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A series of iron-containing zeolitic materials, prepared by different procedures, have been tested
as heterogeneous catalysts for the oxidation of phenolic solutions with hydrogen peroxide under
mild conditions. Fe-TS-1 catalysts were synthesized through hydrothermal crystallization of
wetness-impregnated Fe2O3-TiO2-SiO2 xerogels. The iron content within the raw xerogel was
optimized with the aim of minimizing the degree of iron leaching into the solution. For the
purpose of comparison, Fe-silicalite and Fe-ZSM-5 zeolites free of Ti species, synthesized through
hydrothermal crystallization of basic hydrogels and Fe-NaY, Fe-USY, and Fe-ZSM-5 materials
prepared by an ion-exchange procedure, were also tested. Heterogeneous catalytic systems
showed a better catalytic performance than homogeneous systems based on dissolved Fe3+ salts.
Moreover, Fe-TS-1 zeolite with a moderate Fe content (Si-Fe molar ratio of 76) showed the
best results in terms of catalytic activity and loss of active species into the aqueous solutions.
Finally, the stability of Fe species has been shown to be strongly dependent on the Fe
environment into the zeolitic framework, the synthetic route, and the temperature of the
treatment.
ing salt.20 However, few works describe the use of Table 1. Physicochemical Properties of Fe-Containing
zeolitic materials containing metal active species tet- Zeolitic Materials Synthesized through Direct Synthesis
rahedrally coordinated into the zeolitic framework for Ti/Fe Zeolites
catalytic abatement of water pollutants. A direct syn- initial mixture zeolite textural
thesis route would allow metal species to be more composition composition
iron
properties
strongly bonded to the zeolite framework and possibly type of content SBET Vmicrop
less readily subjected to extensive leaching during catalyst Si/Ti Si/Fe Si/Ti Si/Fe (wt %) (m2/g) (cm3/g)
catalytic treatment. In this sense, Valange et al.21 have Fe-TS-1 (1) 40 155 60 141 0.64 518 0.18
studied the preparation of MFI zeolitic materials con- (2) 40 80 62 76 1.18 497 0.17
taining copper by direct crystallization of silica gels (3) 40 20 43 19 4.43 443 0.15
TS-1 40 ∞ 49 ∞ 0.00 510 0.19
admixed with the corresponding metallic salts and
various mineralizing agents. These materials have Al/Fe Zeolites
shown a negligible leaching of active species into the initial mixture zeolite textural
aqueous phase for phenol removal at atmospheric pres- composition composition
iron
properties
sure and 20 °C, although a low activity was clearly type of content SBET Vmicrop
observed (78% phenol conversion). catalyst Si/Al Si/Fe Si/Al Si/Fe (wt %) (m2/g) (cm3/g)
Fe-ZSM-5 zeolite has evidenced a remarkable cata- Fe-silicalite ∞ 30 ∞ 23 3.64
lytic activity for phenol elimination by H2O2 in an Fe-ZSM-5 20 30 18 33 2.48
aqueous medium.17,18 Additionally, the incorporation of Table 2. Molar Composition of the Zeolitic Materials
Ti atoms in framework positions of zeolites has received Synthesized by an Ion-Exchange Procedure
much attention in the past decade because the obtained
exchanged zeolite
materials have shown to be efficient selective oxidation
catalysts.22 In this context, we have considered it type of unexchanged zeolite iron content efficiency of
interesting to study the performance of zeolites contain- catalyst Si/Al molar ratio (wt %) exchange (%)a
ing simultaneously Ti and Fe atoms tetrahedrally Fe-NaY 2.13 1.29 5.3
coordinated into the MFI zeolitic framework (denoted Fe-USY 2.92 1.08 4.5
as Fe-TS-1) for the treatment of phenolic aqueous Fe-ZSM-5 37.4 0.33 25.1
solutions. a (Fe/Al molar ratio) × 100.
