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Transportation Research Record 1834 ■ 59

Paper No. 03- 4014

Effectiveness of Portland Cement


Concrete Curing Compounds
Nancy M. Whiting and Mark B. Snyder

Many different spray-on compounds are available for curing concrete, (<350 g/L) are encouraged and may even be required under specific
including newer products that are intended to address the environmen- circumstances. However, there is concern within the industry that
tal concerns associated with high volatile organic compound (VOC) lower-VOC products may not be as effective in retaining moisture
contents. A laboratory study was conducted to examine the effectiveness as the higher-VOC compounds (350 g /L < VOC < 700 g/L) used
of different types of curing compounds in retaining water for hydration, previously.
promoting concrete strength, and reducing permeability, relative to A research objective and work plan were developed in collabo-
classic curing techniques such as plastic sheeting and ponding and rel- ration with representatives from the Minnesota Concrete Council
ative to the use of no curing treatment. Comparisons of moisture loss, (MCC) to address these concerns. The objective of this research was
compressive strength, permeability, and capillary porosity were made to determine the effectiveness of selected low-VOC concrete-curing
for samples representing three high-VOC curing compounds, three low- compounds relative to that of high-VOC compounds, polyvinyl
VOC curing compounds, water curing, and plastic-sheet curing, and sheeting, moist cure, and the use of no moisture retention device
for samples with no curing treatment after 3 days and 28 days of cur- (open-air curing).
ing. The performance of the six compounds tested varied greatly, but
none of the compounds performed as well as the samples cured with
water or plastic sheeting. All compounds performed better than samples RESEARCH APPROACH
with no curing treatment.
The moisture-retention capacity of a curing compound is often
used to evaluate the effectiveness of the product. A modification of
Curing of concrete and mortar is the process of maintaining the ASTM 156-98, Standard Test Method for Water Retention by Con-
proper temperature and moisture conditions to promote optimum crete Curing Materials, was used to examine the effectiveness of six
cement hydration immediately after placement. Proper moisture con- curing compounds in preventing the evaporation of hydration water
ditions are critical, because water is necessary for the hydration of from standard mortar specimens. To establish reference levels, sim-
cementitious materials. As cement hydrates, strength increases and ilar mortar specimens were subjected to the same testing environ-
permeability decreases. When hydration stops, strength gain ment but cured using ponded water, no treatment (air cured ), and
ceases. Therefore, proper hydration of the cement is important in polyvinyl sheeting, which correspond to maximum, minimum, and
the fabrication of strong, durable concrete. old-practice levels, respectively.
Most concrete mixes contain an adequate amount of mixing water In addition to being tested for moisture loss, representative sam-
for complete cement hydration. Some very low water-to-cement (w/c) ples of hardened mortar were tested for strength and permeability
ratio mixes (e.g., w/c << 0.4) may require external moisture to prevent and were examined microscopically for capillary paste porosity, depth
desiccation (1 ), but these types of mixtures are not considered here. of curing-compound penetration, and surface properties of specimens.
The key is to prevent much of the mix water from leaving the sys- Additional work is under way to measure the porosity and examine
tem through evaporation before optimum hydration can be achieved. the hydration products of representative samples.
Many techniques have long been used successfully to help prevent
evaporation and provide a good cure, including covering the newly
WORK PLAN
placed concrete with water, wet burlap, or polyvinyl sheeting. These
curing methods, when properly executed, are reliable for retaining Experimental Matrix
hydration water during set and hardening of cement. Unfortunately,
these techniques are not well suited for high-production oper- The primary variable of interest for this research effort is the type of
ations, such as paving and large floor placements. Today, many moisture-retention treatment used for curing. A total of nine treatments
contractors rely on curing compounds to help create the proper were used:
environment needed for cement hydration and the development of
durable concrete. • Three low-VOC compounds (submitted by MCC),
Many popular curing compounds contain volatile organic com- • Three high-VOC compounds (submitted by MCC),
pounds (VOC), which recently have become the focus of envi- • Ponded water,
ronmental regulations. Products containing lower levels of VOC • Polyvinyl sheeting (submitted by MCC), and
• No treatment (air curing).
N. M. Whiting, Minnesota Department of Transportation, 1400 Gervais Avenue,
Maplewood, MN 55430. M. B. Snyder, Concrete Paving Association of Minnesota, These nine treatments formed the basic experimental matrix for
6300 Shingle Creek Parkway, Suite 325, Brooklyn Center, MN 55430. the research. Five replicate specimens were prepared and tested for
60 Paper No. 03- 4014 Transportation Research Record 1834

