United States Patent
168766332
0 10 Patent No: US 7,687,663 B2
Scaia et al. (45) Date of Patent: Mar. 30, 2010
(5!) RECOVERY OF NoBL From 3078489 A 81976 Hagen
AQUEOUS PROCESS STREAMS torean A Rive Siner
(75) inventors: Mark D. Sea, St Louis, MO (US) A 191876 Bed eta
David R. Eaton, Kikwood, MO ( A 121876 Grates etal
Roger Jc Hockstra, St Lots, MO (US) ete
En A. Haupfear,St-Chales MO (US) Aen a
(73) Assianeo: Monsanto Technology LLC, St.Louis, (Continved)
MO
FORFIGN PATENT DOCUMENTS
(4). Notice: Sobjoct i any disclaimer, the term ofthis yp caer
patents extended or adjusted under 35 :
TIS. 154 by 720 days (Continsed)
ae oritpR PUBLICATIONS
Seas: Gans, M: is, S: Pasa, P "Cononton of
(22) Filed: Now. 14,2008 Cu) and Gpptou athe Wate-Goaht er Fc00TD Irie
Molar Sete om ant TXATS Senta our
« Prior Publication Data ‘tot oto ant sre Sec. 200% pp 389 a 302
US 20060105248 AI May 18,2006 (Continsed)
ated US. Application Date Primary Examiner Sika A Witherspoon
Related U.S. Application Ds Assistant Examiner—Chukwuma O Nwaonichs
(60) Provisional aplication No, 60627.668, ed on Now. (P4)dtorny Agent. or Firm Seige Powers PJosph
12,2008 A Shaper
s) mer 6 asTract
Ci 522 00601)
feo juster 56217, 502/10 This invention senealy relates to process fr recovering
Oe reesei aed ‘Maxi, sltbilzcd noble met om ajusus proces seams in
Said re at ci ee eth ps
Soames atl example, by noble metal-catalyzed oxidation of an
(66) References Cited ¥(poophonmstyiminoiacte aid substrate. The po
USS. PATENT DOCUMENTS,
amos A 301974 rane
s9q@a98 A 711976 Hershman
ess includes contacting the aqueous process stream with
‘be metal adsorption media such as an ionexcha
remove solubilized noble metal from the process stream,
29 Claims, 2 Drawing Sheets
ppm Pt
Ptin column effluent
‘500
1000
mloluted
1500 2000US 7,687,663 B2
Page 2
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SX 5i1993 Hyde a Appicion, ct al, "Multinciear NMR. Study of Reactions of
A @1008 er “Mathyiphosphonic Aci CHPO;H and (Amina) Phosponic
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‘Chemisty, 1994, pp 444-455, vo. 33, No.3, Brisbane, Avalia
Appleton, otal, "Reactions of Pinuncl}) Aqua Compleses. 3.
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Aqua and Hydoxo Completes wih Glyeine and (Mtstinino)
Diaceti Acid Inorganie Chemistry, 1988, pp. 673.677, vol. 24,
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* cited by examinerUS 7,687,663 B2
Sheet 1 of 2
Mar. 30, 2010
US. Patent
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US 7,687,663 B2
FIG. 2
Ptin column effluent
ppm Pt
oO 500 1000
1500 2000 2500
ml elutedUS 7,687,663 B2
1
RECOVERY OF NOBLE METALS FROM
AQUEOUS PROCESS STREAMS
REFERENCE TO RELATED APPLICATION
‘Tis application claims benefit of US, provisional appi-
‘ation Ser, No, 60/627,668 fled Nov. 12, 2004, the entire
disclosure of which is incorporated herein by reference.
PIELD OP THE INVENTION
‘The present invention relates generally to techniques for
recovering solubilized noble metals from aqueous process
streams, in parcular aqueous process streams generated in
the preparation of an N-(phosphonomethyl)ayeine product,
foe example, by the noble metal-catalyzed oxidation of an
N-(phosphonomethyDjminodiacetie aed subsea
BACKGROUND OF THE INVENTION
N-(phosphonomethyalyeine (known in the ageicultaral
‘chemical industey as glyphosate) is deserbed in Franz, US.
