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ExxonMobil Catalysts

and Technology Licensing


Creating a particle of difference
Catalysts and Technology Licensing offers Building on more than 125 years of experience, ExxonMobil operates in three core businesses:
its customers a portfolio of high-performing
catalysts and advanced process technologies
backed by a legacy of continuous innovation
and a commitment to maintaining strong
customer relationships. ExxonMobil offers
decades of operational expertise to ensure
that our customers have access to the
industry’s best solutions: The same world-
class innovations and technologies we use Chemical Gas Refining
in our own facilities. Our role as an owner Our decades of expertise in chemical ExxonMobil Catalysts and Technology Our high-performance catalysts and
operator uniquely positions us as experts production allow us to offer innovation Licensing also bring our experience in advanced process technologies can bring
in this area. From planning and installation and expertise to the chemical industry. innovation to offer cost-effective, low-risk big benefits to refining companies. We can
to plant startup and beyond, we continue Our high-quality catalysts and process solutions for H2S cleanup and syngas offer industry-leading advantages in fuel
to offer our services and know-how to technologies offer methods to upgrade production. Gas-treating technology can production, resid conversion and lubes
customers well after implementation. low-value chemicals into high-value enable customers to meet stringent production. Our technologies can offer
Whether it’s for producing paraxylene, products in innovative and cost-effective emissions standards. Our technologies can higher product yields, convert low-value
lubricants, fuels or other products, ways. They can be used to manufacture also assist in the production of high-quality products to higher-value end products and
ExxonMobil would like to partner with chemicals and polymers used in creating synthetic fuels from methanol derived from enable the production of high-quality base
you on your success. polyethylene, nylon, styrene and other natural gas. stocks for engine oil production. They can
high-performance materials. also help to meet regulatory requirements
Welcome to a world of opportunity! for sulfur and benzene removal.

We’re committed to delivering industry-leading, innovative


process technologies, specialty catalysts and expertise that
exceeds customer expectations and provides differentiated
value. Our main goal is to help customers increase
production capacity, decrease operating costs and lower
emissions, so they can achieve greater operational success.
Most importantly, we collaborate with our customers as
long-term partners — taking on challenges, finding solutions
together and providing guidance on best practices that help
achieve customer goals.
Shaping the future

As a technology innovator and Solving shared challenges through Toluene alkylation with methanol a proprietary high-activity, co-extruded

manufacturer with close our experience (EMTAM℠ process technology) dual zeolite catalyst with low precious
ExxonMobil is committed to its customers’ ExxonMobil’s EMTAM process uses metal content — offers superior yields,
relationships to its customers, operational success, focusing on increasing inexpensive methanol to upgrade toluene to longer cycles, lower operating costs and
ExxonMobil has developed the value generated by our customers’ paraxylene. It’s a breakthrough technology increased profitability.
fundamental insights that optimize processes and plants. Used in over 150 that maximizes production of valuable
and improve customers’ operations commercial facilities around the world, paraxylene product while lowering feed and Selective toluene disproportionation
ExxonMobil catalysts and technologies offer energy costs. The highly paraxylene- (PxMax℠ process technology)
through technology development. ExxonMobil’s PxMax process technology is
a number of potential advantages, over a selective process is built from commercially
range of technology categories. proven technologies. Unlike other toluene the industry benchmark for selective toluene
conversion processes, there is no benzene disproportionation. Based on an ex-situ
co-product and no hydrogen co-feed. It is selectivated catalyst, the PxMax process
the only process that can tune the methyl- offers unmatched paraxylene selectivity and
to-ring ratio based on market conditions product yields (superior xylenes-to-benzene
and allows unlimited benzene co-feeding to ratio), which improve over an exceptionally
produce paraxylene. long and stable catalyst cycle.

Heavy aromatics transalkylation Xylene isomerization


(TransPlus℠ 5 process technology) (XyMax℠ -2 process technology,
ExxonMobil’s TransPlus 5 process is the low- LPI process technology)
ExxonMobil catalysts are used in over 150 cost, high-conversion solution to upgrade ExxonMobil’s XyMax-2, and LPI processes