each treatment: three for moisture-loss measurements and two for Permeability
strength, permeability, and capillary-porosity characterization tests.
Thus, the testing of nine treatments over the proposed conditions Concrete and mortar durability are related, in part, to their permeabil-
required a total of 45 specimens. ity, which is strongly affected by capillary porosity, which is, in turn,
related to curing effectiveness. A 4-in. (100-mm) core was cut from
each specimen and tested in accordance with ASTM C1202, Standard
Curing Compound Application Test Method for Electrical Indication of Concrete’s Ability to Resist
Chloride Ion Penetration (also known as the Rapid Chloride Perme-
The application of the curing compound occurred under laboratory ability Test) to provide an estimate of permeability. In this test, ions
conditions (i.e., no wind and relatively constant humidity and tem- move through a sample by three mechanisms: diffusion, migration,
perature). Application rates were based on the minimum applica- and convection. Diffusion is the dominant mechanism (2).
tion rate recommended by the manufacturer of each compound.
The curing compound was applied as soon as the bleed water had
disappeared, as specified in ASTM C156. Capillary Porosity

The capillary porosity of each specimen retrieved was examined


microscopically by using fluorescent dye epoxy-impregnated thin
Specimen Type
sections and comparing the resulting images with other test results.
ASTM C156 stipulates the use of a standard mortar mixture for this
type of testing. The use of concrete mixtures in lieu of or in addition
to the mortar mixtures was discussed. However, the potential for Curing-Compound Characterization
moisture loss in a mortar mixture is greater, thereby enhancing the
Several aspects of each curing compound were characterized:
ability to distinguish between effectiveness of the different treat-
ments. After thorough consideration, it was agreed that ASTM C156 • VOC. The VOC values provided by the manufacturer were used
mortar mixtures would be used for this research project.
in this study.
• Percent solids. The percentage of solids composing each
compound was determined.
Moisture Retention Testing • Infrared fingerprinting. Each curing compound was scanned
with infrared spectroscopy. The resulting pattern is unique for each
ASTM C156 requires that each specimen be placed in a test chamber
product tested and can be used to aid future researchers in matching
that maintains a specific temperature, relative humidity, and evapo-
products and future research results with the results of this study.
ration rate. A walk-in environmental chamber with automatic tem-
This is important because the product names are not being released
perature control was fitted with shelves, fans, a humidifier, and a
in this or any other report.
dehumidifier. The chamber was thoroughly tested to establish and
maintain the required conditions before the test program was started.
The ability of each curing treatment to retain moisture was mea-
PRESTUDY TESTING
sured by monitoring the mass loss of each specimen. In accordance
with ASTM C156 requirements, initial specimen masses were re- To minimize variables, address some concerns, and minimize the
corded after the edges of the specimens had been sealed with wax potential for unforeseen problems to arise during the full-scale testing,
and the curing compound had been applied. As required, the mass three different prestudy tests were run. First, the proper environment
losses were determined after 72 h, and additional mass-loss mea- was established within the test chamber (i.e., proper temperature, rel-
surements were recorded at least six times throughout the 28-day ative humidity, and evaporation rates), as required for ASTM C156
testing period (except for the specimens that were water cured). moisture-retention testing. Next, a trial batch of five specimens was
prepared and tested using proposed study techniques, including mix-
ing, preparing, and measuring specimens for ASTM C156. Several of
Mortar Characterization the specimens were removed from their molds and cut for testing.
For the final pretest, several 2-in. (50-mm) cubes were tested
After 72 h, one specimen representing each treatment was removed for compressive strength after various soak times to help establish
from the test chamber and subjected to strength and permeability strength-testing procedures. This was done because it is known that
testing and microscopic examination. This procedure was repeated moisture gradients within samples can influence the measured com-
after 28 days on another specimen from each treatment group. pressive strengths (3), and the moisture gradients created by the dif-
ferent curing treatments were expected to vary greatly (e.g., wet curing
compared with open-air curing). A uniform moisture gradient had
Strength to be created for all samples tested to assure valid comparisons of
test results between treatments.
Concrete or mortar strength can be related, in part, to the degree of ASTM and the American Concrete Institute recommend soaking
hydration and, therefore, to curing effectiveness. To examine this concrete cores for a minimum of 40 h or air drying them for 7 days
characteristic, three 2-in. (50-mm) cubes were cut from each test before compressive-strength testing. Such long treatments would
specimen retrieved and tested for compressive strength. The mea- influence the degree of hydration of the specimens (especially after
sured strengths were compared with the moisture loss, permeability, only 3 days of curing) and might make it difficult to distinguish
and capillary porosity. between the effects of the different curing treatments on strength
Whiting and Snyder Paper No. 03- 4014 61

