Considerations When

Applying TIA-1005-A
to Network
Infrastructure
Jason Campbell
Manager, Technical Solutions Engineering

IFMA Meeting May 21st, 2020

Sponsored by:

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What is a Harsh Environment?

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Re-defining Harsh Environmental Conditions

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Applicable Standards
Telecommunications Standards Common Standards Premises Standards Component Standards

• TIA/EIA-568-C Defines cabling types, distances, ANSI/TIA-568-C.0 ANSI/TIA-568-C.1 ANSI/TIA-568-C.2

(Generic) (Commercial) (Balanced
connectors, cable system architectures, cable twisted-pair)

termination standards and performance

TIA-569-B ANSI/TIA-570-B ANSI/TIA-568-C.3
characteristics, cable installation requirements and (Pathways and (Residential) (Optical fiber)
spaces)
methods of testing installed cable
ANSI/TIA-606-A ANSI/TIA-942 ANSI/TIA-568-C.4
• C.0 defines the overall premises infrastructure for (Administrative) (Data centers) (Coaxial)

copper and fiber cabling

ANSI/TIA-607-B ANSI/TIA-1005
• C.2 addresses components of the copper cabling (Bonding and
grounding / earthing)
(Industrial)

system
ANSI/TIA-758-A ANSI/TIA-1179
• C.3 addresses components of fiber optic cable (Outside plant) (Healthcare)

systems
ANSI/TIA-862
(Building automation
• ANSI/TIA-1005 is explicitly supported by the 568-C systems)

cabling standard

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International Networks Common Standards

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Standards Supporting Industrial Architectures

M.I.C.E - Mechanical Ingress Climatic Chemical, Electro Magnetic
• Cabling and connectivity attributes and performance can be
defined for industrial areas based on the environments and
conditions defined by the M.I.C.E severity levels.

ISO/IEC 11801
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IEC 60603-7 11
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M.I.C.E Elements

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M.I.C.E and the Manufacturing Environment

AUTOMATION
ISLAND
M.I.C.E diagramming allows M3I3C3E3
WORK AREA
the design to balance CONTROL
component costs with M1I2C3E2 ROOM
mitigation costs in order to M1I1C1E1
build a robust yet
cost-effective system.

DISTRIBUTOR

FACTORY
FLOOR
M1I1C2E2

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Benefits of Choosing M.I.C.E Rated Components

• Already tested to withstand the severity of the

associated M.I.C.E element
• When choosing network cabling systems
always consider the components that are able
to withstand the worst case environment to
which it is exposed.
• Commercial grade network components
(M1I1C1E1) can also be considered when
applicable

© 2020 Panduit Corp. All Rights Reserved 14

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Selection Guide

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Simplifying Robust Industrial Network Deployment

A reliable end-to-end network physical layer infrastructure from the enterprise to the edge

Connecting Enterprise
to the Plant Floor

Distributing Ethernet
Throughout the Plant Floor

Connecting Machines and

Devices to Plant Floor
Architecture

Deploying Ethernet
on Machine

Strengthening the Network

from the Ground Up
© 2020 Panduit Corp. All Rights Reserved 16
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A Standards-Based Approach

TIA-1005 Model TIA-1005 Model with

Panduit Solutions

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Deploying Network Distribution Enclosures

Micro
Data
Center

Network Zone
System

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Network Configured Enclosures

Industrial Distribution
Network Zone Enclosure Micro Data Center
Frame
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M.I.C.E Rated
Enterprise RatedEthernet Solutions
Ethernet Solutions
TIA Cabling Systems and M.I.C.E Overview
TIA Level Typical Requirements Types of Solutions

M1 Cabling Sub- • Office environmental ratings • Jacks –punch down field

• Higher bandwidth / backbone terminations, plastic
I1 systems 2 & 3 of the network • Category 5e to 6A
• Solid copper cable • STP and UTP cable
C1
• Patch cords various colors,
construction or fiber optic
E1 shielded/unshielded

M2 Cabling Sub- Cordsets / Connectivity • RJ45 with bulkhead

• IP65/67 and IP69k • M12 connectivity/cordsets
I2 systems 1 & 2 • Shielded • Stranded, shielded and
C2 • Robust connections to cabinets unshielded cable
• Shorter runs • 600V rated cords (UL)
E2
Cable Selection • Category 6A, 6, and 5e,
M3 PUR/TPE – S/FTP
• Stranded (flex, but derated)
• Solid (infrastructure / distance) • High Flex 600V Industrial
I3
• Shielded or Unshielded (EMI) Rated, TPE
C3 • 2 and 4 pair, shielded
• Jacket type
• Harsh, MUD-resistant,
• PVC, TPE, PUR
E3 Category 7, S/FTP
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Why Structured Cabling on the Plant Floor

