Heavy Metac & Tuses (Inp1A) Pvt. Lrp. www.hmtlin Ce cS go Ro on Re adInfrastructure We Fulfill Customer Aspirations Worldwide with Exceptional Quality Products since 1978. CS Plant Heavy Metal & Tubes (India) Pvt. Ltd. has two separate workshop, one for producing Stainless Steel Tubes & Pipes, second for producing Carbon & Alloy Stes! Tubes & Pipes. Al the units are fully equipped with state of the art manufacturing facilities, besides latest testing facilities. All the workshops are approved by leading national as well as international Inspection ‘Agencies, Consultants, EPC contractors, Refineries, Process plants and major corporates. Products Certificates * Stainless Steel Seamless Tubes and Pipes * ISO 9001 : 2015, * ADW/ AD 2000 WO. * Stainless Steel Welded Tubes and Pipes © ISO 14001 : 2015 * PED * Carbon Steel Seamless Tubes and Pipes * OHSAS 18001:2007 * CPD * Alloy Steel Seamless Tubes and Pipes ‘* Well Known Tube / Pipe Maker under *"U" Tubes the Indian Boiler Regulations' 1950 * Bright Annealed Tubes Applications / Industries * Condensers + Fumiture * Petroleum & Petrochem + Heat Exchanger + Dairies * Oil & Gas Refineries * Boiler & Pressure Vessel + Sugar Industries + Pharmaceutical & Chemical + Instrumentation Railways * Fertilizer Industries + Hydraulic & Pneumatic Systems + Textile Machinery * Automobile & Locomotive + Ornamental & Hardware Appliances + Solvent Plant * Chemical Industries * Thermal & Nuclear Power Plants * Defense * Steel Plants1978 1982 1992 1993 1998 1998 2004 2005 2008, 2007 2008 2009 2010 2011 2011 2012 2016 2016 Heavy Metal's first unit was set up at Mumbai for manufacturing commercial quality cold drawn seamless carbon steel tubes & pipes. The second plant was put up at Ankleshwar for manufacturing special quality cold drawn seamless carbon steel tubes & pipes. This plant found application in various sensitive and precision industries vz. Refineries, Petrochemicals, Fertilizer Plants etc. ‘This plant started its production of seamless carbon & alloy steel tubes & pipes at new plant at 101, Bileshwarpura, Near Chhatral in Gujarat State of India to meet the increasing demand in Indian market and with an eye on the international market. All products are manufactured as per various National and International Standards viz. DIN, ASTM, ASME, JIS, BS, IS, GOSTetc. Built anew factory at 101, Bileshwarpura of Seamless & Welded Stainless Steel Tubes & Pipes in the name Shree Reliable Tubes Pvt. Ltd. All products are manufactured as per various National and International Standards viz, DIN, ASTM, ASME, JIS, BS, |S, GOSTete. In 1998, the company was made a Limited Company. The activities of Shree Reliable Tubes Pvt. td. ‘were merged with Heavy Metal & Tubes Limited (HMTL) as Stainless Steel Division, | 1999, HMTL started spreading wings and started exporting the products tothe international market ‘Two Piiger mills and one Hot Piercing Mill were added to the Stainless Steel division ofthe company. Expansion of Stainless Stee! division of the company was completed by tripling its capacity. Post this expansion, now HMTL have got 10 Pilgers, 5 Draw Benches, 3 Tube Mills plus other machineries to manufacture 6,000 MTPA of Seamless Stainless Steel Tubes & Pipes and 1,200 MTPA of Welded Stainless Stoo! Tubes & Pipes. Achieved export sales of 15 Millions SUS. Expansion of Carbon Steel division of the company was completed by with tripling its capacity and shifting to new location 138, Bileshwarpura in Gujarat State of India for manufacturing Seamless