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Control System Integration

Contents

Objective...............................................................................................................................................1
Commission All Control Blocks............................................................................................................2
Complete Process Using Blocks............................................................................................................4
Process Control Block Diagram............................................................................................................5
Integrating Project.................................................................................................................................6
Stage 1: Configure Tank Level Sensor................................................................................................6
Stage 2: Configure Valve 1 (Raw Water Supply)................................................................................8
Stage 3: Configure Valve 1 (Raw Water Supply)................................................................................8
Stage 4: Configure Valve 2 (Water Supply Control Valve)..................................................................8
Stage 5: Configure Valve 2 (Water Supply Control Valve)..................................................................8
Extra Information..................................................................................................................................8
SCADA Representation.......................................................................................................................11
Graphics..........................................................................................................................................11
Alarm...............................................................................................................................................11
Trend...............................................................................................................................................11
No of Starts......................................................................................................................................11

Objective

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The Objective is to integrate all process to complete the project

 Full understanding of blocks

 Integrate all blocks to complete the process
 Demonstrate a working project
 Troubleshooting & Fault finding
 Exams

Commission All Control Blocks

For this project, we have designed two standard blocks.

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1. Valve control blocks

2. Motor control blocks

Objective 1:
 Commission Motor control block using simulator
 Complete simulation.
 Create DB tag to replace it

Objective 2:
 Commission Valve block using simulator
 Complete simulation.
 Create DB tag to replace it

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Complete Process Using Blocks

Objective 1:
 Simulate 4-20 mA Signal in PLC SIM
 Define a DB for analogue signal
 Add in VAT file

Objective 2:
 Link all Blocks as per process flow diagram

Objective 3:
 Commission the project

Process Control Block Diagram

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Integrating Project

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Stage 1: Configure Tank Level Sensor

 Setup Potentiometer to generate 4-20 mA Signal (using ohms law V=IR).

 Understand about 4-20 mA signal generation

V = 24 Vdc, I mA = 4, R =? (6Kohm)

V = 24 Vdc, I mA = 20, R=? (1.2Kohm)

 Wiring to PLC analogue card terminal

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 Define analogue reading block in PLC

 Process DATA
 Save it in DB
 Use the DB variable for process.

Stage 2: Configure Valve 1 (Raw Water Supply)

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 Install moisture sensor

 In this case install a push button

Stage 3: Configure Valve 1 (Raw Water Supply)

Stage 4: Configure Valve 2 (Water Supply Control Valve)

Stage 5: Configure Valve 2 (Water Supply Control Valve)

Extra Information

Motor control Block

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BASIC PLC TRAINING | TECHNICAL – MOTOR CONTROL BLOCK

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BASIC PLC TRAINING | TECHNICAL – MOTOR CONTROL BLOCK

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SCADA Representation

Graphics

Alarm

Trend

No of Starts

BASIC PLC TRAINING | TECHNICAL – MOTOR CONTROL BLOCK