950H WHEEL LOADER

962H WHEEL LOADER &

IT62H INTEGATED TOOLCARRIER

New Product Introduction

(NPI)

© 2005 Caterpillar Inc.

 SIMILARITIES AND DIFFERENCES
FEATURES DIFFERENT SIMILAR SAME
Configuration/Attachments X
Engine X
Hydraulic System X
Machine Appearance X
Cooling Package X
Operator's Station X
Power Train X
Monitoring System X
 "H" SERIES MEDIUM WHEEL LOADER IMPLEMENT HYDRAULIC SYSTEM
HOLD

Tilt Ride Auxiliary

Inlet Cylinder Control Function
Manifold Lift Accumulator Cover
Cylinders Manifold
Tilt Anti-drift Head End Hydraulic Lockout
Manual Solenoid valve
Lower Valve Valve
Valve Line
Relief Lift Ant i-drift
Valves Valve
Pilot
Rod Accumulator
Auxiliary
Raise Pilot End Head End
Solenoid Valve Solenoid Solenoid Valve
Valve

Tilt Back Pilot

Solenoid Valve
Lift Spool Ride Control
Relief Valve

Tilt Spool Auxiliary Spool

Pressure
Steering
Compensator
Pilot
Valve
Resolver Supply
Screen (CCS only)
Valve Resolver Pilot
Pressure Balance Pressure
Resolver Pressure
Check Valve Valve
Valve Compensat or Compensator Reducing
Valve Valve Valve
Valve

Signal
Relief
Signal Valve
Duplication Ride
Valve Control
Lower / Float
Dump Pilot Pilot
Solenoid Valve Solenoid Valve Auxiliary Rod End Differential Pressure
Solenoid Valve Relief Valve

Case
Drain Choke Check
Valve Pump
Filter
and
Pump
Cont rol
Valve
Min Angle

Tank
 PUMP CONTROL VALVE
ENGINE OFF

Maximum Angle Stop

Adjustment Screw

Set Screw
To Implement
Control Valve

Pump System Pressure Piston

Load Sensing Spool

Orifice

Pump

Load Sensing Sleeve

Margin Spring
Swashplate Pin
Load Sensing Piston

Actuator Piston
Signal Relief
Valve Load
Sensing
Adjustment Bias Spring
Screw
LS Signal from
Work Port Pump Upstroke
 PUMP CONTROL VALVE
STANDBY

Maximum Angle Stop

Adjustment Screw

Set Screw
To Implement
Control Valve

Pump System Pressure Piston

Load Sensing Spool

Orifice

Pump

Load Sensing Sleeve

Margin Spring

Load Sensing Piston Swashplate Pin

Actuator Piston
Signal Relief
Valve Load
Sensing Bias Spring
Adjustment
Screw
LS Signal from
Work Port Pump Destroke
 PUMP CONTROL VALVE
UPSTROKE

Maximum Angle Stop

Adjustment Screw

Set Screw
To Implement
Control Valve

Pump System Pressure Piston

Load Sensing Spool

Orifice

Pump

Load Sensing Sleeve

Margin Spring Swashplate Pin

Load Sensing Piston

Signal Relief Actuator Piston

Valve Load
Sensing
Adjustment Bias Spring
Screw
LS Signal From
Work Port Pump Upstroke
 PUMP CONTROL VALVE
CONSTANT FLOW DEMAND

Maximum Angle Stop

Adjustment Screw

Set Screw
To Implement
Control Valve

Pump System Pressure Piston

Load Sensing Spool

Orifice

Pump

Load Sensing Sleeve

Margin Spring

Load Sensing Piston Swashplate Pin

Signal Relief Actuator Piston

Valve Load
Sensing
Bias Spring
Adjustment
Screw
LS Signal from
Work Port
 PUMP CONTROL VALVE
MAXIMUM SYSTEM PRESSURE

Maximum Angle Stop

Adjustment Screw

Set Screw
To Implement
Control Valve

Pump System Pressure Piston

Load Sensing Spool

Orifice

Pump

Load Sensing Sleeve

Margin Spring

Load Sensing Piston Swashplate Pin

Signal Relief Actuator Piston

Valve Load
Sensing
Adjustment Bias Spring
Screw
LS Signal from
Work Port Pump Destroke
 PUMP CONTROL VALVE
MAXIMUM SYSTEM PRESSURE WITH ADDED FLOW DEMAND

Maximum Angle Stop

Adjustment Screw

Set Screw
To Implement
Control Valve

Pump System Pressure Piston

Load Sensing Spool

Orifice

Pump

Load Sensing Sleeve

Margin Spring

Load Sensing Piston Swashplate Pin

Actuator Piston
Signal Relief
Valve Load
Sensing
Adjustment Bias Spring
Screw
LS Signal From
Work Port Pump Destroke
 "H" SERIES MEDIUM WHEEL LOADER TILT CONTROL VALVE
HOLD
To Signal Duplication Valve
From Signal Duplication Valve
From Resolver Valves

