LrSER,S лND млI|{тЕNлl\сЕ млNUлL

WЛТЕR CHILLER

мсл/с 30

г-
fil[шslslЕlп1 *, t

1.j:a J.F_ }'еппеdу. 24Ф

?,| 04Ё СЁr0llпfi Р ['JAl - lТДl Y
Te1.02-9658610 - Fах 02-9650723
{€

Mod.
мсА/с з0

Sеriаl по: 6558 Flow capacity (ltЛr)

l 2000 l
Volt: 400 Heating capacity(kW):
--.J
Hz: 50 Cooling capacity(kW): 11

Amp.: q 5 Ref./kg:
Гк+оzСlз_'
kW: з,6 Weight(kg): ]_ 160 -
 ffi
TABLE ОF CONTENTS

FoRE\\,oRD 4

I TECH}--OLOGY 5

1.1 Genera1 rепrаrks. 6

1.2 Gепеrа1 description. 6

II TECHNICAL CHARACTEшSTICS 9

2.1 \Iachine's rating 10

2.2 \oise production 11

III UNPACKING 13

3.1 Gепеrаl I4
з.2 Unpacking. 15
J.J Hoisting and positioning 19

I\- D{STALLATION,INSPECTIONANDSETUP 22

4.| Checking Lэ
4.2 Resting surface. 2з
4.з Positioning. Lэ
4.4 \\'аtеr connections. L)
4.5 Electric connections. 24
4.6 Filling of the tank. 24
4.7 Е 1ectric connections testing 24
4.8 \\-аtеr connections testing. 25

Y STARTUP 26

5.1 Stапuр. 2,|

5.] Signalling 29

\"I .\L_\R\I SYSтЕм 31

б"1 Gепеrаl. эZ
6.] List of аlаrms. )Z

2
l

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\-II NIAINTENANCE AND CLEANING INSTRUCTIONS 37

1.1 Ordinary maintenance. 38

7.2 Extraordinary maintenance. з9

\IIII DISABLING AND STRIPPING ТНЕ MACHINE 44

8.1 Instructions fоr long periods of inactivity. 45

8.2 Stripping the machine. 46

LIser's and maintenance mапuаl а

J
Ed. 1 of 08i05,/200l
 CHAPTER I

TECHNOLOGY

I\DE_\:

1.1 Gепеrаl rеmаrks.

Gеriеrа1 description.
1 .2.1
The machine's function
1.2.2. Water circuit.
1.2.З Refrigerant circuit.
|.2.4 Аir circuit.
1,2.5 Control unit.
1.2,6 Control devices.

5С оРЕ:
,-;::lng to knorv the operation of the machine.

Со \L:
;ls сhарtеr describes the operation of the machitte and its basic components so as to understand its
:-.::it]log}-.

].- ] : - ] ]- .:.l];ilfПr'е пlапUаl 5

__ ! _<], ,1
1.1 GENERAL REMARKS.

The water coolers of the <RACA> series, totally reliable and easy to use, аrе the result of
considerable experience and know-how in the field оf industrial cooling equipment.

This user's manual is раrt of the total quality project that FRIGOSYSTEM is pursuing since а long
time with the aim of attaining the basic sеrчiсе requirements that protect health and ейапсе safeý-

1.2 GENERAL DESCшPTION

1.2.| The machine's functions

The function of the RACA water cooler is that of cooling the water of а process system extemal to
the machine.

'Wаtеr circuit
\.2.2

The water rt:turning frоm the process system is connected to tt е 'WА'ГЕR RETURN" pipe of the
cooler, circulates inside а heat exchanger and thereby cools, flov,s into а storage tank, receives Some
head from the pump and then flows back into the process systent,after leaving the cooler through
the "WATER DELIVERY" pipe.

1.2.3 Refrigerant сirсчit

Inside а heat exchanger (evaporator) the water releases its heat to the refrigerant. The refrigerant
enters into the ехсhапgеr in liquid state and, Ьу absorbing епеrgу in the heat exchange, it
evaporates. It is then compressed Ьу а compressor, enters into an exchanger (condense:,:) whеrе it
releases heat to air and then passes through а dehydrating filter. Finally, it expands inside а vaive ЬУ
undergoing isenthalpic expansion. This expansion is regulated according to the temperature value
measured at the evaporator's exit.

1.2.+ Аir circuit

#
The airflow circulating in the finned-tube ехсhапgеr is,suppiied Ьу an axial fan.

The three above-mentioned circuits аrе described in the functional diagram indicated in annexes

|.2.5 Сопtrоl unit

IJser's and maintenance mапuаl 6

Ed. 1 of 08/05/2001
1

ffi
_ :. :_:.:1:lе
eqlllpped rr,ith а miсrорrосеSsоr for its operation
1S
and control.
-- : r,alue of the r,vater leaving the сооlеr
-1еrаturе -uib. Ьу means of а very simple control
set

,-,, аrе sent on to the miсrорrосеSsоr thTough the keypad

'_'],гtl]S as described in chapter V:
! _ --].TL р,

1,:.6 Сопtrоl devices

l:: ;опtгоl rrnit is iinked to the fo llowing control

and regulation devices
a с)\\- placed in the water circuit.

