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Construction and Building Materials 177 (2018) 252–260

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Construction and Building Materials


journal homepage: www.elsevier.com/locate/conbuildmat

Effect of cement on the demulsifying behavior of over-stabilized asphalt


emulsion during mixing
Jian Ouyang a,⇑, Lijun Hu a, Hongyan Li b, Baoguo Han b
a
School of Transportation and Logistics, Dalian University of Technology, Dalian, China
b
School of Civil Engineering, Dalian University of Technology, Dalian, China

h i g h l i g h t s g r a p h i c a l a b s t r a c t
2+
 Effect of pH value and Ca on the
rheological properties of asphalt
emulsion are studied.
 The mixing stability of asphalt
emulsion with cement and limestone
is studied.
 The demulsifying behavior of asphalt
emulsion with cement and limestone
is discussed.
 The direct asphalt droplet adhesion
on cement is dominated during
mixing.

a r t i c l e i n f o a b s t r a c t

Article history: Over-stabilized asphalt emulsion is normally used in cement asphalt emulsion (CA) composites. The mix-
Received 7 October 2017 ing stability of asphalt emulsion with cement is vital to the workability and mechanical properties of CA
Received in revised form 14 May 2018 composites. However, the effect of cement on the demulsifying behavior of asphalt emulsion during mix-
Accepted 15 May 2018
ing is not clearly understood. To reveal the demulsifying behavior, effect of pH value and Ca2+ on the rhe-
ological properties and mixing stability of over-stabilized asphalt emulsion are studied. Results indicate
that cationic emulsions have no obvious change in the tested pH value and Ca2+ concentration range. Ca2+
Keywords:
ion is very harmful to the chemical stability of anionic emulsion. There are three stages in the demulsi-
Cement
Asphalt emulsion
fying process of pure emulsion: (1) small asphalt droplet coalescence along with trapped water; (2)
Demulsifying behavior trapped water diffuses out from coalesced asphalt droplets; (3) complete demulsification. There are
Mixing stability two demulsifying behaviors when asphalt emulsion is mixed with fine solid. One is asphalt droplet coa-
lescence, which is dominant in the mixing with limestone powder. The other is the direct droplet adhe-
sion on solid surface, which is dominated in the mixing with cement. This difference is due to that the
adsorption ability of cement is much stronger than that of limestone powder. The ions of OH and
Ca2+ released by cement hydration cannot greatly destabilize asphalt emulsion. However, emulsions with
better resistance to the invasion of OH and Ca2+ still have a better mixing stability. Therefore, reducing
the adsorption ability of cement and increasing the resistance of emulsions to hydrate ions can improve
the mixing stability of asphalt emulsion with cement.
Ó 2018 Elsevier Ltd. All rights reserved.

⇑ Corresponding author.
E-mail address: ouyangjian@dlut.edu.cn (J. Ouyang).

https://doi.org/10.1016/j.conbuildmat.2018.05.141
0950-0618/Ó 2018 Elsevier Ltd. All rights reserved.
J. Ouyang et al. / Construction and Building Materials 177 (2018) 252–260 253

