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h i g h l i g h t s g r a p h i c a l a b s t r a c t
2+
Effect of pH value and Ca on the
rheological properties of asphalt
emulsion are studied.
The mixing stability of asphalt
emulsion with cement and limestone
is studied.
The demulsifying behavior of asphalt
emulsion with cement and limestone
is discussed.
The direct asphalt droplet adhesion
on cement is dominated during
mixing.
a r t i c l e i n f o a b s t r a c t
Article history: Over-stabilized asphalt emulsion is normally used in cement asphalt emulsion (CA) composites. The mix-
Received 7 October 2017 ing stability of asphalt emulsion with cement is vital to the workability and mechanical properties of CA
Received in revised form 14 May 2018 composites. However, the effect of cement on the demulsifying behavior of asphalt emulsion during mix-
Accepted 15 May 2018
ing is not clearly understood. To reveal the demulsifying behavior, effect of pH value and Ca2+ on the rhe-
ological properties and mixing stability of over-stabilized asphalt emulsion are studied. Results indicate
that cationic emulsions have no obvious change in the tested pH value and Ca2+ concentration range. Ca2+
Keywords:
ion is very harmful to the chemical stability of anionic emulsion. There are three stages in the demulsi-
Cement
Asphalt emulsion
fying process of pure emulsion: (1) small asphalt droplet coalescence along with trapped water; (2)
Demulsifying behavior trapped water diffuses out from coalesced asphalt droplets; (3) complete demulsification. There are
Mixing stability two demulsifying behaviors when asphalt emulsion is mixed with fine solid. One is asphalt droplet coa-
lescence, which is dominant in the mixing with limestone powder. The other is the direct droplet adhe-
sion on solid surface, which is dominated in the mixing with cement. This difference is due to that the
adsorption ability of cement is much stronger than that of limestone powder. The ions of OH and
Ca2+ released by cement hydration cannot greatly destabilize asphalt emulsion. However, emulsions with
better resistance to the invasion of OH and Ca2+ still have a better mixing stability. Therefore, reducing
the adsorption ability of cement and increasing the resistance of emulsions to hydrate ions can improve
the mixing stability of asphalt emulsion with cement.
Ó 2018 Elsevier Ltd. All rights reserved.
⇑ Corresponding author.
E-mail address: ouyangjian@dlut.edu.cn (J. Ouyang).
https://doi.org/10.1016/j.conbuildmat.2018.05.141
0950-0618/Ó 2018 Elsevier Ltd. All rights reserved.
J. Ouyang et al. / Construction and Building Materials 177 (2018) 252–260 253
Fig. 1. Mechanism of the demulsifying behavior of asphalt emulsion mixed with solid [35]: (a) Emulsifier desorption and further droplet coalescence; (b) Direct droplets
adsorption on solid surface.
Because of the above reasons, this study aims to study the effect
13
of the main changes (e.g., pH value and Ca2+) induced by cement
hydration on the mixing stability of over-stabilized asphalt emul- 12
sion, and also to analyze the demulsifying behavior of over-
11
stabilized asphalt emulsion mixed with cement. With this purpose,
four emulsions (two cationic and anionic) were used in the analy- 10
sis. The rheology test and traditional mixing stability method of Water
pH value
9
asphalt emulsion were employed to study the demulsifying behav- Cement paste (W/C=0.6)
ior of asphalt emulsion with cement. On the basis of the results and 8 CSS-1
discussion, the main factors of cement hydration influencing the CSS-1 + Cement (AE/C=0.4, W/C=0.6)
7 CSS-1 + Cement (AE/C=1.4, W/C=1.0)
mixing stability of over-stabilized asphalt emulsions and their
6 Anionic emulsion
demulsifying behavior can be identified. ASS-1 + Cement (AE/C=0.4, W/C=0.6)
5 ASS-1 + Cement (AE/C=1.4, W/C=1.0)
2. Experimental program 4
2.1. Materials
0 5 10 15 20
Time (min)
Cement, asphalt emulsion, and limestone powder were used in the experiment.