W- that reads the delivery and aspiration

оf the соmрrеssоr рrеssurеs

placed in the circuit of the water leaving

the еr,ароrаtоr

о 1
сЕ placed in the circuit, on the water rеturп
|,t l.

о А FLOAT,GAUGE placed in the watertank.

Тhе function,of each one of these devices is

to make some operations either possible оr impossible

DEvIcE FUNcTIoN

FLОW SWITCH It does not allow the compressor to wоrk

if there is no water
circulating in the system of if there isn't enough,

HIGH - LOW PRESSURE It does not allow the compressor to work if

the aspiration
,\1А]чоSтАт рrеssrrrе of the соmрrеssоr is too low апd/оr the defivbry pressure
is too high.

PTl(j0 AI,{TIFREEZE used,as"antifreeze protection. It does not allow the

_ HER\1.\L RESISTANCE
compressor to
work below the limit value

::' : :] ] :_:.ntenanCe manUal

7
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DEvICE FUNCTIoN

рт100 REGULATION Used for water temperature regulation. If the mеаsurеd

THERMAL RESISTANCE temperature value is higher than the set point, the соmрrеssоr
begins to work, otherwise it stops.

FLOAT GAUGE It allows us to control the water level.

In oTder to understand how the devices act within the control circuit, please rеfеr to annexes.

user's_and maintenance mапuаl 8

Ed. l of 08/05/200l
 ffi
CHAPTER II

TECHNICAL CHAMCTERISTICS

I\DE\:

],,1:chtne's rating
T:chnical characteristics of the compressoI
TeclTlical characteristics of the pump.
\-,,tse production

SCOPE:
Dеsсгiрtiоп of the machine's technical characteristics.

Со \L:
, _,s с:зэtеr provides the basic information in оrdеr to understand the technical configuration
of the
:-..;1-rne and of some of its components.

user's and mаiпtепапсе mапuаl 9

Ed, l of 08/05/2001
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2.4 NOISE PRODUCTION

The point where acoustic pressure is measured is the one shown in the figure below (аrеа whеrе the
ореrаtоr works).
The indication refers to the simultaneous operation of all the machine's motors.

RACA |2-z0 RACA 30-40-50 (20 TROPIC)

Ореrаtоr's position .
Ореrаtог's position
..l_
меаsuriпо ...ф Меаsuriпg
point
роlпт

ч| *l
llffil]
LL _]]
ът
RAсA 80 (50 TRoPIc) RAсA 100-120 (80 TROPIC)
Ореrаtоr's position Ореrаtоr's position
.Ф Measuring
point <F
Меаsuriпg
POint

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:ii.i..=l=}r+=

с
сс
ffi

-j=-=

RACA 150-200 (120 TRoPIc)

user's and maintenance manual |2

Ed. 1 of 08/05/2001

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Ореrаtоr's position
Measuring
point

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ос
с

'_
..:'. :nJ пlзtпtепапсе mапuаl 13
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The weighted level of continuous acoustic pressrшe equivalent is indicated below

MoDEL NOISE PRODUCTION

dB(A)
RACA 12 59

RACA 20 59

RACA 30 7|

RACA 40 7|

RACA 50 73

RAсA 80 73

RACA 100 80

l
RAсA 120 80

RACA 150 80,

RACA 200 80

usеr's and maintenance manual \4

Ed. 1 of 08/05i200l
 г

CHAPTER III

UNPACKING

п\Г)Е\:

Gепегаl
Unpacking
Hoisting and positioning
Dimensions and weight

SCOPE:
Knorring how to unpack and handle the machine.

Г. о {I-:
-:": ::sic instructions Гоr the unpacking and handling оf the machine аrе described in this chapter

l_'.зr's and mаiпtепапсе mапuаl

15
Е: 1 of 08 05/2001
 t

3.1 GENERAL

FRIGOSYSTEM S.r.l. can supply its machines packed in different ways. The packing is chosen in
1ine йth the requests of the forwarding agent.

The types of packing mау Ье:

а) The machine is placed оп а pallet, strарреd and wTapped with air-bubble рареr. Packing suitable
fоr short distances.

Ь) The mасЫпе, wrapped in air-bubble рареr, is placed inside а wooden crate. Packing suitable fоr
medium distances,

с) The machine, wrаррео in air-bubble рареr, is placed inside а wooden Ьох. Packing suitable for
long distances.

d) The machine is wTapped with а watertight bag and then placed inside а wooden Ьох. PacНng
suitable fоr sea transport.

user'ý and maintenance manual 16

Ed. 1 of 08/05/200l
 г
]

ffi
ЗJ L}TACKENG

It фе mасhiпе is packed inside а wooden сrаtе or Ьох, remove the panels of the сrаtе (оr
Ьох) as
injicated in the folloйng figures:

RACA 12-20

г-_--а
Еsщj
о_
я]
]Ч/i

-+].
:,i-г;-лi
I

:l;Бi
:]i-ггг
-.
d lTiEr
a'

*i:-

RACA 30-40-50 (20 TROPIC)