1. Introduction demulsification and accelerates the demulsifying rate. Thus, the


variation of the fresh properties (e.g. viscosity and flowability) of
Cement asphalt emulsion (CA) composites are very promising CA paste is mainly related to the demulsification of asphalt emul-
materials suitable for many applications. In the road industry, cold sion [13]. The adsorption behavior between cement particles and
mix asphalt and cold recycling asphalt mixtures are more preferred asphalt droplets, the variations of droplets morphology and droplets
than hot mix asphalt in pavement maintenance and repair due to size distribution are three main physical changes of asphalt droplets
the low energy consumption and atmospheric emission of asphalt in demulsification, which all affect the viscosity of CA paste [13,21].
emulsion [1–3]. In the ballastless slab track of high-speed railway, Therefore, viscosity can be used as an index of the demulsifying
grouting cement asphalt emulsion mortar (hereinafter abbreviated behavior in CA paste [10,13,21–23]. In fact, viscosity is usually used
CA mortar) has been greatly appreciated as the elastic cushion and as an index of the physical properties of asphalt emulsion [24–27].
even-adjusting layer between slab track and concrete base because The function of emulsifier is to emulsify asphalt and prevent
of its good damping effect and high workability [4,5]. In all these coalescence of asphalt droplets once formed. Therefore, the mixing
composite materials, asphalt and cement are both considered as stability of asphalt emulsion with cement is controlled by emulsi-
binders, thus these composite materials can be combined with fier [28,29] and in particular by the interaction between cement
the merits of cement (high strength) and asphalt (good flexibility) and emulsifier. There are three main effects when cement is added
to be good semi-flexible materials [6–8]. The temperature sensitiv- into asphalt emulsion. The first one is the change of pH value,
ity of CA composites can be greatly improved compared to asphalt which may be great harmful to the stability of most cationic emul-
mixture, and the ductility becomes much better than pure cement- sifiers [9,30]. The second one is hydrate ions, mainly Ca2+, can
based materials [6–8]. Besides, asphalt emulsion is a low-viscosity interact with emulsifiers and induce precipitation [20,22]. Previous
aqueous emulsion at room temperature. It can be mixed well with studies indicate that Ca2+ reduces the Zeta potential of anionic
other water-based binder like cement [9]. This property ensures emulsion [20] and makes anionic emulsifier insoluble in aqueous
that CA composites have a good workability at room temperature. solution [20,22,31]. The last phenomenon of concern is the adsorp-
Theoretically, CA composites are more advantageous than tion behavior between cement and emulsifier when cement is
cement-based materials and asphalt-based materials. However, added to asphalt emulsion. Emulsifier is essentially a surfactant
there are still scores of challenges in the application of CA compos- whose molecular structure is similar to superplasticizer. Both anio-
ites. A crucial issue in CA systems is the mixing stability of asphalt nic and cationic emulsifiers can be adsorbed by cement and change
emulsion. Asphalt emulsion is inherently unstable. It is easily the rheological properties of cement paste [14,15,32,33], which can
demulsified in or after mixing with other materials, especially for destabilize asphalt emulsion [21].
cement due to its fine size and high reactivity. The poor mixing sta- Although the mechanisms and factors influencing the mixing
bility of asphalt emulsion with cement not only degrades the con- stability of asphalt emulsion are known when cement is added,
structability of CA composites, but also affects the mechanical there are still many issues that are unclear. Firstly, the previous
properties of CA composites. For grouting CA mortar, the high emulsions used in the analysis on the interaction between asphalt
flowability may be suddenly lost during mixing due to the inade- emulsion and cement were usually traditional slow-setting emul-
quate mixing stability of asphalt emulsion [10]. For cold mix sions in which emulsifier dosage is less than 2% [9,34]. However,
asphalt and cold recycling asphalt mixture, aggregate coating is over-stabilized asphalt emulsions with high emulsifier dosage are
vital to their mechanical properties [11]. Due to inadequate mixing now more preferred not only in CA mortar, but also in cold mix
stability, asphalt emulsion may quickly separate from water during asphalt and cold recycling asphalt mixtures in China [16]. Due to
mixing and cannot fully coat aggregates [11]. Besides, the quickly high emulsifier dosage and special chemical compositions of emul-
demulsified asphalt does not adhere to aggregate because of a sifier, over-stabilized asphalt emulsions have significantly different
water-rich phase between demulsified asphalt film and aggregate, demulsifying behavior compared to traditional slow-setting emul-
and the trapped water in asphalt is more difficult to squeeze out sions. Secondly, most previous studies were based on one charge
than free water [12]. As a result, poor mechanical properties are type of asphalt emulsion, and believed that anionic emulsion has
obtained. better mixing stability than cationic emulsion [22,31] due to the
Even though asphalt emulsion has not strong demulsifying aqueous alkaline environment caused by cement hydration. How-
behavior during mixing, asphalt emulsion with good mixing stabil- ever, both cationic and anionic asphalt emulsion are utilized in dif-
ity is still beneficial to the workability and mechanical properties ferent types of CA composite, and the mixing stability is not fully
of CA composites [10]. Improvement in the mixing stability of dependent on emulsifier charge type. Thirdly, and also the most
asphalt emulsion can reduce the water to cement ratio of CA paste important, the demulsifying behavior of asphalt emulsion in the
at the same viscosity, which may be beneficial to the mechanical mixing with cement is unclear. There are two mechanisms pro-
properties of hardened CA paste [10]. Improvement in the mixing posed to explain the demulsifying behavior when asphalt emulsion
stability of asphalt emulsion reduces the initial viscosity of CA is mixed a solid [35,36]. The first one concerns the emulsifier
paste [10,13], which can retard the demulsification process of adsorption on the solid surface followed by the droplet coalescence
asphalt emulsion and prolong the workable time of CA paste produced by the reduction of the overall electric repulsion and fur-
[13]. That is why over-stabilized asphalt emulsions with high ther adhesion on the solid surface (Fig. 1(a)) [35,36]. However, if
dosage of emulsifier are generally recommended for CA mortar the desorption kinetics of the emulsifier from the interface is a
[14,15]. Nowadays, over-stabilized asphalt emulsions with high slow process compared with the emulsifier adsorption kinetics
dosage of emulsifier are also preferred in cold mix asphalt and cold onto the solid surface, the direct droplet adhesion on the solid sur-
recycling asphalt mixtures in China [16]. face could be the predominant mechanism, and then droplets are
Extensive studies have been performed on the interaction coalesced (Fig. 1(b)) [35]. The first mechanism is usually used to
between asphalt emulsion and cement in CA paste at fresh state explain the demulsifying process of asphalt emulsion mixed with
in recent years. On the one hand, asphalt emulsion has a strong a solid [9,13]. However, some researchers suggested that the
retarding effect on cement hydration that is related to emulsion demulsifying process of asphalt emulsion in CA paste was essen-
type, emulsion dosage, and emulsifier type [17–19]. On the other tially the direct droplet adhesion on cement surface [21]. The
hand, cement hydration, which changes the properties of a CA demulsifying behavior of asphalt emulsion in the mixing with
system (e.g., pH value and ion concentration) [20], induces cement should be further studied.
254 J. Ouyang et al. / Construction and Building Materials 177 (2018) 252–260

Fig. 1. Mechanism of the demulsifying behavior of asphalt emulsion mixed with solid [35]: (a) Emulsifier desorption and further droplet coalescence; (b) Direct droplets
adsorption on solid surface.