Pat. No. 3,799,758. N-(phosphonomethyljglycine and its
salls are conveniently applies post-emergeat herbicide in
‘aqueous formulations. Iisa highly effective and commer-
important broad-spectrum herbicide usefil in illingor
‘contolling the growth ofa wide varity of plants, inehuding
germinating sed, emerging soodlings, maturing and estab-
lished woody and herbaceoss vegetation, and aquatic plants
Various methods for making N-(phosphonomethylly-
«ine products are known in the art. One of the more widely
‘accepted methods of making N-(phosphonomethy?)glyeine
‘compounds includes the liquid phase oxidative cleavage of
‘carboxymethyl substitient from an N-{phosphonomethy!)
iminodiacetie aed substrate using an oxyen-contaning gas
inthe presenceofabeterogencons oxidation catalyst. As used
herein, "Ne(phosphonomethyDiminodiacetic acid sub-
strates” include N-(phosphonomethyDjminodiaoetic acid
(sometimes referred io as PMIDA) and salts thereof, wherein
‘he saltfarming cation is for example, amamonivim, alkylam=
‘onium, aa alkali metal oe an alkaline earth metal, For
‘example, N-(phosphonomethylialyeine may be prepared by
the guid phase oxidative cleavage of N-(phosphonomethy!)
iminosiacetc acid with oxygen in accordance with the fol-
lowing reaction:
(HO,ROKHNC! =
Other by-products also may form, such as formic acid
‘whichis formed by the oxidation of the formaldehyde
product, and aminomethylphosphonie seid (AMPA), which
's formed by the oxidation of N-(phosphonomethy glycine
The preference for heterogeneous catalysis stems, at Teast in
par, from the ease With whieh particulate heterogenous
‘alalyt can normally be separated from the reaction product
mixture for ruse following the oxidation. The literate is
replete with examples of heterogeneous catalysis of
Ne(phosphonomethy)jiminodiacetic acid substrates in the
prxluction of N(phosphonometyjalycine compounds. See
enerally, Franz, etal, Glyphosate:A Unigue Global Herbi-
‘ide (ACS Moneraph 189, 1997) at pp. 233-62 (and reker-
‘ences cited therein); Franz, US. Pat No, 3,950,402; Hersh
man, US. Pat, No. 3969,398; Felthouse, U.S. Pat No. 4,582,
2
650; Chou, U.S, Pat. Nos. 4,624,937 and 4,696,772; Ramon
etal, USS. Pat, No, 5,179,228; Ebner et al, U.S, Pat, No,
6,417,133 Leihor et al, US. Pat. No. 6,586,621 and Liber,
US. Pat. Nos. 6,927,304 andl 6,956,005, The eniediselosure
of the patents referred 10 in this paragraph and all other
patents and publications refered t thoughout this appliea-
‘ion ae ineorported herein by reference,
igh concentrations of formaldehyde in the reaction prod-
vet solution resulting ffom oxidative clewage of an
[N-{phosphonomethyjiminodiacetic acid substrate ae unde-
sirable. The formaldehyde by-product is undesirable because
it reacts with NephosphonomethyDglveine to produce
unwanted by-products, mainly N-methy!-N-{phosphonom-
ethyDglycine (NMG), which reduces the N-(phosphonom
‘ethyljlveine yield. I addition, the formaldehyde by-product
itself is undesirable because of its potential toxiity. See
Smith, US. Pat. No. 5,606,107.
Franz, US. Pat. No. 3.950.402, discloses oxidizing the
formialdchyde by-product to carbon dioxide and water simul
rncously With the oxidative elewage ofthe (phosphono:
tiyl)iminodiacetie acid substrate by using a heterogencous
‘oxidation catalyst comprising a nable metal deposited on @
‘carbon support. The aable metal on carbon oxidation catalyst
‘nay be referred to as “bifintional” in tht the earhon eomn-
nent provides the primary adsorption site forte oxidation
bf the N-(phosphonomethy)jiminodiaeetic acid substrate to
form the N-iphosphonomethyDglyeine product and form
dehyde, while the noble metal component provides the ri
‘mary adsorption site for the oxidation of formaldehyde and
formic acid o form earbon dioxide and water, thus giving the
following overall reaction:
HO POCHANHCH
2€0 + 120
‘The noble metal component may also tend to reduce the
rate of deactivation ofthe catalyst (ce. prolong the use life
‘of the catalyst). In aditon 1o the N-(phosphonomethyl ly.
