Touareg Current Flow Diagram No.

  49 / 1
Edition 04.2006

4.2l/228 kW, eingine code AXQ, BHX

●  Fuel system diagnostic pump
from March 2003
Notes:
For information concerning
t  Position of relays and fuses
t  Multi-pin connections
t  Control units and relays
t  Earth connections
→ List of Fitting Locations!
For information concerning
t  Fault Finding Programs
→ guided fault finding
Touareg Current Flow Diagram No.  49 / 2
682
85JC20 Starter, alternator,
30
voltage regulator,
86 87a 87 terminal 50 voltage
C/20d
C/20c
C/20e
C/20b C/20a supply relay, terminal
0,5 0,5 0,5 4,0 6,0 30 wiring junction,
gn/ws
br ro/lisw ro E 74
terminal 30 wiring
D144 D14 junction 2
B2 D123 D12 B -   Starter
10d
/8 T 10c
T
/8 T10c
/2 TV 22
C -   Alternator
A2
0,35 0,35sw/bl
0,35 16,0 50,0 10,02,5 ro/ws
2,5 ro/ws
2,5 Voltage
br/lisw/ro ro sw ro ro/ws C1 -  
Download regulator
TV 2 Image
518T81/17
J 518
J 518 1 S7 S8 S9 Battery
T81/18
J
T81/51 60A S
20A20A30A
1a 7a 8a 9a E74 -   master/isolator
U6 10,0ro/ge
2,5 ro/gn
2,5 bl/ro
2,5
ro/gn switch
267 24657 91 127
0,5✱
0,35
ws = white Entry and start
bl sw = black
ro = red J518 -   authorisation
T6ma T10f
/3 /2 rt = red control unit
4,0
sw 50,0
sw 0,5
bl br = brown
LT2gdDFM Terminal 50
3035,0 /1 T2gd
gn = green
50a sw B+ /2 bl = blue
J682 -   voltage supply
C gr = grey
VWG
C
B
C1
li = purple relay
M U vi = purple
ge = yellow Fuse in relay
or = orange plate fuse
rs = pink
  S1 -   holder, in
  engine
 
  compartment
  Fuse in relay
plate fuse
S7 -   holder, in
engine
compartment
Fuse in relay
plate fuse
S8 -   holder, in
engine
compartment
Fuse in relay
plate fuse
S9 -   holder, in
engine
compartment
2-pin
T2gd -   connector,
black
T6ma -   6-pin
connector,
white, on
electronics
 box engine
compartment
10-pin
connector,
pink,
T10c -  
electronics
box engine
compartment
10-pin
connector,
blue,
T10d -  
electronics
box engine
compartment
10-pin
connector,
red,
T10f -   electronics
box front
engine
compartment
81-pin
connector, on
T81 -   entry and start
authorisation
control unit
Terminal 30
TV2 -  
wiring junction
Terminal 30
TV22 -   wiring
junction 2
Slave start
U6 -  
socket
Connection
21, in engine
  
-   compartment
D123
wiring
harness
Positive
connection 5
(30), in
  
-   engine
D144
compartment
wiring
harness
from November
* -  
2005
Touareg Current Flow Diagram No.  49 / 3
Fuses
Fuse in relay
plate fuse
S2 -   holder, in
engine
compartment
D144 D14 Fuse in relay
D123 D12
D123
D121 plate fuse
D75 D75 S3 -   holder, in
4,0 ro/ws
1,5 ro/ws
1,5 ro/ws
1,5 ro/ws
1,5ro/ws
1,5 4,0 engine
ro/ws ro 4,0
ro 4,0
ro 4,0
ro 4,0
ro 4,0
ro
Download compartment
S 16 S 3
Image Fuse in relay
S 10 S 11S 12 S 17S 18 S 2 S 13 S 14 S 15 30A
10A 15A5A 15A7,5A30A15A15A10A15A ✱40A
10a 11a 12a17a18a2a 13a14a15a 16a3a plate fuse
1,5 ro/bl
1,0 ro/gr
0,5 ro/gr
1,5ro/ws
1,0 ro/ws
4,0 2,5 1,5✱4,0 S10 -   holder, in
ro/gn ro 2,5
ro 1,0 4,0
ro ro/ge ro
ws = white engine
sw = black
ro = red
compartment
244139192 14716424248 52 36 219196 rt = red Fuse in relay
br = brown
gn = green plate fuse
bl = blue S11 -   holder, in
gr = grey
li = purple engine
vi = purple compartment
ge = yellow
or = orange Fuse in relay
rs = pink plate fuse
 
  S12 -   holder, in
  engine
 
  compartment
Fuse in relay
plate fuse
S13 -   holder, in
engine
compartment
Fuse in relay
plate fuse
S14 -   holder, in
engine
compartment
Fuse in relay
plate fuse
S15 -   holder, in
engine
compartment
Fuse in relay
plate fuse
S16 -   holder, in
engine
compartment
S17 -   Fuse in relay
plate fuse
holder, in
 engine
compartment
Fuse in relay
plate fuse
S18 -   holder, in
engine
compartment
Positive
connection 2
  
