511R015 4160 Backhoe Loader Carter Pivot, Single Tit 5YNO000T-15147 (MACHINE) POWERED BY 3054 Engine(SEBP2569 - 56) - Sistemas y componertes CATERPILLAR" Service Information System Pantalla anterior Bienvenido: erl80axp < Producto: BACKHOE LOADER Modelo: 416¢ LOADER SYN Configuracion: 416¢ Backhoe Loader Center Pivot, Single Tit SYN 5147 (MACHINE) POWERFD BY 3054 Engine Desarmado y Armado 416C, 426C, 428C, 436C, & 438C BACKHOE LOADERS POWER TRAIN Nimero de medio -SENR1206-02 Fecha de publicacién -01/11/2003 Fecha de actualizacion -25/03/2010 ‘SENR12060021 Transmission (Direct Drive) (If Equipped) SMCS - 3060-017 Disassemble & Assemble Transmission (Direct Drive) (If Equipped) Start By: a. remove transm ion NOTE: For organization and clarity purposes, the transmission will be disassembled in major components and then those components disassembled, Tools Needed A|B/C/DIE/FIG 1U-5750 Engine Stand 1 6V-2157 Link Bracket 1 9S-9152 Puller Assembly 1 5F-7344 Bar 1 3/8 in x 6 in Bolts 2 4G-3852 Spring Compressor 1 1U-6405 Puller 1 137-8103 Hand Tooi 1 40-3082 Puller 1 hives catcomslswebisswebto:hdctochdoe_print_sage eo?eturnul=Iiewebisleweb orodutsearchbroducheadeinfoamesctjepScalledpage"Iisw... 1968112015 4180 Backhoe Loader Certer Pivot, Single Til 5YNOUOOT-15147 (MACHINE) POWERED BY 2054 Engine(SEBP2369 - 56) - Sistemas y componentes Tools Needed H[u[K{LiMjN 8H-0663 Puller 1 8B-7551 Puller 1 137-8102 Spring Compressor 1 4C-3089 Puller 1 1P-1859 Snap Ring Pliers 1 81-5096 Indicator 1 3. Remove plug (3) and drain the transmission oil in a suitable container. hives catcomislswebis'swebitechdctochdee_ pnt age sp?etunul"Iiswebllewebioradsctscarchipoductwadccnftrameset|spScalledpage"Issw.. 2168112015 4180 Backhoe Loader Certer Pivot, Single Til 5YNOUOOT-15147 (MACHINE) POWERED BY 2054 Engine(SEBP2369 - 56) - Sistemas y componentes 007257 5. Attach Tooling (B) to case (7). Install strap to Tooling (B) and remove 14 bolts (8). Lift cover from the transmission. The weight of the cover is 42 kg (94 Ib), Disassemble & Assemble Transmission (Direct Drive) Output Shaft (Front) £83458 NOTE: Install the thrust needle bearings on all shafts with the open end of the cups (1) pointing away from the bearings or gears that they touch hives catcomslswebisswebte:hdctochdoe_ print sage e5?eturnul=Iiewbisleweb orodutsearchbroduceadeinfotramesetjepScalledpage"Iisw.. 3168112015 4180 Backhoe Loader Certer Pivot, Single Ti 5YNOUOOT-15147 (MACHINE) POWERED BY 2054 Engine(SEBP2369 - 56) - Sistemas y componentes 6. Remove assembly (9). NOTE: All other shafts will come out in sequence. Remove cach shaft by hand. 7. Install Tooling (C) and remove roller cup bearing (10). 8. Install Tooling (E) and remove roller cup bearing (11), and gear (12). 9. Remove two roller bearings (13), spacer (14), needle bearing (15) and thrust washer (16) from the output shaft (front). hips catcomislswebisswebtechdoctochdoc._ print age sp?eturnul=Isisweb/slewebloraductsvarchipoductaderinfttameset|spScalledpagemisisw... 4/168112015 4180 Backhoe Loader Certer Pivot, Single Til 5YNOUOOT-15147 (MACHINE) POWERED BY 2054 Engine(SEBP2369 - 56) - Sistemas y componentes 12. Remove snap ring (20), retainer (21), and spring (19) from the output shatt (front). 13. Using a suitable source of air and the proper approved nozzle, force air in the hydraulic port as shown, This will raise the piston up so it can be removed by hand, hips catcomisiswebisswebtechdoctochdoc_ print age sp?