OPC UA & Smart-Ready Factory: All About Data Connectivity Solutions

OPC UA & Smart-ready Factory
황철상
All about Data Connectivity Solutions
www.opchub.com
ISA 95 Model by International Society of Automation
Level 4
Enterprise Resource Planning
Level 3
UA
Manufacturing Execution Systems
Level 2
OPC
SCADA and HMI
Level 1
Controllers (PLCs and Devices)
Level 0
Sensors and Actuators
www.opchub.com Slide 2
OPC UA Target Applications
Real-time Manufacturing Data
– Producers (L0 Sensors & Actuators)
Sensors and other equipment are connected to the analog and digital I/O of an industrial
device or a controller.
- Signal Outputs: 4-20mA, 1-5V, 0-24V
A controller has a CPU to process and store data from connected equipment.
– Producers (L1 PLCs & I/O Devices)
PLC (Programmable Logic Controller)
– Siemens, ABB, Schneider Electric
– Rockwell Automation, GE
– Mitsubishi,
Mitsubishi Omron
– LS산전
DCS (Distributed Control System)
– Honeywell, Emerson, Yokogawa
– GE, Siemens
IED (Intelligent Electronic Device)
PAC (Programmable Automation Controller)
DDC (Direct Digital Control)
– Consumers (L2, L3 & L4)
HMI/SCADA (Human Machine Interface / Supervisory Control And Data Acquisition)
– Wondoerware InTouch (AVEVA/Schneider Electric)
– WinCC (Siemens)
– FactoryTalk View (Rockwell Automation)
– iFIX (GE)
– ETAP, Cimon
Historians
– OSI PI System, dataPARC
d
– Honeywell PHD, Aspen InfoPlus.21
– Wonderware Historian, GE Historian
– Kepware Historian, ibaPDA, Canary Historian
Databases
– MS SQL Server, MS Access, PostgreSQL
– Oracle, MySQL, Tibero
MES (Manufacturing Execution System)
I T & Big
IoT Bi Data
D t Pl
Platforms
tf (Thi
(ThingWorx,
W MS A
Azure, SAP,
SAP Splunk,
S l k GE Predix,
P di Siemens
Si Mi dS h
MindSphere, etc.)
t )
– the Middle-man
Data Consuming Applications
OPC Server:
Software application for
Interoperability & Data
Exchange.
g
(“the Middle-man”)
Data Producing Devices

Data Flow: Sensor to OPC Server
R i t 43250 V
Register Value:
l T
Temperature Sensor
S
72.5
Analog
Input
p
4-20mA
CPU
Memory
72.5
Register
43250
Read Request in
“Protocol X” for Register
43250
Modbus Packet Capture over Ethernet
Data payload format for an Ethernet-encapsulated Modbus Serial read of registers 400001
through
g 400006
Device ID = 01
Function Code = 03
Starting Register = 00
00
Number of Registers =
00 05
Checksum = 85 C9
Data Flow: OPC to Applications
ODBC OPC DA/UA OPC HDA Big Data/Analytics
REST/MQTT
OPC Server
SNMP
Before OPC
Each application requires communication driver for each Device.

Toolkits or APIs to develop a driver.
Slow to Deploy
High Cost,
Cost Less Efficiency
No Security
After OPC
No Need to know Machine Protocols

R d
Reduced
d Complexity,
C l it Increased
I d Efficiency
Effi i
More Connectivity, Less Cost
Fast to Deploy
Enhanced Security
OPC Specifications
OPC Classic
–Data
D t Access
A (DA)
–Alarms & Events (A&E)
Historical Data Access (HDA)
–Historical
OPC Unified Architecture (UA)

–OS Independent
–Firewall Friendly
–Combine
C bi th
the “classic”
“ l i ” specifications
ifi ti into
i t a single
i l iinterface.
t f
OPC UA (U
(Unified
ifi d Architecture)
A hit t )
OPC UA (Unified Architecture)
OPC Unified Architecture (IEC 62541)

– Functional equivalence: all COM OPC Classic specifications are mapped to UA
– Platform independence: from an embedded micro-controller to cloud-based
infrastructure
– Secure: encryption (RSA standards),
standards) authentication (x
(x.509
509 standards),
standards)
and auditing
– Extensible: ability to add new features without affecting existing applications
– Comprehensive information modeling: for defining complex information
Vendor Information Model
Industry Standards Information Models
DA AC HA XML-DA
OPC UA Base Services
OPC DA compared to OPC UA
OPC UA Environment
Uses Binary/TCP and SOAP/HTTP for a Service-Oriented Architecture (SOA).