-   (30), in engine
D75
compartment
wiring harness
Connection
19, in engine
  
-   compartment
D121
wiring
harness
Connection
21, in engine
  
-   compartment
D123
wiring
harness
* -   from May 2006
Touareg Current Flow Diagram No.  49 / 4
J 271 Motronic control unit,
87 A3 85
Motronic current
30 86 supply relay, spark
A/3b A/3a A/3c A/3e plug connector, spark
✱
A/3d plugs, ignition coils 1
ro/ws 6,0
6,0 ro 0,5
ro 26 0,5
gr/sw
1,0 and 2 with output
ro D120
D144 D144D50 D50 stage
D123 D123 10,0
ro 0,35 0,35 Motronic
gr/sw ro J220 -  
D75 D75 control unit
T121a
J 220 /23
T121a
/62 Motronic
T121a T121a Download J271 -   current supply
/102 /7
0,35
D101 gn/sw D10 Image relay
T10k/4
0,35
ws/gn 1,5
ro/ge 0,5
gn/sw 1,5 Ignition coil 1
T4ca
N70 /3
T4ca
/1 T4cb ro/ge
N127 /3
T4cb
/1 N70 -   with output
ws = white stage
sw = black
T4ca
/2 A T4ca
/4 T4cb
/2 A T4cb
/4 ro = red Ignition coil 2
1,5 1,5 1,5 1,5 rt = red N127 -   with output
br/gn br br/gn br br = brown
gn = green stage
P P
Q Q bl = blue Spark plug
gr = grey P -  
2,5
br/gn li = purple connector
132 132 vi = purple
ge = yellow
Q -   Spark plugs
or = orange 4-pin
rs = pink
  T4ca -   connector,
  black
 
  4-pin
  T4cb -   connector,
black
10-pin
T10k -   connector,
black
121-pin
T121a -  
connector
Earth
connection 2,
  
-   in engine
131
compartment
wiring harness
Earth
connection 3,
  
-   in engine
132
compartment
wiring harness
Earth
connection 6,
  
-   in engine
209
compartment
wiring harness
   -   Earth point 2,
646 on bulkhead
Positive
connection
  
-   (30), in engine
D50
compartment
wiring harness
Positive
connection 2
  
-   (30), in engine
D75
compartment
wiring harness
Connection 1,
in engine
  
-   compartment
D101
wiring
harness
Connection
18, in engine
  
-   compartment
D120
wiring
harness
Connection
21, in engine
  
-   compartment
D123
wiring
harness
Positive
connection 5
(30), in
  
-   engine
D144
compartment
wiring
harness
* -   from May 2003
Touareg Current Flow Diagram No.  49 / 5
Fuel pump relay,
2/853/30 3/301/86
17
J J 49 electric fuel pump 2
C19 A6
1/865/87
4/87a 5/872/85
4/87a relay, Motronic
A/6c C/19c C/19d C/19e C/19a A/6e A/6dA/6a control unit, ignition
0,5
ro 0,5 2,5 2,5
ro ro/sw ro gn/bl 0,5 2,5
ro 2,5
ro/ge0,35
gn/ro system and spark
D124 plugs
D50 D50 0,35 gn/bl
24 gn/bl 0,5 25 Fuel pump
T 10c T 10c T 10c J17 -  
/1
2,5 /3
0,35 /4
2,5 relay
ro/sw gn/bl ro/ge
271 J 519 276 T121a Electric fuel
T121a
J 220 /65 T18/13 /45 J49 -  
pump 2 relay
T121a T121a Download Motronic
/111 /94
D101 Image J220 -   control unit
D101
0,35 ro/ge
gn/br 1,5 0,35
gr/ge 1,5 2,5 Onboard
T4cc
N291 /3
T4cc
/1 T4cd ro/ge
N292 /3
T4cd
/1
ro/ge
J519 -   supply control
D102 D10 ws = white unit
sw = black
T4cc
/2 A T4cc
/4 T4cd
/2 A T4cd
/4 ro = red Ignition coil 3
1,5
br/gn 1,5
br 1,5
br/gn 1,5
br
rt = red N291 -   with output
br = brown
gn = green stage
P P
bl = blue
Q Q
gr = grey
Ignition coil 4
li = purple N292 -   with output
132 132 vi = purple
ge = yellow
stage
or = orange Spark plug
rs = pink P -  
  connector
  Q -   Spark plugs
 
  4-pin
  T4cc -   connector,
black
4-pin
T4cd -   connector,
black
10-pin
connector,
pink,
T10c -  
electronics
box engine
compartment
18-pin
T18 -   connector,
black
121-pin
T121a -  
connector
   Earth point on
-  
18 engine block
Earth
connection 2,
  
-   in engine
131
compartment
wiring harness
   -   Earth
132 connection 3,
in engine
compartment
wiring harness
Positive
connection
  