The employed cement was rapid hardened ordinary Portland cement P.O42.5R. Four Fig. 2. Change of pH values of emulsions mixed with cement (AE/C and W/C are the
types of slow-setting asphalt emulsions were tested, namely two cationic asphalt abbreviation of asphalt emulsion to cement mass ratio and water to cement mass
emulsions (CSS-1 and CSS-2) and two anionic asphalt emulsions (ASS-1 and ASS- ratio, respectively).
2). The emulsifiers for manufacturing CSS-1 and ASS-1 were from Jinyang Road
Material Technology Development Co., Ltd. in Jiangsu, China. The emulsifiers for
manufacturing CSS-2 and ASS-2 were from Meadwestvaco Co. in Shanghai, China. can be calculated according to the ionization equation of Ca(OH)2 (Eq. (1)). Based
According to the two emulsifier manufactures’ introduction, the four commercial on Eq. (1), the Ca2+ concentration in emulsions is between 0.005 and 0.05 mol/L
asphalt emulsifiers (AE) are compound emulsifiers, which are manufactured by when cement is added.
mixing a main emulsifier, co-emulsifier and other auxiliaries. The main emulsifiers
for CSS-1 and CSS-2 are both amides, but the co-emulsifier and other auxiliaries of CaðOHÞ2 ! Ca2þ þ 2OH ð1Þ
the two cationic emulsifiers differ greatly and are not known to customers. The
Based on the above analysis, the effect of pH value was tested only for cationic
main component of emulsifiers for ASS-1 and ASS-2 are both benzene sulfonate,
emulsions. Cationic emulsions with three pH values (original pH, 7–8, and 12–13)
and the co-emulsifier and other auxiliaries in them are also different. The solid con-
were prepared. The pH value of cationic emulsion was adjusted by NaOH powder.
tents of the employed emulsifiers for CSS-1, ASS-1, CSS-2 and ASS-2 are 83.7%,
The effect of Ca2+ concentration was tested for all emulsions, and four Ca2+ concen-
87.5%, 51.1%, and 41.7%, respectively. The effect of four emulsifiers on cement
trations (0, 0.01, 0.1, 1 mol/L) were prepared by adding CaCl2.
was studied in the authors’ previous study [14]. Emulsifier dosage and solid content
in four emulsions are 3.5% and 60%, respectively. The pH values of the tested emul-
sions measured by pH meter with pH combination electrode are 3.58 (CSS-1), 3.42 2.3. Test methods
(CSS-2), 13.21 (ASS-1) and 12.78 (ASS-2), respectively. Before test, cement, lime-
stone powder, and asphalt emulsion should pass the sieve of 0.15 mm. 2.3.1. Rheology test
The rheology test was to study the effect of pH value and Ca2+ concentrations on
asphalt emulsion. A coaxial cylinder rheometer as shown in Fig. 3 was used for test.
2.2. Experimental design The diameter of the used rotor is 26.657 mm. The gap between the rotor and cylin-
der is 1.13 mm. A shear protocol as shown in Fig. 4 was performed in the rheology
Before studying the effect of pH value and Ca2+ concentration on the mixing sta- test. First, a 2 min pre-shear at 300 s1 and 2 min rest were intended to create uni-
bility of asphalt emulsion, the pH values change of asphalt emulsions (CSS-1 and form condition before testing. Then, 9 steps, in which shear rate decreased from
ASS-1) mixed with cement was monitored, which is shown in Fig. 2. As can be seen 100 s1 to 1 s1, were performed to get the apparent viscosity at steady state. All
from Fig. 2, no matter which emulsion types and emulsion dosages are used, the pH samples were tested thrice. The test temperature was controlled at 22 ± 0.1 °C.
values of emulsions are rapidly changed to above 12 with the addition of cement.
