W.1.2089 (VBCS12-F) Page 4,1 4..MAINTENANCE PROCEDURES CONTENTS CYLINDER HEAD AND VALVE ASSEMBLIES . Removing the Gylinder Heads « Cylinder Head Maintenance ..-..+ Removing the Inlet and Exhaust Valve Assemblies Inlet and Exhaust Valve Maintenance... Starting Air Valves .. ese Relief Valve and Indicator Cock Re-assembly of Cylinder Heads . : Setting the Inlet and Exhaust Valve Tappet Clearances»... Checking Compression and Maximum Cylinder Pressures... CONNECTING RODS & PISTONS. Removing the Big-End Bearing Shella... Removing the Piston and Connecting Rod Assemblies . Removing the Gudgeon Pin : Piston Maintenance .... Replacing the Big-End Bearing Shelly Replacing the Piston and Connecting Rod Aswembites . CRANKSHAFT & MAIN BEARINGS... pont Removing the main Bearing Caps and Shells Measuring Main Bearing Clearances......+ | Measuring Crankshaft Alignment... ioe ani CYLINDER, LINERS... 7 ss ose sees Ald Removing and Replacing Cylinder Liners CAMSHAFT & CAMSHAFT DRIVE Adjusting the Chain Tensioning Gear. Checking Garnshatt Chain Elongation & Kefitting Removing the Camshaila and Camahaft Bearings « Camshaft Timing .....ee60. GOVERNOR & GOVERNOR DRIVE . OVERSPEED TRIP GEAR... ALLEN/BICERA CRANKCASE RELIEF VALVE . PUEL SYSTEM . ‘Testing the Fuel Injectors... aay Dismentling and Cleaning the Fucl Injectors 4.29 | Re-assembling the Fuel Injectors .. ala Fuel tujection Pipe...sseseceeevesee aa | "Bryce" Fuel Injection Pumps am | Ree assembly... : i a} Re*Hieing to Rngi : als Timing ae 424 Adjustment of Governor Control to Fuel Pumps 4.25 Fuel OW Filters... eeeeee ener oe 27Page 4.2 W.1. 2089 (VBCS12-F) ad Page COOLING WATER SYSTEM .... 4.28 Scale Removal ve...00.cceceeseeeee 4.28 a Cireulating Water Pumpls) . 428 ADJUSTMENT OF PUMP DRIVE CHAIN TENSION : 428 J LUBRICATING OIL SYSTEM. | Lubricating OL Pump and Puter 4.28 ae Helter Valve . Bl ale Hegulating Valve sj ol sls. 4229 3 Lubricating OM Filter... 4.29 Tntroduction + 4:29 Description : 425 © Gomtotasioning so 4:29 J Changing the Biter Eiomaet esse Piites Changeover Sequence» 430 | ! 2 NTERCOOLER ...-.......... Slams duals a eels oe on ’ 4.32 | OU, COOLER . 4.32 Oo TURBO-CHARGER . dase | ) | 3 ; ‘ 2) ‘ eS] ~ \ : - J . ! )