On the other hand, because the stability of the active
sites in zeolites is extremely dependent on the synthesis hydrothermal crystallization of basic hydrogels contain-
procedure, the other objective of the present work was ing Si, Fe, and Al species at 170 °C for 24 h under
to study the catalytic WPO of phenolic solutions using autogenous pressure following a procedure developed
different iron-containing zeolites under mild conditions. by Van Grieken et al.25 The initial mixtures of synthesis
These materials were prepared through several syn- had the molar compositions of 1:60:20.9:685 Fe2O3-
thetical procedures: metal ion exchange over zeolitic SiO2-TPAOH-H2O and 1:40:1.5:31.4:1190 Fe2O3-
materials (Na-Y, USY, and ZSM-5 zeolites) and tetra- SiO2-Al2O3-TPAOH-H2O. The materials after syn-
hedral incorporation of the iron atoms into the zeolitic thesis were calcined for 5 h at 550 °C under an air
MFI framework through hydrothermal synthesis (Fe- atmosphere. Table 1 summarizes the chemical composi-
silicalite, Fe-TS-1, and Fe-ZSM-5). The catalytic per- tions of the initial hydrogel and final zeolite.
formance of the different materials has been evaluated 2.1.3. Samples Prepared by Ion Exchange with
on the basis of the leaching degree of iron species into Metallic Salts. Fe-ZSM-5, Fe-NaY, and Fe-USY
the aqueous solutions as well as their activity for phenol zeolites were prepared by ion exchange starting from
removal and TOC reduction. the acidic-sodium form of the corresponding zeolites
(Table 2). ZSM-5 and USY zeolites (3 g) were exchanged
2. Experimental Section in 0.2 L of 0.002 M iron(III) chloride solutions at 70 °C
2.1. Catalyst Preparation. 2.1.1. Fe-TS-1 and TS-1 during 24 and 2 h, respectively. However, NaY zeolite
Samples. Fe-TS-1 samples were synthesized by hy- was exchanged at 25 °C for 2 h. The corresponding Fe-
drothermal crystallization of wetness impregnated exchanged zeolites were washed with redistilled water
Fe2O3-TiO2-SiO2 amorphous xerogels with a 20 wt % three times and dried at 110 °C overnight. Table 2
aqueous solution of tetrapropylammonium hydroxide summarizes the molar composition of the parent zeolite
(TPAOH; Alfa) at 170 °C for 24 h under autogenous and the iron content incorporated after exchange treat-
pressure. Raw mixed oxides of Fe2O3-TiO2-SiO2 were ment.
prepared following a two-step sol-gel process described 2.2. Characterization Techniques. Characteriza-
elsewhere23 using tetraethyl orthosilicate (TEOS; Alfa), tion of the samples was performed by different conven-
titanium butoxide (TNBT; Alfa), and iron(III) sulfate tional techniques. Chemical analyses were performed
pentahydrate (Fe2(SO4)3‚5H2O; Aldrich) as source ma- by X-ray fluorescence (XRF) with a Philips PW 1480
terials. Amorphous xerogels were prepared with a SiO2- spectrometer. X-ray diffraction (XRD) patterns were
TiO2 molar ratio of 40 and different SiO2-Fe2O3 molar collected with a Philips X’PERT diffractometer with Cu
ratios. The TS-1 sample was synthesized in a manner KR radiation. Crystallinity was determined from the
similar to that of Fe-TS-1 samples described above, peak area at 2θ ) 22-25° using a highly crystalline
starting from wetness-impregnated TiO2-SiO2 amor- TS-1 sample as the reference. Diffuse reflectance UV-
phous xerogels with a SiO2-TiO2 molar ratio of 40.24 vis spectra (DR UV-vis) were obtained under ambient
As-synthesized materials were calcined for 5 h at 550 conditions on a Cary-1 spectrophotometer equipped with
°C under an air atmosphere. Table 1 shows the chemical a diffuse reflectance accessory. 27Al magic angle spin-
composition of the initial xerogels and Fe-TS-1 and ning nuclear magnetic resonance (MAS NMR) spectra
TS-1 zeolites as well as their textural properties. of powdered samples were recorded at 78.14 MHz in a
2.1.2. Fe-Silicalite and Fe-ZSM-5 Samples. Fe- Varian VXR-300, with a spinning frequency of 4000 kHz
silicalite and Fe-ZSM-5 samples were synthesized by and time intervals of 5 s between successive accumula-
Ind. Eng. Chem. Res., Vol. 40, No. 18, 2001 3923
Phenol removal was quantified by gas chromatogra- The oxidizing properties of hydrogen peroxide are well-