The pH value of ASS-1 is 13, which is nearly equal to that of cement paste. However, 2.3.2. Traditional mixing stability test
the pH value of CSS-1 is 3.6. Therefore, the addition of cement can significantly The mixing stability test of asphalt emulsion with cement was performed
change the pH value of cationic emulsion but have nearly no effect on that of anio- according to the Chinese standard JTG E20-2011 [37]. The test processes were as
nic emulsion. The pH values of emulsions are between 12 and 13, so it can be follows. Firstly, asphalt emulsion should be diluted to 50% of solid content by deion-
deduced that the OH concentration is between 0.01 and 0.1 mol/L. Because the ized water. Secondly, 50 g of cement and 50 g of diluted asphalt emulsion were
OH is mainly provided by the cement hydrate Ca(OH)2, the Ca2+ concentration weighed, respectively, and then they were mixed and stirred together for 2 min
J. Ouyang et al. / Construction and Building Materials 177 (2018) 252–260 255
m
Pr ¼ ð2Þ
m1 þ m2
where Pr is the residues content; m is the mass of residues; m1 and m2 is the mass of
cement and asphalt dosage, respectively.
The same test protocol was used to study the mixing stability of asphalt emul-
sion with limestone powder. In the test of the mixing stability of asphalt emulsion
with limestone powder, the effect of pH value and Ca2+ concentration were consid-
ered. For example, limestone powder and CaCl2 powder were mixed together with
asphalt emulsion to study the effect of Ca2+ concentration on the mixing stability of
asphalt emulsion with inactive solid particles.
3. Results
pH3.58 pH3.37
1 pH8.6 1 pH7.85
pH12.55 pH12.58
Apparent viscosity(Pa·s)
Apparent viscosity(Pa·s)
0.1 0.1
0.01 0.01
1 10 100 1 10 100
Shear rate(1/s) Shear rate(1/s)
(a) CSS-1 (b) CSS-2
Fig. 6. Effect of pH value on the rheological properties of cationic emulsions.
0mol/L 0mol/L
1 0.01mol/L 1 0.01mol/L
0.1mol/L
Apparent viscosity (Pa·s)
0.1mol/L
Apparent viscosity (Pa·s)
1mol/L 1mol/L
0.1 0.1
0.01 0.01
1 10 100 1 10 100
Shear rate (1/s) Shear rate (1/s)
(a) CSS-1 (b) CSS-2
1
0mol/L 0 mol/L
1 0.01mol/L 0.01 mol/L
0.1mol/L
Apparent viscosity (Pa·s)
Apparent viscosity(Pa·s)
1mol/L
0.1
0.1
0.01 0.01
1 10 100 1 10 100
Shear rate (1/s) Shear rate(1/s)
(c) ASS-1 (d) ASS-2
Fig. 7. Effect of Ca2+ concentration on the rheological properties of cationic emulsions.
Fig. 8 that the residues content above a filter screen of 1.18 mm for both cationic emulsions as Ca2+ concentration increases from
increases slightly for both cationic emulsions as pH value 0 to 0.1 mol/L, and then decreases slightly with Ca2+ concentra-
increases. However, the residues content is very small (below tion from 0.1 to 1 mol/L. Compared to CSS-2, the residues content
0.2%) for all samples. This means that the two employed cationic of CSS-1 is smaller when Ca2+ is added. Therefore, CSS-1 has bet-
emulsions have a good mixing stability with limestone powder ter resistance on the invasion of Ca2+ than CSS-2. Compared to
even though pH value is higher than 12. cationic emulsion, the residues content has different trend for
anionic emulsion when Ca2+ is added. The residues content is
3.4. Effect of Ca2+ concentration on the mixing stability of asphalt equal to zero for both anionic emulsions without Ca2+ and
emulsion with limestone powder increases slightly with the increasing Ca2+ concentration from 0
to 0.1 mol/L. However, a sharp increase in the residues content
The effect of Ca2+ concentration on the mixing stability of for both anionic emulsions is observed when Ca2+ concentration
asphalt emulsion with limestone powder is shown in Fig. 9. It reaches 1 mol/L. Therefore, both anionic emulsions have a good
can be seen from Fig. 9 that the residues content increases slowly stability with limestone powder when Ca2+ concentration is lower
J. Ouyang et al. / Construction and Building Materials 177 (2018) 252–260 257
0.5 7 CSS-1
CCS-1
CSS-2
CSS-2 6 ASS-1
0.4 ASS-2
Residue content (%)
0.3 4
3
0.2
2
0.1
1
0.0 0
3-4 8-9 12-13 Emusion types
pH value
Fig. 10. The mixing stability of asphalt emulsion with cement.