Carbon & Alloy Steel Tubes & Pipes. With this expansion, now HMTL have got 9 Draw Benches plus other ‘machineries to manufacture 24,000 MTPA of Cold Drawn Seamless Carbon & Alloy Steel Tubes & Pipes. New Bright Annealing Fumace with 10 MT Per Day Capacity is commissioned at CS Division. With a view to consolidate its position in market, HMTL planned for a major expansion to set up new latest technology plant to manufacture Hot Finish Seamless Pipes & Tubes in Carbon Steel and Alloy Steolatitsnewsite 193-211 Mandallin Gujarat State of India, New Bright Annealing Fumace with 10 MT Per Day Capacity is commissioned at SS Division. HMTL's major expansion to set up its new plant (Unit Il) was completed. The new plant has 75,000 MTPA. itis helping the company to competitively cater to the growing demands of power sector (boiler and HRSG manufacturer), line pipes etc. The commercial production begun in June 201 1. New Roto Ultrasonic Testing Machine is commissioned at SS Division, ‘Second Bright Annealing Furnace with 30 MT Per day Capacity is commissioned at SS Division. Commissioned OCTG facility & got API approval ‘Third Bright Annealing Furnace with 12 MT Per day capacity is commissioned at SS Division.Cold Drawn Stainless Steel Plant . HMTIPL has a dedicated plant of 27,500 sq, mtr. of covered area for manufacturing cold drawn of Stainless Steel ‘Seamless & Welded Tubes/pipes with 14 pilger mills, bright annealing furnace, 5 Draw benches, 2 tube mills etc. Cold finished Tubes/Pipes are produced out of quality seamless hollows which are sourced from reputed mills domestically & around the world. Seamless hollows are either cold pilgered over pilger mills or cold drawn over draw benches using precision tooling (dies & plugs) to achieve perfect dimensions and smooth surfaces, Pilgered / Drawn tubes are subjected to heat treatment, straightening and surface treatment. Finished tubes/pipes undergo various testing as per the specification /customer's requirements followed by marking and packing. PRODUCTS + Stainless Steel Seamless Tubes and Pipes + Stainless Stee! Welded Tubes and Pipes ‘Tubes and Special Shapes “= Bright Annealed Tubes MANUFACTURING RANGE ©D:4mmto220mm THK: 0.5 mmto25mm Length: Upto $1 Meters depending upon size GRADE & SPECIFICATIONS ASTM/ASME A/SA213, 249, 269, 270, 312, 688, 976, 789 ‘TP 304, 304H, 304L, S04LN, 310, 216, S16L, 916H, 2167, S16LN, 317, 317L, 321, 347, 347H, 405, 409, 410, UNS 32205, UNS 32750, UNS31803, DIN 1.4006, 1.4301, 1.4306, 1.4401, 14404, 1.4541, 1.4550, 1.4571, 1.4449, EN 10216-5 CAPACITY 6,000 MTPA (Other Specification / Grades can be supplied as per customer's requirementsCold Drawn Stainless Steel Plant FLOW CHART Kons Om Crem (Mother ==> | Draw/Pilger =p _Surface Heat “Z 2 Treatment “2 [ Cutting a e Ca. Chemical & Destructive ,—p Pestuctive | U Bending Mockup Test > Oo a 0 Treatment of Hydro J Testing jf _UBend | ¢— Degreasing Portion + s\ r y FinalGutting | == _Sufac®” | pimension ==) Packing & 2 Sf aD aGold Drawn Carbon & Alloy Steel Plant HMTIPL has a dedicated plant of 13,500 sq. mtr. of covered area for manufacturing cold drawn of Carbon & Alloy Steel Tubes/pipes. Cold finished Tubes / Pipes are produced out of quality seamless hollows produced in house at HMTL. Seamless hollows are either cold pllgered over pilger mills or drawn over draw benches using precision tooling (dies & plugs) to achieve perfect dimensions and smooth surfaces. Drawn/pilgered tubes are subjected to heat treatment, straightening and surface