-   (30), in engine
D50
compartment
wiring harness
Connection 1,
in engine
  
-   compartment
D101
wiring
harness
Connection 2,
in engine
  
-   compartment
D102
wiring
harness
Connection
22, in engine
  
-   compartment
D124
wiring
harness
Touareg Current Flow Diagram No.  49 / 6
Motronic control unit,
ignition system and
spark plugs
Motronic
J220 -  
control unit
Ignition coil 5
N323 -   with output
stage
Ignition coil 6
J 220 N324 -   with output
T121a
/103 T121a
/110 Download stage
D107 D10 Image Spark plug
2,5 0,35 ro/ge
1,5 0,35 ro/ge
1,5 P -  
ro/ge ws/br gn/gr connector
N323 T4ce
/3 T4ce
/1 N324 T4cf
/3 T4cf
/1 Q -   Spark plugs
D102D102 ws = white
4-pin
sw = black
T4ce
/2 A T4ce
/4 T4cf
/2 A T4cf
/4 ro = red T4ce -   connector,
rt = red
2,5 1,5 1,5 1,5 1,5 black
ro/ge br/gn br br/gn br br = brown
T 6ma P P
gn = green 4-pin
2,5/4 Q Q
bl = blue
T4cf -   connector,
ro/ge gr = grey
li = purple black
12 201 201 vi = purple
ge = yellow 6-pin
or = orange connector,
rs = pink
  white, on
T6ma -  
  electronics
 
  box engine
  compartment
121-pin
T121a -  
connector
Earth
connection 4,
  
-   in engine
167
compartment
wiring harness
Earth
connection 5,
  
-   in engine
201
compartment
wiring harness
Earth
connection 6,
  
-   in engine
209
compartment
wiring harness
Connection 2,
in engine
  
-   compartment
D102
wiring
harness
   -   Connection 5,
D107 in engine
compartment
wiring
harness
Touareg Current Flow Diagram No.  49 / 7
Motronic control unit,
ignition system and
spark plugs
Motronic
J220 -  
control unit
Ignition coil 7
N325 -   with output
stage
Ignition coil 8
J 220
N326 -   with output
T121a
/8 T121a
/95 Download stage
0,35
gn/gr Image
D107 T10k
D107 Spark plug
0,5
✱ /5 1,5 0,35 1,5 P -  
0,35
gn/gr ro/ge gr/br ro/ge connector
N325 T4cg
/3 T4cg
/1 N326 T4cn
/3 T4cn
/1 Q -   Spark plugs
ws = white
sw = black
4-pin
T4cg
/2 A T4cg
/4 T4cn
/2 A T4cn
/4 ro = red T4cg -   connector,
rt = red
1,5 1,5 1,5 1,5 black
br/gn br br/gn br br = brown
P P
gn = green 4-pin
bl = blue
Q Q
T4cn -   connector,
2,5
br
gr = grey
li = purple black
201 201 vi = purple
ge = yellow 10-pin
or = orange T10k -   connector,
rs = pink
  black
 
121-pin
  T121a -  
  connector
 
   Earth point on
-  
18 engine block
Earth
connection 4,
  
-   in engine
167
compartment
wiring harness
Earth
connection 5,
  
-   in engine
201
compartment
wiring harness
Connection 5,
in engine
  
-   compartment
D107
wiring
harness
from November
* -  
2005
** -   up May 2006
Touareg Current Flow Diagram No.  49 / 8
Motronic control unit,
injectors 1-8
Motronic
J220 -  
control unit
Injector,
N30 -  
cylinder 1
Injector,
N31 -  
cylinder 2
Injector,
J 220 N32 -  
cylinder 3
T121a
/96 T121a
/19 T121a
/113T121a
/88 T121a
/97 T121a
/112 T121a
/24 T121a
/89 Download Injector,
0,350,35 0,350,35 0,350,35 0,350,35 Image N33 -  
sw/gn
br/ge sw/ro
br/gn br/ws
br/bl br/gnsw/ws cylinder 4
Injector,
N83 -  
10k 13 T10k cylinder 5
/1
T
/2
2,5 ws = white
ro/gn sw = black N84 -   Injector,
0,5
bl/ge T6ma 0,5
bl/gr ro = red cylinder 6
/2 rt = red
N30T2go
2,5 Injector,
/2 T2gp
/2 N32T2gq
/2 T2gr
/2 ro/gn N83T2hv
/2 T2hw
/2 N85T2ht
/2 T2hu
br = brown
/2 N85 -  
N31 N33D20 N84 N86
gn = green cylinder 7
bl = blue
T2go
/1 /1T2gp T2gq
/1 /1T2gr T2hv
/1 /1T2hw T2ht
/1 /1T2hu gr = grey Injector,
1,0 ro/gn
ro/gn 1,0 1,0 ro/gn
ro/gn 1,0 2,5ro/gn
ro/gn2,5 1,0 ro/gn
ro/gn 1,0 1,0 ro/gn
ro/gn 1,0 li = purple N86 -   cylinder 8
D95 vi = purple
ge = yellow 2-pin
or = orange
rs = pink T2go -   connector,
  black
 
  2-pin
  T2gp -   connector,
 
black
2-pin
T2gq -   connector,
black
2-pin
T2gr -   connector,
black
2-pin
T2ht -   connector,
black
2-pin
T2hu -   connector,
black
2-pin
T2hv -   connector,
black
2-pin
T2hw -   connector,
black
T6ma -   6-pin
connector,
white, on
electronics
 box engine
compartment
10-pin
T10k -   connector,
black
121-pin
T121a -  
connector
Connection
   (87a), in front
-  
D20 right wiring
harness
Connection
(injectors), in
  