phy in a Varian Star 3400 CX chromatograph using a known for the catalytic or not wet oxidation of phenol.26
capillary column SPB-1 (60 m × 0.25 mm) and a flame These oxidation processes in the liquid phase are
ionization detector. Quantitative analysis of products promoted by the generation of different radical species
coming from incomplete mineralization of phenol was such as organic hydroperoxyl (ROO•), hydroxyl (OH•),
performed by means of a high-performance liquid chro- and hydroperoxyl (HO2•), whose formation rate is sig-
matography (HPLC) technique. HPLC chromatograph nificantly enhanced in the presence of metallic spe-
model Varian Prostar was equipped with a Spherisorb cies.12,26 To investigate this issue, two experiments were
ODS column (250 × 4.6 mm) and an UV detector at 210 carried out to observe the H2O2 decomposition in the
nm. A mixture of methanol (20% by volume) and water presence or absence of catalyst. In the first experiment
(80% by volume) buffered at a pH of 2.6 was used as 30 mg of an Fe-TS-1 zeolite (Si-Fe molar ratio of 76)
the mobile phase. The TOC contents of the solutions and 50 mL of redistilled water free of phenol were
before and after the reaction were analyzed using a charged into the Teflon-lined reactor at 1 MPa of air
combustion/nondispersive infrared gas analyzer model pressure. Once the temperature reached up to 100 °C,
Rosemount Dohrmann DC-190. The peroxide concentra- the oxidant was fed into the reactor (H2O2-catalyst
tion after reaction was evaluated by iodometric titration, mass ratio of 8.5). After just 20 min of reaction, an
except those solutions showing a brown color, where oxidant conversion of ca. 90% was measured. The second
HPLC chromatography was used to estimate the oxi- experiment performed under similar conditions but in
dant conversion. the absence of catalyst led to an oxidant conversion of
2.4. Leaching Tests. The aqueous solution after the ca. 15% after 30 min. These preliminary experiments
reaction was cooled to 60 °C and filtered at this indicate the effectiveness of Fe species to promote H2O2
temperature to prevent the possible readsorption of conversion for the formation of free radicals in contrast
active species. Thereafter, the content of the active with the slower thermal decomposition favored in the
metal in the filtered solution was measured by atomic absence of a catalytic system.
emission spectroscopy with induced coupled plasma
(ICP-AES). 3.1.2. Blank Reactions. A first kinetic run was
2.5. Stability Tests. The stability of the catalysts was performed in the presence of an aqueous solution of
analyzed as follows: solid was recovered from the phenol (TOC ) 765 ppm, pH ) 5.6) and an air
solution by hot filtration after the reaction, calcined at atmosphere but in the absence of either catalyst or
550 °C for 5 h in order to remove any organic species H2O2. The results after 2 h of reaction showed a low
remaining adsorbed, and finally tested again at the phenol conversion and a negligible TOC removal (B-1
same reaction conditions. This procedure was repeated in Figure 1). An additional kinetic experiment was
twice. carried out under experimental conditions similar to
those used in run B-1 but in the presence of H2O2 (B-2
in Figure 1). The data demonstrate the high oxidizing
3. Results and Discussion
power of hydrogen peroxide even in the absence of a
3.1. Preliminary Experiments. 3.1.1. Hydrogen catalytic system. Furthermore, these results also indi-
Peroxide Conversion in the Absence of Phenol. cate the higher oxidizing activity of H2O2 in comparison
3924 Ind. Eng. Chem. Res., Vol. 40, No. 18, 2001
TS-1 samples. These spectroscopic results indicate the with the reaction performed at 100 °C. Furthermore, if
presence of Ti atoms in tetrahedral positions into the the temperature is diminished to 60 °C, the leaching of
zeolitic framework, whereas the signal located at 240 Fe species is significantly minimized without an ap-
nm suggests the presence of iron atoms also incorpo- preciable change in phenol removal. However, a re-
rated in a tetrahedral environment.29 The Fe-TS-1 markable reduction of TOC conversion must be pointed
sample with the highest Fe content (sample d) shows a out.