-eturnul=Isisweblslewebloraductsearchipoductaderinfttameset|spScalledpagemisisw... S168112015 418C Backhoe Loader Certer Pivot, Single Til 5YNOUOOT-15147 (MACHINE) POWERED BY 2054 Engine(SEBP2369 - 56) - Sistemas y componentes fe 14, Use a seal pick to remove the outer and inner seal. NOTE: The following steps are for the assembly of the output shaft (front). 15. Check the condition of the outer and inner seal and replace if necessary. Install the piston. 17. Install spring (19). Use Tooling (D) to compress the spring (19). Using Tool (M) and install snap ring (20) not shown. I retainer ring (17). 18. Install clutch pack (18) and hrtpes's catcomslswebis'swebitochdoetochdec_ print age sp?etunul"Iiswebllewebioradsctscarchipoductwadccnftrameset|spScalledpage"Isisw.. 6/168112015 4180 Backhoe Loader Certer Pivot. Single Ti 5YNOUOOT-15147 (MACHINE) POWERED BY 2054 Engine(SEBP2389 - 56) - Sistemas y componentes 19. Install two roller bearings (13), spacer (14), needle bearing (15) and thrust washer (16) on the output shafit (front). NOTE: Heat both tapered roller cup bearing (11) and (10) 135 °C (275 °F) and install on the output shaft (front), 20. Install assembly (9). Disassemble & Assemble Transmission (Direct Drive) Output Shaft (Rear) hives catcomslswebis'swebitechdetochdes_ print page sp?etunul"Iiswebllewebioradsctscarchipoductwadccnftrameset|spScalledpage"Isisw.. 7/18S:12015 4180 Backhoe Loader Certer Pvt Single Tt SYNOOODI-15147 (MACHINE) POWERED BY 905 Enge(SEBP2309- 5) - Sstemesycomponetes 2. Remove plug (3). 3. Remove plug (3), O-ring (4), two springs (5) and three balls (6). Remove two gearshift rods (2) from shift forks (7) 6. Use Tool (G) and pull bearing (14), and gear (15). Remove synchronizer (13). hives catcomslswebis'swebtohdetochdes._ pnt page sp?:etunul"Iisweblslewebioradsetscarchipoductwadecnftrameset|apScalledpage"Isisw.. 8/168112015 4180 Backhoe Loader Certer Pivot, Single Ti 5YNOUOOT-15147 (MACHINE) POWERED BY 2054 Engine(SEBP2369 - 56) - Sistemas y componentes (16). Remove gear (17) and housing (18). 8. Use Tooling (E) and remove gear (19). NOTE: The following steps are for the assemble of the output shaft (rear) 9. Install gear (19) on the output shaft (rear). oor2sste 10, Install housing (18) and gear (17). Install snap ring (16) using Too! (M). NOTE: Heat bearing (14) 135 °C (275 °F) and install on the output shaft (rear). 11. Install synchronizer (13), gear (15) and bearing (14). hives catcomslwebis'swebitohdotochdee_ print page sp?etunul"Iiswebllewebioradsetscarchipoductweadecnfttameset|spScalledpage"Isisw... 16S:12015 4180 Backhoe Loader Certer Pvt Single Tt SYNOOODI-15147 (MACHINE) POWERED BY 905 Enge(SEBP2309- 5) - Sstemesycomponetes 12. Install synchronizer (13), spacer (12) and bearings (11). NOTE: Heat bearing (8) 135 °C (275 °F) and install on the output shaft (rear). 13. Install gears (10) and (9) and install bearing (8). 14. Install plug (3), O-ring (4), two springs (5) and three balls (6). Install two gearshift rods (2) on shift forks (7). NOTE: When installing springs (5) and balls (6), use Tooling (F) to compress the spring and load the balls correctly. hives catcomslwebis'swebitochdetochdee._ print page sp?returnul"Iisweblslewebioradsctsvarchipoductwadccnfttameset|epScalledpage"Ils... 10/16S:12015 4180 Backhoe Loader Certer Pvt Single Tt SYNOOODI-15147 (MACHINE) POWERED BY 905 Enge(SEBP2309- 5) - Sstemesycomponetes 16. Install screws (1) one from each gearshift rod (2) Disassemble & Assemble Transmission (Direct Drive) Shaft 1. Remove the shaft by hand for disassembly. 2. Use Tooling (H) and pull bearing (1) and (2). NOTE: The following steps are for the assembly of the shaft. 