development. The pretest program of testing cube strengths after var- (56°C), relative humidity of 6%, and fans to encourage evaporation.
ious soak times suggested that the amount of water absorbed after 1 h The pans were cooled when weighed and, after approximately 1.5 h,
was very similar to the amount of water absorbed after 12 h. The pre- the masses of the pans had stabilized and the compounds were dry
test results also suggested that after 24 h of soaking the absorbed to the touch. Some of the manufacturers provided literature that listed
water was being bound into the system (i.e., contributing to further a percentage of solids, and the percentage of solids for one com-
hydration of the sample). Therefore, based on the results of this pre- pound was measured during the prestudy test phase by exposing the
test, all cubes were soaked in a lime bath for 1 h before testing to compound to high evaporation rates for 3 days. Compounds L-1 and
bring all cubes to similar moisture conditions while minimizing the L-2 contain approximately 18% solids, while compound L-3 con-
potential for additional hydration. tains only about 9% solids. All the high-VOC compounds contain
Detailed discussion of the conditions and results of these pretests approximately 30% solids. Details concerning the test results and
are presented elsewhere (N. M. Whiting, pending M.S. thesis, 2003). reported values are presented elsewhere (N. M. Whiting, pending
M.S. thesis, 2003) and in the project final report.

CURING-COMPOUND PROPERTIES
FULL-SCALE TESTING
Infrared Fingerprinting
Batching
The six curing compounds were fingerprinted using infrared spectro-
scopy (Figure 1). If the compound contained a pigment, it was The mix design was established, as required in ASTM C156, by
extracted before fingerprinting. Five of the compounds exhibited very starting with a w/c ratio of 0.40 and adding enough sand to produce
similar traces, suggesting that they were very similar in chemical com- the proper flow using a flow table. The resulting sand-to-cement
position. One compound, L-3 (Figure 1e), has an infrared fingerprint ratio was 2.3:1 by weight. The resulting mix was 138.0 lb of sand,
significantly different from those of the other five compounds, which 60 lb of cement, and 24 lb of water.
suggests that it has a significantly different chemical composition. A 2-ft3 (0.057 m3) drum-type mixer was used. To minimize seg-
regation of the mix due to paste adhering to the dry insides of the
mixer, a “butter batch” of the same mix proportions was mixed
Surface Coverage before mixing the full-scale batch.
The mortar for all 45 specimens was mixed in three different
All three of the low-VOC curing compounds (L-1, L-2, and L-3) are batches of 15 specimens each. If the mortar for all 45 samples was
water based and contain a white pigment, and all three of the high- mixed at one time, the time lag between preparation of the first and
VOC compounds (H-1, H-2, and H-3) are solvent based and not pig- last samples may have introduced additional time-dependent vari-
mented. The viscosities of H-1 and H-3 were higher than those of the ables to the process. Testing all the specimens within a tight time
other compounds; when shaken, the bubbles rose to the surface more frame so as not to introduce these time-dependent variables would
slowly. H-2 was not as thick but was slightly more viscous than water. also have been difficult, if not impossible, given the limitations of
L-3 coated the sides of a glass jar evenly, leaving an opaque film on available equipment and operators. Therefore, a testing matrix was
the glass. L-1 temporarily coated the glass well but left a milky semi- established such that each batch was used to produce at least one
opaque film within a short time. L-2 had the lowest viscosity and did but no more than two specimens to represent each curing treatment.
not coat the glass well, leaving a very thin translucent white film. The curing treatments were applied in random order to randomly
If any free water is available at the surface of the specimen when selected specimens within each batch.
the curing compound is applied, there may be a problem with some
water-based curing compounds interacting with this free water,
resulting in inconsistencies in the surface coverage (T. Poole, per- Moisture-Loss Specimens
sonal communication, 2002). To examine whether this phenomenon
was occurring, the surface of one specimen representing each cur- The procedures for ASTM C156 were followed, except for the batch
ing compound treatment was examined under a stereo binocular size and the specimen size. The standard procedure requires specimen
microscope using magnifications ranging from 7.5× to 65×. molds to be approximately 6 × 12 × 2 in. deep (150 × 300 × 50 mm
The integrity of the surfaces of treatments L-1 and L-2 was com- deep). Larger specimens were required for this study so that the needed
promised. Cracks were common in the dried compound, and the test samples could be cut from the same specimen [three 2-in. (50-mm)
mortar was exposed in some areas because the compound layer was cubes for strength testing and one 4-in. (100-mm) core for rapid chlo-
thinner or because small pieces had flaked away. Treatments L-3 and ride permeability (RCP) testing]. A mold 10-in. (250-mm) round by
H-1 provided very uniform coverage and only a few microcracks 2-in. (50-mm) deep was used to produce specimens sufficiently large
were observed in the compound surface. Treatments H-2 and H-3 for providing the necessary test samples at an adequate distance from
exhibited a thicker, uniform, glossy coverage. There were micro- the specimen edges to minimize possible edge effects.
cracks in the mortar surfaces under the compounds, but no cracks For the specimens being treated with curing compound, the com-
were observed in the compound surfaces. pound was applied using manually pressurized garden sprayers, and
application rates were set to closely match each manufacturer’s min-
imum recommended application rate. For the plastic-sheeting treat-
Percentage of Solids ment, white polyvinyl sheeting was cut and held securely in place
with a rubber band. Initial mass measurements were taken immedi-
The percentage of solids in each compound was approximated by ately after treatment, and the specimens were then placed in the test
spreading a small mass of compound onto a pan, which was then chamber. The specimens to be exposed to moist-cure conditions were
placed in a chamber with a temperature of approximately 133°F placed in a lime bath in a covered container in the test chamber.
FIGURE 1 Infrared spectroscopy fingerprints of curing compounds: (a ) L -1, ( b ) H-1, (c ) L-2, (d ) H-2, (e) L-3, and ( f ) H-3.
Whiting and Snyder Paper No. 03- 4014 63