To / From Head End To / From Rod End

of Cylinder of Cylinder
Pressure
Compensat or
Tilt Anti-drift
Valve
Valve

Bridge Passage

Line Relief
and Line Relief
Makeup Valve and
Makeup Valve
Internal Passage
Feeder
Control Spool Passage

Rackback Pilot Dump Pilot

Solenoid Valve Solenoid Valve

Supply
Passage
 "H" SERIES MEDIUM WHEEL LOADER TILT CONTROL VALVE
DUMP
To Signal Duplication Valve
From Signal Duplication Valve
From Resolver Valves

From Head End To Rod End

of Cylinder of Cylinder
Pressure
Compensat or
Tilt Anti-drift
Valve
Valve

Bridge Passage

Line Relief
and Line Relief
Makeup Valve and
Makeup Valve
Internal Passage
Feeder
Control Spool Passage

Tilt Back Pilot Dump Pilot

Solenoid Valve Solenoid Valve

Supply
Passage
 From Signal
Duplication Valve PRESSURE COMPENSATOR OPERATION

To Pump, Signal Limiter, Signal Pressure Differential

and Relief Valve
Signal Drain Valve

To Resolver
Signal Valve
Duplication Valve Valve A Valve B Valve C

Spool
Bridged Feeder
Pump Passage Pump Pump
Supply Supply Passage Supply

HOLD LOW PRESSURE HIGH PRESSURE

 "H" SERIES MEDIUM WHEEL LOADER IMPLEMENT HYDRAULIC SYSTEM
DUMP

Tilt Auxiliary
Cylinder Ride Function
Lift Control
Cylinders

Manual Tilt Anti-drift Pilot Shutoff

Lower Valve Valve
Valve Line Lift Anti-drift
Relief Valve
Valves

Auxiliary
Raise Pilot
Head End
Load Solenoid Valve
Solenoid Valve
Check
Valve
Pilot
Accumulator
Tilt Back Pilot
Solenoid Valve
Lift Spool Ride Control
Relief Valve

Tilt Spool Pilot

Pressure
Reducing
Pressure
Valve
Compensator
Valve
Screen Resolver
Valve Balance Resolver
Resolver Pressure Valve
Valve
Valve Compensator
Valve

Signal
Relief
Signal Valve
Duplication
Valve
Lower / Float
Dump Pilot Pilot
Solenoid Valve Solenoid Valve Auxiliary Rod End Pressure Differential
Solenoid Valve Relief Valve

Case
Drain Choke Check
Filter Valve

Pump

Tank
 "H" SERIES MEDIUM WHEEL LOADER IMPLEMENT HYDRAULIC SYSTEM
RAISE

Ride
Tilt Control Auxiliary
Inlet Cylinder Accumulator Function
Manifold Lift Cover
Cylinders Manifold

Tilt Anti-drift Head End

Manual Solenoid Valve Hydraulic Lockout
Lower Valve Valve
Valve Line
Relief Lift Anti-drift
Valves Valve Pilot
Accumulator
Auxiliary
Raise Pilot
Rod Head End
Solenoid Valve
End Solenoid Valve
Solenoid
Valve

Tilt Back Pilot

Solenoid Valve Pressure
Lift Spool Compensator Ride Control
Valve Relief Valve
Auxiliary
Tilt Spool Spool
Pilot
Balance Pressure
Solenoid Reducing
Pressure Valve Valve
Compensator
Valve
Screen
Resolver Balance Resolver
Resolver Valve Valve Valve
Valve Check Valve

Signal
Relief
Signal Valve
Ride
Duplication
Control
Valve
Lower / Float
Dump Pilot Pilot
Solenoid Valve Solenoid Valve Auxiliary Rod End Pressure Differential
Solenoid Valve Relief Valve

Case
Drain Choke Check
Filter Valve Pump
and
Pump
Control
Min Angle Valve

Tank
 "H" SERIES MEDIUM WHEEL LOADER IMPLEMENT HYDRAULIC SYSTEM
FLOAT

Ride
Tilt Control Auxiliary
Inlet Cylinder Accumulator Function
Manifold Lift Cover
Cylinders Manifold
Head End
Manual Tilt Anti-drift Hydraulic Lockout
Solenoid valve
Lower Valve Valve
Valve Line
Relief Lift Anti-drift
Valves Valve Pilot
Accumulator
Rod Auxiliary
Raise Pilot End Head End
Solenoid Valve Solenoid Solenoid Valve
Valve

Tilt Back Pilot

Solenoid Valve Pressure
Lift Spool Compensator Ride Control
Valve Relief Valve
Auxiliary
Tilt Spool Spool
Pilot
Pressure Pressure
Compensator Reducing
Valve Valve

Screen
Resolver Balance Resolver
Resolver Valve Check Valve Valve
Valve Valve

Signal
Relief
Signal Valve
Duplication Ride
Valve Control
Lower / Float
Dump Pilot Pilot
Solenoid Valve Solenoid Valve Auxiliary Rod End Pressure Differential
Solenoid Valve Relief Valve

