Chapter CLUTCHES AND BRAKES TOPIC/PROBLEM MATRIX ‘SECT TOPIC PROBLEMS: 154 Disc Clutches Uniform Pressure 15-2, 15-4, 15-6, 16-27, 15.28 Uniform Wear 15-4, 15:3, 155, 15.5 Caliper Disc Brakes 15-29, 15-30, 15-31, 15-32, 15-33, 15-34 156 Drum Brakes ‘Short Shoe 15-7, 158, 15-9, 15-10, 15-11, 18-12, 16-21, 15-22 ‘Long Shoe 15-13, 15-14, 15-15, 15-16, 15-17, 15-18, 15-19, 15-20, 15-28, 15-24, 15-25, 15-26 Problem numbers in alle ace design problems 1224 {© 2006 Pssrson Edocation, ne. Upper Saddle River, NI. All ight reserved. This materi sprotected under all opytight laws as they currenly Sst No potion of hematin be rproduce, nay form o by any mesos, ‘without permisin a wating fom the pbiserMACHINE DESIGN - An Integrated Approach 154-1 PROBLEM 15-1 ‘Statement: Find the torque tha «2-surface, dry disk clutch can transmit if the outside and inside lining diameters are 120 mm and 70 ram, respectively, and the applied axial force is 10 kn, Assume ‘uniform wear and m= 0.4, Ts the pressure on the lining acceptable? What lining materials would be suitable? Units: Given: (Clutch dimensions: Outside diameter od: 120mm Inside diameter id:= 10mm Assumptions: Uniform wear model. Solution; See Mathcad fie P1501 1 Caleulate the outside and inside radi of the disk. Outside radius 19: 0Sod Inside radius n= 0Sid Samm rot 2 Using equation 15.6, clelate the torque capecity. T= NeyR—2 P= 380Nm 3. Calculate the maximum lining pressure using equation 15.Sa F ‘Maximum pressure (Pmax ‘= = Benen) 4. From Table 15-1, we soc that either a molded or sintered metal lining are suitable. P1s01.med 1222 © 2006 Pearson Education, ne, Upper Sale River, NJ. Alright reserved. Tis material is potected und ll copyright laws a ‘they current Gust No portion ofthis mater maybe epouced in ey form or By any met, ‘ithe permission in writing from the palisker.MACHINE DESIGN - An Integrated Approach PROBL! EM 15-2 ‘Statement: Find the torque that a 2-surface, dy disk clutch can transmit if the outside and inside lining diameters are 120 mam and 70 mn, respectively, and the applied axial force is 10kn. Assume uniform pressure and w~ 0.4, Is te pressure on the lining acceptable? What lining materials ‘would be suitable? Units: w=10n kPa = 10-Pa Given: [Number of surfaces Clutch dimensions Axial foroe Outside diameter Friction coefficient Inside diameter ‘Assumptions: Unifonn pressure motel Solution: See Mathcad file P1S02, 1. Caloulate the outside and inside adi ofthe disk Outside radius rg OS-od 2. Using Inside radius n= 0Sid equation 15.3 calolate the torque capacity. 3. Calculate the lining pressure using equation 15.2c. Maxismum pressure p= p= 1340kPa 4. From Table 15-1, we se that either a molded or sintered metal lining are suitable isn2med 1223 1© 2006 Pesrson Education, ne, Upper Saddle River, NI Al sight eservd. This materi is protected wader all copyright laws as they cureatly exit No poston af this materi may be reproduced, nan fonn o& By any means, ‘Sibert permission in writing Fem the pbisher 15.24MACHINE DESIGN - An integrated Approach 153-4 PROBLEM 15-3 Design a single surface disk clutch to transmit 100 N-m of torque at 750 rpm using a molded lining with a maximum pressure of 1000 kPa and y =0.25. Assume uniform wear. Find the outside and inside diameters requied ifr) = 0.577 r, What isthe power transmitted?” Statement: Units: WW = 10. Given: [Number of surfaces Friction coefficient Disk radius factor ‘Assumptions: Uniform wear model Solution: See