Fig. 8. The mixing stability of cationic emulsions with limestone powder under
different pH value. viscosity at low shear rate is higher [35]. The demulsifying behav-
ior of pure emulsion is essentially droplet coalescence [9]. Droplets
with smaller size are more easily coalesced than those with larger
3.0 size [9]. Besides, a small fraction of water is usually trapped along
CSS-1
with the coalescence of asphalt droplets [9]. Based on these theo-
CSS-2
2.5 ries, the internal variation of asphalt droplets about the employed
ASS-1
four emulsions under different pH values and Ca2+ concentrations
ASS-2
Residue content (%)
significantly. However, the trapped water is diffused out with the However, the demulsifying behavior of asphalt emulsion mixed
increasing Ca2+ concentration due to the increasing osmotic pres- with cement is significantly different from that of asphalt emulsion
sure of aqueous phase [9], and the apparent viscosity of ASS-1 mixed with limestone powder. As mentioned previously, the pH
decreases accordingly. For ASS-1, a similar demulsifying behavior value of emulsion can ranges from 12 to 13 as cement is added.
is observed when Ca2+ concentration is 0.01 mol/L. However, The Ca2+ concentration is between 0.005 and 0.05 mol/L, most
ASS-1 is fully demulsified with the increasing Ca2+ concentration. probably 0.01 mol/L according to previous Ref. [31]. Figs. 8 and 9
Therefore, there are three deduced demulsifying behaviors show that the residues content of asphalt emulsion-limestone
regarding pure asphalt emulsion which are illustrated in Fig. 11: powder paste is very low in this condition. Thus, the effect of
(1) small asphalt droplet coalescence along with trapped water; asphalt droplet coalescence is not strong. However, the residues
(2) trapped water diffuses out from coalesced asphalt droplets; content of CA paste is very high except for CSS-1 according to
(3) complete demulsification (or breaking). The three demulsifying Fig. 10. Therefore, a large proportion of high residues content in
behaviors are also three stages in the demulsification process of CA paste is probably due to the direct droplet adhesion on cement
emulsions [9]. The second stage can be observed when asphalt surface, and a small proportion of that is attributed to asphalt dro-
emulsion is not fully demulsified, such as CSS-2 and ASS-1. It can plet coalescence. It was previously reported that some early
be also seen from Figs. 6 and 7 that the change of pH value caused cement hydrates show positive Zeta potential, such as ettringite,
by cement hydration cannot greatly destabilize the employed monosulfate, and syngenite [40]. They can greatly adsorb anionic
cationic emulsions. This is because the employed commercial slow surfactants, such as anionic emulsifier and superplasticizer. Port-
setting cationic emulsifier in over-stabilized emulsion usually has landite and gypsum show negative Zeta potential [40], which can
high emulsifier dosage and also a certain amount of non-ionic adsorb cationic emulsifier. Therefore, cement particles can adsorb
emulsifier in itself, thus the repulsive force between droplets is lit- both cationic and anionic emulsifiers. Moreover, in the test method
tle affected by the invasion of alkaline ions. Besides, some cationic of the mixing stability of asphalt emulsion with cement, asphalt
emulsifier types, such as quaternary ammonium compounds, do emulsion is directly mixed with cement. The dry cement particles,
not react with acids and alkalis [9], which may be as co- which have a very high adsorption ability, can not only adsorb
emulsifier in these cationic emulsifiers [9,39]. Ca2+ is harmful to emulsifier, but also directly adsorb asphalt droplets [41]. The
the chemical stability of anionic emulsion. This is due to that pre- adsorption between cement and emulsifier can decrease the emul-
cipitation of anionic emulsifiers easily happens when Ca2+ concen- sifier dosage in emulsion, which can further lead to asphalt droplet