Is a Best Practice
• Same cabling concept is used with I/O and
terminal strips
• Manage the backbone separate
from the patch to the controller –
through a terminal strip or IFM
• Predictable and eases MACs

Terminal Strips 1492-IFM

© 2020 Panduit Corp. All Rights Reserved 21

 TM

Zone Switch to Control Panel Connections

Structured Cabling field connection(s) example

600V Copper
Patch Cord

RJ45 DIN
Copper Horizontal Cable Adapter
(solid, max 328FT)
1 4 TM

Express
Setup

1 2

Controller
DC -
Console

Pwr A
3 4

DC +

5 6 Setup EIP EIP

Net Mod
DC -

7 8
! Pwr A

Alarm DC +
IN1 IN2 OUT
5 8

RJ45 Jack
T e cn o l o g y

1 1

2 2
Com

IN2
Ref
IN1
RJ45 Jack
Switch
RJ45 DIN
Patch
Panel

600V Copper Patch

Cord

UL
UL
Control Panel
Network Zone Enclosure
© 2020 Panduit Corp. All Rights Reserved 22
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Zone Switch to Control Panel Connections (Fiber)

Control Panel Fiber Installation 3 termination examples (Fiber Ring)

LC Adapter
1 4 TM

Express 1 4 TM

Setup Express
Setup

1 2
1 2
DC -

Console
DC -

Console
Pwr A
3 4 Pwr A
3 4
DC +
DC +

5 6 Setup EIP EIP

Net Mod
5 6 Setup EIP EIP
DC - Net Mod
1 4 TM
DC -
Express
Setup

7 8
! Pwr A
! Pwr A
1 2 7 8
Alarm DC +
DC - Alarm DC +
Console

IN1 IN2 OUT

IN1 IN2 OUT
3 4 Pwr A 5 8
5 8
DC +
T e cn o l o g y
T e cn o l o g y
5 6 Setup EIP EIP
1 1
Net Mod
1 1
DC -
Com
7 8
! Pwr A Com

Alarm DC + IN2
IN1 IN2 OUT IN2
Ref
5 8 Ref
2 2 IN1
2 2 IN1
T e cn o l o g y

1 1

Com

IN2
Ref
2 2 IN1

Surface Mount Box

Fiber DIN Box HD Flex single
++ - - ++ - -
1 2
+ -
INP
3 4
+ -
SEN
5 6 7
+ -
OUT GND
fiber cassette +
mounting
PWR
24- 24- 1 2 3 4
28V 28V + + + - MOD 1
IN OUT SENSE
DC DC
on on
NET
CHG 0
UPS003LSM

bracket
1606-XLE 1606-XLE
LOAD SENSE MODULE

1606-XLE80E 1606-XLE80E UPS

Maintenance-free No battery 24VDC
® ®

CON
AC 100-240V AC 100-240V
N L N L 8 9

10

UL

UL
UL

UL
Fiber Spool Fiber Patch
Cord

Network Zone Enclosure Control Panel Drive Panel

© 2020 Panduit Corp. All Rights Reserved 23

 TM

Point-to-Point Cabling
Cabling Subsystem 1

• Typically applied on machine or equipment at

the edge of physical network
• Method not scalable plant-wide, used in
conjunction with Structured Cabling
• Definition: Single cable terminated to plugs
‒ Patch cord, cord-set or field terminated cable
‒ Most often copper with stranded conductors
‒ Less prone to break with repeated flex
‒ Must de-rate length
‒ Standard plugs hard to terminate reliably in
field, especially for higher bandwidth cable
‒ Testing limited vs. structured cabling (often
green light only)

© 2020 Panduit Corp. All Rights Reserved 24

 TM

Ethernet looks different at the Edge, Here is Why?

Ethernet
• Edge devices are the originator of all data in
the control system Power

• In order to protect the network at the edge,

The ethernet connection points have to be
M.I.C.E compliant

© 2020 Panduit Corp. All Rights Reserved 25

 TM

Copper M12 Connections to Machine

Point-to-Point: Cabling Subsystem 1
M12 Bulkhead to Device

• Harsh Industrial
M12 D & X Code Copper 4 Pair Horizontal
Cable to Distribution Switch M12 cordset to

‒ Method: Point to sensor / output

Point Switch
Smart I/O Block
TM
1 4
Exp res s
Setu p

‒ Media: UTP or STP

1 2

DC -

Pwr A
3 4 Console

Copper
DC +

5 6 Setu p EIP EIP

Ne t Mo d
DC -

Patch Cord
Pwr A
7 8

‒ Termination: M12
Al arm DC +
IN1 IN2 OUT

5 8

Tec nology
1 1

Co m

IN 2

Re f

2 2 IN 1

‒ Patching: Std or RJ45 to M12 D-Code Barcode

Adapter RFID Reader
600V Scanner

RJ45 to M12 X-Code Vision

Adapter
Copper Sensors
2 Pair
Horizontal
Cable or
M12 X-Code Cordset
Bulkhead Connector