Because of the above reasons, this study aims to study the effect
13
of the main changes (e.g., pH value and Ca2+) induced by cement
hydration on the mixing stability of over-stabilized asphalt emul- 12
sion, and also to analyze the demulsifying behavior of over-
11
stabilized asphalt emulsion mixed with cement. With this purpose,
four emulsions (two cationic and anionic) were used in the analy- 10
sis. The rheology test and traditional mixing stability method of Water
pH value

9
asphalt emulsion were employed to study the demulsifying behav- Cement paste (W/C=0.6)
ior of asphalt emulsion with cement. On the basis of the results and 8 CSS-1
discussion, the main factors of cement hydration influencing the CSS-1 + Cement (AE/C=0.4, W/C=0.6)
7 CSS-1 + Cement (AE/C=1.4, W/C=1.0)
mixing stability of over-stabilized asphalt emulsions and their
6 Anionic emulsion
demulsifying behavior can be identified. ASS-1 + Cement (AE/C=0.4, W/C=0.6)
5 ASS-1 + Cement (AE/C=1.4, W/C=1.0)

2. Experimental program 4

2.1. Materials
0 5 10 15 20
Time (min)
Cement, asphalt emulsion, and limestone powder were used in the experiment.
The employed cement was rapid hardened ordinary Portland cement P.O42.5R. Four Fig. 2. Change of pH values of emulsions mixed with cement (AE/C and W/C are the
types of slow-setting asphalt emulsions were tested, namely two cationic asphalt abbreviation of asphalt emulsion to cement mass ratio and water to cement mass
emulsions (CSS-1 and CSS-2) and two anionic asphalt emulsions (ASS-1 and ASS- ratio, respectively).
2). The emulsifiers for manufacturing CSS-1 and ASS-1 were from Jinyang Road
Material Technology Development Co., Ltd. in Jiangsu, China. The emulsifiers for
manufacturing CSS-2 and ASS-2 were from Meadwestvaco Co. in Shanghai, China. can be calculated according to the ionization equation of Ca(OH)2 (Eq. (1)). Based
According to the two emulsifier manufactures’ introduction, the four commercial on Eq. (1), the Ca2+ concentration in emulsions is between 0.005 and 0.05 mol/L
asphalt emulsifiers (AE) are compound emulsifiers, which are manufactured by when cement is added.
mixing a main emulsifier, co-emulsifier and other auxiliaries. The main emulsifiers
for CSS-1 and CSS-2 are both amides, but the co-emulsifier and other auxiliaries of CaðOHÞ2 ! Ca2þ þ 2OH ð1Þ
the two cationic emulsifiers differ greatly and are not known to customers. The
Based on the above analysis, the effect of pH value was tested only for cationic
main component of emulsifiers for ASS-1 and ASS-2 are both benzene sulfonate,
emulsions. Cationic emulsions with three pH values (original pH, 7–8, and 12–13)
and the co-emulsifier and other auxiliaries in them are also different. The solid con-
were prepared. The pH value of cationic emulsion was adjusted by NaOH powder.
tents of the employed emulsifiers for CSS-1, ASS-1, CSS-2 and ASS-2 are 83.7%,
The effect of Ca2+ concentration was tested for all emulsions, and four Ca2+ concen-
87.5%, 51.1%, and 41.7%, respectively. The effect of four emulsifiers on cement
trations (0, 0.01, 0.1, 1 mol/L) were prepared by adding CaCl2.
was studied in the authors’ previous study [14]. Emulsifier dosage and solid content
in four emulsions are 3.5% and 60%, respectively. The pH values of the tested emul-
sions measured by pH meter with pH combination electrode are 3.58 (CSS-1), 3.42 2.3. Test methods
(CSS-2), 13.21 (ASS-1) and 12.78 (ASS-2), respectively. Before test, cement, lime-
stone powder, and asphalt emulsion should pass the sieve of 0.15 mm. 2.3.1. Rheology test
The rheology test was to study the effect of pH value and Ca2+ concentrations on
asphalt emulsion. A coaxial cylinder rheometer as shown in Fig. 3 was used for test.
2.2. Experimental design The diameter of the used rotor is 26.657 mm. The gap between the rotor and cylin-
der is 1.13 mm. A shear protocol as shown in Fig. 4 was performed in the rheology
Before studying the effect of pH value and Ca2+ concentration on the mixing sta- test. First, a 2 min pre-shear at 300 s1 and 2 min rest were intended to create uni-
bility of asphalt emulsion, the pH values change of asphalt emulsions (CSS-1 and form condition before testing. Then, 9 steps, in which shear rate decreased from
ASS-1) mixed with cement was monitored, which is shown in Fig. 2. As can be seen 100 s1 to 1 s1, were performed to get the apparent viscosity at steady state. All
from Fig. 2, no matter which emulsion types and emulsion dosages are used, the pH samples were tested thrice. The test temperature was controlled at 22 ± 0.1 °C.
values of emulsions are rapidly changed to above 12 with the addition of cement.
The pH value of ASS-1 is 13, which is nearly equal to that of cement paste. However, 2.3.2. Traditional mixing stability test
the pH value of CSS-1 is 3.6. Therefore, the addition of cement can significantly The mixing stability test of asphalt emulsion with cement was performed
change the pH value of cationic emulsion but have nearly no effect on that of anio- according to the Chinese standard JTG E20-2011 [37]. The test processes were as
nic emulsion. The pH values of emulsions are between 12 and 13, so it can be follows. Firstly, asphalt emulsion should be diluted to 50% of solid content by deion-
deduced that the OH concentration is between 0.01 and 0.1 mol/L. Because the ized water. Secondly, 50 g of cement and 50 g of diluted asphalt emulsion were
OH is mainly provided by the cement hydrate Ca(OH)2, the Ca2+ concentration weighed, respectively, and then they were mixed and stirred together for 2 min
J. Ouyang et al. / Construction and Building Materials 177 (2018) 252–260 255