tration is high [31]. coalescence. Therefore, asphalt droplet coalescence and the
adsorption behavior between cement particles and asphalt dro-
4.2. Demulsifying behavior and mechanism of asphalt emulsion mixed plets are both observed in the previous studies [13,21]. In our pre-
with limestone powder and cement vious work, the particle size distribution of CA paste was studied
[10,13,42]. There were two peaks corresponded to cement particles
As mentioned in the section of Introduction, there are two and asphalt droplets in the particle size distribution of CA paste,
mechanisms proposed to explain the demulsifying behavior when respectively. Compared to the calculated particle size distribution
asphalt emulsion is mixed with solid. The first one is that asphalt of CA paste according to asphalt to cement ratio, the actual particle
droplets are firstly coalesced and further adhered on solid surface size distribution of CA paste after mixing showed that the peak of
[35,36]. The other is the direct asphalt droplet adhesion on the asphalt droplets slightly decreased and the peak of cement parti-
solid surface and later droplet coalescence [35]. Because limestone cles slightly increased [10]. Also, the peak of asphalt droplets con-
powder is inactive filler and nearly does not release OH and Ca2+, tinued to decrease and the peak of cement particles continued to
the coalescence of asphalt droplets is weak. Therefore, the residues increase with time [13,42]. This phenomenon confirms the adsorp-
content above a filter screen without any addition (as shown in tion behavior between cement particles and asphalt droplets.
Fig. 8) is mainly due to the direct droplet adhesion on the surface Meanwhile, a third peak, whose size is much larger than cement,
of limestone powder. However, this residues content is very small, also occurs after 2 h [42]. This may be due to asphalt droplet coa-
thus the direct droplet adhesion on the surface of limestone pow- lescence. Because of the high adsorption ability of cement particles,
der is also very weak. For anionic emulsion, the residues content the direct asphalt droplet adhesion on cement surface is dominant
without Ca2+ is nearly equal to zero. Therefore, the adsorption during mixing, which is illustrated in Fig. 12(b). After mixing, both
between asphalt droplets and limestone powder in anionic emul- asphalt droplet coalescence and adsorption behavior between
sion is weaker than that in cationic emulsion. Asphalt droplet coa- cement particles and asphalt droplets occur. Because there are
lescence occurs with the addition of OH and Ca2+, thus the more components with positive Zeta potential than those with
residues content above the filter screen increases. Because Ca2+ is negative Zeta potential in cement, the adsorption ability of cement
harmful to the chemical stability of anionic emulsion, a strong with anionic droplets is stronger than that with cationic droplets.
asphalt droplet coalescence occurs at high Ca2+ concentration. Therefore, the residues content for anionic emulsions is higher
Accordingly, the residues content for both anionic emulsions is than that for cationic emulsions in Fig. 10.
very high in this condition. Therefore, asphalt droplet coalescence In summary, the ions of OH and Ca2+ released by cement
is a dominant demulsifying behavior in the mixing of asphalt hydration cannot greatly destabilize over-stabilized asphalt emul-
emulsion with limestone powder when OH and Ca2+ is added, sion based on the mixing stability test of asphalt emulsion with
which is illustrated in Fig. 12(a). limestone powder, but it can induce asphalt emulsion to be less
Fig. 12. Demulsifying behavior of asphalt emulsion. (a) Mixed with limestone powder with the addition of OH and Ca2+: droplet coalescence is dominated; (b) Mixed with
cement: direct droplets adsorption on cement surface is dominated.
