AIR HANDLING UNITS

START-UP CHECKLIST | Revision Date: 022715 (New)

OFFICE LOCATION _________________________________ UNIT TAG # ________________________________________

QUALIFIED TECHNICIAN ____________________________
JOB NAME ________________________________________
KRUEGER JOB ID OR CONTRACT # ___________________
JOB SITE LOCATION ________________________________
JOB SITE CONTACT AND PHONE # ____________________
UNIT MODEL # _____________________________________
UNIT SERIAL # _____________________________________
START DATE _______________________________________

IMPORTANT SAFETY REQUIREMENT: FOLLOW THE LATEST “LOCK OUT TAG OUT” PROCEDURE.

PRE START-UP
GENERAL UNIT INSPECTION
Identify and perform appropriate “lock out/tag out” and safety rules. For details on points below see appropriate section of the
Installation Instruction provided with each air handler.
For VFD equipped air handlers, refer to the VFD documents for additional requirements.

Serious damage to the AHU and/or system is eminent if the AHU is operated under any of the following conditions:
• Without proper control of dampers.
• With smoke dampers closed.
• During a fire alarm or smoke purge test.
• Any airflow restriction greater than normal.

KAH - AH Units - Installation Guide Air Modulator - VFD - Installation Guide

 Equipment received as ordered.
 Unit checked for damage to interior and exterior.
 Unit installed on flat and level surface.
Terminal screws and wiring connections secure in control,
 
electric and Air modulator panels.
 Air hoods installed properly.
 Condensate drain properly trapped.
 All wiring and tubing connections made at shipping splits.
 All field piping connections complete.
 All shipped loose parts installed.
 Installer has cleaned out interior.
Verify all plugins and wire connections are tight on UV
 equipment.
Verify Energy Recovery Wheel turns freely and wheel segments are
 fully engaged.
 Verify all ductwork is complete and available for full air flow.
 Unit installed with proper clearances.
Clean air filters installed properly and secured.
 Filter gauge set to zero.
 All field wiring complete and inspected.
 All shipping splits sealed and secured properly.
All shipping bolts and other material have been removed.
 (Fan, VIFB, Energy Recovery Wheel, Damper).
 Damper linkage is tight and in correct "power off" position.
 Controls installation complete.
Verify correct piping of split system. Reference Section 2 of
 our Installation Guide.

FAN INSPECTION
Check bearings and locking collars for properly tightened
  Fan wheel properly aligned, tight on shaft and freely moving.
setscrews, bolts and nuts.

 Sheaves properly aligned and tight on shaft. Check fan base isolators and thrust restraints for proper
 adjustment. Note: Do not remove functional bolts from seismic
 Belt tension adjusted properly per drive pkg. label on fan. isolators.

 Check fan alignment with unit discharge. Adjust with isolation.  Fan bearings have been re-lubricated properly.

Krueger | 1401 N Plano Rd | Richardson, TX 75081 | 972.680.9136 | kruegerinfo@krueger-hvac.com | www.krueger-hvac.com

 START-UP
PERFORM THE FOLLOWING STEPS IN ORDER:
Refer to safety standards. Ensure all door latches are secured before starting.
1. With all Electric Power off, all disconnect switches open and
 fuses removed, check each circuit with an Ohm meter to  8. Immediately check current draw of each leg of each motor.
ground observing no continuity. Reinstall fuses.

 2. Energize power to the unit disconnect switch.  9. VFD, refer to manufactures start up guide.

 3. Verify correct voltage, phase and cycles.  10. Check doors and latches for air leaks.

4. Energize fan motor(s) briefly (bump) and check for correct

  11. Check for obvious audible leaks.
fan rotation.
5. Check operation of dampers. Insure unit will not operate with
  12. Apply steam to cold coils slowly to prevent damage.
all dampers closed.
 6. Energize fan motor(s). Observe fan(s) for smooth operation.  13. Observe energy recovery wheel rotation.
 7. Check motor nameplate Full Load Amp rating. ------

RECORD DATA
POWER SUPPLY: Unit Nameplate V____ PH____ CYC____ Verify V __________ / __________ / __________

DATA SUPPLY FAN MOTOR EXHAUST/RETURN FAN MOTOR

Nameplate Volts______________ Amps____________ Volts______________ Amps____________
Run Amps ___________ / ___________ / __________ ___________ / ___________ / __________
Catalog Number ___________________________________ ___________________________________
Spec Number ___________________________________ ___________________________________
Horse Power ___________________________________ ___________________________________
RPM Nameplate__________ Actual___________ Nameplate__________ Actual___________
Frame Size ___________________________________ ___________________________________
Service Factor ___________________________________ ___________________________________
Jump Skip Frequencies ___________ / ___________ / __________ ___________ / ___________ / __________

SUPPLY FAN EXHAUST FAN

Manufacturer Name ___________________________________ ___________________________________
Type or Model Number ___________________________________ ___________________________________
Code or Shop Order Number ___________________________________ ___________________________________
Serial Number ___________________________________ ___________________________________

SUPPLY FAN DRIVE KIT EXHAUST FAN DRIVE KIT

Bells (Qty & ID#) ___________________________________ ___________________________________
Belt Tension Tag_______________Actual____________ Tag_______________Actual____________
Fan RPM (DN) Tag_______________Actual____________ Tag_______________Actual____________

OTHER UTILITIES
Steam Pressure Heating Coils _______PSI Humidifier _______PSI
Hot Water Pressure/Temperature Supply _______PSI, _______°F Return _______PSI, _______°F
Chilled Water Pressure/Temperature Supply _______PSI, _______°F Return _______PSI, _______°F
Potable Water Pressure _______PSI Pneumatic Air Pressure _______PSI

MAINTENANCE
Upon completion of start-up the customer assumes responsibility for periodic maintenance of this equipment in order to continue
warranty. Refer to the Operation and Maintenance Manual.

Customer’s Agent’s Signature: _____________________________________ Date: _______________________________

Krueger | 1401 N Plano Rd | Richardson, TX 75081 | 972.680.9136 | kruegerinfo@krueger-hvac.com | www.krueger-hvac.com