treatment. Finished tubes/pipes undergo various testing as per the specification/customer’s requitements followed by marking and packing. PRODUCTS. ‘Carbon Steel Seamless Tubes and Pipes ‘Alloy Stee! Seamless Tubes and Pipes ‘Tubes and Special Shapes + Rifle Tubes + Bright Annealed Tubes MANUFACTURING RANGE OD: 4mmto.220mm THK:0.5 mmto25mm Length: Upto31 Meters depending upon size GRADE & SPECIFICATIONS ASTM/ASME A/SA 179, 192, 199, 106/53 (Gr. A, B, ©), 210 (Gr. At, C), A519, 213 (Gr. T2, 15, 79, 791, 111, 112, 122}, 335 (Gr. P1, P2, P5, P9, P91, P11, P12, P22), 5152, 834/333 (Gr. 1,3, 8,6), 209 (Gr. T1, T1A, 718), 556 (Gr. A, B, C),4130,1008- 1060,4140,1541,CK45 etc. DIN 17175/2891 (Gr. St85.8, St45.8, 16 Mo3, 13CrMo44, 10CrMo810), 2448, 1630, BS 3059, 980, 6323, 3602/1, EN10716-2 CAPACITY 24,000 MTPA Other Specification / Grades can be supplied as per customer's requirementsaC Cold Drawn Carbon & Alloy Steel Plant FLOW CHART Mother =p Heat Straightening =p _Surface Z 2D 2 _D as & co | Straightening << Heat < per Treatment 2 Pilgering Non- Treatment of Cutting —> Destructive —p Destructive “'U Bend D2 Dimension TestingStainless Steel Welded Tubes/ Pipes . Stainless Steel Welded Tubes/Pipes are produced out of prime quality stainless steel strips procured from reputed approved vendors. Strips are converted into tubular form over tube mill & edges are welded using tungsten inert gas (TIG) welding technique. Inside weld bead isremoved with bead roling equipment fitted on the mil Welded tubes/pipes are subjected to solution annealing, straightening and pickling operations. Finished tubes/pipe undergo various testing as per the specification/customer's requirements followed by marking and packing, MANUFACTURING RANGE OD: 4mmto60.3mm THK:0.5mmto6mm Length: upto 30 Meters (100 t)long subject to size GRADE & SPECIFICATIONS ASTM / ASME: A/SA 249, 269, 270, 912, 554, 688, DIN: 17458, TP:304, 304L, 304H, 304N, 316, S16L, 316H, 316TI,317,317L, 347, 347H, 408, 410, DIN: 1.4006, 1.4301, 1.4306, 1.4401, 1.4404, 1.4541, 1.4550, 1.4571, 1.4449 CAPACITY 1,200 MTPA "WU" Tubes Latest type of "U" bending machine is used for precision cold bending of tubes. Specifically prepared jigs and fixtures are used to ensure three dimensional accuracy for “U bbend tubes. Bending is done for all kind heat exchanges, condenser, ‘economizer , boiler tubes in carbon steel, alloy steel and stainless steel seamless as well as welded. HT of bent portions carried out. Radliupto 1D. Note: Different types/ Shapes of bends also available.hud rN Packing . Packing plays very important role for Steel Tubes & Pipes. Special care is taken for Long Thin Walled Tubes and ‘U’ Bend Tubes. Different types of packing methods are adopted by HMTIPL, depending on the customer's need and type of product. ‘Some of them are givenin attached photographs. ‘Standard Packing Chart aie es 1 | Hessian /PVC Cloth Bundles with PVC Box Strap or ‘As Per Customer Requirement. Hexagonal Bundles Regular Packing When Packing Details not given in Customer's Order. 2 | Wooden Grate ‘As Per Customer Requirement. For Domestic Supply. 3. | Wooden Box made of treated wood or plywood sheet, ‘As Per Customer Requirement Recommended For Long, Thin Walled & 'U' bend tubes. 