m
Pr ¼ ð2Þ
m1 þ m2

where Pr is the residues content; m is the mass of residues; m1 and m2 is the mass of
cement and asphalt dosage, respectively.
The same test protocol was used to study the mixing stability of asphalt emul-
sion with limestone powder. In the test of the mixing stability of asphalt emulsion
with limestone powder, the effect of pH value and Ca2+ concentration were consid-
ered. For example, limestone powder and CaCl2 powder were mixed together with
asphalt emulsion to study the effect of Ca2+ concentration on the mixing stability of
asphalt emulsion with inactive solid particles.

3. Results

3.1. Effect of pH value on the rheological properties of asphalt


emulsion

The rheological properties of cationic emulsions with different


pH values are shown in Fig. 6. It can be seen that the apparent vis-
cosity of CSS-1 changes little when pH value is between 3.58 and
Fig. 3. Rheometer employed in the rheology test. 8.6. This indicates that CSS-1 does not have an obvious change
when acidic aqueous medium is switched to neutral condition.
When the pH value rises to 12.55, the apparent viscosity of CSS-1
at low shear rate decreases but it increases at high shear rate
300
(100 s1). CSS-2 has a similar trend, but the effect of pH value is
Pre-shear for 120s more pronounced. The apparent viscosity of CSS-2 decreases at
250 low shear rate and increases at high shear rate when pH values
rises from 3.37 to 7.85. This indicates that CSS-2 has a certain inter-
Shear rate(1/s)

200 nal change from acidic to neutral environment. When pH value


rises from 7.85 to 12.58, the apparent viscosity of CSS-2 increases
150 100 s-1, 30s at low shear rate and decreases at high shear rate. The amplitude of
variation on the apparent viscosity of CSS-2 is larger than that of
100 CSS-1. Overall, both cationic emulsions are affected when pH value
Shear step reaches the value of cement paste, and the resistance of CSS-1 to
50 rest for 120s pH value change is better than that of CSS-2.

0 3.2. Effect of Ca2+ concentration on the rheological properties of


0 100 200 300 400 500 asphalt emulsion
Time(s)
The rheological properties of emulsions with different Ca2+ con-
Fig. 4. Shear method about the viscosity of samples. centrations are shown in Fig. 7. It can be seen from Fig. 7 that the
apparent viscosity of CSS-1 decreases little at low shear rate and
increases very slightly at high shear rate as Ca2+ concentration
at a shear rate of 120r/min. Thirdly, 150 mL of deionized water was added and then
stirred for 3 min at 60r/min. At last, a filtration method was performed to evaluate
increases. CSS-2 has a similar trend, but the apparent viscosity of
the mixing stability of asphalt emulsion. A test photo is shown in Fig. 5. The mixture CSS-2 at low shear rate decreases significantly when Ca2+ concen-
was diluted with deionized water and then filtered by a filter screen of 1.18 mm tration rises from 0.1 to 1 mol/L. Compared to cationic emulsions,
several times. The residues above filter screen were dried by an oven and then anionic emulsions have significantly different trend. With the
measured. The residues content was calculated by Eq. (2) to evaluate the mixing
increasing Ca2+ concentration from 0 to 0.01 mol/L, the apparent
stability of asphalt emulsion.
viscosity of ASS-1 decreases little at low shear rate and increases
very slightly at high shear. However, the apparent viscosity of
ASS-1 increases significantly no matter at low or high shear rate
when Ca2+ concentration rises to 0.1 mol/L. When Ca2+ concentra-
tion continually increases to 1 mol/L, the apparent viscosity of ASS-
1 decreases sharply. Especially at low shear rate, a value lower than
the original one is observed. Compared to ASS-1, the effect of Ca2+
on ASS-2 is more pronounced. With the addition of Ca2+ at
0.01 mol/L, the apparent viscosity of ASS-2 increases significantly,
and then ASS-2 is fully demulsified under the effect of Ca2+ at
0.1 mol/L. The above results indicate that cationic emulsions have
better resistance on the invasion of Ca2+ than anionic emulsion,
and the ranking of resistance is as follows: CSS-1 > CSS-2 >
ASS-1> ASS-2.

