Reasons Confirmation &isolvement | Maigeccurrence | Weasurement NO Operation | Break Check the cable. Repairitwhen | Vibration Drop | Aveidlarge * | wire break bumping in useing Leading wire damaged] Do not infibulate wires| when asambly when assambly ‘Check Connector, Repair it Connector did not | Pressit by the when wire break pressed well appropriate tool Wiring error | Referto wiring diagramproperly | Wiring ervor Beertowirng a iagram, properly ia connected Connector screws] Fastenting Badfastenting | Effective fastening loose (overheat Vibration Drop | Avoidlerge burning) bumping in useing pecteconrss Effective Combination Bad combination | Effective Menysltad when assembily | Combinatio T Transformer : Condition Reasons Confirmation &solvement | MEIBSCCUTERC® T easurement NO Operation | Colt ‘Measure coli resistance value; | Overveltage Operation under (Contactor | burning,break | Changeatransformerif the Rated voltage No operation ) value infinite ‘Micro-Mation over, | Do not reverse braking | over-operation operation (Starting current added continuous) | Overcurrent caused | Refer to contactor by contactor bad act | items Vibration Drop | Avoidlarge bumping in useing Wirebresk | Checkleading wire Repairor | Vibration Drop | Avoidlarge change transformer if wire break bumping in us Contactor & electite reply: Condition Reasons Confirmation asolvement | aiBeseurrenc® [Measurement NoN-sToP | Junction ‘Star manual operation of the Micro-Motion over, | Do not welding.burnout | contactor, Forcontactor.Change |reversebraking | over-operation one if continuous welding or burn | operation (Starting out, For Electric reply, Visual current added inspection of the Junction Gate Overvoitage | Operation under 1 (overcurrent) _ | proper voltage [Overcurrent cased | Operation under by overload Rated voltage NO Operation | Coil burning, coli resistence value; |Micro-Motionover, | Do not ollifthevalue infinite. |reversebraking | over-operation operation Starting current added continuous) Overvoltage | Operation under ms (overcurrent) _| Rated voltage 25BECO ELECTRIC CHAIN HOIST contactor, For contactor replaced ‘Shakeing coused by | Operation under Rated] low voltage (Starting | voltage comeat ale conti) Moveable pans |Strmianual operation ofthe | Vibration,Drop | Avoid large breakage bumping in u i" itwhen the action is not smooth; ping in useing For Electric reply.visual inspect any parts breakage Limitswitch: Condition Reasons Confirmation & solvement Mainoccurrence | teasurement NO Operation | Contact fused (Contactor No Limit switch used frequently Do not use limit switch frequently reasons. ‘operation ) the result is negative Wire break Inspect the cable, changeitifwire | Vibration Drop | Avoid large - break or replace frit switch bumping in useing Moveable part | checkthe movable part ike limit | Placeup/down [Don not be placed in rusting (moveable | evecRemove sty orrepalce ititit | limit for long time up/down limit part bad restoring )| geting ashesive. Molordidnat | Contactfused | Opertate the limitswitch, Check the | Limitswitch used | Do not use limit stopeven reach continuity of contactor replace ifit | frequently switch frequently in Upperand ‘ean not stop downtimit. | Moveable Chedkthe movable part.tkelimit [Notusing:wsein | Regular Checking partrusting __|lever Removerusty orrepaiceitifit_ moisture places more geting ashesive f Wiring error [Reference to the wiring diagram, if | Wiring error Properly connect, the limit switch cable is properly the line as per Jconnected, then that is the reverse wiring diagram Jconnection. Swap 2 wire power cords. Push-button switch: Condition Reasons Confirmat Wainoccurrence | Measurement NO Operation | Emergency Tithe emergency buttons pressed] Forgort to recover Reading” Push-buttor ‘connection. Swap 2 wire power cords eteregency’(ewtch Spero eae bs Lawrie rt errata sion bec. || sree ash eae toc! operation) — | switch gear fault | Check whether the conduction Vibration Drop _| Avoid large contacts, replace the switch if itis off i bumping in useing Wireingbreak | Checkif the button cables Vibration Dro} Avoid i abreak | cect connected tothe a roe lene switching device.repair itif break manning breast Famiaisaaw Tithenitwhentoosing— [Vibration,Drop | Avid evge foot bumglaglvusaing Buttoncable |Checkifitbreakover. Replace |Cablecoating —_—_| Donot touch with wirebreak.