4. | Bare Tubes Bundles For Big Diameter & Heavy Thickness Piping Material 5 | Tubes With PVC Sleeve and packed in Wooden Boxes: For Polished Tubes & f Customer Require 6 | Tubes bundles with PVG Film and For Export Tubes Bundles. Plywood Sheets on the bundles. Notes: (1) Selection of type of packing depends on customers need as specified in customer's purchase order. If nothing is specified in the customer purchase order, our standard packing styleis followed, (2) Allthe tubes are supplied with standard end capes on both ends. Special types of end caps are supplied if required by customer. (3) Careis taken during handling & packing of thin tubes to prevent dent & scratches. (4) Shipping Marks are attached to each Wooden Crate, Wooden Box and Bundle packing.Quality Assurance . Quality Assurance System implemented at HMTL covers all production stages right from raw materials, cold working, heat treatment, tll the final tubular product is ready for dispatch. The elements of the Quality Assurance System correspond to the requirements of National and International codes, as well as customer's own Quality Assurance requirements. ‘The Quality Control department is independent of manufacturing shop. All tests are carried out by trained quality personnel in compliance with the guidelines of the Quality Assurance system. The documented ‘Quality Assurance Manual’ establishes the practice concerning these guidelines. Depending on the intended application and technical delivery conditions or customer's specifications, a variety of specific tests can be carried out to ensure that highest quality standards are maintained. The plants have been equipped with reliable testing and measuring equipment for destructive and non-destructive testing, (Our Products are approved by all leading TPI, EPC, Contractors and Sub-Contractors: enieet A nes feg@@] Se ors | YGD Technip eSOoBii Eig Tosnisa ill Gil bcs © wmsoveruans Tne [ERANE © IHI Alstom “ides” Certificates ‘ ISO 9001 : 2015 * ADW/ AD 2000 WO * ISO 14001 : 2015 *PED * OHSAS 18001:2007 «CPD * Well Known Tube / Pipe Maker under the Indian Boiler Regulations' 1950Eddy Current Test Flaring Test Hydrostatic Test Hardness Test Uttrasonic Testing Reverse Bend Test Metalography Test Flattening Test Visual Inspection Corrosion Test DP/MP/RF ECT Testing Impact/Tensile Test ‘Online testing of tubes/ pipes by Ultrasonic Testing & Eddy Current Method to check dimension, length and other defects. 1_| TypeRotating Probe Method 10Channels 2_| Longitudal Defect 4 Probes: 3_ | Transverse Defect Probes: 4_| Wall Thickness 1 Probe 5 [opaib 1 Probe 6 | SpeedofTesting 15-20 Meters Per Minute 7_| Notch Depth 5% of Wall Thickness Eddy Current: Encircling coiltype with variable frequencyop owe : + 5 ro seo wo oF Se ce eC ne acy se : + + ra seo oF + wo 00 ow wet voy se tuo-oco0 100 sise0 ovo See 9D omueOD see $00 0100 oe ostOrD OFPOZD zro-=D i sw : soe ertuge wezest oe + so 00 eweorD "MHOED sros00 na we siowo > seiwo so $00 Is00ro -MHOFD srosr0 ad se : soe sore a = a + so 200 eweore oFesa stost0 wa se - oreo = ooroe so $200 ose aust oa sz : soe seer over so = eo owooro wuzr0 ey se siesyo = ey sz0 caro a oz : soe s0sr0 over so - eo wsooro a” se srowo > etwso sz0 ever orwaro oxooro au oe ssorre v0 woore osco1e azcare uw see sir ‘uo-oce 100 sso oro seus 90 «aD aera aLog0 a1 caer osoozo rrou0 is 0 sriweo voces sw wseoce oe srosn0 aa oz saver wre sw00 levor0 oso sios90 au soe sa 00 cscoce oto srost0 a se ovtoro sw0 cwooro a ssosro oso 00 wooo os zi 1 se secre ovur sz0 wevoro cozeot sro wa se siosyo = ose so sooo os st Ey se : soe + sore weoeso so - avo ev0r0 orworo oxooro a rev ss ce somo - so S200 oFoor muyro cre) ho owe : soe sore : so = v0 weer vost tL cs se siowo - soo s@00 over czoaro 19 way sa. : soe : : so + swvo sea aovezo oro oto we - oe - soo sc00 ewok az so sto ewowo so aroare ay - oe soo st00 eowo = aren uy se sa. muora veusro muore muoro vauseo seo S000 eoi-ezo musta a ” ow. muoyo must muorO MuoFD eu avo seo eorezo ‘muoeo « es ow muora eusio muoro muoro muse so S000 ewouz0 uso ’ cay uy) $1 eAMHPUISKUIM gy Noo) WN Sd ts S3UU3d0Hd TWOINVHOIW DNS mee suoeoyloeds jonpold sedid/seqn| ssejees jae}S Aoj\\y 9 UOqUeDors seo us zoo aur ao aes se ar sz ste we wore sae oe ors sue + sor ovveca coo ovo sooo onroes ons oe : sso se00 sow om ose sz : sso seo ao oe eo soe st oo ee sa : od 0100 Loved oD aL ox vosoe sa ow ow a ow : so S00 oo 9 ow seooro ewoure wiwo oeorwo soo s700 zo "9 ove - weree sao se00 eo 09 se : sao se00 co 9 ey aw (Hu)S UIA REDUEPTT Renee suopeoyloads jonpold sedid/seqn| Sssejees jae}S Aoj\\y 9 UOqUeDevs on cers on oes oor osoaes oo oor oe oor oe oisace sw oisace s cevour cesais Se wos sie wos se ws oe us ook moe wen wen wee stew cures cares ei we veo sien ey sow aces eu sou eduluy) sed (He¥)sA UN, S3LW3dO8d TWOINVHOIW sso so 20 a0 so sro ovo oo 20> a0 a0 evo syo> ero se00> seo0> seo0> seo0> ao0> cao 00> 00> wo> woa> ‘00> aco> aco> aco> aco> se0> seo> seo~ seo> ovo ovo ovo ovo ovo ovo oo ovo> oro ono oo 50> 50> oro oro eos eas co> co oco> co oco> oco> 00> 00> 00> 00> 00> s00> 00> 00> woo avo avo zoo canoe canoe zoo woe wom wo o> ao a> ‘00> ‘o> 500 300 500 500 00> 00> ow00> 30> seao> eoo> sz00> coo> sz00> coo> sw00> eoo> eo> eo> seo> ea> swoo> wyoo> seo0> w00> se00> ‘wo0> ‘woo wo0> sioo> wvo> woo> swwo> woo sioo> owo> wo wo oo ovo wo wo wo ovo ovo ovo wo wo wo wet oro oro oreo soi-050 sei-080 oros0 wie suse tso-000 eco ween so-ece wos o> o> 50> 50> 50> oro> oro> ss0> ss0> ss0> z0> zo> zo> ero> oz0> ozo> ozo zo> zo> zo> ozo> ozo 20> vv0-960 saoer0 osoero wou weoero ezozo szozo ezosi0 exoai ezoevo wzosvo weosvo weosvo "rpg a psoas ue QsUEdE! ou STALIN PSS 9 an BREOUSE eu AEAEUE RHE 04 uo SOURS 0) WORALIES OE BL, snoos suoeoyloeds jonpold sedid/seqn| ssejees jae}S Aoj\\y 9 UOqUeDais ounais civais eas eas eas ounais stais oor vo100 vere oes ove zee aameo ao aaneo ano oreo aoe ooo oreo ooo oor oreo “aniga e FSpHON pA meio ALRW BEND BoE BRROUREKE UB pspsEU iE RUAEAROEPxe I Aus SOURIS} I SIORIREUCD BAO HL : we wer eons z08) o cat vee esos ze ow ren 1s coms 9 a cat esa euase vo. 5 : 5 Ted ew ase : a wos owe va soot ssioaes sue. seeds : ed wes ose os saaos os a - ‘svat 08 e sssava0t eae sonst ons 79 vine sonavx ena wo une. 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SSS SS SSS SSS pS ws oy Ss) bis ea pa paps oy ove S59 59 pS) Sy py SS ove. ove. S595) By yy sy oy by a by a ba oe. ose, SSS SSS SS SSS SS Spas oz oz ysSsS S35 SSS sS55 ooze oro0z sit oorost. ovroe, ovo v6 oo'se 009 vos vor ove ow'se ovat ovo oe TY eBuey Buunoenueyy sagn | jeojueyoey|/a1INeipAH jee1S Adj 9 UOQUeD ‘sseluIeIg ssejLeeS UMeIg pjOD '. 4 World is our Playground A bd Heavy Meta & Tuses (INp1A) Pvt. Lt: Q Corporate orfice 107, Ashwarath Complex, Opp. Hotel Fortune Landmark, Usmanpura, Ashram Road, Ahmedabad 380 013, Gujarat (NDIA) Tel : 191 96876 95192 / «91 96876 95194 Email: infoehmtin Q ssPlant 101, Bileshwarpura, Chhatral - 382 729, Tal. Kalol,, Dist. Gandhinagar, North Gujarat. (INDIA) Tel. : +91 (2764) 234139/140/141 Fax: +91 (2764) 234006 Q csPlant 138, Bileshwarpura, Chhatral - 382 729, Tal. Kall, Dist. Gandhinagar, North Gujarat. (NDIA) Tel. : +91 (2764)234206/207 Fax: +91 (2764) 284208 www.-hmtl.in (Vesey Metal & Tubes (i) Pot Le, Register Mark belong to thir reapectve owner. Al igh reserved Ce cS go Ro on Re ad