-   engine
D95
compartment
wiring harness
Connection 2
(injectors), in
   engine
-  
D137 compartment
wiring
harness
Touareg Current Flow Diagram No.  49 / 9
Motronic control unit,
engine speed sender,
knock sensors
Engine speed
G28 -  
sender
G61 -   Knock sensor 1
G66 -   Knock sensor 2
Motronic
J220 -  
control unit
J 220
3-pin
/106T121a
T121a
/99 T121a
/107 T121a
/82 T121a
/90 DownloadT3bo -   connector,
Image grey
0,350,35 0,35 0,35
gr 0,35
bl
br gn/br gn
3-pin
D103
0,35 0,35 T3ag -   connector,
ws ge ws = white
sw = black
green
T3ag
ro = red 3-pin
0,35 /3 T3ag
/2 T3ag
/1 T3aj
/1 T3aj
/2 T3aj
/30,35 0,35 rt = red
sw sw T3bo sw br = brown T3aj -   connector,
/3 /2 T3bo
T3bo
/1 gn = green green
bl = blue
G 61 G 66 G 28 gr = grey 121-pin
T121a -  
li = purple connector
220 220 vi = purple
ge = yellow Earth
or = orange connection
rs = pink   
  -   (sender earth),
220
  in engine
 
  wiring harness
 
Connection 3,
in engine
  
-   compartment
D103
wiring
harness
Touareg Current Flow Diagram No.  49 / 10
Motronic control unit,
Hall sender, coolant
temperature display
sender, Hall sender 2,
brake servo pressure
sensor
G40 -   Hall sender
Coolant
G62 -   temperature
J 220 sender
T121a
/85 T121a
/86 /98 T121a
T121a/87 T121a T121a
/93 0,35
/108 DownloadG163 -   Hall sender 2
0,35
ge 0,35
gr/ge 0,350,35 0,35
ge/sw gn/ge br/bl
ws/gr Image
D141 Brake servo
0,5
ws/gr G294 -   pressure
T 10ma T 10ma sensor
0,35/3 0,5/8 0,35 br/gn
0,35
ge ✱sw/grws/gr br/gn ws = white Motronic
T4bi
/4 T4bi
/3 T3bl
/2 T3bl
/1(+) T3bk T3bk
/1(+)
/2 T2gw
/1 sw = black J220 -  
G 62 ro = red control unit
G 294 T4bi T3bl T3bk T2gw rt = red
/1 G 163
/3(-
-) G 40
/3(-
-) /2 2-pin
0,5
br/bl
br = brown
gn = green T2gw -   connector,
T 10ma
/7 bl = blue
black
0,5
br/bl 0,35
bl 0,35
ge/bl 0,35
ws/ge
gr = grey
li = purple 3-pin
220 220 vi = purple
ge = yellow T3bk -   connector,
or = orange black
rs = pink
  3-pin
  T3bl -   connector,
 
  black
  T4bi -   4-pin connector
10-pin
connector,
black,
T10ma -  
electronics
box engine
compartment
121-pin
T121a -  
connector
Earth
connection
  
-   (sender earth),
220
in engine wiring
harness
Connection
  
-   (5V), in engine
D141
wiring harness
from November
* -  
2005
Touareg Current Flow Diagram No.  49 / 11
Motronic control unit,
secondary air inlet
valve, inlet camshaft
control valve, variable
intake manifold
change-over valve
Motronic
J220 -  
control unit
Secondary air
220 N112 -  
J
inlet valve
Download Variable intake
T121a
/3 T121a
/9 /120 T121a
/115 T121a
T121a /121 T121a
/44
14 Image manifold
N156 -  
2,5 bl/ro
2,5 0,35 1,0 1,0 0,5 0,35 change-over
bl/ro li br/ws br/gr li/gr ge/ws
valve
D119 T10k T10ma
/8 /2 ws = white Inlet camshaft
sw = black N205 -  
ro = red control valve 1
1,5
bl/ro 0,5
li 0,5
br/ro rt = red Inlet camshaft
T2ep T2ej T2em T2ei T2eq br = brown N208 -  
/2 /2 /2 /2 /2 gn = green control valve 2
6ma
T N261 N205 N208 N156 N112
/6 T2ep T2ej T2em T2ei T2eq
bl = blue
Variable intake
/1 /1 /1 /1
1,0
✱ /1 gr = grey
1,5
bl/ro 1,0
bl/ro 1,5
bl/ro 1,5
bl/ro 1,5 1,0
ro/bl li = purple manifold
bl/ro 10 vi = purple N261 -  
ge = yellow
change-over
or = orange valve 2
rs = pink
  2-pin
  T2ei -   connector,
 
  black
  2-pin
T2ej -  
connector, grey
2-pin
T2em -   connector,
black
2-pin
T2ep -   connector,
black
2-pin
T2eq -   connector,
grey
6-pin
connector,
white, on
T6ma -  
electronics
box engine
compartment
10-pin
T10k -   connector,
black
T10ma -   10-pin
connector,
black,
 electronics
box engine
compartment
121-pin
T121a -  
connector
Connection
  