.@

ffi
usег's and maintenance manual
17
Ed. 1 of 08/05/2001
 t
l
l
l
RACA 100-120 (80 TROPIC)

л
t
t
l
о@
ffi
;+тl-птi-.гттгrI!
trtsFфffir
jl=iгit,a|гг:
fi=]-+|;+L,n_],
Еш_
]1, ]]]ji[- -

+i]:#: l
l
;-j+i+l-i]#я+:

щ
ffiffi ос
Ёtffi#
9
с
l
l
л
RACA 150-200 (120 TROPIC)

l
l
л

--
tl

rl l
l
ffi--
чi :aFa:Е!
:.::.=-+aЁ
н
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i] ,-_++.]+
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"m tl ёlIl _-+-.:+

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н
:
н
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сс

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t]
].-'
raý.

l
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usеr's and maintenance mапuаl
Ed. l of 08/05/200l
18
l
l
lш

tt Ше machine is simР]Y Placed on а pallet and

strapped to it, rеmоче the strapping and the air-
L,ubble рар€г *ith suitable scissors.

RACA 12-20

г-=--т
Е:щJ

{)

.ЕFqЕ
- l #-Ё
п]+];
gдa-
1 i:a+--
::a]
l
]Lrt ]

RACA 30_40-50- (20 TROPIC)

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o"ta,

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еr's апd шаiпtепапсе mапuаl

19
.l оf 08'052001

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7

RACA 100-120 (80 TROPIC)

.=ч
|-..1. , :1

о ,|a,i

RACA 150-200 (120 TROPICl

ffi со

user's and maintenance manual 20

Ed. 1 of 08/05/2001

I
 г

_r, j HoISTI\G Аг{D POSITIONING

фе mасhiпе Йth а forklift (оr pallet truck) making sure that the forks do not hit the small
tr-ift
пfiens Ыоътthе machine.

RACA 12-20

г=л

Q,

++ ..

lffi
lffiu

RACA 30-200 (20 тRорIслL|ZZлто)

.а

L sег's апd maintenance mапuаl 2|

Ed. l of 08'05,2001
 The machine mау only Ье lifted as shown in the figure.
The forks must Ье as wide apart as possible, naturally considering the presence of the small wheels

The following figure shows how to hoist the machine when using а сrапе:

RACA 30-40-50 (20 TROPIC)

:!l

.@!

user's and maintenance manual 22

Ed. l of 08/05/2001

i
 RACA 100-120 (80 TROPIC)

@
ffi с
ffi
ffi ос
,J

RACA 150-200 (120 TROPIC)

о
сс
ffi
++{+trfrtr
о

_ __- пзсhiпе mа\' only Ье transporled using either а fork lift or а crane and it must not Ье moved fоr
:__ JlstэпсеS on the small wheels. The small wheels аrе envisaged only to adequately position the
::,_,:.l.:lе оr tt] пlо\,е it in оrdеr to clean the flооr.

L-sеr's апd maintenance manual Zэ

Ed- х оf 08'05,i200l
 1

CHAPTER IY

INSTALLATION, INSPECTION AND SETUP

INDEx

4.1 Checking
4.2 Resting surface
4.з Positioning
4.4 wаtеr connections
4,5 Electric connections
4.6 Filling of the tank
4.7 Electric connections testing
4.8 Water connections testing

SCOPE:
Basic information on how to соrrесtlу install the machine.

GOAL:
This chapter provides all the basic information i r оrdеr to install the machine in а corect and safe
Way.

-а€т

user' s and maintenance manual 24

Ed. l of 08/05/2001
t]

r ] с HECKI\G

Веfоrе machine sefup, check that both the voltage and the пumЬеr of phases on the rating plate
с,вrг*Frопd to the availabie ones.

.j ] RESTI\G SLIRFACE

тъе restin_s suгfасе must Ье horizontal

.. .
::l.;:ll-te is equipped rvith small wheels that allow to place it in the suitable position and to
-
_, -, .. tr оrdеr to clean to flооr оr fоr extraordinary maintenance (see раr. 4.3).
_ ..= .:-,э-i rrheels аrе not designed for moving the machine to а new position.

..' .:_; ::lзch,tne nust Ье moved in оrdеr to Ье installed somewhere else, it must Ье hoisted оr lifted as
.:_-_..: j ln Chapter III, par. 3.3 "HOISTING AND POSITIONING".

.+ _] POSITIO}IING

_ -. ,-,.chine must Ье positioned in оrdеr to allow suitable access for maintenance, repair and
] : ],:._,_,il РLlГРОSеS.

. :.. -.::lexes mа},Ье of help to сагrу out the аЬоче operations

. . :. .,-, эilaLrle rооm is not enough to саrry out extraordinary maintenance, the small wheels allow
:- .-, : .he пrасhiпе for short distances, i.e. in а better position fоr these operations.

:' -]r-i\] Leave enough room for the ореrаtоr to rеасh the disconnecting switch in case of
. ]_-:--:la',.