Specimens were weighed every 1 to 3 days while in the chamber to the chamber, and (d ) the total mass of the specimen (which influ-
monitor moisture loss. The position of each specimen (except for the ences the total amount of moisture available for evaporation). No
moist-cured ones) was rotated within the chamber after each mass single variable examined appeared to be correlated with the 3-day
measurement to minimize potential for biased results due to possible moisture-loss measurements. To determine whether there is a com-
nonuniform evaporation rates at various locations within the chamber. plicated combination of these uncontrolled variables that affected
The fans in the chamber, which are needed to maintain a proper evap- the moisture losses, a full-scale study that specifically considers these
oration rate, caused enough air disturbance that the scale readings fluc- variables would be required.
tuated. To ensure accurate measurements, the scale was placed in a box
to protect it from the air turbulence during measurements.
Moisture Loss

Compressive-Strength and RCP Testing The mass-loss data were adjusted to account for the loss of evap-
orables in the curing compound, so that the reported losses reflect the
At 3, 10, and 28 days, one sample from each curing treatment was amount of moisture lost from the mortar. Figure 2 shows the mass
removed from the cabinet and demolded by injecting compressed air loss over time for all the samples (multiple specimens) except for the
through a small hole in the bottom of each mold. A 4-in. (100-mm) Treatment W samples, which actually gained mass.
diameter core and three 2-in. (50-mm) cubes were cut from each spec- Although there is some variability among replicate specimens
imen. All samples were cut at least 1 in. (25 mm) from the edge of the treated with the same compound, the shapes of the moisture loss-
specimen to avoid possible differences in the mortar characteristics time curves are very similar for the different treatments. Some of the
near the edges. observed variability may be caused by the inconsistent coverage that
After cutting the cubes, their dimensions were measured to resulted from the development of cracks in the compound, the use of
±0.005 in. (±0.13 mm) using calipers and were marked with a unique low-tech sprayers, or both.
identifier. From the results of the pretest discussed earlier, all cubes There appear to be some similarities between the behavior of the
were soaked in a lime bath for approximately 1 h before strength test- specimens treated with curing compound (Figure 2a to f ) and the
ing. Cubes were placed in the compression-test apparatus with the Treatment N (Figure 2h) specimens, as depicted by the general shapes
original specimen’s top and bottom surfaces oriented perpendicular of the curves. The most dramatic mass losses occurred within the first
to the direction of loading. A target load rate of 200 to 400 lb/s was 24 h, after which the rate of mass loss eventually stabilized (after
maintained throughout most, if not all, of the testing. approximately 7 days). Unlike the Treatment N specimens and all the
The relative permeability of each specimen was estimated by test- specimens treated with curing compounds, the Treatment P (Figure 2g)
ing a core 4-in. (100-mm) in diameter by 2-in. (50-mm) thick using specimens had a very low and very steady rate of mass loss.
ASTM 1202 standard test procedures. The curing compound was ASTM, the Minnesota Department of Transportation, and others
removed from the surface of the core through dry grinding with a recommend the use of a curing compound that has a 3-day mass loss
120-µm diamond-impregnated disk. Each core was vacuum satu- of no more than 0.55 kg/m2. That translates into a mass loss of 27.8 g
rated and sealed into a test cell with one surface of the core exposed for the specimen size used in this study. Treatment P was the only