3.3. Effect of pH value on the mixing stability of asphalt emulsion with


limestone powder

The effect of pH value on the mixing stability of asphalt emul-


Fig. 5. Mixing stability test of asphalt emulsion. sion with limestone powder is shown in Fig. 8. It can be seen from
256 J. Ouyang et al. / Construction and Building Materials 177 (2018) 252–260

pH3.58 pH3.37
1 pH8.6 1 pH7.85
pH12.55 pH12.58

Apparent viscosity(Pa·s)
Apparent viscosity(Pa·s)

0.1 0.1

0.01 0.01
1 10 100 1 10 100
Shear rate(1/s) Shear rate(1/s)
(a) CSS-1 (b) CSS-2
Fig. 6. Effect of pH value on the rheological properties of cationic emulsions.

0mol/L 0mol/L
1 0.01mol/L 1 0.01mol/L
0.1mol/L
Apparent viscosity (Pa·s)
0.1mol/L
Apparent viscosity (Pa·s)

1mol/L 1mol/L

0.1 0.1

0.01 0.01
1 10 100 1 10 100
Shear rate (1/s) Shear rate (1/s)
(a) CSS-1 (b) CSS-2
1
0mol/L 0 mol/L
1 0.01mol/L 0.01 mol/L
0.1mol/L
Apparent viscosity (Pa·s)

Apparent viscosity(Pa·s)

1mol/L

0.1
0.1

0.01 0.01
1 10 100 1 10 100
Shear rate (1/s) Shear rate(1/s)
(c) ASS-1 (d) ASS-2
Fig. 7. Effect of Ca2+ concentration on the rheological properties of cationic emulsions.

Fig. 8 that the residues content above a filter screen of 1.18 mm for both cationic emulsions as Ca2+ concentration increases from
increases slightly for both cationic emulsions as pH value 0 to 0.1 mol/L, and then decreases slightly with Ca2+ concentra-
increases. However, the residues content is very small (below tion from 0.1 to 1 mol/L. Compared to CSS-2, the residues content
0.2%) for all samples. This means that the two employed cationic of CSS-1 is smaller when Ca2+ is added. Therefore, CSS-1 has bet-
emulsions have a good mixing stability with limestone powder ter resistance on the invasion of Ca2+ than CSS-2. Compared to
even though pH value is higher than 12. cationic emulsion, the residues content has different trend for
anionic emulsion when Ca2+ is added. The residues content is
3.4. Effect of Ca2+ concentration on the mixing stability of asphalt equal to zero for both anionic emulsions without Ca2+ and
emulsion with limestone powder increases slightly with the increasing Ca2+ concentration from 0
to 0.1 mol/L. However, a sharp increase in the residues content
The effect of Ca2+ concentration on the mixing stability of for both anionic emulsions is observed when Ca2+ concentration
asphalt emulsion with limestone powder is shown in Fig. 9. It reaches 1 mol/L. Therefore, both anionic emulsions have a good
can be seen from Fig. 9 that the residues content increases slowly stability with limestone powder when Ca2+ concentration is lower
J. Ouyang et al. / Construction and Building Materials 177 (2018) 252–260 257

0.5 7 CSS-1
CCS-1
CSS-2
CSS-2 6 ASS-1
0.4 ASS-2
Residue content (%)

Residues content (%)


5

0.3 4

3
0.2
2
0.1
1

0.0 0
3-4 8-9 12-13 Emusion types
pH value
Fig. 10. The mixing stability of asphalt emulsion with cement.
Fig. 8. The mixing stability of cationic emulsions with limestone powder under
different pH value. viscosity at low shear rate is higher [35]. The demulsifying behav-
ior of pure emulsion is essentially droplet coalescence [9]. Droplets
with smaller size are more easily coalesced than those with larger
3.0 size [9]. Besides, a small fraction of water is usually trapped along
CSS-1
with the coalescence of asphalt droplets [9]. Based on these theo-
CSS-2
2.5 ries, the internal variation of asphalt droplets about the employed
ASS-1
four emulsions under different pH values and Ca2+ concentrations
ASS-2
Residue content (%)