Case
Drain Choke Check
Valve Pump
Filter and
Pump
Control
Valve
Min Angle

Tank
 "H" SERIES MEDIUM WHEEL LOADER IMPLEMENT HYDRAULIC SYSTEM
TILT BACK AND RAISE

Ride
Tilt Control Auxiliary
Inlet Cylinder Accumulator Function
Manifold Lift Cover
Cylinders Manifold

Manual Tilt Anti-drift Hydraulic Lockout

Lower Valve Valve
Valve Line
Relief Lift Ant i-drift Pilot
Valves Valve Accumulator

Auxiliary
Raise Pilot
Head End
Solenoid Valve
Solenoid Valve

Tilt Back Pilot Pressure

Solenoid Valve Compensat or
Lift Spool Valve Ride Control
Relief Valve

Tilt Spool Auxiliary Spool Pilot

Pressure
Reducing
Pressure
Valve
Compensator
Valve
Screen
Resolver
Balance Resolver
Valve
Resolver Check Valve Valve
Valve Valve

Signal
Relief
Signal Valve
Duplication Ride
Valve Control
Lower / Float
Dump Pilot Pilot
Solenoid Valve Solenoid Valve Auxiliary Rod End Pressure Differential
Solenoid Valve Relief Valve

Case
Drain Choke Check
Filter Valve

Pump

Tank
 "H" SERIES MEDIUM WHEEL LOADER IMPLEMENT HYDRAULIC SYSTEM
HOLD / AUTO TRAVEL MORE THAN 9.7 KM/H (6 MPH)

Ride
Tilt Control Auxiliary
Inlet Cylinder Accumulator Function
Manifold Lift
Cylinders
Tilt Anti-drift Head End
Manual Solenoid Valve Pilot Shutoff
Lower Valve Valve
Valve Line
Relief Lift Ant i-drift Pilot
Valves Valve Accumulator
Rod
End Auxiliary
Raise Pilot
Solenoid Head End
Solenoid Valve
Valve Solenoid Valve

Tilt Back Pilot

Solenoid Valve Pressure
Compensator Pressure
Lift Spool Ride Control
Valve Compensator
Relief Valve
Valve
Tilt Spool Pilot
Pressure
Reducing
Pressure
Valve
Compensator
Valve
Screen
Resolver Balance Resolver Auxiliary
Resolver Valve Valve Valve Spool
Check
Valve
Valve

Signal
Relief
Signal Valve Ride
Duplication Control
Valve
Lower / Float
Dump Pilot Pilot
Solenoid Valve Solenoid Valve Auxiliary Rod End Pressure Differential
Solenoid Valve Relief Valve

Case
Drain Choke Check
Filter Valve

Pump

Tank
 Brake
FAN AND BRAKE HYDRAULIC SYSTEM Accumulators
ACCUMULATORS CUT- IN
To Service Brake Valve

Pressure
Inverse Relief
Switch
Shuttle Valve Valve

Fan Solenoid
Valve Cut In Valve
Cut Out
Fan Control / Brake Valve
Charging Valve

Pump
Resolver
Control Valve
Valve
Flow
Fan Screen Control
Motor Spool
Priority
Pressure
Valve
Cutoff
Spool

Oil
Cooler Actuator
Fan / Brake Min Angle
Pump

Filter
Case Drain
Filter

Hydraulic Tank
 Brake
FAN AND BRAKE HYDRAULIC SYSTEM Accumulators
ACCUMULATORS CUT-OUT
To Service Brake Valve

Inverse Relief
Shuttle Valve Valve
Pressure
Switch
Fan Solenoid
Cut In Valve
Valve
Cut Out
Fan Control / Brake Valve
Charging Valve

Pump
Resolver
Control Valve
Valve
Flow
Fan Screen Control
Motor Spool
Priority
Pressure
Valve
Cutoff
Spool
Oil
Cooler
Actuator
Fan / Brake Min Angle
Pump

Filter
Case Drain
Filter

Hydraulic Tank
 NEW TOOLING

- Caterpillar Electronic Technician

 HYDRAULIC SCHEMATIC COLOR CODE

Black - Mechanical connection. Seal Red - High pressure oil

Dark Gray - Cutaway section Red/White Stripes - 1st pressure reduction

Light Gray - Surface color Red Crosshatch - 2nd reduction in pressure

White - Atmosphere or Pink - 3rd reduction in pressure

Air (No pressure)

Purple - Pneumatic pressure Red/Pink Stripes - Secondary source oil pressure

Yellow - Moving or activated components Orange - Pilot, charge, or Torque Converter oil

Cat Yellow - (R estricted usage) Orange / White Stripes -

Identification of components Reduced pilot, charge, or TC oil pressure
within a moving group
Orange Crosshatch - 2nd reduction in
Brown - Lubricating oil pilot, charge, or TC oil pressure.

Green - Tank, sump, or return oil Blue - Trapped oil

Green / White Stripes -

Scavenge Oil or Hydraulic Void