cine product, formaldehyde, formic ack and unreacted
N-(phosphonomethy!jiminodiaceticaeid substrate, the Oxi-
ation product solution may also contain other by-prodvets,
such as Nemthy/-N-(phosphonomethyl glycine (NMG),
[N-fonmyI-N-{phosphonomethyDglyeine (NF'G),aminometh
ylpbosphonic acid (AMPA), methyl aminomethylphospho-
hie aid (MAMPA) iminodiaeeie seid (IDA), glycine, ay
oxylie acd, phosphoric acid, phosphorous acid and imino-
bismethylene)-bisphosphonic acid (iminobis) and
mixtures thereof.
Even though the Franz method produces an acceptable
yield and parity of N(phosphonometiy]jalycine, high losses
ff the costly anble metal by dissoution into the reaction
mixture (Le, leaching) typically result, Under the oxidation
conditions ofthe reaction, some f the noblemetalisoxidized
into @ more soluble form and organic components of the
reaction solution, such asthe N-{phosphonamethy!iminod
acetic acid substrate and the N-(phosphonomethy] glycine
product, may aet as ligands that solubilize the noble metal
‘andr sequester the solubilized noble metal i organic che-
fe complexes. ARer the N-{phosphonomethy_)glysine prod
vet has been formed and the noble metal catalyst has boon
separated rom the reaction mixture, the oxidation prod!
solution may be concentrated (e,2, by evaporation) to pre
cipitate N-(phosphonomethyligyeine prodvet erystals and
then separate the solid product from the various by-productsUS 7,687,663 B2
3
‘and impurities retained in the resulting depleted reaction
Solution or mother liquor. Although a substantial quantity of
the mother Higuor may be reeyclet within the progess, com
mercial considerations typically dictate that at least a portion
‘of his residual reaction solution be purged from the system to
void the build vp of undesirable impurities and by-peeducts
that may compeomise product purity. This purging unavoid-
ably resulis inthe los of at east some ofthe solubilized noble
metal andthereby undermines the economic Feasibility ofthe
process. Furthermore, the presence of solubilized noble metal
inthe reaction mixture typically results in incorporation
‘of some noble meta into the N-(phosphonomethy?)alyeine
product resulting in additional loss of the noble metal
ike Franz, Ramon t al, US. Pat. No. §,179,228, teach
using a noble metal deposited on the surface of a carbon
supporto caalye the oxidative cleavage ofan N-(phospho-
hamethy))iminodiacetie acid substrate, To reduce the prob-
lem of noble metal leaching (reported to be as great as 30%
noble metal loss per eyele) Ramon eta. teach flushing the
reaction mixture With nitrogen under press
dation reaction is complete to cause re-depositon of the
noble metal onto the surface ofthe carbon support. According
to Ramon etal nitrogen fushing reduces the noble metal loss
to lesthan 1%
‘More recently atntion has focused on developing hifne-
tional nable metal on carbon oxidation catalysts that resist
noble metal leaching (i... exhibit improved compositional
stability) and provide increased activity and/or selectivity,
particularly with respect to oxidation of formaldehyde into
‘carbon dioxide and water (ce. increased formaldehyde activ
ity) Bbner etal, US. Pat. No. 6,417,133, disclose so-called
“deeply reduced” noble metal on carbon catalysts for use in
the oxidative cleavage of an N-{phosphonomethyiminod-
scetic acid substrate and oxidation of other oxidizable
reagents and methods for their preparation. Such deeply
reduced catalysts exhibit remarkable resistance 10 noble
‘metal leaching in aqueous, acidic oxidation reaetion media,
‘Asa resul the catalyst disclosed by Ebner tal. provides for
substantially quantitative oxidation of N-(phosplhonomethy!)
iminodiacetc acid substrates to N-iphosphonomethyl)aly=
‘ineproduets, while minimizing noble metal lossesand main-
taining effective oxidation of the fomnaldehyde and formic
‘seid by-products ofthe reaction fora prolonged periodandor
‘over numerous oxidation cycles.