Mathcad file P1503, Wa=1P-Pa rpms 2rrad-min N Torque capacity T= 100m 70=025 Maximum pressure Piya = 1000KPa Sr= 0517 Rotational speed a:= 750rpm 1. Use equition 15.56 and the disk radius factor to solve for the required outside and inside rei 1 wuryPmar re 0?) < & SePmax(1— All Round this to ‘Then, the inside radiusis Round this to 2. Convert the radi to diameters (Outside diameter Inside diameter 3. Caleulate the maximum transmitted power. ‘Transmitted power 1503.med ne Sete 1 79 = 8.16mm r= 70mm n= Seto 14 = 4039 mm = 40mm od:= 2% od= 140mm id= Dy id= 80mm H=To = 735K 1224 © 206 Peston Edvestion Ine, Upper Sale River, NJ. Alvis served. This materia i protected unde ll copyright ws as they curently exist No potion of his material may be reproduce, in any form ory any means, ‘without persion nwt fom he pblishe.MACHINE DESIGN - An integrated Approach 15-44 PROBLEM 15-4 ‘Statement: Design a single-surface disk clutch to transmit 100 N-m of torque at 750 rpm using a molded lining Units: Given: ‘Assumptions: ‘Solution: 1. Use equation 15.2c and the disk radius factor to solve forthe required outside and inside radi 3 Prs04med © 2006 Pesron Beaton In ‘with a maximum pressure of 1000 kPa and =0.25. Assume uniform pressure. Find the outside snd inside diameters required ifr, 0.577 r,, What isthe power transmitted? i =10-N a= 10-Pa rpm:= 2-wrad.min | Number of surfwoes Ng “Torque capacity T= 100Nm Frietion coefiiient y:=025 Maximum pressure p= 1000kPa Disk rains factor fe= 0577 Rotational speed = 75019m Uniform pressure model See Matha file P1504. te bepul =n )m nt ler . 1 ar : ' 7 A ro= 61892 Round this to ‘Then, the inside radius is n= Ipto = 35.77 mm Round thisto —rj:= 36mm ‘Convert the radii to diameters. Outside diameter od= 124mm Inside diameter Mdm dy id= Tamm Calulate the maximum transmitted power. “Transmitted power H= 78580 1225 ‘hey eunenly ist No portion of his material may be reproduced, in any form or by any rear, thot peraission in wrting fom the pubiser Jopet Sale River NJ. Al sights teserved. This sterile potstd under all copyright vs asMACHINE DESIGN - An Integrated Approach 15-54 PROBLEM 15-5 Statement: How muny surfaces are needed in a wel disk clutch to transmit 120 N-m of torque st 1000 rpm using | «sintered lining with a maximum pressure of 1800 kPa and j1=0.06. Asaume uniform wear. Find the outside and inside diameters required ifr,=0.577 ro. How many disks are needed? What is the power transmitted? Units: i= 10-N Wa=10-Pa rpm= 2serad-min” | Given: Friction coefficient = 006 Torque capacity T= 120Nm Disk radius factor fe 0577 Maximum pressure Pyar = 1800KPa Rotational speed = 1000rpm ‘Assumptions: Uniform wear model Design Che 7 ‘The number of surfaces depends on the disk dimensions. Let 7: Solution: See Mata le P1505 1. Caelt the outside radi pe ro= 51.9930 ro St 2 Convert the radi to diameters Outsitedimeer —ads= 27 od= 104mm Inside amet idee 2 id= 9. Calele the equied axial fre wing equation 15 Sa Axial foree F:= 2-8 7¢Pmax(Po~"i) P= 7464kN —™ 4. Using oqution 156 cola te mnber of ition ates rtrd Numbersufhoss —N, teal 7P(orn) 5 Cale he maximum tanita power ‘Tranmited power =to n= 16 = isosmes 1228 2006 Pearson Festio, Ine, Uppee Sale River NJ All sighs reserved This materials protected under al oppright ws 8 they eunenly exist No portion of his matrl may be rpreduced, in any form oF by a meas witheu permision in weg from he pubiaberMACHINE DESIGN - An Integrated Approach 15-86-41 PROBLEM 15-6 — Statement: How many surfaces are nceded in wet disk efuich to transmit 120/N-m of torque at 1000 pen using ‘sintered lining with a maximum pressure of 1800 kPa and y= 0.06. Assume uniform pressure. Find the outside and inside diameters required ifr;=0.577 ro. How many disk are neaded? What isthe power transnitied? Units: WYN WPa:=10-Pa rpm:= 2-xrad-min™ | Given: Friction coefficient 2006 Torque capacity 120N-m Disk radius factor fe=0S77 Pressure 1800KPa Rotational speed ‘= 1000rpm ‘Assumptions: Uniform pressure model Design Choices: “The numberof surfaces depends onthe disk dimensions. Let r= 30mm Solution: ce Mathcad fle P1506, 1. Caleulate the outside radius 0 Fe r= 51.9930 ro= 5mm 2. Convert the radi to diameters, Outside diameter ods= ry od'= 104mm Inside diameter id= 2 id= 60mm Calculate the required axial force using equation 15.10. Axial foroe 4. Using equation 15.3, calculate the number of friction surfaces required. [orG-2 Ny = coil OL Number surfaces Lewrled —1 ‘Calculate the maximum transmitted power. ‘Transmitted power 1806.med sar {© 2006 Pearson Education, Ie, Uppor Sale River, NJ All ight osrved, This mata i they curently exist No portion ofthis material may be rproduced, in any form ‘that permission in writing fom the publisher ‘ny ears,MACHINE DESIGN - An Integrated Approach 15-71 PROBLEM 15-7 Statement: Figure P15-1 shows a single short-shoe drum brake. Find ils torque capacity and required actuating foree forthe dimensions given below. What value ofc will make it self-locking? Units: b= 10 Pa Given: Pivot to load = 100mm Drum radius Pivot to yeaxis b= 70mm Drum width Pivot to x-axis 20mm Shoe angle Maximum pressure age'= 1300KPa_——_—*ritom oefiient Assumptions: Short-shoe theory is appropri. The drum rotates CCW. Solution: Sco Figure P1S-1 and Mathcad file P1507. 1. Determine the normal foree on the drum from equation 15.8. ‘Normal force Fu Pmax? 0 191 ev 2. Use equation 15.10 to caloulate the torque capacity. ‘Torque capacity T= why T= 107N-m 3. Determine the required actuating force from equation 15.11} and the brake geometry Distance ¢ emrne = 10mm ‘Actuation force Fam Fy PHS Fg= T98N 4. Check to soe if the brake is seltlocking using the relationship given in the text self locking = |remurn "yes" if web 0" otherwise self locking = "v0" ‘5. Calculate the value of that would make the brake selCocking use the above relationship, Valucofeto seltock cg = Clase = 233.3 # P1807 med 1228 {©2006 Psuson Education, ne, Upper Saddle River, NJ. Alright reserved. This materi protected under al copyright Laws as ‘hey erent cist No potion of thi mater my be repel in any frm oe By a) means, ‘thot permission nvr fom the pblshe.MACHINE DESIGN - An Integrated Approach 15-84 PROBLEM 15-8 Statement: Figure P1S-1 shows single short-shoe drum brake. Find its torque capacity and required ‘actuating force forthe dimensions given below. What value of ¢ will make itself locking? Units: kv = 10-N Given: Pivot to load a= 100mm Drum radius r=30mm Pivot to y-axis b= 10mm ‘Drum with we= 50mm Pivot to x-axis e= 20mm Shoe angle 8:= 35deg Maximum pressure Pmax'= 1300KPa Friction coefficient m= 03 Assumptions: Shortshoe theory is appropriate. The drum rotates CW. Solution: See Figure P15-1 and Mathcad file P1508, 1. Determine the normal force on the drum from equation 15:8 ‘Normal force Fy = Pac? 8 191A 2. Use equation 15.10 to calculate the torque capacity ‘Torque capacity T= wh ye 107Nem 3. Determine the required actuating