-   (87a), in engine
E30
wiring harness
Connection 17,
   in engine
-  
D119 compartment
wiring harness
from November
* -  
2005
Touareg Current Flow Diagram No.  49 / 12
Motronic control unit,
lambda probe,
lambda probe 2
Lambda probe
upstream of
G39 -   catalytic
converter bank
1
Lambda
J 220 probe II,
T121a
/51 T121a
/70 T121a
/71T121a
/52 T121a
/5 T121a
/4 T121a
/15 T121a
/14 T121a
/13 T121a
/12 DownloadG108 -   upstream of
0,350,350,35
0,351,0 1,0 0,350,350,350,35 Image catalytic
br ws gr/roli br/ws br/geli gr/rogr bl
converter
bank 2
21
ws = white Motronic
sw = black J220 -  
control unit
6mb 6mc
/4 T6mc
/6 T6mc
/2 T6mc
/1 T6mc
/5 T6mb
/1 T6mb
/2 T6mb
/6 T6mb
T ro = red
T
/4 /5 rt = red 6-pin
br = brown
gn = green T6mb -   connector,

108
bl = blue black
G 39 G gr = grey
6mb T 6mc 6-pin
0,35 /31 5 1 5/3
T
15 0,35 li = purple
/ / / vi = purple T6mc -   connector,
ge = yellow
or = orange brown
rs = pink
121-pin
  T121a -  
  connector
 
  Earth
  connection 8,
  
-   in engine
363
compartment
wiring harness
Earth
connection 9,
  
-   in engine
417
compartment
wiring harness
Connection
15, in engine
  
-   compartment
D117
wiring
harness
Touareg Current Flow Diagram No.  49 / 13
Motronic control unit,
lambda probe after
catalytic converter,
lambda probe 2
upstream of catalytic
converter
Lambda
probe after
G130 -   catalytic
J 220 converter,
T121a Download bank 1
/1 T121a
/2 T121a
/69 T121a
/68 T121a
/63 T121a
/6 T121a
/10 T121a
/11
2,5 2,5 0,35
0,350,35 0,350,350,35 Image Lambda
br br gn ge gn/ws ro li
gn/ge
probe 2 after
G131 -   catalytic
22
ws = white converter,
sw = black
bank 2
4bg
/4 T4bg
T
/3 T4bg 4bh
/2 T4bh 4bh ro = red
/2 T
/3 T /4 rt = red Motronic
br = brown J220 -  
control unit
317 gn = green
bl = blue 4-pin
130 G 131
1,5
br 4,0 br 0,35
0,5 0,35
G gr = grey
br sw T 4bg
/1 T4bh
/1 sw li = purple T4bg -   connector,
1 /0 1 /0 1 0
/ vi = purple black
ge = yellow
or = orange 4-pin
rs = pink T4bh -   connector,
 
  brown
 
121-pin
  T121a -  
  connector
Earth
connection 7,
  
-   in engine
317
compartment
wiring harness
Earth
connection 9,
  
-   in engine
417
compartment
wiring harness
Earth
connection 10,
  
-   in engine
418
compartment
wiring harness
   Earth point 2,
-  
646 on bulkhead
Connection
14, in engine
  
-   compartment
D116
wiring
harness
Touareg Current Flow Diagram No.  49 / 14
Motronic control unit,
brake light switch,
brake pedal switch,
intake air temperature
sender, air mass
meter, air mass meter
2
F -   Brake light switch
Brake pedal
220 F47 -  
J
switch
Download Intake air
T121a
/56
0,35
T121a
/55
0,35
T121a
/27 T121a/26 T121a
/53 T121a /29 /109 T121a
T121a /21
sw/ro 0,350,35
ro/sw gn sw/ge 0,35 0,35 0,35 0,35 Image G42 -   temperature
gn sw sw sw
T10c
/6 T10c
/5 D125D114 T10k
/9 T10d
/5 sender
S B 38 SB 26 Air mass
0,5 1,0 0,35 0,5 G70 -  
sw/ro ro ro/sw br 0,5
ge 0,5
br 0,5 0,5 ro/ge
ge sw 1,0 1,0
sw✱ro/ge
sw
ws = white meter, bank 1
T4b T4b
/1 /3 T5m T5m T5m T5m T5o
/3 /4 /1 /5 /3 /4 /5 T5o T5o ✱ sw = black
B335 F ro = red Air mass
F 47 B278
T4b T4b T5m 70 42 T5o 246
rt = red G246 -   meter 2, bank
0,5 /4 0,5
/2 /2
1,0
G G /2
1,0
G
1,0 br = brown
sw/ro ro/ge
sw sw sw ro/ge
sw gn = green 2
✱ D126 ✱ bl = blue
Motronic
T10c gr = grey J220 -  
/10
1,0 li = purple control unit
ro/ge vi = purple
ge = yellow SB26 -   Fuse 26 on
or = orange fuse holder B
rs = pink
  Fuse 38 on
SB38 -  
  fuse holder B
 
  4-pin
  T4b -   connector,
black
5-pin
T5m -   connector,
black
5-pin
T5o -   connector,
black
10-pin
connector,
pink,
T10c -  
electronics
box engine
compartment
10-pin
connector,
blue,
T10d -  
electronics
box engine
compartment
10-pin
T10k -   connector,
black
T121a -   121-pin
connector
Positive
connection 2
  
-   (15a), in main
B278
wiring
harness
Positive
connection 13
  
-   (15a), in main
B289
wiring
harness
Connection 1
   (54), in main
-  
B335 wiring
harness
Connection
12, in engine
  