.+ 1 \\ _\TER CONNECTIONS

_ -_.,-Ji t:le delivery and the rеturп of the cooled water using galvanized steel pipes or flexible
- l:_. _]. s..nthetic material bearing in rnind that the maximum permissible рrеssurе is бхi05Ра 16
l -_]_]
-

_. .__ : res аrе used. r.ibration-damping flexible fittings must Ье envisaged.

_ . :;:l.,]ll1,]l1cc characteristics оf the water circulation pump аrе calculated bearing in mind the
' ,--_..s._ltlcevalues_чenerallypresentintheprocesssystem'scircuitswherethistypeofmachine
1 ,, ..!;* , iсгеIоге. tlre follorving instructions should Ье followed:

- , --:'-.:',,:г-зпсе гTlatlt-ial 25
l {] .

t
 i
д_

о pipe diameter must not Ье smaller than that of the connectors

о If the pipes аrе longer than 5 m, use lаrgеr diameters than those of the connectors.

. Reduce the пumьеr of bends in the connection circuit.

4.5 ELECTRIC CONNECTIONS

Connect the power cable to the R.S.T. terminals, with а cross section 1аrgе enough for the роwеr
and voltage indicated оп the rating plate and anyway not smaller than the cross section allowed Ьу
the terminals.
Connect the реrmапепt electricity роwеr supply cable (when supplied, see electrical
diagram).
Connect the ground cable to the specific terminal.
Fоr this operation rеfеr to the wiring diagram in аппех В.

4.6 FILLING ОF ТНЕ TANK (not оп versions FТ).

Fill the storage tank to its mахimum level with tap wаtег and antifreeze liquid in the following
proportions bearing in mind the overall volume of the circuit:

FLUID PERCENTAGE
WATER 80%
ANTIFREEZE LIQUID 20уо

The antifreeze liquid must Ье of the PROPYLENIC type.

4.7 ELECTRIC CONNECTIOг{S TESTING

а) Check that the voltage at the R.S.T. tеrmiпаls is the опе indicated on the rating plate. CAUTION!
When this operation is саrriеd out:
* the control panel is open, and
* the plexiglass terminal protection shield is removed

This operation must thеrеfоrе Ье саrriеd out Ьу а qualified.technician (this person must have
technical knowledge оr enough experience to allow him to avoid the dangers that а11 electric
equipment entails).

Ь) Check that the fans rotate in the direction indicated Ьу the аIтоw. If the fans rotate in the opposite
direction, invert the phases.

Ijser's and maintenance manual 26

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t
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,--. . -:._ s э _.iпt also the pump rvill rotate in the right direction.

: r_ .lес k thе сuгrепt absorbed Ьу the motor: this has to Ье less than the rated vаluе, If this is not so,
, :_- ],uг tесhпiса1 department.

.1,8 \\ _\TER CONNECTIONS TESTING

: cleck that \\аtеr circulates in all the points that have to Ье cooled (for this operation the рumр
::.*s. L.e staпed as indicated in chapter V "STARTUP").

з Check tirat no п,аtеr leaks out of the fittings оr joints of the circuit outside the machine.

: :' : .l: ] :---.li:]lanf,nae manUal 27

:- , , i j] ll
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['11""у1",_]

CHAPTER ч

STARTUP

INDEx

5.1 Startup
а) General switch
Ь) Setting the set-point value
с) Setting complessor startup
d) Рumр startup
е) Сооlеr startup

5,2 Signalling

SCOPE:
Knowing how to start the mасhiпе and how to set the set-point values

GOAL:
Descr:iption of the basic operations fоr machine startup.

t ,ч

iii.

Ijser's and maintenance manual 28

Ed. 1 of 08/05/2001

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5,i ST.{RTf р

: ._l TI(.-)\] Веtllrе proceeding lvith these instructions, check that а11 the protection devices аrе in
:..:: s,_, ,s to al,oid anl,direct contact whatsoever with the live parls of the electric circuit.

- s,"l t:-ie rrlachine follolv the instructions below:

а l Gепеrаl srтitch

С \t TIO\! ýО RACA12,150,200) When possible, in the coldest periods of the year, these
_:.::]Ii,-rns shotrld Ье саrriеd out а few hours before starting the machine. This allow's the
., :]l]:essL]r's resistance to heat the oil to а sufficient degree.

i._-tзte the siтitch clockwise to the CLOSED position:

SWlTcH IN OPEN SWlTcH lN cLoSED

PoSlTloN PoSlTloN

_.з пiсrорrосеssот display turns on and indicates voltage at 1l0V in the secondary circuit,
. , . :..plar sliorrs the wаtеr tеmреrаturе.

DISPLAY

:: : :_-. ] ]_....:i]-.]il-;.1]1Ce i-nanUal 29

:]j , -) -,_'-r-'-_

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Ь) Setting the set-point value.

Caution: the set-point value is pre-set Ьу the manufacttrrer during inspection. СаrrУ out the
following operations only if the set-point value has to Ье changed.

Веfоrе starting the cooler, the desired water delivery temperature value mау Ье рrоgrаmmеd ЬУ
using the SET key and the UP and DOWN keys.