force from equation 15.115 and the brake geometry modified for CW rotation Distance € 10mm bee Actuation foree Fas Fre Fq=810N 4, Since the brake is not sel-energizing with CW rotalion, it cannot be sel-locking for any value ofc P1s08.med 1229 © 2006 Pearson Education, ne, Upper Sale River, NI. All ight reserved This materi protect under ll copyright sas they curently exist Ne poten of is material may be reproduced, nay foam by au) wean, ‘without permision a writing fom the pbleer.MACHINE DESIGN - An Integrated Approach 15-94 PROBLEM 15-9 Statement: Figure P1S.1 shows singe short-shoe drum brake. Find its torque capacity and required > sctunting foros forthe dimensions given below. What value of will make it setPlocking? Given: Pivot oad a= 800in Drum radivs r= 5.00in Piva to yan b:= 600i rum with 0m Pivot toa «= 400m Shoe angle b= 30deg Masia presaire pga = 250 ps Friction coctficient = 0.35 Assumptions: Short-shoe theory is appropriate. ‘The drum rotates CCW. Solution: See FigreP1S-1 and Mathead file P1509 1. Determine the normal free onthe rum from equation 158 Nowitforoe Fa™ Pach Oow 981.77 2. Use equation 15.10 to calelate the torque capacity. Torguecspacty Tm puFpr T= insinity 3. Determine the required actuating fore frm equation 15.116 andthe brake geomet. Distance © omrve 1.000% Actuation free Fg Fy Fax Of 4. Checko sof the brakes self-locking using te relationship given in the et. self locking = return ‘yes’ if wc 2b -_, v0" otherwise self locking = "no" 5. Calculitethe value ofthat would make the brake sel locking use the above relationship. Value of eto seock —cfage = Chock = V7.1in u =~ isoemed 1290 ‘© 2006 Peoron Eduction, ne, Upper Saddle River, NJ. All rights eserved, This material is protected unde al copyright laws as ‘hey curently exist No potion ofthis material maybe reproduced in any frm o By any meus, ‘without permission niin fom he publisher.MACHINE DESIGN - An Integrated Approach 18-10-41 PROBLEM 15-10 Statement: Figure PIS-1 shows single short-shoe drum brake. Find is torque capacity and required ‘actuating force forthe dimensions given below. What value of e will make it sef_Jocking? Given: Pivot to load a= 800in Drum rodivs r= S00m Pivot to y-axis b= 6.00in Drum width w= 150in Pivotto x-axis = 4.00in Shoe angle O= deg ‘Maximum pressure Pyar = 250 pst Friction coefficient = 035 Assumptions: Short-shoc theory is appropriate. The drum rotates CW. Solution: See Figure P1S-1 and Mathoad file P1510. 1. Determine the normal force on the drum from equation 15.8 ‘Nonnal force Fg Pac 981.7 f 2, Use equation 15.10 to calculate the torque capacity ‘Torque capacity T= Fy T= INBintof 3. Determine the required actuating force from equation 15.11 and the brake geometry modified for CW rotation. Distance & = 1.000% ‘Actuation force Fa=T791b6f 4, Since the brake is not self-energizing with CW rotation, it cannot be sellocking for any value ofc Prsiomed te '© 2006 Fearon Education, nc, Upper Sle River, NJ. All ight reserved. This marily protected under ll copyright laws 2s ‘hey curently cist No portion of his material may be reproduced, in any Term orby any means, ‘Sithour permission in writing fom he pls.MACHINE DESIGN - An Integrated Approach 1511-4 PROBLEM 15-11 ‘Statement: Figure P1S.2 shows a double shortshoe drum brake. Find its torque capacity and required — ‘actuating force forthe dimensions given below. What value of ¢ will make it seftlocking? Hint CCaloulate the effets of each shoe separately and