-   compartment
D114
wiring
harness
Connection
23, in engine
  
-   compartment
D125
wiring
harness
Connection
24, in engine
  
-   compartment
D126
wiring
harness
from November
* -  
2005
Touareg Current Flow Diagram No.  49 / 15
Motronic control unit,
86 30 accelerator position
J 299
A4 sender, accelerator
85 87
A/4c A/4d A/4bA/4a position sender 2,
0,5 0,35
✱
0,5 ro/ge radiator outlet
ro/gr br/ge 4,0 4,0
ro coolant temperature
20 19528 sender, secondary air
pump motor and
relay
J 220 T121a
/46 Accelerator
T121a
/17 T121a
/50 T121a
/38 T121a
/73 T121a /72 T121a
/34 T121a
/36 T121a
/35 T121a /33 DownloadG79 -   position
GRA Image sender
0,350,35
gn sw 0,35 0,350,350,350,350,350,35
gr/ge ge/sw
br/gn ge/bl br/gn
gr/ge bl Radiator outlet
T10d T10e
/5 T 10e 195 coolant
/3 /3 T10e
/6 T10e /4 T10e
/2 T10e
/1 G83 -  
0,35 0,35
gr/ge bl/br 0,35
ge/sw 0,35
ge/gn0,350,35
gn br/gr0,35 4,0
bl/ro ro/ge ws = white temperature
T2eh +5V
T6t/2 T6t/431 +5V
T6t/3
T6t/1 31
T6t/5 T2ed
T6t/6 sw = black sender
/2 /2 ro = red
G 83 J 527
T16a/5 M V 101
rt = red Accelerator
T2eh
/1 T2ed
/1
G 79 G 185
br = brown
gn = green G185 -   position
4,0
br bl = blue sender 2
gr = grey
li = purple J220 -   Motronic
vi = purple control unit
ge = yellow
or = orange Secondary air
J299 -  
rs = pink pump relay
 
  Steering
 
column
  J527 -  
  electronics
control unit
2-pin
T2ed -   connector,
black
2-pin
T2eh -   connector,
black
6-pin
T6t -   connector,
black
10-pin
connector,
blue,
T10d -  
electronics
box engine
compartment
10-pin
connector,
green,
T10e -  
electronics
box engine
compartment
T16a -   16-pin
connector
121-pin
T121a -  
connector
Secondary air
V101 -  
pump motor
Earth point 2,
   on right in
-  
614 engine
compartment
* -   from May 2006
Touareg Current Flow Diagram No.  49 / 16
Motronic control unit,
J 496
86 A5 87a 87 additional coolant
85 30 pump relay,
A/5a A/5e A/5d A/5c circulation pump
✱✱✱
1,5
0,35 ro/ge
2,5 1,0 ws/ro
2,5 ✱✱✱✱
1,5
2,5 Motronic
sw/gn bl/ro ro/ge J220 -  
control unit
/6 36✱
6k
T V
Additional
a J496 -   coolant pump
D78 D78
relay
T121a
/48 J 220 2-pin
DownloadT2ck -   connector,
Image black
6-pin
214213✱✱ connector,
1,0 bl/ro
bl/ro1,0
ws = white brown,
T2ck sw = black T6k -  
/1 ro = red electronics box
M V55 215 rt = red engine
T2ck
/2 br = brown
1,0 1,0
br gn = green compartment
br T14g✱✱
/2 bl = blue 14-pin
167 gr = grey
1,5
br 1,5
br li = purple T14g -   connector,
vi = purple black
ge = yellow
or = orange 121-pin
rs = pink T121a -  
 
connector
  V36 -   Water pump
 
  Circulation
V55 -  
  pump
Earth point, on
  
-   left behind dash
32
panel insert
Earth
connection 4,
  
-   in engine
167
compartment
wiring harness
Earth
connection 5,
  
-   in engine
201
compartment
wiring harness
Earth point, on
  
-   left in engine
640
compartment
Positive
connection 1
   (30a), in
-  
D78 engine
compartment
wiring harness
* -   only models
without auxiliary
heater, up to May
2006
only models with
** -   auxiliary heater
(plenum)
from November
*** -  
2005
**** -   from May 2006
Touareg Current Flow Diagram No.  49 / 17
Motronic control unit,
3/30 1/86 ✱✱ 85 87 87a throttle valve module,
J 708 J 569
E8 B6 throttle valve drive
4/87a
5/87 2/85 86 30
E/8dE/8bE/8e E/8a E/8cB/6a B/6cB/6e B/6d angle sender 1 for
1,0 1,0 bl/ro
1,0 0,5 1,5
✱✱ 0,351,5 1,5
✱✱ ro/li electric throttle, brake
ro ws/ro br 0,5ro/ge
br/bl2,5 br/gn2,5
ro/ge T2bj
✱ /2 servo relay, vacuum
SB 2 T14g374 J 255 27 T6ma M V192
/11,0 1,0
1,0 bl/ro /5 pump for brakes
bl/ro br ✱✱
1,5 T2bj
/1
✱ 373 4,0
ro/ge0,35 2,5 Throttle valve
a 202 201 br/gn br
D78 2,5 D78 223 drive (electric
br T121a G186 -  
205 J 220 /114 power
T121a Download control)
/118T121a
/117T121a
/91 T121a
/84 T121a
/83 T121a
/92 Image Throttle valve
1,0
br/ge1,0
ro/ge0,350,35
gr/ws
ws/ge0,350,35
gn/lili/ro drive angle
G187 -   sender 1 for
ws = white electric
sw = black throttle
ro = red
rt = red Throttle valve
T6bs
/5 T6bs
/3 T6bs
/6 T6bs
/4 T6bs
/2 T6bs
/1 br = brown
drive angle
gn = green
J 338 M bl = blue G188 -   sender 2 for
gr = grey
G 186G 187G 188 li = purple electric
vi = purple throttle
ge = yellow
or = orange J220 -   Motronic
rs = pink control unit
 