3. Heat bearing (1) and (2) to 135 °C (275 °F) and install on the shaft. Disassemble & Assemble Transmission (Direct Drive) Reverse Shaft 1. Remove the reverse shaft by hand for disassembly. 2. Use Tooling (H) and remove bearings (1) and (2). NOTE: The following steps are for the assembly of the reverse shaft 3. Heat bearing (1) and (2) to 135 °C (275 °F) and install on the reverse shaft Disassemble & Assemble Transmission (Direct Drive) Input Shaft hives catcomslswebis'swebtochdoctochde._ print page sp?:etunul-Iiswebllewebioradsctsvarchipoductwadccinfttameset|epScalledpage"Ils... 11/168112015 4180 Backhoe Loader Certer Pivot, Single Til 5YN0UOOT-15147 (MACHINE) POWERED BY 2054 Engine(SEBP2369 - 56) - Sistemas y componentes 4, Use Tooling (K) to compress hidden spring (9), and use Tooling (M) to remove snap ring (8). hips catcomislswebisswebtechdoctochdoc._ print age sp?-eturnul=Isisweblslewebloraductsearchipoctwaderinfttameset|spScalledpagemiss... 12/16erin015 418C Backhoe Loader Center Pivot Single Ti 5YNOQOOt-15147 (MACHINE) POWERED BY 3054 Engine(SEBP2369 - 58) - Sistemas y componentes 5. Use a suitable air supply and approved nozzle to force air in the oil port hole to remove the piston as shown. 6. Use a seal pick to remove the outer or inner seal. 8. Remove gear (12) from the clutch pack. pesos catcomislswebis'swebttochdettchde. print age jsp%etun ‘swebislewebloraductscarchipodsetadcrnftrameset|epScalledpagemIss... 19188112015 4180 Backhoe Loader Certer Pivot, Single Ti 5YN0UOOT-15147 (MACHINE) POWERED BY 2054 Engine(SEBP2369 - 56) - Sistemas y componentes 9, Remove roller cones (13), (14), (15), (16) and (17) if necessary. NOTE: The following steps are for the assembly of the input shaft. 11. Install gear (12) on the cluteh pack. 12. Heat bearing (10) to 135 °C (275 °F) and install on the shaft. Install gear (11) and bearing (10). 13. If removed, install the outer or inner seal on the piston. 14. Install spring (9) and use Tooling (K) to compress hidden spring (9), and use Tooling (M) to install snap ring (8). hives catcomslswebis'swebttochdetochdee_ print page sp?:etunul"Iiswebllewebioradsctsvarchipoductwadccnfttameset|epScalledpage"Ils... 14/168112015 4180 Backhoe Loader Certer Pivot, Single Ti 5YNOUOOT-15147 (MACHINE) POWERED BY 2054 Engine(SEBP2369 - 56) - Sistemas y componentes 16. Install gear (5), needle bearing (4) and spacer (3). Use Tooling (M) and install snap ring (2). 17. Heat bearing (1) to 138 °C (275 °F) and install on the input shaft. 18. When installing both cases back together use a bead of 1U-8846 Gasket Maker around the transmission case. 19. Install bolt (18) in the output shaft. Tap the bolt firmly down with a plastic hammer. Install Tooling (N) and pry up with a pry bar (19). Maintain 0.03 to 0.08 mm (.001 to .003 in) tolerance. Add or remove shims as necessary to maintain this tolerance. hips catcomslswebis'swebttechdctochdec._ pnt age sp?etunul"Iiswebllewebioradsctscarchipoductwadccnftrameset|epScalledpage"Iis... 8168112015 4180 Backhoe Loader Certer Pivot, Single Til 5YNOUOOT-15147 (MACHINE) POWERED BY 2054 Engine(SEBP2369 - 56) - Sistemas y componentes 20, Repeat this process for the input shaft, shaft and the output shaft (front). Tolerances are the same for all shafts, When checking the tolerance of the input shaft, knock out the expansion plug (20) and using screwdriver (21), pry up on the shaft while reading the indicator. Install a new expansion plug 1H-9721 before continuing. End By: a. install transmission Soo 1s = 2 tara re Tue Jan 06 2015 16:06:52 GMT-0400 (SA Wester Standard Time) Red privada para lcenciados del SIS cr180ax0 ‘swebislewebloraductvarchipodsetadcenftrameset|spScalledpagemIss... 16/16