M
Meant to workk on multiple
l i l Operating
O i Systems
S (OS).
(OS) Platform
Pl f iindependence!
d d !
Combines OPC “Classic” into a single service set and Complex Data takes a starring role.
Firewall friendly.
- Data Access (Classic DA)
- Historical Access (Classic HDA)
- Alarms & Conditions ((Classic A&E))
OPC UA Connectivity
OPC UA
E d i communication
Endpoint i i
Data encryption to RSA standards and
authentication based on the x509
Certificate standard.
This is the same encryption e-commerce
uses.
opc.tcp://10.10.110.10:49320
OPC UA Server Architecture
OPC UA Client Architecture
OPC UA Publish/Subscribe
OPC UA Server Endpoint & Certificate
OPC UA Certificates
Embedded UA Servers
AREVA’s SIPLUG® valve monitoring device

UA Server on ARM Cortex processor
Beckhoff TwinCAT PLC
UA Support from major Vendors
Rockwell CompactLogix 5480 • Siemens S7-1500 PLC

• Siemens S7-400
S7 400 controller with OPC
UA Server (CP 443-1 OPC UA )
• Sinumerik CNC systems
SINUMERIK 828D
SINUMERIK 840D sl
• Simatic Net OPC Server
• Simatic WinCC Open Architecture
• Simatic HMI Comfort Panels
Emerson Machinery Health • SIOCODE pro Motor Management
Protection System (CSI 6500 ATG) System
With native UA Support • Simatic
Si ti RF600 RFID R Reader
d
UA Support from major Vendors
Item Name RD81OPC96

Supported Model iQ R Series
iQ-R
RCPU, LCPU, QCPU (Q mode)
Connectable Ethernet port CH1
# Tags 10 000
10,000
OPC IIndustrial
OPC, d t i l IIoT
T & Bi
Big D
Data
t
IT Data vs. OT Data
IT: OT:
• Databases • Sensors
• Web, email, and other servers • Industrial equipment, devices, and
controllers
• Network monitoring systems • Visualization applications
• Networked components – HMI, SCADA, MES, ERP
• Business tools – Historians
• OPC servers
• Customer Relationship Management
(CRM)
• Finance systems
The Emerging Smart Production
Environment (IIoT, I4.0, etc.)
New or Changing …
- Software: Analytics, APS, MES/MOM, EAM/CMMS, LIMS, PAM,
Security, etc.
- Mobility and enhanced worker connectivity Connected
Connected
- Remote services; Product ‘as-a-Service’ Enterprise
- Smart sensors, assets, network connectivity, cloud Machine
… All along with traditional automation and enterprise Remote
systems Monitoring & Services
Enterprise Systems
Self-Planning Smart Apps

Video Presence
S stems
Systems Tools (Expert Help)
Collaboration Advanced Analytics
Flexible Worker Location/Nav Services
3rd Party
Schedules Services
Access Control Connectivity
y
Augmented Reality
Services Platform
IIoT Smart
Connected Worker Module
Plant Systems
and Assets
Connected
C
Smart Warehouse Smart Machines Products
- Connected
RFID
- Software-defined
Connected - Agents, Apps
Supply Chain
Smart Logistics Smart Smart
- Sensors e.g. vibration,
ultrasound, infrared etc. Smart Containers
Components Carriers Smart
Products
www.opchub.com Slide 29 Smart Metrology
PTC ThingWorx Industrial IoT Platform
KepServerEX for Device Connectivity
Microsoft Azure UA Connectivity
SAP Plant Connectivity (PCo)
GE Predix Edge Connectivity
OPC UA
Modbus
Siemens MindSphere
Edge or Cloud
KepServerEX
The Ultimate Industrial Connectivity Platform
KepServerEX Industrial Connectivity Platform
KepServerEX Industrial Connectivity Platform
Application Interface Layer

Included by default - OPC DA & OPC UA Server
Included by default - Native Interface (Thingworx, InTouch HMI, iFIX HMI)
Optional: Database Interface (SQL Server, Oracle, MySQL, Access, PostgreSQL, etc.)
Optional: OPC Historical DA (HDA)
Optional: IoT Gateway Interface (MQTT & RESTful)
Optional : Data Forwarder for Splunk
Security
Policies
KepServerEX Advanced
Tags & Plug-in
Device Communication Layer

AB, Mitsubishi, Modbus, Siemens, GE, Fanuc CNC, Honeywell, Omron, Toshiba, Yokogawa
BACnet Beckhoff TwinCAT,
BACnet, TwinCAT DNP3,
DNP3 IEC-60870,
IEC-60870 IEC-61850,
IEC-61850 SNMP
OPC DA client, OPC UA client, ODBC client, InTouch client
User-Configurable Driver, Simulator, Advanced Simulator
(150+ Communication drivers supported)
www.opchub.com
IoT Gateway Plug-in
Big Data
Protocols Supported
RESTf l Client
RESTful Cli t
RESTful Server
MQTT Client
ThingWorx
MQTT REST REST Thing
Client Server Client Worx
APIs
(Microsoft)
Seamlessly streams IoT API
real-time control data