commercial facilities worldwide. C9+ heavy aromatics and toluene into


higher-value mixed xylenes and high-purity
isomerize para-depleted xylenes effluents
from the paraxylene recovery section into
benzene products. The TransPlus 5 process equilibrium mixed xylenes, thereby
— which is based on upgrading lower-value isomers to
manufactured today. The process is built Synthetic fuels
upon ExxonMobil’s proprietary zeolite (Methanol to gasoline technology)
catalyst that drives a very high selectivity ExxonMobil’s methanol-to-gasoline
to ethylbenzene and enables a low-capital, technology converts methanol to gasoline
highly energy-efficient design that is that minimizes offsite and logistic
applicable to grassroot, expansion and complexity. MTG creates a single, fungible
retrofit opportunities. The EBMax process liquid product with virtually no sulfur and
produces ethylbenzene with exceptional low benzene, which can be sold as-is or
product purity for the manufacture of styrene. blended with ethanol, methanol,
conventional gasoline or gasoline
Cumene alkylation components.
(Cumene process technology)
The Badger cumene process was designed Lube dewaxing
by Badger Licensing LLC to upgrade (MSDW™ technology, MWI™ technology,
propylene and benzene to cumene for use MAXSAT™ technology)
in the phenolics/bisphenol-A value chain. ExxonMobil’s MSDW, MWI and MAXSAT
It has been commercially deployed over 29 catalyst technologies are ideal solutions for
times and represents ~55% of all the producing base stocks for high-quality
higher-value paraxylene product. The Aromatics treatment cumene manufactured today. The process is engine oils. These high-performance
XyMax℠-2 process provides unmatched (Olgone℠ process technology) built upon ExxonMobil’s proprietary zeolite catalytic technologies offer premier lube
performance, stable yields and catalyst ExxonMobil Olgone process technology is catalyst that drives a very high selectivity to catalytic dewaxing and hydrofinishing
cycles. The ultra-low xylenes losses, high designed to extend cycles of existing cumene and enables a low-capital, highly benefits capable of processing a very wide
ethylbenzene conversion, higher benzene aromatic streams treaters to reduce or energy-efficient design that is applicable to range of feedstocks — from hydrotreated
purity and high WHSV allow customers to eliminate the amount of solid waste grassroot, expansion and retrofit VGOs and DAOs to hydrotreated raffinates
reduce capital costs, inexpensively generated from an aromatics complex. opportunities. The Badger cumene process and slack waxes.
debottleneck existing facilities and reliably At the heart of this high-performance produces cumene with exception product
increase profitability over the extremely long technology is a highly stable and reusable purity for the manufacture of phenol, Diesel dewaxing (MIDW™ technology)
catalyst cycle. catalyst. The outstanding performance of acetone and subsequently bisphenol-A. ExxonMobil’s MIDW catalyst technology
the Olgone process can lead to significant enables higher yields of low cloud-point
The LPI process also isomerizes para- operating-cost savings, better protection of Gas treating (FLEXSORB™ technology) diesel. Through isomerizing paraffins
depleted xylenes effluents from the downstream units, fewer treater ExxonMobil’s FLEXSORB technology instead of cracking them, this diesel
paraxylene recovery section into equilibrium changeouts, as well as debottlenecking enables customers to process increasingly dewaxing technology may also enhance
mixed xylenes, but the reactions take place opportunities. sour gas streams while helping to meet cetane and volume swell compared to other
in the liquid phase — offering a number of stringent emission regulations and sulfur technologies that rely only on cracking.
unique benefits, including significant energy Ethylbenzene alkylation recovery objectives. The highly selective H2S
savings, low temperature operation and (EBMax℠ process technology) removal process has also been used in tail
ultra-low xylenes losses. These unique The EBMax process was designed by gas treating (TGT), acid gas enrichment
benefits allow customers to reduce capital Badger Licensing LLC to upgrade ethylene (AGE) and high-pressure acid gas removal
costs, inexpensively debottleneck existing and benzene to ethylbenzene for use in the (AGR) units. The technology provides a
facilities and reliably increase profitability styrenics (polystyrene) value chain. It has cost-effective way to meet low H2S
over the long catalyst cycle. been commercially deployed over 35 times specifications while minimizing CO2
and represents ~45% of all the ethylbenzene co-absorption.
Mogas production Our portfolio
(BenzOUT™ technology)
ExxonMobil’s BenzOUT technology is a Group Technology category Brand Application
commercially proven process technology EMTAM℠ Paraxylene production
for the reduction of benzene in gasoline. TransPlus℠ 5 Heavy aromatics transalkylation
Developed by ExxonMobil and licensed by
PxMax℠ Selective toluene disproportionation
Badger Licensing LLC, BenzOUT can
operate as a grassroots unit or can be MTDP-3 Toluene disproportionation
Xylenes
retrofitted into existing equipment, such Chemical XyMax℠ -2 Xylenes isomerization
as polygas units. This unique process LPI Liquid phase xylene isomerization
advantage helps refiners meet benzene Olgone℠ Aromatics treatment
regulations, while maximizing their return
EBMax℠ (ethylbenzene) Benzene alkylation
on investment. Benzene alkylation
Cumene Benzene alkylation
*
Hydroprocessing Gas treating FLEXSORB™ Gas treating
Gas
(SCANfining™ technology) Synthetic fuels MTG Synthetic fuels
ExxonMobil’s SCANfining technology is
MSDW™ Lube base stock dewaxing
a cost-effective solution for meeting the
low-sulfur requirements of gasoline. Jointly MAXSAT™ Lube base stock hydrofinishing
developed by ExxonMobil and Albemarle, Lubes MWI™ Wax dewaxing
this hydroprocessing technology removes Nebula Specialty hydrotreating
sulfur, lowers hydrogen consumption and RHC/RHT Specialty hydrotreating
minimizes octane loss. Refining
MIDW™ Diesel dewaxing
BenzOUT™ Fuel production
Sulfuric acid alkylation
ExxonMobil’s proven sulfuric acid alkylation Fuels SCANfining™ Hydroprocessing
technology helps refiners increase their Sulfuric Acid Alkylation Sulfuric acid alkylation
crude barrel value. By reacting isobutene Nebula® Specialty hydrotreating
with propylene, butylene and pentylene, this
Celestia™ Specialty hydrotreating
process forms alkylate ­— a superior gasoline
blendstock that offers high octane and low Resid conversion FLEXICOKING™* Resid conversion
vapor pressure.
* All EM technologies use a catalyst except for FLEXICOKING and FLEXSORB