to a 3% solution of NaCl and the opposite surface exposed to 0.3 N treatment that consistently met this criterion, with 3-day mass losses
NaOH and a current applied to the cell for 6 h. Coulomb and amper- ranging from 2.6 to 12 g. Improved moisture retention capabilities
age measurements were recorded automatically every 30 min. If the might have been observed for all compounds if higher application
coulomb measurements exceeded approximately 7,000 C, then the rates, more than one application of the compounds, or both were used.
current was turned off to avoid overheating the apparatus. Comparing the results of all treatments (Figure 3), all the curing
compounds decreased the moisture loss when compared to Treat-
ment N, but none of the compounds retained moisture as well as
DATA ANALYSES Treatment P. All the high-VOC compounds retained moisture bet-
ter than did the low-VOC compounds; however, Treatment L-3 did
Abbreviations are used in the following discussion and plots to dis- perform better than Treatments L-1 and L-2 and almost as well as
tinguish between curing treatments. As note earlier, the specimens the high-VOC compounds.
treated with low-VOC compounds are designated L-1, L-2, and
L-3, and those treated with high-VOC compounds are designated
H-1, H-2, and H-3. The specimens cured in a lime bath (water cured) Moisture-Retention Capacity
are designated as Treatment W; those cured using polyvinyl sheet-
ing are designated as Treatment P; and those cured with no treatment To more quantitatively evaluate the relative ability of each treatment
(air cured) are designated Treatment N. to retain moisture, a representative specimen moisture loss for each
treatment was compared with the moisture loss for the extreme con-
ditions (i.e., no moisture loss and the moisture lost with Treatment N).
Uncontrolled Variables The following formula was used and, for the purposes of this study,
the result has been termed % Effectiveness:
In most experiments, it is difficult to control all the variables that
Mn − Ms
may influence the results. To address this concern, several variables % Effectiveness = (100)
were compared to the moisture-loss data to identify possible trends. Mn
These variables included (a) the influence of a precise amount of
where
curing compound applied (it varied slightly, although all applica-
tions were made within the recommended ranges), (b) the batch from Mn = average moisture loss of specimens from Treatment N and
which the specimens were cast, (c) the delay time between casting Ms = average moisture loss of specimens from treatment being
the specimen and applying the treatment or placing the specimen in considered.
64 Paper No. 03- 4014 Transportation Research Record 1834

300 300 300

280 280 280

260 260 260

240 240 240

220 220 220

200 200 200


Mass Loss (g)

Mass Loss (g)


180 180

Mass Loss (g)


180

160 160 160

140 140 140

120 120 120

100 100 100

80 80 80

60 60 60
40 40 40
20 20
20
0 0
0
0 5 10 15 20 25 30 0 5 10 15 20 25 30 0 5 10 15 20 25 30
Time (days) Time (days) Time (days)
(a) (b) (c)

300 300 300

280 280 280

260 260 260

240 240 240

220 220 220

200 200 200


Mass Loss (g)

Mass Loss (g)


Mass Loss (g)

180 180 180

160 160 160

140 140 140

120 120 120

100 100 100

80 80 80

60 60 60

40 40 40

20 20
20
0 0
0
0 5 10 15 20 25 30 0 5 10 15 20 25 30 0 5 10 15 20 25 30
Time (days) Time (days) Time (days)

(d) (e) (f)

300 300

280 280

260 260

240 240

220 220

200 200
Mass Loss (g)

180
Mass Loss (g)

180
160
160
140
140
120
120
100
100
80
80
60
60
40
40
20
20
0
0 0 5 10 15 20 25 30
0 5 10 15 20 25 30
Time (days)
Time (days)
(h)
(g)

FIGURE 2 Moisture loss over time for each treatment: (a ) H -1, (b) H-2, (c) H-3, (d ) L-1, ( e ) L-2, ( f ) L-3, ( g ) P, and ( h ) N.
Whiting and Snyder Paper No. 03- 4014 65

300 10000
High VOC Low VOC
250

Strength (psi)
8000
Mass Loss (g)

