Kusha Kishoye Rout

8MEO494

PEP Assisn ments

INDEX

No
Pase tlo Remom<s.
THe

M aKe a Sfock sfop layeu! o

shape Companenl,
agiven

esign 5Imple die fov a

3
CTYculay jcb piece

Design Various pafs a press

die Aes isn
oY Componn

peaijn YAviouS pors c} pres

o 0Y py5esSiYe die
AsBT3n m ent -1 11 Sm E o49

a. MaKe S dtfereme nt strs st mp Qaget com binatimsS

an d fin 2e best tilis a him

Axek sf APOD
Given at

mm
heet TaiTKness =
O 8
2
Blanced are 3917. 2 mm

ottimae eaY stress 220 MPa

6T3 2- 5S
heet censum eo
Avea (e
= 3 9 7 .213
oti lised are

17.215 g3. 1-
& 0 7 otilrsatim =

6132-5

6P Hm 2
1 7 . 213
.1Y
ilicahm

6732.5

Ophm 3
917 2/3

Y otilisahm = 66. 15
5 920 To

Optim 1
3917- 1 3
67.02Y
U h l i s a tm
-

SS44 53

Ophm sS

3117. 213

z util 72-sSY ( max mu m

s3913
 Assign meni o- 2

Kusha Kichove Rout 118mEo 494

C2Deaign Simple Aie block fov Tis ]a piece

GTiven Tf
Bhe el khe ss = |.S mm
om m

mof evia MS
dia a, D: 30 m m

Aie tstd ictnes6 CH)

= C10-15 times)E 6 m m

dtebtbcK mattrra oo Stee

marqM oYdie bloc L 125 H o 15 t

13
H 20-8 mm

Theye Are 2 dowel pin s nd 2 Cape serews.

6.35
Aia dowel pin .4="
m m

1S = 31.2 mm
Clearance may jin

SreW Aia 6. 5 mm
Cape

and C. maY9'
=
1.2 mm

and d0wel pins hodd e plated Aia gonal)y.

 Top view

Odouwel pim

Cape Scve d

vieu f e etkd
Fi5: fr orvt Secfina Co nu enh ona

no aev

frgFSv +nvest ed die

 Assi5n mert - 3

KUsha Khove Koul 1mi c94

hol for fhe odlo wn 2

Desijn various parfs press

CCompoundAe)

sheet cK ness I.5 mm

ia job
Aia hole
piece

5
2 5m
mm
m
( 5 mm

mafeval ma S-eel

Calcula fion press fbn nage

PYess bnnaie blantin dit xshut faicknc SS

ultimete Steay strengl
(PeYcinS dia x suut tionessx olimate aleay
stng

= (25) x(846 Mfs. mv) t 1S m)8A6m?4 ](1.c mm

- 12.2 hDn
slep -2

eshmafiom oshu height

Y 22 fns Bhul he ish = 6'- l62. mm

(rm Aesign data bok

3tep-3
design d Aie blocK
15 Twed t
10
-

(aicKnes S =

16 mm (Pprox)

mAgn, e: (S t
1SX 16
24 mm
 biameter dowel pin " - 6.35 mm

Cleareance margin 1 d 31.2 m m

w 6. 3S mm
ScYe
51milarly oy Cape

masin 31.2 mm

shoul d be placed dingnall y

nd do wel pins

ToP iew

O dowel pv

Coepe Sre

hwidfh - T3 mm
VErtcal

hom 2mbal 1d[h 73 mm

H 16 m m

i e 5Pat avea

SKP-1
Ae Set
el echm
dre fade 6 35 m
marg in or
 SOXUL IV JOENn HILLGSLI GG0

die.
design benEins un ch piercihs
holAey a n d di e 6
memon ns Pu ncl
A 101.6 m m b

a Sumin1 height of piercins die = 0 mm

14
(
D

Top Vie w

AD m m

Sotrona view
Fronl

D-95-(2x0-15)- 24-7 mm

d s+ (2x0.15) = S.3 mm

tepev engle - 12
u)Aes13n Puno late

- vea dblork
aea punch fhat

T3 mm Mm

heigt punch p1ole

= I Of-6-40-1L

=45-6 mm
5 6 m

tom Setimal Vmen

N) Ae15n iercing Punc

heT5 ht 75 m m (assumin g

area ho) e
areA epierce pun o s
acto vdm to t i e desmgn oles)

flange
5 m

Ym m
Aesign osteAAt

Y ea oshad ey blanK par area

StOmins heiste 30 mm

ToR Ve

0m mn

mm

25m

Front 6eetimal vitw

vi) vnt Setimavew d e assem L .

>RAM

Punoh holAov

AS.0 Punch plae

Shedd cv
O1.6 mm
tie ock
(6 m shee
PYessure
piercing puneh
A0 mm
olankin5 puncy piCTuihq die.

aie holdev
 Assionmenf-
heErefeve loul hsMGO414
Aie ov fe fatle
si5n presres$ive

Sheet ftuzeness-Amm
matevia=miH stee

stoek sip ynu

toe
(-25 t
C l e a r a n c - e -
1t

mm Car pr

mm 26 mm

Smte b CiYtulo oll Layrul oill give fe

5 ame ufilis-cfion.

Locatim resulfan (oad

t e pe+mefev.
(,9a) (, )

PCo,o) Tcokin p 15 Le On 9m and

elge a he sheet As te X-
, 4*, 2 . 66

-13.5
tk
Caleul a ting re ss pnnaje. an Selet lim sut aistl

JePress
OtTmete
sess Ton neje blanrns eionelerK SLeet fitknt Ss y
penm
.
gtaor 3ren
oime fov K sloe Tf.+lenessx Ultimate sleay st--ensl
Tpiereins

7.17 tonm

hizh 13 ess Tan 22 on

Cheij n =
6 = 152.4 mm
&0 Shuu

step-
esisning d e Gtak

= fatkness 15 mm Cassume) 1o -15 CTme t

22.S mm
marin L =1.SH

Aia dowel pm = 6mm

Same foY cnpe Scre)

Cearan ce mamn (5 d= mm

cow el p1n shoul> be pla ceè diago nall,

stie ness
Pier ing Puneh A - s+ (0Z

5.2 m m

mM

ew

lahdry
15 mm

Formt6ettmal vew
S1a-5
Selakitn Aie set

Tr n e s s punein holdev- ("

uickness d i e holdev - t

uide bav Aia ( 2 mm (nss um)

Ste-C
front6ecfiona Vew fpress (ausembly)
am
punch haldty

Punen plate

P e i n P onh
lotanKhs punclh.

Cape S rt

P6 L stiper
se et meta

d i t lotau

die hatdey

cAose de pot1th.