can be interpreted based on the rheological properties of asphalt


2.0 emulsion (as shown in Figs. 6 and 7).
As shown in Fig. 6(a), the apparent viscosity of CSS-1 is nearly
1.5 unchanged when pH value increases from acidic to neutral. It indi-
cates that nearly no asphalt droplet coalescence occurs in CSS-1.
1.0 With the continually increasing pH value, the apparent viscosity
of CSS-1 at low shear rate decreases. This indicates that droplets
with small size are coalesced. However, the apparent viscosity of
0.5 CSS-1 at high shear rate increases. It is due to that a small fraction
of water is trapped along with asphalt droplet coalescence [9]. This
0.0 effect can increase the efficient droplet volume fraction so that the
0 0.01 0.1 1 apparent viscosity at high shear rate increases. The phenomenon,
Ca2+ concentration (mol/L) which the apparent viscosity of asphalt emulsion decreases at
low shear rate but increases at high shear rate, is observed in most
Fig. 9. The mixing stability of emulsions with limestone powder under different
of emulsions in Figs. 6 and 7. It indicates that small asphalt droplet
Ca2+ concentration.
coalescence along with trapped water is a typical demulsifying
behavior of pure asphalt emulsion.
than 0.1 mol/L but have a bad stability at 1 mol/L of Ca2+ Except for the above phenomenon, the phenomenon, which the
concentration. apparent viscosity of asphalt emulsion at low shear rate decreases
firstly, and then increases (for CSS-2 shown in Fig. 6(b)), and finally
decreases (for ASS-1 shown in Fig. 7(c)), is also observed. This phe-
3.5. The mixing stability of asphalt emulsion with cement
nomenon can be interpreted by the following reasons. For CSS-2,
an increase in the apparent viscosity at low shear rate is observed
The mixing stability of four asphalt emulsions with cement is
when pH value increases from 7.85 to 12.58. This phenomenon
shown in Fig. 10. It can be seen from Fig. 10 that the residues con-
may be due to that some trapped water is diffused out. Because
tent differs greatly for the employed four emulsions. The residues
the pH value is adjusted by NaOH powder, Na+ concentration
content for CSS-1 is very small (near zero). The residues content
increases with the increasing pH value so that the osmotic pressure
is 2.73%, 5.69%, and 6.73% for CSS-2, ASS-1 and ASS-2, respectively.
of aqueous phase increases. As a result, trapped water escapes
In the employed emulsions, the mixing stability of cationic
from asphalt more easily [9]. A similar phenomenon is observed
emulsions is better than that of anionic emulsions.
in Fig. 9 that the residues content of cationic emulsion mixed with
limestone powder decreases with the increasing Ca2+ concentra-
4. Discussion tion from 0.1 to 1 mol/L. For this reason the size of asphalt droplets
with trapped water decreases and the volume fraction of small
4.1. Demulsifying behavior and mechanism of pure asphalt emulsion asphalt droplets increases. As a result, the apparent viscosity of
CSS-2 increases at low shear rate but slightly decreases at high
According to the rheology theory of suspension, emulsion vis- shear rate. For ASS-1, a significant increase in the apparent viscos-
cosity is highly related to the volume fraction and size distribution ity at Ca2+ concentration of 0.1 mol/L is due to a pronounced
of asphalt droplets [27,38]. Increase in droplet volume fraction and demulsifying behavior. A great many asphalt droplets are
decrease in droplet size can increase emulsion viscosity [25]. coalesced and meanwhile plenty of water is trapped. As a result,
Emulsion with smaller size of droplets is more thixotropic, so its the efficient volume fraction of asphalt droplets increases
258 J. Ouyang et al. / Construction and Building Materials 177 (2018) 252–260