Scheduling
g
into IT or IoT applications
Analytics
Modeling
Connectivity
Local Historian Plug-in
Local Data Store

–Store
St up to
t 10K+
10K tags
t
–10ms resolution of data
Archive and transport
–Archive
–Deadband to compress stored
Collect at source to reduce data loss
Easily configure both static and dynamic tags
Viewer for raw tag data
A
Access hi t i l data
historical d t using
i OPC HDA enabled
bl d clients
li t
–Trending, analysis and reporting solutions
Scalable tags: 500, 10000, Unlimited
Easy, Flexible, High Speed, Cost Effective
DataLogger Plug-in
OPC Data to RDBs:

SQL Server, Access
Oracle, MySQL
g Q , Tibero
PostgreSQL,
Any ODBC Databases
Drag & Drop Configuration
Automatic table creation
Narrow & Wide formats
Trigger Conditions:
Data Change
Time
p
User Expression
www.opchub.com
UA Wrapper & DA Wrapper
OPC UA Wrapper
pp OPC DA Wrapper
pp
UA Clients DA Clients
UA Server Interface DA Server Interface
DA Cli
Clientt D
Driver
i UA Cli
Clientt D
Driver
i
Classic DA Server OPC UA Server
Kepserver OPC Connectivity Suite provides DA Client driver + UA Client driver
OPC UA Tunnelling
1. Any UA Client 1. Any OPC UA Server

2. Any
y DA Client with 2. Any OPC DA Server with
Kepware UA Client driver Kepware DA Client driver
Cogent DataHub
Real-Time Middleware for Industrial Automation
Cogent DataHub
Data connectivity, integration, and visualization features
OPC DA or OPC UA Support – connect to OPC DA or UA servers and clients

clients.
WebView – build and display private cloud-based web pages.
Tunnel/mirror – secure networking of OPC data without DCOM problems.
Database write – write data to any ODBC database.
Database read – read data from any ODBC database.
Data bridging – connect two or more data sources to share data in real time
time.
MQTT – Connect to MQTT clients and brokers
Modbus – connect to Modbus TCP slave devices.
OPC A&E – connect to OPC A&E servers and clients.
Data aggregation – merge data from multiple sources into a common data set.
Secure Remote Configuration Tool – Configure a network of DataHub installations from a single location.
location
QuickTrend – view live, real-time trends for selected data.
Scripting – program custom solutions to meet your specific needs.
Security – control access and set permissions for users and groups.
Contact Us
www opchub com / www.bridgeware.kr

www.opchub.com www bridgeware kr
영업 기술지원
031-346-1981 031-346-1982
info@opchub.com support@opchub.com

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OPC UA & Smart-ready Factory

Enterprise Resource Planning

Controllers (PLCs and Devices)

Sensors and Actuators

PLC (Programmable Logic Controller)

– Siemens, ABB, Schneider Electric

DCS (Distributed Control System)

– Honeywell, Emerson, Yokogawa

IED (Intelligent Electronic Device)

PAC (Programmable Automation Controller)

DDC (Direct Digital Control)

Data Producing Devices

ODBC OPC DA/UA OPC HDA Big Data/Analytics

Each application requires communication driver for each Device.

No Need to know Machine Protocols

OPC Unified Architecture (UA)

OPC Unified Architecture (IEC 62541)

Vendor Information Model

Industry Standards Information Models

OPC UA Base Services

Uses Binary/TCP and SOAP/HTTP for a Service-Oriented Architecture (SOA).

AREVA’s SIPLUG® valve monitoring device

Rockwell CompactLogix 5480 • Siemens S7-1500 PLC

Item Name RD81OPC96

Self-Planning Smart Apps

KepServerEX for Device Connectivity

Application Interface Layer

Device Communication Layer

real-time control data

Local Data Store

Easy, Flexible, High Speed, Cost Effective

OPC Data to RDBs:

UA Server Interface DA Server Interface

Classic DA Server OPC UA Server

Kepserver OPC Connectivity Suite provides DA Client driver + UA Client driver

1. Any UA Client 1. Any OPC UA Server

Data connectivity, integration, and visualization features

OPC DA or OPC UA Support – connect to OPC DA or UA servers and clients

WebView – build and display private cloud-based web pages.

Tunnel/mirror – secure networking of OPC data without DCOM problems.

Database write – write data to any ODBC database.

Database read – read data from any ODBC database.

MQTT – Connect to MQTT clients and brokers

Modbus – connect to Modbus TCP slave devices.

OPC A&E – connect to OPC A&E servers and clients.

QuickTrend – view live, real-time trends for selected data.

Scripting – program custom solutions to meet your specific needs.

www opchub com / www.bridgeware.kr

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