200
6000
150
4000
100

50 2000

0 0
H-1 H-2 H-3 L-1 L-2 L-3 N P
H-1 H-2 H-3 L-1 L-2 L-3 P N W
Specimen Type
(a)
FIGURE 3 Moisture loss ranges and averages at 3 days and
28 days for all treatments. 10000

Strength (psi)
8000

In this analysis, the average moisture loss for Treatment N is con-


6000
sidered to represent 0% effectiveness, while a 0.0 g moisture loss rep-
resents 100% effectiveness. Figure 4 summarizes the % Effectiveness 4000
over time for all treatments except Treatment W, the samples for
which were submerged in the lime-water bath and lost no moisture. 2000
As expected, % Effectiveness decreased with time for all treatments
analyzed, with Treatment P having the highest % Effectiveness. 0

The % Effectiveness of the six compounds is fairly well distributed H-1 H-2 H-3 L-1 L-2 L-3 P N W
between the two extremes, with the high-VOC compounds generally (b)
exhibiting higher % Effectiveness values than the low-VOC com-
pounds. However, one of the low-VOC compounds, L-3, had a sig- 10000
nificantly higher % Effectiveness than the other low-VOC compounds
8000
(L-1 and L-2).
Strength (psi)

6000

4000
Compressive Strength
2000
Figure 5 summarizes the average compressive-strength values for the
2-in. (50-mm) cubes tested at 3, 10, and 28 days. These plots illustrate 0
the following: H-1 H-2 H-3 L-1 L-2 L-3 P N W
(c)
• All mortar samples treated with curing compounds devel-
oped higher strengths than the samples cured without any curing, FIGURE 5 Average compressive strengths of 2-in. mortar cubes
cut from specimens cured using nine different treatments at
Treatment N.
(a ) 3 days, (b ) 10 days, and (c ) 28 days.
• Mortars cured with compounds containing high-VOC com-
pounds gained strength more quickly than mortars cured with
low-VOC compounds, as evidenced by the 3- and 10-day strengths. • Some curing compounds had early-age strengths (3- and 10-day)
that were nearly the maximum possible (when compared with water-
or plastic-cured specimens).
100 • Curing method had a greater impact on long-term strength
development (i.e., 28-day strength) than early-age strength.
80 • The lowest-strength development at all stages was associated
% Effectiveness

H-1
H-2
with Treatment N. The air-cure process allowed for moderate 28-day
60
H-3 strength development, but this strength was only 54% of the strength
L-1 developed in moist-cured specimens.
40
L-2 • Moist curing provided the best 28-day strengths.
20
L-3 • Cure using plastic sheeting provided the second highest 28-day
N-1 strengths, at 81% of the values obtained with a moist cure.
0
P-1
• The 28-day strengths of mortars cured using curing compounds
0 5 10 15 20 25 30 ranged from 55% to 75% of the strengths developed in moist-cured
Time (days) specimens.
• The weakest of the high-VOC compound samples (H-1) had
FIGURE 4 Relative effectiveness versus time for each 28-day strengths only slightly higher than the strongest samples
curing treatment. treated with a low-VOC compound (L-1).
66 Paper No. 03- 4014 Transportation Research Record 1834

Comparing Moisture Loss to changes slightly. Therefore, the percentage of solids appears to be a
Strength Development good indicator of how well the compound will influence strength
development and retain moisture for the six compounds tested,
The expected relationship between specimen moisture loss and com- especially if they are chemically similar.
pressive strength of mortar is verified in Figure 6, which compares
values of moisture loss to strength development after 3 and 28 days
of curing. The trend lines shown in each of these plots have R2 val- RCP Test Results
ues of 0.6314 and 0.7558 for 3 days (Figure 6a) and 28 (Figure 6b)
days of curing, respectively. The relative permeability of the specimens prepared using each treat-
ment was estimated using the RCP test. The charge passed through
a specimen is reported in coulombs and is related to the permeabil-
Comparing Moisture Loss and Strength ity of the specimen (i.e., the higher the coulombs, the higher the per-
Development to Percent Solids meability). ASTM suggests the following qualitative interpretations
of the RCP test results:
Strong correlations were also observed between average moisture
loss and the percentage of solids in the various compounds. R 2 val- Coulombs Permeability
ues of 0.6819 and 0.53 were observed for 3- and 28-day data, respec- >4,000 High
tively. Treatment L-3 had a relatively low percent solids content and 2,000 – 4,000 Moderate
1,000 –2,000 Low
is chemically very different from the other five compounds (as dis- 100 –1,000 Very Low
cussed previously). When the results for treatment L-3 are removed <100 Negligible
from the analysis, then the correlation improves considerably, with
R 2 values of 0.9122 and 0.8935 for the 3- and 28-day data, respec- This is not a highly precise test. ASTM reports that test results by a
tively. Supporting data and graphs for these analyses are presented single operator on samples of the same size and from the same batch
elsewhere (N. M. Whiting, pending M.S. thesis, 2003) and in the should not vary by more than 42%.
project final report. The results of RCP testing are presented in Figure 8. Tests of
There is a clear trend between percent solids in the curing com- the 3-day specimens for Treatments L-1, L-2, L-3, and N and the
pound and the development of compressive strength (Figure 7 ). If 10-day specimen for Treatment N were discontinued early because,
the data point for Treatment L-3 is removed (Figure 7b), the trend in each of these tests, the charge exceeded 7,000 C (as discussed