SET
SET KEY
\r'
DOWN KEY UP кЕY

Ву keeping the SET key simultaneously pressed with either the UP оr DOWN key, the desired
temperatuTe value will Ье rеасhеd on the display.

Do not set temperature values below 5"С since this value coincides with the pre-set tеmреrаturе
value that triggers the antifreeze safety device (see сhарtеr VI).

с) Setting соmрrеýsоr staЁup.

Caution: during inspection, the manufacturer sets the соmрrеssоr startup value. Alter only if
neceSSary.

It is possible to set the temperature difference value that starts the compreýsor
Ву pressing the АТ key simultaneously with the UP or DOWN key it is possible to set the
temperature difference value:

т
l
дт KEY DOWN KEY UP KEY

t
E.G.: If the set temperature is 8ОС and you want the compressor to start 2"С Ьеfоrе 8ОС, i.e. at
l
l
10ОС, you must press the АТ key and the UP оr DOWN key until the display shows the value 2.

Ijser's and maintenance mапuаl 30

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dt Рumр stаrtчр

Press the рumр switch:

LED confirming
that the pump is
worHng.

The pump and the corresponding LED tutn on.

е ) cooler startup

рrеss the сооlеr switch:

LED confirming that
the сооlеr is woTking.

Тllе tЪп and the compressor start working when the water temperature is highеr than the
]a. гa,iпт.

Tle c,,,lпesp[rnding LED turпs on to show сооlеr is working.

5.] SIC\ {LLING

user's and mаiпtепапсе шапuаI 31

Ed_ l of 08,105/200l
t t

After the cooler has been started, some LEDs turп on: they indicate the type of function being
реrfоrmеd.

Whеп the wаtеr temperature rеасhеs the set-point value (see point Ь in this chapter) the соmрrеssоr
stops and the "cooling performed" LED turns on (see the figure on the following page).

When the water temperature reaches the value set to start the compressor (see point с in this
chapter), the compressor starts working again. At this point, the "cooling реrfоrmеd" LED tums off
while the "compressor working" LED turns on.

д
а

Compressor working

Cooling реrfоrmеd.

user's and maintenance mапuаl эZ

Ed. 1 of 08/05/2001

I
 CHAPTER VI

ALARM SYSTEM

I\DE\:

6.1 Gепеrаl

6-] List оf аlаrms

а) Flow sйtch
Ь) Antifreeze probe
с) High-pressure manostat
d) Compressor overheat аlаrm

SCOPE:
Цаrms and safety devices.

GO \l:
knoвing the аlаrms that the machine is equipped with and how to act in оrdеr to re-start it.

t ser's arrd mаiпtепапсе mапuаl aа

JJ
E.i_ 1 of 08.05200l
г
t
1

6.1 GENERAL

The machine is equipped with some devices that allow to prevent situations of danger fоr both the
machine and the operator.
These devices stop the machine.
The type of safety device that was triggered is pointed out Ьу а LED. The following paragraph lists
the possible alarms that the machine may signal.
Not all the models have the following alarms. То check see the diagrams enclosed.
Furthеrmоrе, thеrе are safety devices that mау Ье triggered but that аrе not signalled. These devices
prevent malfunctions that take place less frequently than those having а signalling device.
Anyway, it is always possible to know whether they have been triggered оr not (see сhарtеr VII
"MAINTENANCE AND CLEANING").

Тhе possible solutions of the causes that mау trigger the machine's internal safety devices аrе
indicated further оп.
In particular, with regard to the type of action to Ье taken, rеfеr to the following symbols:

* Ordinary or simple maintenance to Ье

реrfоrmеd diTectly Ьу the ореrаtоr
** Maintenance operatiorr that calls for а FRIGOSYSTEM technician.

6.2 LIST оF ALARMS

а) Flow switch

when this led turns on it

means that the flow switch
safety device has been
triggered.

If this LED turпs on it means that there is insufficient water flow circulating inside the circuit. The
соmрrеssоr stops.

IJser's and maintenance manual atr

J+
Ed. l of 08/05/200l
д

ffi
_:- ;.*ses ihat п-iar-trigger this safety device are indicated in table 6.1. together with the possible
s_.,_,_::s

C.\L SE SOLUTION TYPE ОF ACTION

Тhеrе insn't enough water in Fill the wаtеr circuit tank as

*
ille сiгсuit. indicated in раrаgrарh 4,6.

Possibility of accidental Eliminate the cause of the

*
Ьопlепесk bottleneck in the pipe.

The оп-оff valves аrе Re-open the on-off valves. *

зссidепtаllу closed.

Ргеsепсе of а foreign body Remove the foreign body *

lnside the pipes

TABLE 6.1

Ьt \ntifreeze рrоЬе

whеп this led turns

on it means that the
antifteeze probe
safety device has
been triggered.

_, .:lis LED tums on it means that the temperature of the delivery water has dropped to the
::_.:ll:litttl-t p.-,ssible l,alire (generally 3"С).
-. .ili: р]]пt the соmрrеssоr stops and will begin working once again when the water temperature is
j:_:rееs hisher than the minimum value, i.e. 5оС.
",,.,_

usег's and шаiпtепаrrсе mапuаl 35

Ed. 1 ol 08 05'2001
-

ffi

The causes that mау trigger this safety device аrе indicated in table 6.2 together with the possible
solutions. i

CAUSE SOLUTION TYPE ОF ACTION

The set point value is too low Raise the set point value *

and mау cause the water to

freeze.