‘Although the techings of Ebner et al are signi
make economically practical the otherwise unavailable
‘advantages provided by noblemetal on carbon catalysts inthe
preparation of Nphosphonomethylglyeine products by
‘oxidative clewage of N-phosphonomethy Diminadiaestic,
cid substrates, pble metal losses in aqueous wast streams
purged from the process and noble metal losses. in
N«phosphonomethyDalyeine product streams cannot be
‘completely avoided and represent a significant operational
‘ost. Thats despite the improvement in catalyst stability nd
tzenerl resistance to noble metal leaching provided by the
‘deeply’ reduced eatalyst of Ebner ta, overall process coo
nomics ae stl diminished to some extent by the leaching of
noble metal under the sever acidic oxidation reaction con-
ditions which include the presence of the N-(phosphonom=
‘ethy)elycine produet and other onnie components that may
‘cla ligand andl exacerbate noble metal leaching even from,
stabilized bifunctional catalyst systems. Accontingly, need
‘exists for effective tectnigues for reeovering the solubilized
robe mictal from aqueous process steams prochiced in the
preparation of N-(phiosphonomethyDelyeine products by the
noble metal-catalyzed oxidation of N-(phosphonomethyl)
iminodiacetc acid substrates. The recovered noble metal
after the oxi- 2
4
could be reclaimed andl advantageously used in the prepars+
‘ion of fresh catalyst to significantly improve overall eonom-
ies ofthe process,
SUMMARY OF THE INVENTION
Among the objects ofthe present invention, therfore are
the provision of techniques efetve for recovering soubi-
liad noble metas rom process sean in particular agus
ous process steams generated in the” peeparaion of an
NphosphonometyPayeine pct, for example, by the
soble mal caaly2ed oxidation of an N-(phosphonomets})
ininodisceic aid substrate; the provision oF improved pr
cones fr the preparation of N-(phosphonomethl}ayeine
products by the noble itacatalyzed oxidation of an
osphonomethy)iminodiacetc aid substrate in which
operational costs are reed by effective recovery of noble
metal solubilized in the reaction prodet mixtures andthe
Provision of such procescs whercin the recovered noble
metal may be lized inthe preparation of fresh etal
Brill, therefore the present invention is drwctad 0 a
proces or recovering noble meal from an agueods press
Strom, cling solubilized noble etal, the au ro
covssfcam having been generated ina proces for making an
N-phosphonomethy!lyeine product by the noble metal
catalyze oxidation of an N-(phosphionomet iminodace-
tie aid substrate, The rovery process inludes contacting
the aqueous process steam with noble ctl adsorption
‘media to remove at lest portion othe slubiliagd noble
metal therefom and peodice a treated aqueous process
Sram ving & edict concentration of noble met ad a
able metal adsorption media comprising a noble met
The present invention is further directed to a process for
making an N-phosphonomethyDalyeine rode. The peo-
Cessincdes exidizang an N-(phosphonometiimindiace-
ti aid substrate nan enidaton eator sytem inthe pres
ence of a oxidation catalyst including & aoble met to
Produce a reaction prodet mixtre comprising the noble
Inetal eatalyst and a reaction prduet solution comprising
‘N-iphosphonomethy)alyeine product and solbilized noble
inet The N(phosphonomethyDgyeine product is then pre
Ciptatodin esta orm rom the reaction product sootion to
produce a product slury comprising precipitated
N-iphosphonomcty! lysine product ental anda mother
Tiqlor containing the soldbiized ble meta The
N-ihosphonomethy!elyeine product crystal are separated
ftom the prodet slurry to produce an N-phosphooomets?)
aleine product wet-cake and an aqueos slis-depleted
Sucam coining mothe liguorand the noble metal Pll,
ft last a portion ofthe aquooos slds-deplated steam is
onacied With a noble metal adsorption media to remove at
Icastaporionof the solubilized anble metal fom the giants
sofidsdepleted seam and pce a tate aqueous solids
depleted steam having a reduced concentration of noble
‘net ands noble metal adsorption een comprising a aoble
meta
“The present invention is further directed toa process for
snaking an N-(phosphonometiyl glycine product. The pro
cessinchudes oxidizing an N-(phosphonometyhiminodace-
tie aid substrate ina oxidation reactor system inthe pres
face of an oxidation catalyst inchading ® noble metal to
produce @reacton product mixture comprising the noble
fetal catalyst and a reaetion product solution including
[N-iphosphonomethylyeine product and solbilizd nobleUS 7,687,663 B2
5
‘metal, The reaction proviet solution is concentrated to pre=