M12 D-Code
Bulkhead Connector
Copper 4 Pair Horizontal Cable

© 2020 Panduit Corp. All Rights Reserved 26

 TM

Network Cable Requirements

Inside Equipment and Control Panels
• Voltage rating of the cable jacket
‒ Ethernet cables may be rated at 300 Volts
‒ Voltage rating marked on the cable jacket
‒ UL Listed type CM cable is rated 300 Volts
‒ This type of cable (and patch cords) is suitable
where no other cables in the enclosure are 480V Motor
labeled at higher voltage 300V Cable
and VFD 300V rated patch
cord with RJ45
• Ethernet cables near power or
600V Cable
control cables rated 600 volts should 600V rated patch
cord with RJ45
have a 600 volt rating clearly visible
on the cable jacket

© 2020 Panduit Corp. All Rights Reserved

Ref: NFPA Article 800.179 Communications Wires and Cables
27
 TM

What does 600V Rated Mean for Network Cabling?

• Network cabling is NOT designed or intended to
carry high voltages

• Network cables can be exposed to high voltage

cables in UL 508A control panels
‒ near power or control cables rated 600 volts
‒ cross power conductors at right angles and not routed alongside

• 600V rated network cables are typically UL

listed as Appliance Wire Material (AWM)

© 2020 Panduit Corp. All Rights Reserved 28

 TM

The Right Cable for the Right Environment

Commercial and Manufacturing Grade of Ethernet Cable

Jacket
Cable Type Jacket Rating Shielding Type Flex Rating Cost
Type

Category 5e & 6
PVC CM UTP Medium $
Unshielded

Category 5e & 6
PVC CM F/UTP Medium $
Shielded
600 Volt rated High Flex
CM / CMX
High Flex Cable, TPE SF/UTP 10,000,000 $$
Outdoor
Cat 5e cycles
Zero Halogen High Flex
SF/UTP (2pr)
Category 5e (2pr) PUR ZH (IEC 60332-1) 10,000,000 $$$
S/FTP (4pr)
Category 6 (4pr) cycles

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 TM

Applications
& Use Cases
Feel free to contact us with questions.

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 TM

Application Overview
Outdoor applications – Network extensions…
• Follows TIA-568/1005 and
ISO IEC 11801-2 / 11801-3
Cabling
Subsystem 2
• Lightning surge
suppression

• Network backbone may or

may not be exposed to the
Cabling
elements Subsystem 1

• Different cable subsystems

are used to define network
protection needed (sun, oil,
water, etc.)
© 2020 Panduit Corp. All Rights Reserved 31
 TM

Application Overview
Rail Transportation
Application: People Tracking
• System
‒ Electronic fare payment system that connects 11 transit
agencies across the greater Toronto, Hamilton, and
Ottawa area.
‒ Card technology – 2,211,105 unique users

• Numerous enclosures installed at approx. 67 train

stations
‒ Used to connect TVM, AVM, and GO devices
‒ Outdoor deployment, mounted on wall or pole

• Products
‒ Pre-configured 24” x 24” stainless steel enclosure with
padlocking handle and singlemode fiber
‒ Field term connectors, cable, fiber
© 2020 Panduit Corp. All Rights Reserved 32
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Application Overview
Secure and Protect Cities

• Panduit delivers and protects network

connectivity to end devices in
environments with IP-20 to IP-67
(Highest MICE rating Env.)

• Specifications typically driven by end

user or general contractors, work with
device manufacturer

• Molded in color enclosure

‒ Back plane with mounting holes
‒ Holes drilled for accessories
‒ Networking kit (cables, cable glands, etc.)
‒ Mounting bracket and hardware
‒ Inlets symmetrically spaced

© 2020 Panduit Corp. All Rights Reserved 33

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M.I.C.E Resources
• Selection Guide - Represents
Panduit’s network products typically
considered in industrial
environments
‒ www.panduit.com/miceguide

• Preferred Parts Catalog -

Represents level 1 offerings
‒ www.panduit.com/networkpartsamerica

• Applications use cases

‒ www.panduit.com/industrialcasestudies

© 2020 Panduit Corp. All Rights Reserved 34

 Fromm & Panduit
• Fromm has been a proud partner of Panduit’s for several decades, so our sales team
knows Panduit’s product line and which products will work with your project.

• Together, Fromm and Panduit are capable of

providing expertise on network assessment,
documentation, and management.

• Our team of experts will work with you to:

• Enhance network security

• Document your network design and
implementation plan
• Assist with network upgrades
• Help you develop a strong foundation for the
connected enterprise
Stay healthy and safe – together we will
get through this!

Jason Campbell - Panduit

Lou Fromm – Fromm Electric