  Climatronic
J255 -  
  control unit
 
  Throttle valve
J338 -  
module
Brake servo
J569 -  
relay
Residual heat
J708 -  
relay
Fuse 2 on fuse
SB2 -  
holder B
2-pin
T2bj -  
connector
6-pin
T6bs -   connector,
black
6-pin
connector,
white, on
T6ma -  
electronics
box engine
compartment
14-pin
T14g -   connector,
black
T121a -   121-pin
 connector
Vacuum
V192 -   pump for
brakes
Earth
   connection 8,
-  
373 in main wiring
harness
Earth
   connection 9,
-  
374 in main wiring
harness
Earth point 2,
   on right in
-  
614 engine
compartment
Positive
connection 1
   (30a), in
-  
D78 engine
compartment
wiring harness
only models with
* -   auxiliary heater
(plenum)
** -   from May 2006
Touareg Current Flow Diagram No.  49 / 18
Motronic control unit,
activated charcoal
filter system solenoid
valve 2, fuel system
diagnostic pump,
high pressure sender
High pressure
G65 -  
sender
Motronic
J220 -  
J 220 control unit
T121a T121a T121a Download Climatronic
/22 /80 /25 Image J255 -   control unit
G 65
0,35
bl/li 0,35 ge/gr
ge/li 0,35
T3bf Air
/2 T3bf
/1 T3bf
/3 conditioning
T10e T10e 0,5 1,0 1,0 J301 -  
/7 /10 T10e /9 ge/bl br ro/gn ws = white system control
T10d sw = black
/1 ro = red unit
0,35
bl/li 1,0 ge/li
ro/gn0,35 ge/gr
0,35 ge/bl
0,5 rt = red Activated
✱✱T2fu T10i br = brown
T3ac /1
N115/2 /3 T3ac
/1 T3ac
/2 T17
/8✱
gn = green charcoal filter
T10e M J 255✱ bl = blue N115 -   system
T2fu 1,0/8 J 301 gr = grey
/1 ro/gn
1,0 V ✱✱✱
144 li = purple solenoid
ro/gn E7 E7 vi = purple valve 2
ge = yellow
or = orange 2-pin
rs = pink
 
T2fu -   connector,
  black
 
  3-pin
  T3ac -   connector,
black
3-pin
T3bf -   connector,
black
10-pin
connector,
blue,
T10d -  
electronics
box engine
compartment
10-pin
connector,
green,
T10e -  
electronics
box engine
compartment
10-pin
connector,
T10i -  
green, on
heater
T17 -   17-pin
connector,
 black, on
heater
121-pin
T121a -  
connector
Fuel system
V144 -   diagnostic
pump
   Earth point 3,
-  
647 on bulkhead
Connection
   (87a), in
-  
E7 Motronic wiring
harness
only models with
* -  
Climatronic
** -   up May 2006
not with all
*** -   levels of
equipment
Touareg Current Flow Diagram No.  49 / 19
Motronic control unit,
radiator fan control
unit, radiator fan
control unit 2,
activated charcoal filter
system solenoid valve
1, radiator fan, radiator
fan 2
Motronic
J220 -  
J 220 control unit

T121a T121a T121a DownloadJ255 -   Climatronic

/104 J 255 /66 /64
T17/15 Image control unit
0,35 23 br/gn
li/ro 0,35 0,35
11 br/gr 0,35
li/ws Radiator fan
J293 -  
10ma T10d D122 T 10ma control unit
T
/10 /10 /4
0,5
li/ro 4,0
ro/ws 10,0br/gr
ro/gn0,5 0,5 ws = white Radiator fan
li/ge
T2gt sw = black J671 -  
T4bf
/3 J 671 T4bf
/1 T4be
/1 T4be
/3 /2 control unit 2
ro = red
V 177
M 18 J 293 MV7 N80 rt = red Activated
T4bf T4bf T4beT4be T2gt
/1
/4 /2 /2 /4 br = brown
charcoal filter
gn = green
4,0 0,5ro/gn
0,5 ro/gn
1,5 0,5 10,0 1,0
1,5 bl/ro N80 -  
br ro/gn ro/gnbr ro/bl bl = blue system solenoid
gr = grey
li = purple valve 1
E7 E7 T 6ma vi = purple
ge = yellow
2-pin
or = orange T2gt -   connector,
rs = pink
 
black
  4-pin
 
  T4be -   connector,
  black
4-pin
T4bf -   connector,
black
6-pin
connector,
white, on
T6ma -  
electronics
box engine
compartment
10-pin
connector,
blue,
T10d -  
electronics box
engine
compartment
10-pin
connector,
black,
T10ma -  
electronics
box engine
compartment
T17 -   17-pin
 connector, on
heater
121-pin
T121a -  
connector
V7 -   Radiator fan
V177 -   Radiator fan 2
Earth point, on
  