H-1 45 3-day
H-2 40
300 10-day
35
H-3
250 30
Moisture Loss (g)

28-day
%Solids

L-1 25
200
L-2 20
2
150 L-3 15 R = 0.8061
10 R2 = 0.6049
100 P
5 2
N R = 0.8173
50 0
W 0 1000 2000 3000 4000 5000 6000 7000 8000
0
Strength (psi)
0 2000 4000 6000 8000
(a)
Strength (psi)
(a)
45
3-day
40
300 H-1 10-day
35
H-2 30 28-day
250
Moisture Loss (g)

%Solids

H-3 25
200 L-1 20 2
R = 0.8353
150 L-2 15
2
R = 0.7649
100 L-3 10
2
R = 0.7940
P 5
50
N 0
0 0 1000 2000 3000 4000 5000 6000 7000 8000
W
0 2000 4000 6000 8000 Strength (psi)
Strength (psi) (b)
(b)
FIGURE 7 Comparison of percent solids in treatment and
FIGURE 6 Moisture loss versus compressive strength for all compressive strength at 3, 10, and 28 days for (a ) all treatments
treatments at (a ) 3 days and ( b) 28 days. except plastic and water cure and ( b) after removal of L-3.
Whiting and Snyder Paper No. 03- 4014 67

12000 After 10 days of curing (Figure 8b), four specimens were selected
H-1 to represent high-VOC and low-VOC treatments and the two extreme
10000 conditions (Treatments W and N). Again, all samples exhibited rel-
H-2
H-3
atively high RCP test results, but Treatment N samples exhibited the
8000
Coulombs

highest, with projected 6-h values of more than 10,000 C. Treatment


L-1
6000 L-3 had the next highest value, with Treatments W and H-2 having
L-2
similar, lower values.
4000 L-3 After 28 days of curing (Figure 8c), all RCP test results ranged
P from moderate to high permeability. There was a problem with the
2000 W first set of 28-day RCP test samples (Treatments N, L-1, and H-2).
0 N The results from this round of tests were uncharacteristically low
0 100 200 300 400 and a bright blue precipitate coated the specimens at the end of the
Time (min) test. These specimens were cleaned and retested several months
(a) later (as described in the project final report and in N. M. Whiting,
pending M.S. thesis, 2003), but the results were inconclusive. The
12000 remaining low-VOC samples (Treatments L-2 and L-3) had the high-
est 28-day values (exceeding 6,000 C). The remaining high-VOC
10000 samples (Treatments H-1 and H-3) had lower values, but Treatment
8000 H-2 H-3 was still considered high (5,100 C) and treatment H-1 was con-
Coulombs

sidered moderate (3,800 C). The water-cured sample (Treatment W)


6000 L-3
and the sample curing using plastic sheeting (Treatment P) had the
4000 W lowest permeability values (but were still considered moderate, with
N values of 3,500 and 3,400 C, respectively).
2000

0
0 100 200 300 400 Capillary Paste Porosity
Time (min)
(b) The w/c ratio, use of admixtures, and other mix design parameters
can dramatically affect the capillary porosity of the paste. All of
these factors were held constant in this study, yet there was still a
12000
H-1 measurable difference in the capillary porosity of samples using var-
10000 H-2* ious curing treatments. The samples cured with no treatment had the
highest capillary porosity while the samples cured using polyvinyl
Coulombs

8000 H-3
sheeting had the lowest capillary porosity at both 3 and 28 days. The
6000 L-1* capillary porosity of the moist-cured samples fell midway between
L-2 these two extremes. The capillary porosity of samples at 3 days var-
4000 ied only slightly, with very little difference observed between curing-
L-3
2000 compound treatment effects at this early age. The variability of the
P capillary porosity of samples at 28 days was slightly more signif-
0 icant, with two of the low-VOC compounds having higher capil-
0 100 200 300 400
W
lary porosity than two of the high-VOC compounds. Details and
Time (min) N*
further analyses are presented elsewhere (N. M. Whiting, pending
(c) M.S. thesis, 2003).