significantly. However, the trapped water is diffused out with the However, the demulsifying behavior of asphalt emulsion mixed
increasing Ca2+ concentration due to the increasing osmotic pres- with cement is significantly different from that of asphalt emulsion
sure of aqueous phase [9], and the apparent viscosity of ASS-1 mixed with limestone powder. As mentioned previously, the pH
decreases accordingly. For ASS-1, a similar demulsifying behavior value of emulsion can ranges from 12 to 13 as cement is added.
is observed when Ca2+ concentration is 0.01 mol/L. However, The Ca2+ concentration is between 0.005 and 0.05 mol/L, most
ASS-1 is fully demulsified with the increasing Ca2+ concentration. probably 0.01 mol/L according to previous Ref. [31]. Figs. 8 and 9
Therefore, there are three deduced demulsifying behaviors show that the residues content of asphalt emulsion-limestone
regarding pure asphalt emulsion which are illustrated in Fig. 11: powder paste is very low in this condition. Thus, the effect of
(1) small asphalt droplet coalescence along with trapped water; asphalt droplet coalescence is not strong. However, the residues
(2) trapped water diffuses out from coalesced asphalt droplets; content of CA paste is very high except for CSS-1 according to
(3) complete demulsification (or breaking). The three demulsifying Fig. 10. Therefore, a large proportion of high residues content in
behaviors are also three stages in the demulsification process of CA paste is probably due to the direct droplet adhesion on cement
emulsions [9]. The second stage can be observed when asphalt surface, and a small proportion of that is attributed to asphalt dro-
emulsion is not fully demulsified, such as CSS-2 and ASS-1. It can plet coalescence. It was previously reported that some early
be also seen from Figs. 6 and 7 that the change of pH value caused cement hydrates show positive Zeta potential, such as ettringite,
by cement hydration cannot greatly destabilize the employed monosulfate, and syngenite [40]. They can greatly adsorb anionic
cationic emulsions. This is because the employed commercial slow surfactants, such as anionic emulsifier and superplasticizer. Port-
setting cationic emulsifier in over-stabilized emulsion usually has landite and gypsum show negative Zeta potential [40], which can
high emulsifier dosage and also a certain amount of non-ionic adsorb cationic emulsifier. Therefore, cement particles can adsorb
emulsifier in itself, thus the repulsive force between droplets is lit- both cationic and anionic emulsifiers. Moreover, in the test method
tle affected by the invasion of alkaline ions. Besides, some cationic of the mixing stability of asphalt emulsion with cement, asphalt
emulsifier types, such as quaternary ammonium compounds, do emulsion is directly mixed with cement. The dry cement particles,
not react with acids and alkalis [9], which may be as co- which have a very high adsorption ability, can not only adsorb
emulsifier in these cationic emulsifiers [9,39]. Ca2+ is harmful to emulsifier, but also directly adsorb asphalt droplets [41]. The
the chemical stability of anionic emulsion. This is due to that pre- adsorption between cement and emulsifier can decrease the emul-
cipitation of anionic emulsifiers easily happens when Ca2+ concen- sifier dosage in emulsion, which can further lead to asphalt droplet
tration is high [31]. coalescence. Therefore, asphalt droplet coalescence and the
adsorption behavior between cement particles and asphalt dro-
4.2. Demulsifying behavior and mechanism of asphalt emulsion mixed plets are both observed in the previous studies [13,21]. In our pre-
with limestone powder and cement vious work, the particle size distribution of CA paste was studied
[10,13,42]. There were two peaks corresponded to cement particles
As mentioned in the section of Introduction, there are two and asphalt droplets in the particle size distribution of CA paste,
mechanisms proposed to explain the demulsifying behavior when respectively. Compared to the calculated particle size distribution
asphalt emulsion is mixed with solid. The first one is that asphalt of CA paste according to asphalt to cement ratio, the actual particle
droplets are firstly coalesced and further adhered on solid surface size distribution of CA paste after mixing showed that the peak of
[35,36]. The other is the direct asphalt droplet adhesion on the asphalt droplets slightly decreased and the peak of cement parti-
solid surface and later droplet coalescence [35]. Because limestone cles slightly increased [10]. Also, the peak of asphalt droplets con-
powder is inactive filler and nearly does not release OH and Ca2+, tinued to decrease and the peak of cement particles continued to
the coalescence of asphalt droplets is weak. Therefore, the residues increase with time [13,42]. This phenomenon confirms the adsorp-
content above a filter screen without any addition (as shown in tion behavior between cement particles and asphalt droplets.
Fig. 8) is mainly due to the direct droplet adhesion on the surface Meanwhile, a third peak, whose size is much larger than cement,
of limestone powder. However, this residues content is very small, also occurs after 2 h [42]. This may be due to asphalt droplet coa-
thus the direct droplet adhesion on the surface of limestone pow- lescence. Because of the high adsorption ability of cement particles,
der is also very weak. For anionic emulsion, the residues content the direct asphalt droplet adhesion on cement surface is dominant
without Ca2+ is nearly equal to zero. Therefore, the adsorption during mixing, which is illustrated in Fig. 12(b). After mixing, both
between asphalt droplets and limestone powder in anionic emul- asphalt droplet coalescence and adsorption behavior between
sion is weaker than that in cationic emulsion. Asphalt droplet coa- cement particles and asphalt droplets occur. Because there are
lescence occurs with the addition of OH and Ca2+, thus the more components with positive Zeta potential than those with
residues content above the filter screen increases. Because Ca2+ is negative Zeta potential in cement, the adsorption ability of cement
harmful to the chemical stability of anionic emulsion, a strong with anionic droplets is stronger than that with cationic droplets.
asphalt droplet coalescence occurs at high Ca2+ concentration. Therefore, the residues content for anionic emulsions is higher
Accordingly, the residues content for both anionic emulsions is than that for cationic emulsions in Fig. 10.
very high in this condition. Therefore, asphalt droplet coalescence In summary, the ions of OH and Ca2+ released by cement
is a dominant demulsifying behavior in the mixing of asphalt hydration cannot greatly destabilize over-stabilized asphalt emul-
emulsion with limestone powder when OH and Ca2+ is added, sion based on the mixing stability test of asphalt emulsion with
which is illustrated in Fig. 12(a). limestone powder, but it can induce asphalt emulsion to be less

Fig. 11. Illustration of the demulsifying behavior of pure emulsion.