—[acableorbuttoneablewhen {damaged ether equipment ac tog operon coc exad vcoeedl aS pacer ial |aceehenh installed poor Tain ad Tataanca tee wng Bagram | Wiringerror [Properiyconnect rit aczial teint tc cable propery she line as pr iting th iplay conezted, then that she veverse sim 26BECO ELECTRIC CHAIN HOIST Did not Stop even | Switch gear part Replace switch when itis not Vibration Drop Avoid large release button | badrestoring | smooth bumping in useing Electric shock: Condition Reasons Confirmation &solvement | MalaSEeurence | Measurement Electric shocked | Imperfect earth | Measuring earthresistance, [Groundwire Groundwire lonce touching Groundwire need to be jimperfec conection | connect firmly Imachineryor assembiedifthe earthresistance | Groundwire ‘Assemble firmly to control switch below 1000 bad conect prevent screw loose| Cable break Donotapply excessive force onthe cable + [Waterdrop Clean drop first, using it after dry | Wet hands Do not operation with wet hands Hook: Condition Reasons Confirmation &solvement | Maluaeeurrenc® | Weasurement Hookmouth | Hool deformation open Replace hook if the deformation beyond permitted range. || Overtoad Operation under Rated voltage Lifting (fe hook liftsth. connected Donotlift ground ‘object. Do not let the hook hooking with earth) Soneeeee [he lead hanging | Lifting foad with Jonthe hook head; } hock central lhook spall horizontal Hanger Ling angle must be : suspension errore_| controled wihin 120 Hingersizeis Using proper hook inappropriate with hook Hook wist ‘Chain wrapped | Donot wrap chi around theload | directly Headpart | Gearingrust, | Hand rotation; maintain or Tnadequate of [APP areaselobricar rotating rough | corrosion replace'if rotating rough grease lubricant; [regula prevent the corrosion caused by | hook contamination useing environment [of chemical reagents when using hanger Bearing damage Dust Prevent foreign matter entry head Load chain: [“ condition |, Reasons Confirmation & solvement | Maineccurrence | Measurement Chaintwisted | Bottom hook | Restitute the hook state Rotate the buttom | Check the hook state upturn hook once during | before operation sii ‘when itis multiple id _| chain drop Chain twisted in | Remove the chain guide,toad_—_| Improper assembly | Assembly properly Machinery body | chain, Re-assembly it. Limit swith Chain twisted or | Confirm the chain bag capacity | Chain bag Confirm the lifting sudden work notin Chain |(Chainbagnameplate), replace | inadequate height and chain whendectine | bag larger one if capacity insuffcient| capacity bag capacity frst 27BECO ELECTRIC CHAIN HOIST ‘Change damage Measuring wearing of the chain link diameter Replace it when ‘Operation under no| grease lubricant ‘Apply grease lubricant regularly and replace it fit badly worn. upto the wear limit longtime ‘Measure the diameter on the Excessivebudge |Donotdothe « wear ofchain, and replace when | operation excessive operation| Spring's bee arriving atthe wearboundery. | overtoad Used under the knocking sound | jp vere (referring to P67) rated load (cracking pat linediy Dor't pull inclinedly eeu ‘The wear of load Referring to the pulley and empty | item of load pulley pulley and empty pulley Titension ofthe | Measure the pitch, andreplace | Overload Used under the pitch when exceeding the limit value rated load Irregular The damage and | Replace itwhen obvious damage | Use under the Use under the abnormal | deformationon | and deformation occur transition situation} models with sound chain surface ‘multiple chain Chain usies under the] Assemble Correctly Distortions situation Mark ofa ‘Strongly hitwith | Pay Attention to the surface other equipments | surtounding environment when ‘use to avoid the fui collision Discoloration | Rust, corrosion | Remove rust, daublubricants,and | Lubricant Daub lubricating and lackluster replace when obviousrustand | exhausted oil Regularly surface corrosion occurring Treundertheran | Kanp umder the environment. | indoor situation or places with ponchos Tafluenceby | Pleaseinform usif seawaterand _ usedinthe speciat chemical reagent | 104 | Hook Two-piece Ring 7pairs BHM YM INT. | CHANGE NO. DATE SIGN SHEET OF | DWG.SYM. HANYYOUNG MACHINERY |— INSP, PP, a Se co.LTD 33 i