superpose them, Units: v= ON a= 10-Pa Pivot to load a= 90mm Drum radius Pivot toy-axis b= 80mm rum width Pivot to xis e:= 30mm ‘Soe angle ‘Maximum pressure Pray= 1500KPa Friction coeticient ‘Assumptions: Short-sboe theory is appropriate. ‘The drum rotates CCW. Solution: See Figure P1S-2 and Mathead file P1SI1. ‘Top shoe - self energizing 1. Determine the normal force on the drum from equation 15.8 ‘Normal force Ful mae Ow 2, Use equation 15.10 to caloulate the torque capacity. ‘Torque capacity Ty Farr ‘Determine the required actuating force from equation 15.115 andthe brake geometry. Distanoe © omrne e= 10mm ‘Actuation force Fut Fq= 1353 o~ A. Check tose ifthe brake is se-ooking using the relationship given i the ext. self locking = | ret "yes! if prob sno" otherwise self locking = “no" 5. Calculate the value of ¢ that would make the brake self-locking use the above relationship. Valuo ot oto seliiock — ety = % tock = 320mm ‘Bottom shoe - non self energizing . 6. Threactuntion fore is the same on both shoes ani qual othe actuation free onthe top shoe. Use equation 1.11 ose forthe normal fore on the bottom shoe Noel fan Faa= Far 4 = Fyz= 476N 7. Useeqution 15.10 w calculate the torque capaci Torquecapacty Tym Far 1476 Nom Bath shoes 8. The toa org capacity is Tao= T+ 72 > isttimed 232 © 2006 Pearon Education In, Upper Sale River, NI. All ight reserved. This stra isproteted unde al eopyight laws they umently exist No portion ofthis mati maybe reproduced in any fra or by any MES, ‘thot permission in vritng forthe publisher,MACHINE DESIGN - An Integrated Approach 15-124 PROBLEM 15-12 ‘Statement: Figure P15-2 shows a double short shoe drum brake. Find its torque capacity and required ‘actuating force forthe dimensions given below. What value of ¢ will make it se'Jocking? Hint Calculate the effects ofeach shoe separately and superpose them. Given: Pivot to load a= 12.00in Drum radius r= 6.00in Divot to y-axis b= 800in Drum width w= 2.00in Pivot to x-axis = 3.00in Shoe angle O:= 2Sdeg ‘Maximum pressure Pax = 200 pst Friction coefficient 12028 Assumptions: Short-shoe theory is appropriate, ‘The drum rotates CCW. Solution: See Figure P1S-2 and Mathcad file P1S12. ‘Top shoe - self energling 1, Determine the normal force on the drum from equation 15.8 Normal force Fat = Pmaxt 0 Fy = 1087 yf 2. Use equation 15.10 to calculate the torque capacity Torque capacity T= Eyer 1) = 17590 log 3. Determine the required actuating force from equation 15.11 and the brake geometry. Distance © ©=3.000in bo we 4. Check to see ifthe brake is self locking using the relationship given inthe text. Actuation force Fur self locking := [return "yes" if web ‘20" otherwise self locking = "20" 5. Caleulate the value of¢ that would make the brake self-locking use the above relationship. Vaectctnatnde — agin mere 7 Dim seem ener 6. The actuation force isthe same on both shoes and is equel tothe actuation force onthe top shoe. Use equation 15.1 1b to solve forthe normal force on the bottom shoe. Normal force Fag Fay Fy2 = 848167 bape 7. Use equation 15.10 to calculate the torque espacity Torque capacity T= wEgpe Tp = a2Simlbf Both shoes 8, ‘The total torque capacity is Tot = T+ 12 Tron = 3184 Df Pisi2med 1233 (© 2006 Pearson Eduction, ne, Uppce Sale River, NI. Alright served, This mater is protected unr all copyright laws as they eure exist No potion of his material may be reproduced, in any form or By any means, ‘without ermisin in writing fom the pbisber.