The set point value is too low If the machine has to work with
and mау cause the water to the set value, call оur technical **
freeze. department.

The set water flow value is too The possible causes for а
low. reduction in water flow аrе the
same that mау trigger the аlаrm
соrrеsропdiпgto the flow +

switch фrriпt а). Act as

indicated in table 6.1)

TABLE 6.2

с) High рrеssчrе manostat

when this led tums on

it means that the hight-
рrеssцrе manostat
safety device has been
triggered.

If this LED turns on it means that the cooling circuit has pressure values that are too high
(generally, the device opens an electric circuit when the рrеssurе exceeds 24х!05 Ра оr 24 atm.)
The compressor stops.

user's and maintenance manual зб

Ed. l of 08i05/200l

l
l
I,
ffi
_
,: -:*ses :hat mа1 trigger this safety device аrе indicated in table б.3 together with the possible
j . _-._ _-,]]s,

C_\USE SOLUTION TYPE ОF ACTION

]:_.,lГtrcient coolrng Ьу the clean the condenser's finned

*
; _:".lепsег. рrоЬаЬlу due to the battery with compressed аir,
excessive soiling оf the blowing the air in the same
с,зпdепsеr'sfi nned batterv. direction in which it expels air.

]lsutficient cooling Ьу the Replace the mоtоr.

c,_.ndenser due to the stopping
of the fan,'s. caused Ьу the **
'iurпiпg
out of the motor.

ilsutt]cient cooling Ьу the Wait for the automatic resetting

.trndenser due to the stopping of the internal safety device. If
с,Г the iап/s. caused Ьу the this safety device is */,t<*
l:lсчегiпg оf the internal safety continuously triggered, call fоr
device of its winding. sеrчiсе.

InsuГficierrt cooling Ьу the check that the condenser's

condenser due to the stopping finned battery is clean. Then rе-
l.f the fails, caused Ьу the close the termal-magnetic
t:tggеriпч of the QV thеrmаl- circuit breaker inside the panel. *

пlэ:,Ilеtiс circuit Ьrеаkеr (see

,,r
rriпg diagram in аппех В).

Тhе arllbient temperature is too Моче the machine to а larger

rlgh because the machine is rооm йth sufficient аir
рlзсеd in а srnall rооm with circulation. *

insutJ-rcient air circulation.

The unit is poorly,installed. Accurately follow the

instructions on machine {<

positioning indicated in
paragraph 4.3.

TABLE 6.3

' j:': ]i--: :-,_:]]1:a]]з:lсе :llэtlUаi 1а

-1 l
:

:: . с: ,li r< ]ll,ri

 t
ffi
d) Тhеrmаl аlаrms

When this LED

switches оп а
thermal safety
device has
operated.

If this led switches on it means that the йnding of а motor has reached too high а
l
temperatuTe, consequently the electronic prciection on the winding opens its supply

l
circuit stopping operation.
то understand which safety device has operated see the electrical diagram enclosed.
,

l
The reasons why this safety device operates are indicated in Table 5.4. This table also
gives the possible solutions.

CAUSE SOLUTION TYPE ОF ACTION

The temperature increase mау
Ье due to а missing phase
l
check that there is the соrrесt
l
l
voltage downstream and
*
upstream of the following
devices: . Mains switch
(marked with IG). . Thermal

I
magnetic circuit breakers. .
Remote control switches.

The tеmреrаturе increase may тhrоttlе the shutter оf the I

l
ье due to ап increase in the return circuit of the circuit
*
input сurrепt because the involr,ed to increase the
pIessrue drops in the water рrеssurе drops, then reactivate
circuit оf the thermal magnetic the protection.
device which has operated аrе
I
l
too low

Table 5.4.

l
user's and maintenance manual
Ed. l of 08/05/2001
38
l
I
 ffi
с Тhеrmаl аlаrms

When this LED

switches on а
thermal safety
device has
operated.

., led slritches on it means that the winding of а motor has reached too high а
::-_.s
"-:-:-,]turе. consequently the electronic protection on ihe шinding opens its supply
_ .: :,_1t 51;-ipping operation.
. --:,jегstапd rvhich sаГеtу device has operated see the electrical diagram enclosed.

, =; :езsопs lvhч this safety device operates аrе indicated in Table 5.4. This table also
_:_,.;. l}:,e possible solutions.

CAUSE SOLUTIoN TYPI ] оF ACTION

_..; tепrреrаturе iпсrеаSе may check that there is the соrrесt

:с Jue to а missing phase volИge downstream and
upstream of the following ,l.

devices: , Mains switch

(marked with IG). . Тhеrmаl
magnetic circuit breakers. .
Remote control switches.