wide absorption band. This band could indicate the A further research was focused on the stability of the
presence of extraframework Ti and Fe species as Fe-TS-1 zeolitic materials. Fe-TS-1(2) was reused twice
octahedral complexes or small clusters.28,29 at 100 °C, with the results being depicted in Figure 5.
These different Fe environments detected by DR UV- The catalytic activity in terms of TOC conversion is
vis are closely related with the leaching of active species. slightly modified after 2 h of reaction for the fresh and
Assuming that nontetrahedrally coordinated Fe species reused catalysts. However, a similar leaching of Fe
are more labile than those tetrahedrally coordinated, species for the fresh and reused catalysts is readily
the high amount of Fe leached for the Fe-TS-1(3) evidenced. This fact could be related with the possible
sample can be easily explained. However, when Fe readsorption of iron species onto the catalyst surface
species are mostly tetrahedrally coordinated into the even although the solution was recovered by hot filtra-
zeolitic framework, the leaching is clearly reduced. tion after reaction.
Furthermore, the evidence of extraframework oxides of 3.3. Comparison of Different Fe-Containing
Ti and Fe detected by DR UV-vis for the Fe-TS-1 Zeolitic Materials. Because the nature of active sites
sample with higher Fe content correlates fairly well with in zeolites is extremely dependent on the synthesis
the textural properties determined by means of N2 procedure, it was our particular interest to see how the
adsorption tests (Table 1). Fe-TS-1 samples with low activity and stability of Fe species are affected by
and medium Fe contents show BET surface areas and different procedures of synthesis. Table 4 reports the
micropore volumes corresponding to a pure MFI zeolitic results for the catalytic wet hydrogen peroxide oxidation
structure. In contrast, the Fe-TS-1 sample with a high of phenol over different Fe-containing zeolitic materials
Fe content evidences a significant decrease of the BET after 2 h of reaction. The different catalysts were
surface area and micropore volume. These adsorptive prepared according to different procedures: hydrother-
data confirm the existence of extraframework Ti and mal crystallization of either xerogels (Fe-TS-1 samples)
Fe species for this sample that might be located within or basic hydrogels (Fe-ZSM-5 and Fe-silicalite) and ion
the zeolite pores in agreement with the DR UV-vis and exchange (Fe-NaY, Fe-USY, and Fe-ZSM-5).
XRD results. Catalytic oxidation results over Fe-containing zeolitic
The influence of operating temperature has been materials prepared by ion exchange evidences that Fe-
studied for WPO of phenol in the presence of Fe-TS-1 NaY zeolite displays a higher stability than exchanged
zeolitic material (molar ratio: 76). In this way, two Fe-USY and Fe-ZSM-5 zeolites. It must be noteworthy
additional experiments have been performed at 80 and for these exchanged materials that Fe species incorpo-
60 °C, respectively. Figure 4 illustrates TOC conversion ration as well as the strength of their interaction with
and leaching results after 2 h of reaction. The experi- the zeolite framework are markedly dependent on the
ment at 80 °C allows retention of the catalytic activity nature of the zeolitic counterion, strength, and concen-
with enhancement of Fe species stability as compared tration of acidic sites and the conditions of exchange
Ind. Eng. Chem. Res., Vol. 40, No. 18, 2001 3927