FIGURE 8 Rapid chloride permeability test results for all


treatments after (a ) 3 days, (b) 10 days, and (c) 28 days.
(Asterisk indicates testing problems and questionable results.) CONCLUSIONS

The performance of all six curing compounds varied. Of the com-


previously). In the plots representing these data, dashed lines were pounds tested, all performed better than the air-cured Treatment N,
used to extend the observed trends, predicting what the observed but none performed as well as water-cured specimens. Specimens
coulomb values might have been if the testing had been allowed to treated with high-VOC compounds tended to have less moisture loss,
continue. higher strengths, and lower permeability than the specimens treated
After 3 days of curing (Figure 8a), the estimated permeability of with low-VOC compounds. However, the worst-performing high-
all specimens is considered high. Treatment N specimens and the VOC curing compound tested performed only slightly better than the
specimens treated with low-VOC compounds had similarly high best-performing low-VOC compound tested.
permeability values, exceeding 7,000 C (with projected 6-h values Specimens cured using plastic sheeting retained more moisture
of 11,000 to 12,000 C). The specimens treated with high-VOC com- and had better long-term strength development and lower perme-
pounds had the lowest 3-day permeability values, but with values ability than any of the curing compounds. Early strengths were higher
exceeding 5,000 C, were still considered to exhibit relatively high in some specimens cured with a high-VOC compound than in speci-
permeability. mens cured with plastic sheeting, but long-term strength was higher
68 Paper No. 03- 4014 Transportation Research Record 1834

when plastic sheeting was used. For optimum long-term strength ACKNOWLEDGMENTS
and durability, water-cured specimens performed best.
For compounds of similar chemical composition, the percent solids The authors gratefully acknowledge the Minnesota Concrete Coun-
content seems to be a good predictor of curing performance. The cil (MCC) for funding this study and thank Terry Swor and Mike
VOC content does not appear to be the best indicator of how a cur- Ramerth of MCC for soliciting and acquiring study compounds and
ing compound will perform, although it is frequently correlated with for providing technical oversight. The University of Minnesota
percent solids content (i.e., of the compounds tested, compounds Department of Civil Engineering and the Minnesota Department of
with high-solids contents tended to have higher VOC contents as Transportation provided facilities for performing this work. Special
well). Compounds with dissimilar chemical composition may have thanks are also offered to Rebecca Embacher and Trevor Odden for
very different curing potential, even when the VOC contents are all their assistance in the laboratory testing and to Catherine French
similar. for her technical advice.

RECOMMENDATIONS AND FUTURE WORK REFERENCES


There are many aspects about curing and curing compounds that 1. Bentz, D. P., K. A. Snyder, and P. E. Stutzman. Hydration of Portland
this study did not address and other aspects that could be examined Cement: The Effects of Curing Conditions. Proc., 10th International
more thoroughly with additional work. The results of this study sug- Congress on the Chemistry of Cement, Vol. 2, Gothenburg, Sweden,
June 2–6, 1997, ii078.
gest that there are many differences between curing compounds, and
2. Aldea, C.-M., S. P. Shah, and A. Karr. Effects of Cracking on Water
this study examined only six of the many curing products available. and Chloride Permeability of Concrete. Journal of Materials in Civil
Additional testing of other products may help to more precisely Engineering, Vol. 11, No. 3, Aug. 1999, pp. 181–187.
define the ranges of products and performances available. Any 3. Bartlett, M. F., and J. G. MacGregor. Effect of Moisture Condition on
additional work in comparing various compounds should include Concrete Core Strengths. ACI Materials Journal. May–June, 1994,
pp. 227–236.
a quantitative measure of the compounds’ viscosity. Application rate,
timing of application, application method, environmental effects of
field applications, and the number of applications may also influence The contents of this paper reflect the views of the authors, who are responsible
the results. for the facts and accuracy of the data. The contents do not necessarily reflect
The relationship between moisture loss and strength in these sam- the views or policies of the Minnesota Department of Transportation at the time
of publication.
ples was very good. Refining this comparison and expanding the data-
base may provide a strong correlation between data on early moisture Publication of this paper sponsored by Committee on Concrete Materials and
loss and 28-day strengths. Placement Techniques.

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