‘SWITCHGEAR MANUFACTURING COMPANY PRIVATE LIMITED ‘Works: UDL:I(9}, Survey No.304/P,305/P & 274/P, ISOLATOR) FOR POWER SUPPLY TO IMFA Gandrajupalle, Chittoor Dist. ~517 432, AP. ROUTINE TEST REPORT Reg Flat no 303, Aditya Gardenia, D, No. 8-2-334/1/A Road no. 5, Banjara Hills, HYDERABAD-500034 e-mail: sme@smeswitchgear.com REPORTNO | SMC/RTR-394 Date: | 19.01.2021 umuTy ‘TP CENTRAL ODISHA DISTRIBUTION LIMITED (TPCODL) (ATATA POWER AND ODISHA GOVERNMENT JOINT VENTURES) eee CLIENT. M/S. INDIA METALS AND FERRO ALLOYS LTD, KALIAPANI EXECUTING ‘AGENCY M/S. ABHISEK CONTECTS (I) PVT LTD. PONO ‘ACPL20-22/297 D.11.11.2020 PROJECT NAME CONSTRUCTION OF 33KV SUBSTATION (ONE NO TRANSFORMER BAY AND ONE NO SPARE BAY WITH REF, STANDARD |S: 9921 (PART IV), 1EC:62271-102, APPROVED DRAWINGS MATERIALS INSPECTED Circuit control & Auxiliary | together as a whole and voltage applied (2KV for 60: the operating mechanism. the terminals and earth connected to the earthing point of SN Tem ary SL.NO. 1. | 36kv, 1250 Amps, Triple Pole, Horizontal Double Break, Motor Operated Isolator With Terminal Connector But Without Insulator And Structure. ‘A. Single isolator -Without Earth Switch o3sets | 394-611-01to03 [ ROUTINE TEST: SN Test TEST PARTICULARS RESULT 1 | Visual check All the materials are checked visually along with the Found Satisfactory complete Bill of Materials 2 | Dimensional Check | All the dimensions are measured as per the approved Found within the drawings applicable limits 3. | Voltage test on All the terminals of the operating mechanism are shorted | Withstood and found Isec}to | satisfactory (see overleaf) b) 10 operations at +10% Rated voltage ©) 10 operations at -15% Rated voltage Current drawn by Motor recorded ‘Manual operation carried out on Isolator. 4 | insulation resistance | insulation resistance measured between the shorted (Observed IR values are ‘measurement terminals before and after voltage test using 1000V DC above >100M0 (see Megger. overleaf) 5 | Measurement of | The resistance of the main circuit was measured by passing | Test Results within the Resistance of main | 100A DC current. permissible limit (see circuit overleaf) 6 | Galvanization Check | Galvanizing thickness measured on base channels and No flaking & peelings thickness observed above 100 microns observed and found satisfactory 7 | Mechanical Mechanical operations carried out on one sample of 36kV | No wear & tear found on Operation test DBR Isolator as per the following... the main and auxiliary ‘a) 50 operations at Rated voltage contact.‘Test Result for Measurement of resistance & Volt test Resistance In ua Voltage test iRvalue (in Wa Shoe R a B kV) Min Result Before test After test SERV 12500 Triple Pole DBR Isolator 394-611-01, 88.6 89.3 ess [2] 1 ‘Withstood >100 | >100 aeeeuo2 | a68 | 75 | gaz | 2 | 1 | withstood 100 100 39¢-61103 | a64 | 853 | 86a | 2 | 1 | withstood 100 3100 Test Resul for Mechanical Operation Test MEASURING PARAMETERS: ‘VOLTAGE AC USP NORTAGN IN VOLTS DC CONTROL VOLTAGE IN VOLTS WW ve a TATED" as 76 a8 a "110% 156 a7 a7 23 mee 353 54 199 - 1. 36KV, 1250, DBR SOLATOR WITHIOUT EARTH SWITCH: Carrer defo by motor Aa item No. of Closing = Opening 7 ime ime a94-611-03) | operations | ae hae rfly|e § d u (see) (see) ISOLATOR At RV 30 oat | oma | 08s cai | 080 | 08s At 410% of RV 10 093 | ose | 096 | 706 [092 | 093 | 095 | 788 At -15% of RV 10 0.63 0.65, 0.64 061 0.63 0.62 During mechanical operation test, following were performed/measured during the test: > Close and opening time of isolator found less than 12sec and found ok. > Local, Remote & manual operation of Isolator is verified and found ok. > Interchangeability verified and found satisfactory. ‘Result: No wear & tear was observed on the main contact & auxiliary contacts. Hence the test found to be satisfactory. Limit switch & auxiliary switch verified for proper functioning and found ok.