-   left in engine
12
compartment
Connection 6,
   in engine
-  
D108 compartment
wiring harness
Connection 20,
   in engine
-  
D122 compartment
wiring harness
Connection (87a),
  
-   in Motronic
E7
wiring harness
Touareg Current Flow Diagram No.  49 / 20
Motronic control unit,
data bus diagnostic
interface, control unit
in dash panel insert,
B392 B385
oil level and oil
0,35 or/li
0,35 0,35 or/br
0,35 temperature sender,
or/br or/sw
✱ or/li
or/sw
✱ self-diagnosis
can-h can-l
T32b T32b
T10d T10d connection
/6 0,35 /7 K /19 /20
0,35 or/li
or/br or/sw
✱ Oil level and
can-l
T121a can-h
T121a
/58 /60 J 285 J 533 oil
G266 -  
Download temperature
T121a
/43 J 220
k Image sender
0,35
br/ws Motronic
T32a
/25 T32b
/18 J220 -  
T 10d
/4 control unit
0,35
li/gn72
0,35
br/ws ws = white Control unit in
sw = black
1,0 br/gn
1,0NT2cf/1
280 J285 -   dash panel
B509 T10f
/6br/gn 10f ro = red
T
0,5 /4 rt = red insert
li/gn ✱✱
T3bd
/3 T3bd
/2
br = brown
Data bus
gn = green
T16b/7 bl = blue J533 -   diagnostic
G 266 T3bd
/1 1,0 gr = grey
0,35
br/ws 0,35br/ws
0,35
br/ws 1,0
ro/bl 1,0 interface
ro/bl ro/bl li = purple
B444 vi = purple Air
ge = yellow
or = orange conditioning
rs = pink system
  N280 -  
  compressor
  regulating
 
  valve
K -   Dash panel insert
2-pin
T2cf -   connector,
black
3-pin
T3bd -   connector,
black
10-pin
connector,
blue,
T10d -  
electronics
box engine
compartment
10-pin
connector,
red,
T10f -  
electronics
box engine
compartment
T16b -   16-pin
connector,
self-diagnosis
connection,
 driver
footwell
32-pin
T32a -   connector,
blue
32-pin
T32b -   connector,
green
121-pin
T121a -  
connector
Earth point, on
  
-   left behind dash
32
panel insert
Connection 3
(drive train
   CAN bus,
-  
B385 high), in main
wiring
harness
Connection 3
(drive train
   CAN bus,
-  
B392 low), in main
wiring
harness
Connection 1
   (diagnosis), in
-  
B444 main wiring
harness
Connection 3
   (diagnosis), in
-  
B509 main wiring
harness
Connection 6,
in engine
  
-   compartment
D108
wiring
harness
from November
* -  
2003
** -   from May 2006
Touareg Current Flow Diagram No.  49 / 21
Dash panel insert,
control unit in dash
panel insert, oil
pressure switch, fuel
gauge sender, fuel
system pressurisation
pump, coolant
K shortage indicator
sender
J 285 Oil pressure
F1 -  
Download switch
Image Fuel gauge
G -  
T32a T32a T32a T32a T32a sender
/12 /10 /5 /4 /7 T32a
/22
0,35 Fuel system
bl 46 54 ws = white G6 -   pressurisation
✱ 2,5
0,35 ro/sw 0,35
gn 2,5
ro/ge0,35
gr 0,35
li/ws
B344 bl/sw sw = black
pump
T10f T4af T5k T4afT5k ro = red
✱
0,5 /3
0,5 2,5/4 /2
0,35 /2 /4
2,5 0,35
0,35
bl bl/sw ro/sw gn ro/gegr rt = red G23 -   Fuel pump
T1ac T4ct T4ct T4cu
/1 T4cu T2c br = brown
10 /1 /2 /2 /1 gn = green Coolant
F1 G6 M G G 23M G 169 G 32
T4ct T4ct T4cu T4cu T2c
bl = blue shortage
/4
2,5 /3
0,5 /4
2,5 /3
0,5 /2 gr = grey G32 -  
br br br br li = purple indicator
T4af T5k T4afT5k
/3 /3 /1 /1 vi = purple sender
ge = yellow
or = orange Fuel gauge
rs = pink G169 -  
 
sender 2
  Control unit in
 
  J285 -   dash panel
  insert
K -   Dash panel insert
Single
T1ac -  
connector
2-pin
T2c -   connector,
black
4-pin
T4ct -  
connector
4-pin
T4cu -  
connector
4-pin
connector,
T4af -   black, tank
connection
left
5-pin
connector,
T5k -   black, right
tank
connection
T10f -   10-pin
connector,
 red,
electronics
box engine
compartment
32-pin
T32a -   connector,
blue
Earth point,
  
-   under rear left
39
seat
Earth
connection 1
  
-   (sender earth),
410
in main wiring
harness
Connection 1
   (61), in main
-  
B344 wiring
harness
from November
* -  
2005