The tеmреrаtцrе increase mау Throttle the shutter of the

ь due to an increase in the return circuit of the circuit
input сurrепt Ьесаusе the involved to increase the *

ргеssruе drops in the water рrеssurе drops, then reactivate

circuit of the thегmаl magnetic the protection.
deffce rr-Ыch has operated are
too low

Table 5.4

]:- : -].::];]..]:3]],]nCe inanUal 38

: . ; ;- i _< ]r-li_t l
е) Oil pressure switch (only fоr RACA 200 rvith semihermethic соmрrеssоr)

When this LED

switches оп the oil
pressure switch
safety device has
operated.

If this led switches on it means that there is insufГrcient lubrication pressure to the
conrrecting rods and banks of the соmрrеssоI itself.
It is rеаrmеd manually. If this safety device operates several times we recommend а
specialized check.

CAUTION: If the actions that the ореrаtоr mау carry out to solve the problem have no effect, call
our service department.

L]ser's and maintenance manual з9

Ed.1 of 08/05/2001
 ffi
CHAPTER ЧII

\I_{I\TENANCE AND CLEANING INSTRUCTIONS

I\ DE\:

::1:Jn пrаiпtепапсе
r.1 .1 Веfоrе starting the machine
7. i.] ЦIeekly maintenance
7. 1 .3 lt{onthly maintenance

- _ Е:,,trаоrdiпаry maintenance

SCOPE:
\[aintenarrce fоr рrоьlеm-frее operation оf the machine

Г.о \L:
_ :., .,iзрtеr outlines the oasic instructions fоr the upkeep оf the operational status оf the machine
:: : i - : the identification of possible malfunctions So as to assist our service depaftment'.

usег's and maintenance manual 40

Ed. 1 of 08/05/2001
 t

CAUTION: all ordinary and extraordinary maintenance activities shall Ье performed with opened
disconnecting switch.

1.1 ORDINARYMAINTENANCE

In оrdеr to adequately upkeep the operational status оf the machine the maintenance plan indicated
below should Ье carefully followed.

Some actions to Ье taken аrе indicated furthеr on and for which the following symbols should Ье
considered:

* Ordinary оr simple maintenance to Ье

реrfоrmеd directly Ьу the operator
** Maintenance ореrаtiоп that calls for а FRIGOSYSTEM technician.

,7.1.| вЕFоRЕ STARTING тнЕ MACHINE

о * Make sure that the general switch has been connected at least six hours before strating the
сооlеr. This allows to sufficiently wаrm the oil in the compressor.

7.1.2 \ryEEKLY MAINTENANCE

о * Inspect the system to check that there аrе no conditions that mау cause abnormal malfunctions.

о* А fell, minutes аftеr continuous operation. the florr оf Tetiigerant through the sight glass must Ье
regular and without excessive turbulence. If level drops. add FREON Ьу, DUPONT (**).

. * clean the compressor's firmed battery with compressed air

7.1.3 MONTHLY MAINTENANсE

. * check the electric contacts of the motor meters and of the safety devices and tighten the
terminals and screws of the йгеs that start the motors, the remote сопtrоl sйtches and of the
mains.

. * check the finned battery's surface and clean it with compressed air and degreasing liquid. Make
sure that no foreign matter, mucilage, greasy mixtures оr anything else that mау cause poor
performance remains between the fins.

. * change the water and the antifreeze liquid of the circuit, ассurаtеlу clean the tапk from
sediments and always refill with tap water and propylenic antifreeze.

IJser's and maintenance mапuаl 4|

Ed. l of 08/05i200l
д

ffi
- : E\TR\ORDINARY MAINTENANCE

- ,, ,,:, maintenance must Ье performed exclusively Ьу qualified

,:,i
реrsоппеl. The indications in
-
-- ' ''' irg
pages ryill Ье of help in identifying the
рrоЬlеm in оrdеr to assist оur service
_: _ _:_ .]-.cl, that rlill then саrrу out the rераir.
, - - _ ,:,- ,,i ins tabie lists failures, possible causes,
noticeable malfunctions and actions to Ье taken.

{- _.ег's and mаiпtепапсе manual 42

EJ_ i of 08'05/200I
-

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 ffi
CHAPTER YПI

DISABLING AND STRIPPING ТНЕ MACHINE

INDEX:

8.1 Instructions for long periods of inactivity

8.2 StTipping the machine.

SCOPE:
Information on ternporary or permanent machine disabling

GOAL:
This chapter provides the instructions fоr tеmроrаrу оr pernanent machine disabling

user's and maintenance mапuаl 47

Ed. 1 of 08/05i200l

t
 ffi
\ , I\STRL-CTIONS FОR LONG PERIODS ОF INACTIVITY

- -::- _ _ :iэсtir ttv lasting up to one ,uveek no special precautions аrе necessary.
-. :l.:]ljne has to remain inactive for а lопsеr period of time. the percentage of the antifreeze
- : .::е j to the \\,ater must Ье as stated in раrа_чrарh 4.].
. .' , '',:::: tank is emptied, make sure that the water inside the motor pump is completely removed.
. - . . ::: . _. Jtl this. fоllо,,ч the instructions shown in the figure Ьеlоu,:

REItiOvE т}с юLт Аю BLo/VWTH

сочрRЕýюдR

*.**j|
iL*,

REI,JrtrvE тнЕ юLт то DRДl N

т}Е\лдтЕR

usег's апd mаiпtепапсе mапuаl 48

Ed. l of 08/05i200l
г
ffi
Веfоrе restarting the machine, rotate the shaft in оrdеr to frее the rotor frоm the limestone deposits
that mау prevent it to гоtаtе fTeely. Do this with the help оf а screwdriver.

l,БЕ А SсREI/IжI\/ER то RогАтЕ

тнЕýlдFт

i
li

tl

8.2 STRIPPING тнЕ NIACHINE

То strip the machine, keep to the following instructions

. call оur technical department that r,vill rесочеr the refrigerant inside the machine,

о Recover the oil inside the соmрrеssоr anti cispose it in conlpliance with the regulations in fоrсе

} . Disconnect the machine frоm роtvеr supply

li
l

} . Disconnect all water connections

I
. Disassemble the various components witlr the help оf the machine's assembly drawings
ii

usеr's and tпаiпtепапсе matlual 19

Ed. l оf 08i05i]00 l
,_-,: ,_ --

! --: .

_з- |

Rev. n'
N ote
Rev. п'
Rev. n'

ý frlgOSyStеm s.r.l.

Dепогпi nozione disegno N' Dise9no

эсSlтlсNlNG DlAGRAMl
ГОR RACA SERIES APPENDlX А
 ЕС DECLARATIO N оF Co|{FoRivIITY

Frigosystem s.r.l.
Via J.F. Kennedy 240
21042 Саrоппо Pertusella (VА) Italy

ll:с]еrе under оur sole responsibility that the machine

fliцшslstЕlпЭ *,,l
Via,J Ьlеппеdу, 240
(€
F"
il t]ц? Свrоrlпil Р ['Jдl - lтдl t'
TeI,02-9658610 - Fах 02-9650723

Mod.
RACA/C 30

I
Sеriаl по г б558 Flow capacity (ltlh): 2000
Vоlt: 400 Heating capaciф(kW):
Hz: 50 Cooling capaciý(kW): l1
Аmр.: qý Ref.,&g: R4O7с/з
kW: _)
Wеiфt(kg): 1б0

As described in the documentation enclosed is in сопfоrmitу with th

machine directive 89lз92 aS modified Ьу the Ес directives 9\lз68,
9з144 апd9з168 and with directive 89lз36 (EN 60204-1). ,] .i;

\аmе: Sergio.
Sumаmе: Grassi.
Position: Direttore Gепеrаlе

рlасе and date Signature

С агоппо Perlusella (VА)

ij 11]00-+
I
l
GENERAL GUARANTEE CONDiTIONS

I --= GUARANTEE соVЕ RS тнЕ DESIGN, тнЕ оF т нЕ

," : jAL QUAL|TY
т=р., USED тнЕ MARKET
COfuIPONENTS
:.I.=CUTION FоR ТНЕ PERI oD |NDICATED тнЕ
GooD
--= DATE оF DEL|VERY AN D,lN ANY lN CoNFl RMATION, FROM
CASE FoR NoT LONGER THAN А
YEAR FRОМ ТНЕ INVOICE DATE
W!-гнIN TH|S PERloD ALL THOSE PARTS
WHICH GIVE R|SE то
PROBLEMS BECAUSE ОF RECOGNISED МДШUЁДёТUЙrС
W|LL ВЕ REPLACED FREE OUR FACTORY, PROVIDED DEFECTS
FAULTS ARE NoT CAUSED а BY |NCORRECT ТНАТ ТНЕ
NEGLIGENCE, INEXPERiENCE lN USE, INSUFFICIENT INSTALLATION,
OR OTHER CAUSES WHICH CANNOT ВЕ |MPUTEDMAINTENANCE
EXPENSES AND TIME ОF TRAVELL|NG AND TRANSFER ТО US. ТНЕ
EXCLUDED FROM ТНЕ GUARANTEE. THEY WILL ARE
EXPENSES oN тнЕ BAS|S оF тнЕ ,,AN|MA,, TARIFFS ВЕ INVOICED AS
ТНЕ GUARANTEE WORK lS PERFORMED. lN FоRсЕ WHEN

l
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 frigosystBm s.r.l.
l Via J.F. Кеппеdу 240
21042 Саrоппо Реrtusеllа (VА) Itaty
Те|. 02/965а298 - 965Sбl0 - 9650758 - 9695590
] Fм.02/9650'12З

Lista riсаmЬi consigliati реr refl igeratori serie 66fu\6дll

Spare parts trist suggested fоr clriller *МсА,' Series

No с omponente - Соmропепt
1) 1 Tenuta meccanica
Mechanical seal
2) 1 Flussostato (NO RACA 150-200-250)
Flow switch (NOT FOR RACA 150-200-250)
al
1 pressostato
ргеssurе switch
J-]
2 Sonde
РгоЬеs
5) 1 Regolatore
Regulator
6) 1 тrаsfоrmаtоге
тгапsfоrmег
1 Motoventola
Fап mоtог

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