Resid conversion Specialty Hydrotreating (Nebula® and Celestia is a second-generation bulk-metal opportunities such as increased feed rate,
(FLEXICOKING™ technology) Celestia™ catalysts) catalyst. It has the highest activity of any cycle length and improved product quality.
ExxonMobil’s FLEXICOKING technology Nebula is a commercially proven bulk-metal catalyst in the hydroprocessing industry.
converts a range of heavy, low-value feeds catalyst that provides high-activity hydrotreating. Through unprecedented hydrodesulferization, The Nebula and Celestia catalysts are often
to higher-value products in a competitive, Jointly developed by ExxonMobil and hydrodenitrogenation and aromatic saturation deployed together in stacked configurations,
cost-effective, flexible and environmentally Albemarle, the Nebula catalyst has been activity, Celestia™ catalyst can provide step-out which can lead to significant performance
friendly solution with virtually no coke. successfully applied in many hydroprocessing performance and operational flexibility. improvement over other supported catalysts.
ExxonMobil’s operations experience, low-cost applications, from naphtha hydrotreating to
design and continuous innovation enable hydrocracking pretreatment since 2001. The higher activity of the Celestia catalyst
significant long-term economic value. allows refiners to simultaneously benefit from
Technology leadership in catalyst discovery and commercialization
ExxonMobil has a long history of innovation in catalyst development and process
technologies, and proven track record for converting its inventions into commercial reality. 1997
From its early pioneering work on fluid catalyst cracking units and zeolite technology through Selective toluene
disproportionation
numerous advanced technologies, ExxonMobil continues to demonstrate its leadership in Catalysts allow high
paraxylene yields and
innovation and commercialization. higher overall xylenes
yields without the need
for in-situ regeneration
2015
Liquid Phase
Isomerization (LPI)
Xylenes isomerization
process that operates
at low temperature with
less xylene losses than

1975 1983 1998


vapor phase technology.
Significant energy savings
from low temperature
Alkylaromatics synthesis FLEXSORB™ operation and elimination
Nickel-containing Gas treating Transalkylation
of boiling and condensation
zeolite catalysts technology utilizing to xylenes
operations
enable production of proprietary hindered Catalyst enables
alkylaromatic compounds upgrading of C9+

1995
amines for selective
aromatics to xylenes EMTAM™
removal of H2S in the
and benzene A breakthrough
presence of CO2
technology which
Liquid phase alkylation
maximizes production
Advanced catalysts for
of valuable paraxylene

1999
ethylbenzene and cumene
product while lowering
production serve over 50

2007
feed and energy costs
applications
MIDW™

1958 1962 1985 Hydroisomerization of


OlgoneSM
Celestia™

1979
light distillates to produce An ultra-high activity
Advanced catalyst
low temperature diesel hydroprocessing