stable according to the rheology test of asphalt emulsion. Cement (1) The rheological properties of the tested over-stabilized
particles not only release hydration ions, but also have a strong cationic asphalt emulsion are slightly changed by increasing
adsorption ability on emulsifier and asphalt droplets. The pH value and Ca2+ concentration in the tested range. How-
adsorption ability of cement can lead to a strong coalescence of ever, Ca2+ concentration is very harmful to the chemical sta-
asphalt droplets and the direct droplet adhesion on cement sur- bility of over-stabilized anionic emulsion, especially when it
face. Therefore, both asphalt droplet coalescence and direct droplet is higher than 0.1 mol/L. This may be due to that precipita-
adhesion on cement are two important demulsifying behaviors, tion of anionic emulsifier easily happens when Ca2+ concen-
but the direct droplet adhesion on cement is dominant during tration is high.
mixing. Emulsions with good resistance to OH and Ca2+ invasion (2) There are three stages in the demulsification process of pure
have a good mixing stability. For example, CSS-1 has a better mix- emulsion under the continually increasing pH value and Ca2+
ing stability than CSS-2, and ASS-1 has a better mixing stability concentration: (1) small asphalt droplet coalescence along
than ASS-2. Besides, the mixing stability of asphalt emulsion with with trapped water; (2) trapped water diffuses out from coa-
cement is highly dependent on the chemical component and lesced asphalt droplets; (3) complete demulsification. The
dosage of emulsifier. As mentioned previously, although the pre- third stage only occurs in ASS-2 when Ca2+ concentration
cise chemical component of four emulsifiers are unknown, the is above 0.1 mol/L.
solid content of emulsifiers for CSS-1 and ASS-1 is much higher (3) There are two demulsifying behaviors when asphalt emul-
than that of CSS-2 and ASS-2. Because of the difference in sion is mixed with fine solid. One is asphalt droplet coales-
emulsifier dosage, CSS-1 has a better mixing stability with cement cence. The other is the direct droplet adhesion on cement
than CSS-2, and ASS-1 has a better mixing stability than ASS-2. surface. Asphalt droplet coalescence dominates in the mix-
Because anionic emulsions have a low resistance to Ca2+ invasion ing of asphalt emulsion with limestone powder under the
and the adsorption behavior of cement with anionic droplets is attack of alkaline and Ca2+ ions. The direct droplet adhesion
stronger than that with cationic droplets, the employed cationic on cement surface dominates in the mixing of asphalt emul-
emulsions have a better mixing stability with cement than anionic sion with cement. This difference is due to that the adsorp-
emulsions. tion ability of cement is much stronger than that of
Because the mixing stability of asphalt emulsion with cement is limestone powder. The adsorption ability of cement with
highly dependent on the adsorption ability of cement, reducing the anionic emulsions is stronger than that with cationic emul-
adsorption ability of cement should be an efficient way to improve sions. It is probably because there are more components
the mixing stability of asphalt emulsion with cement. In the with positive Zeta potential than those with negative Zeta
authors’ previous studies [10,13], the mixing stability of asphalt potential in cement.
emulsion with cement can be greatly improved by the mixing pro- (4) The ions of OH and Ca2+ released by cement hydration can-
cedure in which cement is firstly mixed with water before asphalt not greatly destabilize over-stabilized asphalt emulsion.
emulsion is added [10]. Besides, adding superplasticizer or addi- However, emulsions with better resistance to the ions of
tional emulsifier in the premixing cement process is greatly helpful OH and Ca2+ invasion still have a better mixing stability.
to improve the mixing stability and prolonging the demulsification
process of asphalt emulsion [10,13]. These methods can greatly
Conflict of interest
decrease the adsorption ability of cement before asphalt emulsion
is added.
The author declares that there is no conflict of interest regard-
ing the publication of this paper.
5. Conclusions
Ethical statement
Effect of pH value and Ca2+ on the rheological properties and
mixing stability of over-stabilized asphalt emulsion were studied The author confirms that the manuscript is not under review or
to reveal the demulsifying behavior of over-stabilized asphalt published elsewhere. The author states that the research was con-
emulsion during mixing with cement in this paper. Based on the ducted according to ethical standards.
results and discussion, the following conclusions can be drawn: There is no ethical concern.
260 J. Ouyang et al. / Construction and Building Materials 177 (2018) 252–260
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