J. Ouyang et al. / Construction and Building Materials 177 (2018) 252–260 259

Fig. 12. Demulsifying behavior of asphalt emulsion. (a) Mixed with limestone powder with the addition of OH and Ca2+: droplet coalescence is dominated; (b) Mixed with
cement: direct droplets adsorption on cement surface is dominated.

stable according to the rheology test of asphalt emulsion. Cement (1) The rheological properties of the tested over-stabilized
particles not only release hydration ions, but also have a strong cationic asphalt emulsion are slightly changed by increasing
adsorption ability on emulsifier and asphalt droplets. The pH value and Ca2+ concentration in the tested range. How-
adsorption ability of cement can lead to a strong coalescence of ever, Ca2+ concentration is very harmful to the chemical sta-
asphalt droplets and the direct droplet adhesion on cement sur- bility of over-stabilized anionic emulsion, especially when it
face. Therefore, both asphalt droplet coalescence and direct droplet is higher than 0.1 mol/L. This may be due to that precipita-
adhesion on cement are two important demulsifying behaviors, tion of anionic emulsifier easily happens when Ca2+ concen-
but the direct droplet adhesion on cement is dominant during tration is high.
mixing. Emulsions with good resistance to OH and Ca2+ invasion (2) There are three stages in the demulsification process of pure
have a good mixing stability. For example, CSS-1 has a better mix- emulsion under the continually increasing pH value and Ca2+
ing stability than CSS-2, and ASS-1 has a better mixing stability concentration: (1) small asphalt droplet coalescence along
than ASS-2. Besides, the mixing stability of asphalt emulsion with with trapped water; (2) trapped water diffuses out from coa-
cement is highly dependent on the chemical component and lesced asphalt droplets; (3) complete demulsification. The
dosage of emulsifier. As mentioned previously, although the pre- third stage only occurs in ASS-2 when Ca2+ concentration
cise chemical component of four emulsifiers are unknown, the is above 0.1 mol/L.
solid content of emulsifiers for CSS-1 and ASS-1 is much higher (3) There are two demulsifying behaviors when asphalt emul-
than that of CSS-2 and ASS-2. Because of the difference in sion is mixed with fine solid. One is asphalt droplet coales-
emulsifier dosage, CSS-1 has a better mixing stability with cement cence. The other is the direct droplet adhesion on cement
than CSS-2, and ASS-1 has a better mixing stability than ASS-2. surface. Asphalt droplet coalescence dominates in the mix-
Because anionic emulsions have a low resistance to Ca2+ invasion ing of asphalt emulsion with limestone powder under the
and the adsorption behavior of cement with anionic droplets is attack of alkaline and Ca2+ ions. The direct droplet adhesion
stronger than that with cationic droplets, the employed cationic on cement surface dominates in the mixing of asphalt emul-
emulsions have a better mixing stability with cement than anionic sion with cement. This difference is due to that the adsorp-
emulsions. tion ability of cement is much stronger than that of
Because the mixing stability of asphalt emulsion with cement is limestone powder. The adsorption ability of cement with
highly dependent on the adsorption ability of cement, reducing the anionic emulsions is stronger than that with cationic emul-
adsorption ability of cement should be an efficient way to improve sions. It is probably because there are more components
the mixing stability of asphalt emulsion with cement. In the with positive Zeta potential than those with negative Zeta
authors’ previous studies [10,13], the mixing stability of asphalt potential in cement.
emulsion with cement can be greatly improved by the mixing pro- (4) The ions of OH and Ca2+ released by cement hydration can-
cedure in which cement is firstly mixed with water before asphalt not greatly destabilize over-stabilized asphalt emulsion.
emulsion is added [10]. Besides, adding superplasticizer or addi- However, emulsions with better resistance to the ions of
tional emulsifier in the premixing cement process is greatly helpful OH and Ca2+ invasion still have a better mixing stability.
to improve the mixing stability and prolonging the demulsification
process of asphalt emulsion [10,13]. These methods can greatly
Conflict of interest
decrease the adsorption ability of cement before asphalt emulsion
is added.
The author declares that there is no conflict of interest regard-
ing the publication of this paper.

5. Conclusions
Ethical statement
Effect of pH value and Ca2+ on the rheological properties and
mixing stability of over-stabilized asphalt emulsion were studied The author confirms that the manuscript is not under review or
to reveal the demulsifying behavior of over-stabilized asphalt published elsewhere. The author states that the research was con-
emulsion during mixing with cement in this paper. Based on the ducted according to ethical standards.
results and discussion, the following conclusions can be drawn: There is no ethical concern.
260 J. Ouyang et al. / Construction and Building Materials 177 (2018) 252–260

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