1990
Sulfuric Acid Alkylation Zeolite catalytic Methanol-to-gasoline that accomplishes the
catalyst, developed in

1967
Process that primarily cracking ZSM-5 catalyst selective removal of
Vapor phase MSDW™ partnership with Albemarle,
reacts butylene with Selective cracking material can play a key olefins and diolefins
ethylbenzene Hydroisomerization for increased flexibility
iso-butane to form of gas oils greatly role in methanol-to- MCM-41 from aromatic streams
Zeolite beta discovery ZSM-5 catalyst enables of distillates and and profitability, providing
high octane alkylate improves the octane gasoline processes, invention
The second zeolite the alkylation of benzene hydro-processed oils to step-out performance,
for gasoline blending value of gasoline which allow the use of An advanced
catalyst in the ZSM to ethylbenzene, and produce lube base stocks feed flexibility and reduced
natural gas from remote molecular sieve
series of catalysts with allows the production (Catalytic dewaxing was energy costs
areas to be utilized to with tunable
a three-dimensional of styrene and styrene discovered in 1977)
make liquid fuels mesopore
structure of 12-ring pores derivatives
diameters

1950 1960 1970 1980 1990 2000 2010 2020

1955 1970 1973 1986 2001 2011


Hydrofinishing catalyst FCC Xylene isomerization Nebula™ catalyst BenzOUT ™
Using a nickel/molybdenem/ Fluid Catalyst Cracking Advanced catalysts MCM-22 invention Extremely high activity New catalyst offerings
alumina catalyst, hydrotreating upgrades heavy gas oils for converting Discovery of the zeolite shaped base metal allow selective upgrading
would become a key catalytic to lighter oils substantially C8-rich feedstocks MCM-22, with a 3-D structure catalyst representing a great of benzene in gasoline
process for the removal of sulfur increasing production of to orthoxylene featuring 12-ring surface step forward since the blend components,
and improving quality of gasoline and diesel from and paraxylene pockets, enables highly beginning of hydroprocessing thus reducing benzene

1977
distillates, lubes and waxes crude oil shape-selective chemistry catalyst development in the in gasoline
(NiMo/Al2O3 catalyst) with minimal coking for 1950’s. Jointly developed by

1976 aromatic processes


1996
ExxonMobil and Albemarle,

1963
Fluid coking Catalytic dewaxing it is especially suitable
Fluidized coking technology Advanced zeolite catalysts for ultra-deep desulfurization,
FLEXICOKING™ for selective dewaxing of
for resid conversion allowing Selective lube denitrogenation and
ZSM-5 discovery Combines fluid coking diesel fuel can improve
for a continuous coking dewaxing dearomatization at
ZSM-5 (Zeolite with air blown fluid bed low-temperature
process and solid coke removal Specially designed medium to high pressures
Socony Mobil) is coke gasification to performance
(Martin De Witt) zeolite catalysts
an aluminosilicate produce high value liquids
selectively isomerize SCANfining™
zeolite catalyst for and clean burning fuel gas
long-chain paraffins, ExxonMobil’s hydroprocessing
completing shape- significantly increasing design utilizing catalyst
selective chemistry with base stock yields technology jointly developed
minimal coking — a with Albemarle allows for
revolutionary discovery sulfur removal with minimum
for many refining and octane loss
chemical processes
Realizing the benefits
of continuous innovation

ExxonMobil invests more than
 Continuous innovation and investment Field-tested, insight-driven the insights that have been developed from
ExxonMobil’s research and development ExxonMobil occupies a unique position many years of global technical experiences,
$1 billion annually into research
efforts support a program of continuous as both a developer of technology and a as customized to meet their specific needs.
and development. Innovation improvement in performance and process commercial user. Catalysts and technologies In addition, ExxonMobil and its technology
begins at ExxonMobil’s Corporate optimization. Innovation begins at developed within ExxonMobil research licensing partners can provide combined
Strategic Research Center, where ExxonMobil’s Corporate Strategic Research laboratories are field-tested at the technical and commercial solutions that
new catalysts and technologies are Center, where new catalysts and processes company’s refining and chemical production assist in meeting customers’ production
are discovered, developed and tested. facilities. Insights gained inside ExxonMobil and efficiency goals, such as process
discovered and their development modification, expansions and new
ExxonMobil was one of the first companies plants regarding use and performance
accelerated. to pioneer the use of high throughput enable further optimization of the products production facilities.
experimentation to accelerate catalyst and processes. ExxonMobil can then bring
development. The extensive experience these catalysts and technologies to their Worldwide logistics
built by ExxonMobil researchers over many customers. For many years, ExxonMobil has
years has resulted in an efficient and coordinated with its customers to reliably
effective innovation process. Successful customer relationships supply catalysts and process technologies
ExxonMobil highly values relationships with all over the world. Using a responsive global
customers. ExxonMobil routinely meets with supply chain, ExxonMobil continues to
customers throughout the process to achieve operational excellence. Along with
identify opportunities to improve operation our technology licensing partners, we can
and to discuss future expansions and needs, provide engineering and logistics support
including the latest catalyst products and at every step of the way.
technologies. Customers can benefit from
Where common challenges meet shared
solutions. Contact us to see how our experience
can work for you.

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